Reinforcing agent pretreatment device for silicone rubber production

CN224644034UActive Publication Date: 2026-08-18LIYANG TIANSHENG INSULATION MATERIAL CO LTD
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Patent Information

Application Number
CN202521918325.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-08
Publication Date
2026-08-18
Estimated Expiration
2035-09-08

AI Technical Summary

Technical Problem

[0003]橡胶补强剂一般为粉末状固体,长时间保存后会产生板结,使用时,为了橡胶补强剂能够有效与橡胶结合,需要对其进行预加热,并且板结的橡胶需要使其挤压破碎成粉末,这就需要对补强剂进行预处理,现有的预处理手段主要是搅拌加热,搅拌加热过程中部分补强剂受到挤压后会板结在搅拌杆侧面,导致加入的补强剂用量不足,并且无法在搅拌后快速破碎,并将分料添加至橡胶内,需要分多工序进行,使用较为复杂

Benefits of technology

[0016] This reinforcing agent pretreatment device for silicone rubber production effectively heats the added reinforcing agent while stirring during the heating process to ensure uniform heating. After heating, the reinforcing agent powder is effectively added into the rubber through extrusion and vibration. Internal vibration reduces reinforcing agent residue and effectively shakes off the reinforcing agent from the surface of the internal equipment, ensuring the addition effect.

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Abstract

The utility model relates to the technical field of silicone rubber production, especially to a reinforcing agent pretreatment device for silicone rubber production, which comprises an outer shell, a top cover, a motor, a feeding pipe, a pneumatic cylinder, a connecting ring, a heating ring, a heating bin, a stirring device, a connecting clamping seat and a baffle, the top cover is installed on the top of the outer shell, the motor is installed on the top of the top cover, the feeding pipe is fixedly connected with the top cover, the pneumatic cylinder is installed on the outer side of the outer shell, the connecting ring is fixedly arranged on the inner side of the outer shell, and the heating ring is fixedly arranged on the bottom of the connecting ring, the reinforcing agent pretreatment device for silicone rubber production effectively heats the added reinforcing agent, realizes stirring during the heating process, ensures uniform heating, and after the heating is completed, the reinforcing agent powder is effectively added into the rubber through the mode of extrusion and vibration, the reinforcing agent residue is reduced through internal vibration, the reinforcing agent on the surface of the internal equipment is effectively shaken off, and the adding effect is ensured.
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Description

Technical Field

[0001] This utility model relates to the field of silicone rubber production technology, and in particular to a reinforcing agent pretreatment device for silicone rubber production. Background Technology

[0002] Rubber reinforcing agents enhance the mechanical properties of rubber, significantly improving key indicators such as abrasion resistance, tear strength, and tensile strength of the finished product.

[0003] Rubber reinforcing agents are generally in the form of powdered solids. After long-term storage, they will clump together. In order for the rubber reinforcing agent to effectively bond with the rubber, it needs to be preheated. The clumped rubber also needs to be crushed into powder by extrusion. This requires pretreatment of the reinforcing agent. The existing pretreatment method is mainly stirring and heating. During the stirring and heating process, some of the reinforcing agent will clump together on the side of the stirring rod after being squeezed. This results in insufficient amount of reinforcing agent added and it cannot be quickly crushed after stirring and added into the rubber. This process requires multiple steps and is relatively complicated to use. Utility Model Content

[0004] This invention addresses the shortcomings of existing technologies by providing a pretreatment device for reinforcing agents in the production of silicone rubber.

[0005] This utility model is achieved through the following technical solution:

[0006] A pretreatment device for reinforcing agents in silicone rubber production includes an outer casing, a top cover, a motor, a feed pipe, a cylinder, a connecting ring, a heating ring, a heating chamber, a stirring device, a connecting bracket, and a baffle plate. The top cover is installed on the top of the outer casing, the motor is installed on the top of the top cover, the feed pipe is fixedly connected to the top cover, the cylinder is installed on the outside of the outer casing, the connecting ring is fixedly installed on the inside of the outer casing, the heating ring is fixedly installed at the bottom of the connecting ring, the heating chamber is fixedly connected to the inside of the connecting ring, the stirring device is installed inside the heating chamber, the connecting bracket is installed at the bottom of the stirring device, and the baffle plate is clamped inside one end of the connecting bracket. The stirring device includes a connecting pipe, a connecting plate, a vibrator, a stirring rod, a scraper, a pressure seat, and a pressure plate. The connecting plate is fixedly installed inside the connecting pipe, the vibrator is installed on the top of the connecting plate, the stirring rod is fixedly connected to the outside of the connecting pipe, the scraper is clamped to one end of the stirring rod, the pressure seat is fixedly installed at the bottom of the connecting pipe, and the pressure plate is clamped to the bottom of the pressure seat.

[0007] In a preferred embodiment of this utility model, one end of the connecting bracket is fixed to the outer side of the bottom of the heating chamber, and the other end is fixed to the inner side of the outer cover.

