A sealed heat-insulating aluminum profile processing equipment
Patent Information
- Application Number
- CN202522081296.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-28
- Publication Date
- 2026-08-18
- Estimated Expiration
- 2035-09-28
AI Technical Summary
[0004]本实用新型的目的在于提供一种密封隔热式铝型材加工设备，以解决上述背景技术中提出的现有的铝型材在打孔加工时，由于加工设备为开放式，使得碎屑、粉尘等容易飞溅，误伤工作人员，使得加工设备的使用存在一定缺陷性和打孔加工后的铝型材表面会存在毛屑等，需要及时打磨以及清理的问题
第一、本实用新型通过设置进料槽、防护门、限位座和滚筒，将铝材插入到进料槽中，并贴合在滚筒上，闭合的防护门通过侧边对进料槽进行封闭，使得铝材的移动受到限制，且限位座对铝材进行夹持，使得铝材被挤压在限位座以及主动辊、从动辊之间，被驱动着前移，加工过程中，进料槽、出料槽与铝材卡合，使得防护门与加工设备主体之间形成相对密封的空间，则打孔产生的碎屑、粉尘等被拦截，无法飞溅。
Smart Images
Figure CN224642882U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum profile processing technology, specifically a sealed and heat-insulating aluminum profile processing equipment. Background Technology
[0002] Aluminum profiles are alloy materials with aluminum as the main component. Aluminum rods are hot-melted and extruded to obtain aluminum materials with different cross-sectional shapes. However, the mechanical properties and application fields of the industrial aluminum profiles produced are different depending on the proportion of alloys added. Aluminum profile processing refers to the process of processing aluminum ingots or aluminum rods into metal materials with specific cross-sectional shapes through processes such as extrusion, cutting, drilling, and surface treatment.
[0003] When drilling aluminum profiles, the open-type processing equipment makes it easy for debris and dust to fly and injure workers, which is a defect in the use of the processing equipment. Therefore, there is an urgent need for a sealed and heat-insulated aluminum profile processing equipment. Utility Model Content
[0004] The purpose of this utility model is to provide a sealed and heat-insulating aluminum profile processing equipment to solve the problems mentioned in the background art, such as the open nature of the existing aluminum profile drilling equipment, which makes it easy for debris and dust to fly and injure workers, resulting in certain defects in the use of the processing equipment, and the presence of lint and other debris on the surface of the aluminum profile after drilling, which requires timely grinding and cleaning.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a sealed and heat-insulating aluminum profile processing equipment, including a processing equipment body, a worktable is provided at the bottom end of the processing equipment body, a sealing structure is provided at the front end of the processing equipment body, and a cleaning structure is provided on the inner side of the processing equipment body.
[0006] The sealing structure includes a protective door, an insulation cover fixed to the inner wall of the protective door, an adjusting plate fixed to the inner wall of the insulation cover, an installation plate on the adjusting plate, a limit seat at the end of the installation plate, a feed chute on the right side of the main body of the processing equipment, a roller installed on the worktable, and aluminum material engaged inside the feed chute.
[0007] The cleaning structure includes an electric push rod, the output end of which is provided with a first polishing stone, a second polishing stone is provided below the first polishing stone, a first motor is installed at the bottom end of the second polishing stone, a discharge trough is provided on the left side of the main body of the processing equipment, a cleaning brush is connected to the inner wall of the discharge trough, and a dust suction trough is provided on the inner side of the discharge trough, with a dust suction pipe connected to one side of the dust suction trough.
[0008] Preferably, a control panel is installed on the right side of the main body of the processing equipment, a driven roller is provided at the rear end of the worktable, a pulley is installed at the bottom end of the driven roller, and a driving roller is provided on one side of the driven roller. A drive box is installed at the top end of the driving roller, and a belt is sleeved on the outside of the pulley. A dust collection hood is installed at the rear end of the main body of the processing equipment, a cross slide is installed at the top of the inner wall of the main body of the processing equipment, a driver is provided at the bottom end of the cross slide, and a drill rod is provided at the output end of the driver. The driven roller and the driving roller are connected by pulley and belt drive. A second motor is installed inside the drive box, and the second motor is movably connected to the driving roller through a rotating shaft.
