A dust removal device for magnetic head production

CN224614614UActive Publication Date: 2026-08-11CHONNAM YINGCHUANG ELECTRONICS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-08-12
Publication Date
2026-08-11

AI Technical Summary

Technical Problem

[0002]磁头外壳从注塑机上取出时,其边角会有一些硬质毛屑,影响整体质量,因而需要用角磨机对其进行打磨,将硬质毛屑磨掉,但在磨削过程中,会将打磨下来的塑料细粉遗留在工作台上,因而需要清理,现有的方法采用抹布擦拭工作台表面,将塑料细粉推入垃圾筒内,但由于塑料细粉质地轻盈,轻轻用抹布接触,就会时其漂浮起来,然后重新落到工作台上,因而还需要重新擦拭,不方便

Benefits of technology

[0014] The beneficial effects of this invention are as follows: By rotating the cover body and driving the slide rail to slide within the slide groove, the orientation of the corrugated hose and dust collection hood changes during the rotation of the cover body. Workers can move multiple sets of dust collection hoods and pull the corrugated hose to contract and expand them, thereby removing dust from different areas on the top of the workbench. When the gas mixed with impurities is drawn into the cylinder, the electromagnet adsorption plate is energized, and the strong magnetic attraction it generates acts on the metal impurities in the air, causing the metal impurities to be adsorbed onto the electromagnet adsorption plate. The airflow then falls after being filtered by the filter screen and is discharged from the exhaust port. When it is necessary to clean the impurities in the cylinder after filtration, the electromagnet adsorption plate is de-energized, causing the metal debris adsorbed on its end face to fall into the filter screen. Then, by rotating the cover plate and driving the spiral tube to rotate upward within the expansion notch, the filter screen is indirectly pulled out of the cylinder. At this time, the conical filter screen can prevent the impurities inside from falling off its edge, thereby facilitating the cleaning of the filtered debris.

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Abstract

This invention relates to a dust removal device for magnetic head production, comprising a bottom-sealed cylindrical body. A protrusion is arranged around the top outer wall of the cylindrical body, and a sliding groove is arranged around both the upper and lower sides of the protrusion. The outer wall of the protrusion also has evenly distributed communication ports communicating with the inside of the cylindrical body. A cover is fitted onto the protrusion to enclose multiple sets of communication ports. An annular slide rail located within the corresponding sliding groove is provided on the inner wall of the cover. The cover is also connected to a dust collection hood via a corrugated flexible hose. A cover plate is movably fixed at the top of the cylindrical body, and a conical filter screen is fixed to the cover plate by a vertical rod. An electromagnet adsorption plate corresponding to the communication port is provided above the filter screen. A fan is installed inside the cylindrical body below the filter screen, and an exhaust port is provided at the bottom of the side wall of the cylindrical body. This invention facilitates the cleaning of impurities from different directions and also facilitates the collection and discharge of impurities after cleaning.
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Description

Technical Field

[0001] This invention relates to the field of magnetic head manufacturing technology, and in particular to a dust removal device for magnetic head manufacturing. Background Technology

[0002] When the magnetic head housing is removed from the injection molding machine, some hard lint will remain on its edges, affecting the overall quality. Therefore, it needs to be ground with an angle grinder to remove the hard lint. However, during the grinding process, fine plastic powder will be left on the worktable, which needs to be cleaned. The existing method is to wipe the worktable surface with a cloth and push the fine plastic powder into the trash can. However, because the fine plastic powder is light, it will float up when it is lightly touched by the cloth and then fall back onto the worktable, so it needs to be wiped again, which is inconvenient.

[0003] For example, a dust removal device for magnetic head grinding, disclosed in CN217475577U, while solving the above problems, has the following drawbacks: when a single, fixed-direction dust collection hood is used to collect dust from different areas, it needs to perform the dust collection work sequentially, which leads to low dust collection efficiency and prolonged dust collection time. At the same time, large metal debris falling onto the filter cloth will firstly block some of the pores of the filter cloth and affect the filtration efficiency of the filter cloth. Secondly, the large debris falling onto the filter cloth will slide back and forth on the filter cloth due to the influence of the oscillating filter cloth, causing irreparable damage to the filter cloth during the entire filtration process, thereby affecting its service life. Summary of the Invention

[0004] The purpose of this invention is to provide a dust removal device for magnetic head production.

[0005] The technical problem of this invention is mainly solved by the following technical solution:

[0006] A dust removal device for magnetic head production includes a bottom-sealed cylinder. A protrusion is arranged around the top outer wall of the cylinder. A sliding groove is arranged around both the upper and lower sides of the protrusion. A communication port communicating with the inside of the cylinder is also evenly arranged on the outer wall of the protrusion. A cover is fastened to the protrusion to cover multiple sets of communication ports. An annular slide rail located in the corresponding sliding groove is arranged on the inner wall of the cover. The cover is also connected to a dust collection hood through a corrugated hose.

[0007] A cover plate is movably fixed to the top of the cylinder, and a conical filter screen is fixed to the cover plate by a vertical rod. An electromagnet adsorption plate with a corresponding connection port is provided above the filter screen. A fan is provided inside the cylinder below the filter screen, and an exhaust port is also provided at the bottom of the side wall of the cylinder.