[0008] The connecting bracket not only facilitates the installation of the baffle plate, but also provides auxiliary fixation for the bottom of the heating chamber, improving the stability of the equipment.

[0009] In a preferred embodiment of the present invention, the bottom of the heating chamber is provided with a screening hole, the upper surface of the baffle plate is attached to the bottom of the heating chamber, the inside of the connecting card seat is provided with a card groove that cooperates with the baffle plate, and the cylinder extension end passes through and extends into the inside of the outer cover and is fixed to the bottom of one end of the baffle plate.

[0010] During heating, the cylinder is extended, and the baffle effectively shields the screen holes at the bottom of the heating chamber. After heating is completed, the screen holes ensure the quality of the powder entering the rubber.

[0011] In a preferred embodiment of this utility model, the top of the stirring rod and the top of the pressure seat are provided with a discharge slope to avoid material accumulation. The scraper and the pressure plate are made of heat-resistant silicone. The end of the scraper is attached to the inner wall of the heating chamber, and the pressure plate is attached to the inner side of the bottom of the heating chamber.

[0012] In a preferred embodiment of this utility model, a connecting rod is provided at the top of the connecting pipe, and the connecting rod at the end of the connecting pipe is fixed to the motor output end;

[0013] The connecting pipe of the stirring device has a hollow structure. The vibrator installed inside will cause the heating chamber to vibrate during the addition of reinforcing agent, thereby preventing the powder from clogging the screen holes and shaking off the powder that is stuck or pressed and caked on the surface of the stirring rod, ensuring the amount of reinforcing agent added.

[0014] In a preferred embodiment of the present invention, one end of the feed pipe passes through the top cover and extends to the inner side of the top of the heating chamber.

[0015] The beneficial effects of this utility model are:

[0016] This reinforcing agent pretreatment device for silicone rubber production effectively heats the added reinforcing agent while stirring during the heating process to ensure uniform heating. After heating, the reinforcing agent powder is effectively added into the rubber through extrusion and vibration. Internal vibration reduces reinforcing agent residue and effectively shakes off the reinforcing agent from the surface of the internal equipment, ensuring the addition effect. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural schematic diagram of the reinforcing agent pretreatment device for silicone rubber production according to the present invention.

[0018] Figure 2 This is a schematic diagram of the internal structure of the outer casing of the reinforcing agent pretreatment device for silicone rubber production according to this utility model.

[0019] Figure 3 This is a schematic diagram of the stirring device structure of the reinforcing agent pretreatment device for silicone rubber production according to this utility model.

[0020] Figure 4This is a schematic diagram of the installation structure of the stirring device in the pretreatment apparatus for reinforcing agents in the production of silicone rubber according to this utility model.

[0021] In the diagram: 1. Outer casing; 2. Top cover; 3. Motor; 4. Feed pipe; 5. Cylinder; 6. Connecting ring; 7. Heating ring; 8. Heating chamber; 9. Stirring device; 91. Connecting pipe; 92. Connecting plate; 93. Vibrator; 94. Stirring rod; 95. Scraper; 96. Press seat; 97. Press plate; 10. Connecting bracket; 11. Baffle plate. Detailed Implementation

[0022] The preferred embodiments of this utility model will now be described in detail with reference to the accompanying drawings, so that the advantages and features of this utility model can be more easily understood by those skilled in the art, thereby providing a clearer and more definite definition of the scope of protection of this utility model. The directional terms mentioned in this utility model, such as "up," "down," "front," "back," "left," "right," "top," and "bottom," are only for reference to the accompanying drawings. Therefore, the directional terms used are for the purpose of explaining and understanding this utility model, and not for limiting this utility model.

[0023] like Figure 1-4 The device shown is a pretreatment apparatus for reinforcing agents in silicone rubber production, comprising an outer casing 1, a top cover 2, a motor 3, a feed pipe 4, a cylinder 5, a connecting ring 6, a heating ring 7, a heating chamber 8, a stirring device 9, a connecting bracket 10, and a baffle plate 11. The top cover 2 is installed on the top of the outer casing 1, the motor 3 is installed on the top of the top cover 2, the feed pipe 4 is fixedly connected to the top cover 2, the cylinder 5 is installed on the outside of the outer casing 1, the connecting ring 6 is fixedly installed on the inside of the outer casing 1, the heating ring 7 is fixedly installed at the bottom of the connecting ring 6, the heating chamber 8 is fixedly connected to the inside of the connecting ring 6, and the stirring device 9 is located on the outside of the outer casing 1. Inside the heating chamber 8, the connecting bracket 10 is located at the bottom of the stirring device 9, and the baffle plate 11 is clamped inside one end of the connecting bracket 10. The stirring device 9 includes a connecting pipe 91, a connecting piece 92, a vibrator 93, a stirring rod 94, a scraper 95, a pressure seat 96, and a pressure plate 97. The connecting piece 92 is fixedly located inside the connecting pipe 91, the vibrator 93 is installed on the top of the connecting piece 92, the stirring rod 94 is fixedly connected to the outside of the connecting pipe 91, the scraper 95 is clamped to one end of the stirring rod 94, the pressure seat 96 is fixedly located at the bottom of the connecting pipe 91, and the pressure plate 97 is clamped to the bottom of the pressure seat 96.