[0009] Preferably, the protective door is movably connected to the main body of the processing equipment via a hinge, and the protective door is provided with an observation window, while the heat insulation cover is fixedly installed with the protective door.
[0010] Preferably, the limiting seat and the heat insulation cover are fixedly installed by a mounting plate, an adjusting plate and bolts, and rollers are installed on the inner side of the limiting seat.
[0011] Preferably, the inner walls of the feed trough and the discharge trough are equipped with cleaning brushes, and the aluminum material is movably engaged with the feed trough and the discharge trough.
[0012] Preferably, the electric push rod is fixedly installed to the main body of the processing equipment via a bracket, the first motor is fixedly installed to the worktable via a mounting slot, and the side of the protective door is fitted to the main body of the processing equipment, the feed chute, and the discharge chute.
[0013] Preferably, there are two suction slots and two suction pipes, with the suction pipes fixedly connected to an external vacuum cleaner, and the suction hood fixedly connected to the external vacuum cleaner via a connecting pipe.
[0014] Compared with the prior art, the beneficial effects achieved by this utility model are: First, this utility model, by setting up a feeding trough, a protective door, a limiting seat, and a roller, inserts aluminum material into the feeding trough and attaches it to the roller. The closed protective door seals the feeding trough from the side, thus restricting the movement of the aluminum material. The limiting seat clamps the aluminum material, squeezing it between the limiting seat and the active and driven rollers, driving it forward. During processing, the feeding trough and the discharge trough engage with the aluminum material, creating a relatively sealed space between the protective door and the main body of the processing equipment. This intercepts and prevents debris and dust generated during drilling from splashing.
[0015] Secondly, this utility model, by setting up a first grinding stone, a second grinding stone, a discharge trough, and cleaning brushes, allows the aluminum material to continue moving forward after drilling, eventually reaching between the first and second grinding stones. Then, an electric push rod is controlled to operate. The internal technology of the electric push rod is existing technology. After the electric push rod operates, it drives the first grinding stone at the output end to rotate. Simultaneously, a first motor operates. The internal technology of the first motor is also existing technology. After the first motor operates, it drives the second grinding stone at the output end to rotate. The first grinding stone grinds the top of the holes and grooves on the aluminum material, while the second grinding stone grinds the bottom of the holes and grooves. After grinding, the aluminum material enters the discharge trough. Numerous cleaning brushes clean the inner and outer walls of the aluminum material. Simultaneously, a dust suction pipe and two dust suction troughs absorb the cleaned debris and dust, allowing the cleaned aluminum material to be neatly extracted from the left side of the processing equipment body. Thus, the aluminum material is processed and cleaned simultaneously, improving processing efficiency. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the main structure of the processing equipment of this utility model; Figure 3 This utility model Figure 1 Enlarged diagram of A in the middle; Figure 4 This is a schematic diagram of the limiting seat of this utility model; Figure 5 This is a schematic diagram of the active roller of this utility model; Figure 6 This is a schematic diagram of the cleaning structure of this utility model; Figure 7 This is a schematic diagram of the discharge trough of this utility model.
