A sewage treatment sludge discharge device
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-22
- Publication Date
- 2026-08-11
AI Technical Summary
[0003]目前,现有的污水处理排泥装置大多通过设置在池底的吸泥口和排泥管道将污泥排出,然而,这种传统排泥装置存在诸多问题,一方面,污泥在池底容易沉积结块,吸泥口难以将结块污泥有效吸入,导致排泥不彻底,影响污水处理效果,另一方面,在排泥过程中,难以对污泥的浓度和流量进行精准控制,无法满足不同污水处理工况的需求
第一、本实用新型,通过设置废水处理箱,在废水处理箱内安装两组搅动组件,两组搅动组件通过动力组件控制转动,能够将污泥输送到废水处理箱内并进行打散,形成均匀的污泥悬浮液,使吸泥管能够充分吸取污泥,大大提高了排泥的彻底性,确保污水处理效果;
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Figure CN224613259U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of wastewater treatment technology, and specifically relates to a wastewater treatment sludge discharge device. Background Technology
[0002] Wastewater mainly comes from domestic sewage and industrial wastewater. Wastewater treatment refers to the process of purifying wastewater to meet the water quality requirements for discharge into a water body or reuse. Sludge removal is one of the key steps in the wastewater treatment process.
[0003] Currently, most existing sludge removal devices for wastewater treatment discharge sludge through suction ports and discharge pipes located at the bottom of the tank. However, this traditional sludge removal device has many problems. On the one hand, sludge tends to settle and clump at the bottom of the tank, making it difficult for the suction port to effectively suck up the clumped sludge, resulting in incomplete sludge removal and affecting the wastewater treatment effect. On the other hand, it is difficult to accurately control the concentration and flow rate of sludge during the sludge removal process, which cannot meet the needs of different wastewater treatment conditions. Utility Model Content
[0004] In view of the problems mentioned in the background art, the purpose of this utility model is to provide a sewage treatment sludge discharge device to solve the problems mentioned in the background art.
[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: A wastewater treatment sludge discharge device includes a wastewater treatment tank, a sludge suction pipe fixedly connected to one side of the wastewater treatment tank, a sludge discharge pump fixedly connected to one side of the sludge suction pipe, a sludge discharge pipe fixedly connected to the output end of one side of the sludge discharge pump, a power component fixedly connected to one side of the wastewater treatment tank, an agitation component provided on one side of the wastewater treatment tank, a sludge concentration detector fixedly connected to one side of the sludge suction pipe, and a flow control valve fixedly connected to the output end of the sludge discharge pump.
[0006] As a preferred technical solution, the power assembly includes a drive motor, which is located on the upper side of the wastewater treatment tank. The output end of the drive motor is fixedly connected to a first drive shaft. A second drive shaft is rotatably connected to one side of the first drive shaft on the wastewater treatment tank. The agitation assembly is fixedly connected to the second drive shaft. A first toothed cone is fixedly connected to one side of the first drive shaft, and there are two first toothed cones. A second toothed cone is meshed with one side of the first toothed cone, and the second toothed cone is fixedly connected to the second drive shaft.
[0007] As a preferred technical solution, the agitation assembly includes a transmission stirring rod, which is fixedly connected to the second drive shaft and rotatably connected inside the wastewater treatment tank. A spiral blade is fixedly connected to one side of the transmission stirring rod, and a stirring blade is fixedly connected to the side of the transmission stirring rod away from the spiral blade.
[0008] As a preferred technical solution, a feed hopper is fixedly connected to the side of the wastewater treatment tank away from the sludge suction pipe, and the inner wall of the feed hopper is inclined.
[0009] As a preferred technical solution, a protective shell is fixedly connected to one side of the first drive shaft on the wastewater treatment tank, and the first drive shaft is rotatably connected to the protective shell.
[0010] In summary, the present invention has the following main advantages: First, this utility model, by setting up a wastewater treatment tank and installing two sets of agitating components inside the wastewater treatment tank, the two sets of agitating components are controlled to rotate by a power component, which can transport sludge into the wastewater treatment tank and disperse it to form a uniform sludge suspension, so that the sludge suction pipe can fully suck up the sludge, greatly improving the thoroughness of sludge discharge and ensuring the sewage treatment effect. Secondly, by setting up a sludge concentration detector and a flow control valve, this utility model can monitor and accurately control the concentration and flow rate of sludge discharge in real time, meet the needs of different sewage treatment conditions, and improve the applicability of the sludge discharge device. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a cross-sectional structural schematic diagram of the present invention; Figure 3 This is a schematic diagram of the protective shell and wastewater treatment tank structure of this utility model; Figure 4 This is a utility model Figure 2 A magnified structural diagram at point A.