[0008] Preferably, the width of the opening of the cover is adapted to the thickness of the protrusion, and an air circulation channel is formed between the inner wall of the cover and the outer arc wall of the protrusion.

[0009] Preferably, a fixing seat for fixing the corresponding dust collection hood is provided at the bottom of the side wall of the cylinder.

[0010] Preferably, the edge of the filter screen is attached to the inner wall of the cylinder, and a scraper identical to the inner wall of the cylinder is also provided above the filter screen.

[0011] Preferably, a ring of expansion notches is provided around the top corner of the cylinder, a screw tube extending into the expansion notch and screwed to the bottom of the cover plate, a truncated cone-shaped protrusion with an inverted arrangement is provided at the middle of the bottom of the cover plate, the vertical rod is fixedly connected to the middle of the bottom of the protrusion, and the electromagnet adsorption plate is laid on the outer wall of the protrusion.

[0012] Preferably, a filter assembly is movably disposed at the exhaust port to seal it, the filter assembly consisting of an intermediate activated carbon layer and a filter mesh layer surrounding the activated carbon layer.

[0013] Preferably, the sidewall of the slide groove is provided with an electromagnet adsorption layer that contacts the slide rail.

[0014] The beneficial effects of this invention are as follows: By rotating the cover body and driving the slide rail to slide within the slide groove, the orientation of the corrugated hose and dust collection hood changes during the rotation of the cover body. Workers can move multiple sets of dust collection hoods and pull the corrugated hose to contract and expand them, thereby removing dust from different areas on the top of the workbench. When the gas mixed with impurities is drawn into the cylinder, the electromagnet adsorption plate is energized, and the strong magnetic attraction it generates acts on the metal impurities in the air, causing the metal impurities to be adsorbed onto the electromagnet adsorption plate. The airflow then falls after being filtered by the filter screen and is discharged from the exhaust port. When it is necessary to clean the impurities in the cylinder after filtration, the electromagnet adsorption plate is de-energized, causing the metal debris adsorbed on its end face to fall into the filter screen. Then, by rotating the cover plate and driving the spiral tube to rotate upward within the expansion notch, the filter screen is indirectly pulled out of the cylinder. At this time, the conical filter screen can prevent the impurities inside from falling off its edge, thereby facilitating the cleaning of the filtered debris. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the structure of the present invention;

[0016] Figure 2 yes Figure 1 Enlarged view of point A in the middle.

[0017] In the diagram: 1. Cylinder, 2. Protrusion, 3. Slide groove, 4. Connecting port, 5. Cover, 6. Slide rail, 7. Corrugated hose, 8. Dust collection cover, 9. Cover plate, 10. Vertical rod, 11. Filter screen, 12. Electromagnetic adsorption plate, 13. Fan, 14. Air circulation channel, 15. Fixing base, 16. Helical tube, 17. Plug, 18. Filter assembly, 19. Scraper. Detailed Implementation

[0018] The following examples, in conjunction with the appendix, illustrate the concepts. Figure 1-2 The technical solution of the present invention will be further described in detail below.

[0019] A dust removal device for magnetic head production includes a bottom-sealed cylinder 1. A protrusion 2 is arranged around the top outer wall of the cylinder 1. A sliding groove 3 is arranged around both the upper and lower sides of the protrusion 2. A communication port 4 communicating with the inside of the cylinder 1 is also evenly arranged on the outer wall of the protrusion 2. A cover 5 is fastened to the protrusion 2 to cover multiple sets of communication ports 4. An annular slide rail 6 located in the corresponding sliding groove 3 is arranged on the inner wall of the cover 5. An electromagnet adsorption layer in contact with the slide rail 6 is arranged on the side wall of the sliding groove 3. The cover 5 is also connected to a dust collection hood 8 through a corrugated hose 7.

[0020] A cover plate 9 is movably fixed to the top of the inner cylinder 1. A conical filter screen 11 is fixed to the cover plate 9 by a vertical rod 10. An electromagnet adsorption plate 12 corresponding to the communication port 4 is provided above the filter screen 11. A fan 13 is provided inside the cylinder 1 below the filter screen 11. An exhaust port is also provided at the bottom of the side wall of the cylinder 1.

[0021] like Figure 1 , 2 The opening width of the cover 5 is adapted to the thickness of the protrusion 2, and an air circulation channel 14 is formed between the inner wall of the cover 5 and the outer arc wall of the protrusion 2.

[0022] like Figure 1 As shown, a fixing seat 15 for fixing the corresponding dust collection hood 8 is provided at the bottom of the side wall of the cylinder 1.

[0023] like Figure 1 As shown, the edge of the filter screen 11 is attached to the inner wall of the cylinder 1, and a scraper 19 identical to the inner wall of the cylinder 1 is also provided above the filter screen 11.

[0024] The top edge of the inner cylinder 1 is surrounded by an expansion notch. The bottom of the cover plate 9 is provided with a screw tube 16 extending into the expansion notch and screwed thereto. The bottom center of the cover plate 9 is also provided with a truncated cone-shaped protrusion 17 that is inverted. The vertical rod 10 is fixedly connected to the bottom center of the protrusion 17. The electromagnet adsorption plate 12 is laid on the outer wall of the protrusion 17.