[0017] The components include: 1. Main body of processing equipment; 2. Control panel; 3. Aluminum material; 4. Sealing structure; 401. Protective door; 402. Heat insulation cover; 403. Adjusting plate; 404. Mounting plate; 405. Limit seat; 406. Feed chute; 407. Roller; 5. Worktable; 6. Drive box; 7. Drive roller; 8. Pulley; 9. Belt; 10. Driven roller; 11. Cross slide; 12. Driver; 13. Drill rod; 14. Cleaning structure; 1401. Electric push rod; 1402. First polishing stone; 1403. First motor; 1404. Second polishing stone; 1405. Discharge chute; 1406. Cleaning brush; 1407. Dust collection chute; 1408. Dust collection pipe; 15. Dust collection hood. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] Please see Figures 1-5A sealed and heat-insulated aluminum profile processing equipment includes a processing equipment body 1, a workbench 5 at the bottom of the processing equipment body 1, a sealing structure 4 at the front end of the processing equipment body 1, a cleaning structure 14 on the inner side of the processing equipment body 1, a protective door 401, a heat insulation cover 402 fixed to the inner wall of the protective door 401, an adjusting plate 403 fixed to the inner wall of the heat insulation cover 402, an mounting plate 404 on the adjusting plate 403, a limit seat 405 at the end of the mounting plate 404, a feed chute 406 on the right side of the processing equipment body 1, a roller 407 mounted on the workbench 5, and an aluminum material 3 engaged on the inner side of the feed chute 406. A control panel 2 is installed on the right side. A driven roller 10 is installed at the rear end of the worktable 5. A pulley 8 is installed at the bottom end of the driven roller 10, and a driving roller 7 is installed on one side of the driven roller 10. A drive box 6 is installed at the top end of the driving roller 7. A belt 9 is sleeved on the outside of the pulley 8. A dust hood 15 is installed at the rear end of the processing equipment body 1. A cross slide 11 is installed at the top of the inner wall of the processing equipment body 1. A driver 12 is installed at the bottom end of the cross slide 11. A drill rod 13 is installed at the output end of the driver 12. The driven roller 10 and the driving roller 7 are connected by transmission through the pulley 8 and the belt 9. A second motor is installed inside the drive box 6, and the second motor is movably connected to the driving roller 7 through a rotating shaft. The protective door 401 is connected to the processing equipment body 1. The main body 1 of the equipment is connected by hinges, and an observation window is provided on the protective door 401. The heat insulation cover 402 is fixedly installed with the protective door 401. The limit seat 405 is fixedly installed with the heat insulation cover 402 by the mounting plate 404, the adjusting plate 403 and bolts. Rollers are installed on the inner side of the limit seat 405. The inner walls of the feed chute 406 and the discharge chute 1405 are provided with cleaning brushes 1406. The aluminum material 3 is movably engaged with the feed chute 406 and the discharge chute 1405. The distance between the limit seat 405 and the drive roller 7 is adjusted in advance according to the size of the aluminum material 3, so that the limit seat 405 can move on the adjusting plate 403 through the mounting plate 404. After adjustment, it is fixed by bolts, and the aluminum material 3 is inserted into the feed chute 405. The material is fed into the feed trough 406 and adheres to the roller 407. At this time, the protective door 401 is closed. The closed protective door 401 seals the feed trough 406 through the side, which restricts the movement of the aluminum material 3. The limiting seat 405 clamps the aluminum material 3, so that the aluminum material 3 is squeezed between the limiting seat 405 and the active roller 7 and the driven roller 10, and is driven to move forward to the bottom of the drill rod 13 for drilling. During the processing, the feed trough 406 and the discharge trough 1405 engage with the aluminum material 3, so that a relatively sealed space is formed between the protective door 401 and the main body 1 of the processing equipment. The debris and dust generated during drilling are intercepted and cannot splash, so that the processing equipment has a sealing and heat insulation function.