[0012] Reference numerals in the attached drawings: 1. Wastewater treatment tank; 2. Feed hopper; 3. Sludge pump; 4. Sludge suction pipe; 41. Sludge concentration detector; 5. Sludge discharge pipe; 51. Flow control valve; 6. Power assembly; 61. Drive motor; 62. First drive shaft; 63. First toothed bevel; 64. Second toothed bevel; 65. Second drive shaft; 7. Agitator assembly; 71. Transmission stirring rod; 72. Stirring blade; 73. Spiral blade; 8. Protective shell. Detailed Implementation
[0013] Example
[0014] refer to Figures 1 to 4This embodiment describes a wastewater treatment sludge discharge device, including a wastewater treatment tank 1. A sludge suction pipe 4 is fixedly connected to one side of the wastewater treatment tank 1, and a sludge discharge pump 3 is fixedly connected to one side of the sludge suction pipe 4. A sludge discharge pipe 5 is fixedly connected to the output end of one side of the sludge discharge pump 3. A power assembly 6 is fixedly connected to one side of the wastewater treatment tank 1, and an agitation assembly 7 is provided on one side of the wastewater treatment tank 1. A sludge concentration detector 41 is fixedly connected to one side of the sludge suction pipe 4, and a flow control valve 51 is fixedly connected to the output end of the sludge discharge pump 3. The sludge suction pipe 4 draws in the sludge suspension formed in the wastewater treatment tank 1. The sludge concentration detector 41 detects the sludge concentration in the sludge suction pipe 4 in real time and feeds the data back to the external control system. The sludge discharge pump 3 starts to provide power for sludge discharge and transports the sludge suspension to the sludge discharge pipe 5. The operator adjusts the sludge discharge flow rate through the flow control valve 51 according to the sludge concentration data to meet the requirements of different treatment conditions, thereby improving the applicability of the sludge discharge device and the wastewater treatment efficiency.
[0015] refer to Figure 2 and Figure 4 The power assembly 6 includes a drive motor 61, which is located on the upper side of the wastewater treatment tank 1. The output end of the drive motor 61 is fixedly connected to a first drive shaft 62. A second drive shaft 65 is rotatably connected to one side of the first drive shaft 62 on the wastewater treatment tank 1. The agitation assembly 7 is fixedly connected to the second drive shaft 65. A first toothed cone 63 is fixedly connected to one side of the first drive shaft 62, and there are two first toothed cones 63. A second toothed cone 64 is meshed with one side of the first toothed cone 63, and the second toothed cone 64 is fixedly connected to the second drive shaft 65. By setting the power assembly 6, the drive motor 61 drives the first drive shaft 62 to rotate, the first drive shaft 62 drives the two first toothed cones 63 to rotate, the first toothed cones 63 drive the second toothed cones 64 to rotate, and the second toothed cones 64 drive the second drive shaft 65 to rotate, providing power to the agitation assembly 7. The setting of two first toothed cones 63 can realize the synchronous driving of multiple agitation assemblies 7, ensuring the uniformity of sludge treatment in the wastewater treatment tank 1.
[0016] refer to Figure 2The agitation assembly 7 includes a transmission stirring rod 71, which is fixedly connected to the second drive shaft 65. The transmission stirring rod 71 is rotatably connected to the inside of the wastewater treatment tank 1. A spiral blade 73 is fixedly connected to one side of the transmission stirring rod 71, and a stirring blade 72 is fixedly connected to the side of the transmission stirring rod 71 away from the spiral blade 73. By setting the agitation assembly 7, the rotation of the second drive shaft 65 drives the transmission stirring rod 71 to rotate. The spiral blade 73 and the stirring blade 72 on the transmission stirring rod 71 rotate accordingly. During the rotation, the spiral blade 73 transports and stirs the sludge from the outside in, while the stirring blade 72 breaks up and mixes the sludge in all directions, so that the clumped sludge forms a uniform sludge suspension, which is convenient for subsequent suction pipe 4 to pick up, improves the thoroughness of sludge discharge, and ensures the sewage treatment effect.