[0025] In this embodiment, a filter assembly 18 is movably provided at the exhaust port to seal it. The filter assembly 18 consists of an intermediate activated carbon layer and a filter mesh layer that wraps around the activated carbon layer.

[0026] When in use, the blower 13 operates, creating negative pressure inside the cylinder 1. This negative pressure, through the connecting port 4, air circulation channel 14, corrugated hose 7, and dust collection hood 8, effectively removes debris and dust from the workbench. Workers can move multiple dust collection hoods 8 and pull the corrugated hose 7 to contract and expand, thus removing dust from different areas on the top of the workbench. Simultaneously, rotating the hood 5 causes the slide rail 6 to slide within the slide groove 3, changing the orientation of the corrugated hose 7 and dust collection hood 8 during rotation, making it suitable for dust removal in different directions. When the hood 5 rotates to the designated position, the electromagnet adsorption layer is energized to magnetically fix the slide rail 6, indirectly preventing the hood 5 from rotating on the protrusion 2, thereby positioning the hood 5.

[0027] When gas containing impurities is drawn into cylinder 1, the electromagnet adsorption plate 12 is energized. The strong magnetic force it generates acts on the metal impurities in the air, causing them to adhere to the electromagnet adsorption plate 12. Meanwhile, the airflow passes through filter screen 11, falls, and exits through the exhaust port. The activated carbon layer in the filter assembly 18 then purifies the gas before it is discharged. When cleaning the impurities from cylinder 1 is required after filtration, the electromagnet adsorption plate 12 is de-energized, causing the metal debris adsorbed on its end face to fall into filter screen 11. Then, by rotating the cover plate 9, the screw... The tube 16 is rotated upward within the expansion notch to pull the spiral tube 16 out of the cylinder 1. At the same time, the cover plate 9 drives the scraper 19 to rotate through the protrusion 17, the vertical rod 10 and the filter screen 11. The rotating scraper 19 can scrape off and clean the impurities adhering to the inner wall of the cylinder 1 above the filter screen 11, causing the impurities to fall onto the filter screen 11. After the spiral tube 16 separates from the expansion notch, the filter screen 11 can be pulled out of the cylinder 1 upward. At this time, the conical filter screen 11 can prevent the impurities inside from falling off its edge, thereby facilitating the cleaning of the filtered debris.

[0028] The present invention has been described in detail above, but the content described is only a preferred embodiment of the present invention and should not be considered as limiting the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the patent coverage of the present invention.

Claims

1. A dust removing apparatus for producing a magnetic head, comprising a bottom-sealed cylinder, characterized in that: The top outer wall of the cylinder is surrounded by a protrusion, and the upper and lower sides of the protrusion are surrounded by a sliding groove. The outer wall of the protrusion is also evenly provided with communication ports that communicate with the inside of the cylinder. A cover is fastened to the protrusion to cover multiple sets of communication ports. The inner wall of the cover is provided with annular slide rails located in the corresponding sliding grooves. The cover is also connected to the dust collection cover through a corrugated hose. A cover plate is movably fixed to the top of the cylinder, and a conical filter screen is fixed to the cover plate by a vertical rod. An electromagnet adsorption plate with a corresponding connection port is provided above the filter screen. A fan is provided inside the cylinder below the filter screen, and an exhaust port is also provided at the bottom of the side wall of the cylinder.

2. The dust removing apparatus for producing a magnetic head according to claim 1, wherein: The width of the opening of the cover is adapted to the thickness of the protrusion, and an air circulation channel is formed between the inner wall of the cover and the outer arc wall of the protrusion.

3. The dust removal device for magnetic head production according to claim 1, characterized in that: The bottom of the side wall of the cylinder is provided with a fixing seat for fixing the corresponding dust collection hood.

4. A dust removal device for magnetic head production according to claim 1, characterized in that: The filter screen is attached to the inner wall of the cylinder, and a scraper identical to the one on the inner wall of the cylinder is also provided above the filter screen.

5. A dust removal device for magnetic head production according to claim 1, characterized in that: A ring of expansion notches is provided around the top corner of the cylinder. A screw tube extending into the expansion notch and screwed to it is provided at the bottom of the cover plate. A frustum-shaped, inverted protrusion is also provided at the middle of the bottom of the cover plate. The vertical rod is fixedly connected to the middle of the bottom of the protrusion. The electromagnet adsorption plate is laid on the outer wall of the protrusion.

6. A dust removal device for magnetic head production according to claim 1, characterized in that: A filter assembly is movably installed at the exhaust port to seal it. The filter assembly consists of an intermediate activated carbon layer and a filter mesh layer that wraps around the activated carbon layer.

7. A dust removal device for magnetic head production according to claim 1, characterized in that: An electromagnet adsorption layer that contacts the slide rail is provided on the side wall of the slide groove.

Citation Information

Patent Citations

  • Dust removal device for magnetic head polishing

    CN217475577U