[0020] Please see Figures 6-7A sealed and heat-insulated aluminum profile processing equipment, wherein the cleaning structure 14 includes an electric push rod 1401, a first polishing stone 1402 is provided at the output end of the electric push rod 1401, a second polishing stone 1404 is provided below the first polishing stone 1402, a first motor 1403 is installed at the bottom end of the second polishing stone 1404, a discharge trough 1405 is provided on the left side of the processing equipment body 1, a cleaning brush 1406 is connected to the inner wall of the discharge trough 1405, and a dust suction trough 1 is provided on the inner side of the discharge trough 1405. 407. A suction pipe 1408 is connected to one side of the suction trough 1407. The electric push rod 1401 is fixedly installed to the main body 1 of the processing equipment via a bracket. The first motor 1403 is fixedly installed to the worktable 5 via a mounting slot. The side of the protective door 401 is fitted to the main body 1 of the processing equipment, the feed trough 406, and the discharge trough 1405. There are two suction troughs 1407 and two suction pipes 1408, and the suction pipe 1408 is fixedly connected to an external vacuum cleaner. The dust hood 15 is fixedly connected to the external vacuum cleaner via a connecting pipe. After drilling is completed, the aluminum material 3 continues to move forward and is positioned between the first polishing stone 1402 and the second polishing stone 1404. Then, the electric push rod 1401 is controlled to operate. The internal technology of the electric push rod 1401 is existing technology. After the electric push rod 1401 operates, it drives the first polishing stone 1402 at the output end to rotate. Simultaneously, the first motor 1403 operates. The internal technology of the first motor 1403 is existing technology. After the first motor 1403 operates, it drives the second polishing stone 1404 at the output end to rotate. 1402 grinds the top of the holes and grooves on the aluminum material 3, and the second grinding stone 1404 grinds the bottom of the holes and grooves on the aluminum material 3. After grinding, the aluminum material 3 enters the discharge chute 1405. A large number of cleaning brushes 1406 clean the inner and outer walls of the aluminum material 3. At the same time, the dust suction pipe 1408 and two dust suction troughs 1407 absorb the debris and dust that have been cleaned, so that the aluminum material 3 can be cleanly pulled out from the left side of the main body 1 of the processing equipment after being cleaned. Thus, the aluminum material 3 is processed and cleaned at the same time, improving the processing efficiency.
[0021] In use, the distance between the limiting seat 405 and the driving roller 7 is adjusted beforehand according to the size of the aluminum material 3, so that the limiting seat 405 can move on the adjusting plate 403 via the mounting plate 404, and is fixed with bolts after adjustment. The aluminum material 3 is then inserted into the feed chute 406 and attached to the roller 407. At this time, the protective door 401 is closed. The closed protective door 401 seals the feed chute 406 and the discharge chute 1405 through its side, thus restricting the movement of the aluminum material 3. The limiting seat 405 clamps the aluminum material 3, making the aluminum material... The aluminum material 3 is squeezed between the limiting seat 405 and the driving roller 7 and driven roller 10. At this time, the second motor inside the control drive box 6 runs, and the second motor drives the driving roller 7 to rotate. The driving roller 7 drives the driven roller 10 to rotate through the pulley 8 and belt 9. When the driving roller 7 and driven roller 10 rotate in the same direction, they push the aluminum material 3 forward through friction, moving it to the bottom of the drill rod 13 for drilling. During the processing, the feed chute 406 and the discharge chute 1405 engage with the aluminum material 3, so that a relatively sealed space is formed between the protective door 401 and the main body of the processing equipment 1. The debris and dust generated during drilling are intercepted and prevented from splashing. After drilling is completed, the aluminum material 3 continues to move forward and moves between the first polishing stone 1402 and the second polishing stone 1404. Then, the electric push rod 1401 is controlled to run. The internal technology of the electric push rod 1401 is existing technology. After the electric push rod 1401 runs, it drives the first polishing stone 1402 at the output end to rotate. At the same time, the first motor 1403 runs. The internal technology of the first motor 1403 is existing technology. After the first motor 1403 runs, it drives the second polishing stone 1404 at the output end to rotate. 04. The first polishing stone 1402 polishes the top of the holes and grooves on the aluminum material 3, and the second polishing stone 1404 polishes the bottom of the holes and grooves on the aluminum material 3. After polishing, the aluminum material 3 enters the discharge chute 1405. A large number of cleaning brushes 1406 clean the inner and outer walls of the aluminum material 3. At the same time, the dust suction pipe 1408 and two dust suction troughs 1407 absorb the debris and dust that have been cleaned, so that the holes and grooves of the aluminum material 3 are smooth and the surface is clean after cleaning. This processing equipment allows the aluminum material 3 to be processed and cleaned at the same time, which can improve processing efficiency.