[0017] refer to Figure 1 The wastewater treatment tank 1 is fixedly connected to a feed hopper 2 on the side away from the sludge suction pipe 4. The inner wall of the feed hopper 2 is inclined. Wastewater enters the wastewater treatment tank 1 through the feed hopper 2. Due to the inclination of the inner wall of the feed hopper 2, the wastewater can flow smoothly into the wastewater treatment tank 1 for wastewater treatment.
[0018] refer to Figure 3 A protective shell 8 is fixedly connected to one side of the first drive shaft 62 on the wastewater treatment tank 1. The first drive shaft 62 is rotatably connected to the protective shell 8. By setting the protective shell 8, most of the structure of the power assembly 6 is protected, and the connection is sealed to prevent external debris from entering.
[0019] Operating principle and advantages: Wastewater enters the wastewater treatment tank 1 through the feed hopper 2. The inclined design of the inner wall of the feed hopper 2 ensures smooth flow of wastewater. After entering the wastewater treatment tank 1, the drive motor 61 of the power component 6 starts, driving the first drive shaft 62 to rotate. Through the meshing transmission of the first toothed cone 63 and the second toothed cone 64, the second drive shaft 65 is driven to rotate. The stirring component 7 connected to the second drive shaft 65 operates accordingly. During the rotation, the spiral blades 73 transport and stir the external sludge inward, while the stirring blades 72 thoroughly disperse and mix the sludge. The process involves combining clumped sludge to form a uniform sludge suspension, facilitating subsequent suction by the sludge suction pipe 4, improving the thoroughness of sludge removal, and ensuring the effectiveness of wastewater treatment. The design of two first toothed cones 63 enables multiple agitation components 7 to work simultaneously, ensuring uniform sludge treatment. The sludge suction pipe 4, under the action of the sludge discharge pump 3, draws in the suspension. The sludge concentration detector 41 monitors the sludge concentration in real time and feeds it back to the control system. The control system automatically adjusts the flow control valve 51 based on the concentration data to precisely control the sludge discharge flow rate. This process achieves intelligent sludge discharge, adapting to different treatment conditions and avoiding energy waste.
Claims
1. A wastewater treatment sludge discharge device, comprising a wastewater treatment tank (1), characterized in that: A sludge suction pipe (4) is fixedly connected to one side of the wastewater treatment tank (1), a sludge discharge pump (3) is fixedly connected to one side of the sludge suction pipe (4), a sludge discharge pipe (5) is fixedly connected to one side of the output end of the sludge discharge pump (3), a power assembly (6) is fixedly connected to one side of the wastewater treatment tank (1), an agitation assembly (7) is provided on one side of the wastewater treatment tank (1), a sludge concentration detector (41) is fixedly connected to one side of the sludge suction pipe (4), and a flow control valve (51) is fixedly connected to the output end of the sludge discharge pump (3).
2. The sewage treatment sludge discharge device according to claim 1, characterized in that: The power assembly (6) includes a drive motor (61), which is located on the upper side of the wastewater treatment tank (1). The output end of the drive motor (61) is fixedly connected to a first drive shaft (62). A second drive shaft (65) is rotatably connected to one side of the first drive shaft (62) on the wastewater treatment tank (1). The agitation assembly (7) is fixedly connected to the second drive shaft (65).
3. The sewage treatment sludge discharge device according to claim 2, characterized in that: A first toothed cone (63) is fixedly connected to one side of the first drive shaft (62), and there are two first toothed cones (63). A second toothed cone (64) is meshed with one side of the first toothed cone (63), and the second toothed cone (64) is fixedly connected to the second drive shaft (65).
4. A sewage treatment sludge discharge device according to claim 1, characterized in that: The stirring assembly (7) includes a transmission stirring rod (71), which is fixedly connected to the second drive shaft (65). The transmission stirring rod (71) is rotatably connected to the inside of the wastewater treatment tank (1). A spiral blade (73) is fixedly connected to one side of the transmission stirring rod (71), and a stirring blade (72) is fixedly connected to the side of the transmission stirring rod (71) away from the spiral blade (73).
5. A sewage treatment sludge discharge device according to claim 1, characterized in that: The wastewater treatment tank (1) is fixedly connected to a feed hopper (2) on the side away from the sludge suction pipe (4), and the inner wall of the feed hopper (2) is inclined.
6. A sewage treatment sludge discharge device according to claim 2, characterized in that: A protective shell (8) is fixedly connected to one side of the first drive shaft (62) on the wastewater treatment tank (1), and the first drive shaft (62) is rotatably connected to the protective shell (8).