[0022] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations may be made to these embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A sealed and insulated aluminum profile processing apparatus comprising a processing apparatus body (1), characterized by: The bottom end of the processing equipment body (1) is provided with a worktable (5), and the front end of the processing equipment body (1) is provided with a sealing structure (4). The inner side of the processing equipment body (1) is provided with a cleaning structure (14). The sealing structure (4) includes a protective door (401), a heat insulation cover (402) is fixed to the inner wall of the protective door (401), an adjusting plate (403) is fixed to the inner wall of the heat insulation cover (402), an mounting plate (404) is provided on the adjusting plate (403), a limit seat (405) is provided at the end of the mounting plate (404), a feed chute (406) is provided on the right side of the main body (1) of the processing equipment, a roller (407) is installed on the worktable (5), and an aluminum material (3) is engaged inside the feed chute (406). The cleaning structure (14) includes an electric push rod (1401), the output end of which is provided with a first polishing stone (1402), and a second polishing stone (1404) is provided below the first polishing stone (1402). A first motor (1403) is installed at the bottom end of the second polishing stone (1404). A discharge trough (1405) is provided on the left side of the processing equipment body (1). A cleaning brush (1406) is connected to the inner wall of the discharge trough (1405), and a dust suction trough (1407) is provided on the inner side of the discharge trough (1405). A dust suction pipe (1408) is connected to one side of the dust suction trough (1407).
2. The sealed and heat-insulated aluminum profile processing apparatus according to claim 1, characterized in that: A control panel (2) is installed on the right side of the main body (1) of the processing equipment. A driven roller (10) is provided at the rear end of the worktable (5). A pulley (8) is installed at the bottom end of the driven roller (10). An active roller (7) is provided on one side of the driven roller (10). A drive box (6) is installed at the top end of the active roller (7). A belt (9) is sleeved on the outside of the pulley (8). A dust hood (15) is installed at the rear end of the main body (1) of the processing equipment. A cross slide (11) is installed at the top end of the inner wall of the main body (1) of the processing equipment. A driver (12) is provided at the bottom end of the cross slide (11). A drill rod (13) is provided at the output end of the driver (12). The driven roller (10) and the active roller (7) are connected by a drive through the pulley (8) and the belt (9). A second motor is installed inside the drive box (6). The second motor is movably connected to the active roller (7) through a rotating shaft.
3. The sealed and heat-insulated aluminum profile processing device according to claim 1, characterized in that: The protective door (401) is connected to the main body of the processing equipment (1) by a hinge, and the protective door (401) is provided with an observation window. The heat insulation cover (402) is fixedly installed with the protective door (401).
4. The sealed and heat-insulated aluminum profile processing device according to claim 1, characterized in that: The limiting seat (405) and the heat insulation cover (402) are fixedly installed by the mounting plate (404), the adjusting plate (403) and the bolts, and the inner side of the limiting seat (405) is equipped with rollers.
5. The sealed and heat-insulated aluminum profile processing device according to claim 1, characterized in that: The inner walls of the feed trough (406) and the discharge trough (1405) are equipped with cleaning brushes (1406), and the aluminum material (3) is movably engaged with the feed trough (406) and the discharge trough (1405).
6. The sealed and heat-insulated aluminum profile processing apparatus according to claim 1, characterized in that: The electric push rod (1401) is fixedly installed with the machining equipment body (1) through a support, the first motor (1403) is fixedly installed with the workbench (5) through an installation slot, and the side edges of the protective door (401) are attached to the machining equipment body (1), the feeding groove (406) and the discharging groove (1405).
7. The sealed and heat-insulated aluminum profile processing apparatus according to claim 2, characterized in that: The number of the dust suction grooves (1407) and the dust suction pipes (1408) is two, the dust suction pipes (1408) are fixedly connected with external dust suction machines, and the dust suction covers (15) are fixedly connected with the external dust suction machines through connecting pipes.