[0024] Specifically, one end of the connecting bracket 10 is fixed to the outer bottom of the heating chamber 8, and the other end is fixed to the inner side of the outer cover 1. The bottom of the heating chamber 8 is provided with a screening hole. The upper surface of the baffle plate 11 is attached to the bottom of the heating chamber 8. The connecting bracket 10 has a slot that matches the baffle plate 11. The telescopic end of the cylinder 5 passes through and extends into the inner side of the outer cover 1, and is fixed to the bottom of one end of the baffle plate 11. The top of the stirring rod 94 and the top of the pressure seat 96 are provided with a discharge slope to avoid material accumulation. The scraper 95 and the pressure plate 97 are made of heat-resistant silicone. The end of the scraper 95 is attached to the inner wall of the heating chamber 8, and the pressure plate 97 is attached to the inner bottom of the heating chamber 8. The top of the connecting pipe 91 is provided with a connecting rod. The connecting rod at the end of the connecting pipe 91 is fixed to the output end of the motor 3. One end of the feed pipe 4 passes through the top cover 2 and extends to the inner top of the heating chamber 8.

[0025] In this embodiment, the reinforcing agent powder to be used is first added into the heating chamber 8 through the feed pipe 4. Then, the heating ring 7 is turned on. The heating ring 7 is sleeved on the outside of the heating chamber 8 so that heat can be transferred to the inside of the heating chamber 8. During the heating process, the motor 3 is in the starting state. The connecting pipe 91 is rotated through the connecting rod at the top of the connecting pipe 91, thereby driving the stirring rod 94 to rotate. During the rotation of the stirring rod 94, the scraper 95 at its end scrapes off the powder on the inner wall of the heating chamber 8, so that the reinforcing agent inside can be heated evenly and effectively.

[0026] Furthermore, when the internal reinforcing agent is heated to a suitable temperature and maintained for a certain period of time, the cylinder 5 contracts, and the baffle plate 11 is pulled back in the connecting bracket 10, so that the powder can fall from the bottom sieve hole of the heating chamber 8. Under the pressure of the pressure seat 96 and its bottom pressure plate 97, the caking part will be crushed. At this time, the vibrator 93 installed inside the connecting pipe 91 through the connecting plate 92 is started, so that the stirring rod 94 and the heating chamber 8 will vibrate to a certain extent. This vibration will shake off the powder that is adhered to and squeezed on the surface of the stirring rod 94, and the vibration can make the sieve hole complete the sieve work more quickly, avoiding the caking of the powder due to compression and the blockage of the sieve hole, thereby ensuring the amount of reinforcing agent added and the sieve speed, and reducing the residue of reinforcing agent in the pretreatment equipment.

[0027] It should be noted that the parts not covered in this utility model are the same as or can be implemented using existing technology; the various drives in this utility model can be implemented by corresponding power structures such as cylinders, oil cylinders, electric cylinders, and motors in conjunction with connecting rods, guide rods, etc., and are not limited to the structures described in the specification and the drawings.

[0028] In the description of the embodiments of this utility model, unless otherwise expressly specified and limited, the terms "installed," "connected," "linked," "set up," "equipped with," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] The embodiments described above are merely examples of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these modifications and improvements all fall within the protection scope of this utility model.

Claims

1. A reinforcing agent pretreatment device for silicone rubber production, comprising an outer shell (1), a top cover (2), a motor (3), a feeding pipe (4), a gas cylinder (5), a connecting ring (6), a heating ring (7), a heating bin (8), a stirring device (9), a connecting seat (10), and a shielding plate (11), characterized in that: The top cover (2) is installed on the top of the outer shell (1), the motor (3) is installed on the top of the top cover (2), the feed pipe (4) is fixedly connected to the top cover (2), the cylinder (5) is installed on the outside of the outer shell (1), the connecting ring (6) is fixedly set on the inside of the outer shell (1), the heating ring (7) is fixedly set on the bottom of the connecting ring (6), the heating chamber (8) is fixedly connected to the inside of the connecting ring (6), the stirring device (9) is set inside the heating chamber (8), the connecting bracket (10) is set on the bottom of the stirring device (9), and the baffle (11) is clamped inside one end of the connecting bracket (10). The stirring device (9) includes a connecting pipe (91), a connecting piece (92), a vibrator (93), a stirring rod (94), a scraper (95), a pressure seat (96), and a pressure plate (97). The connecting piece (92) is fixedly installed inside the connecting pipe (91), the vibrator (93) is installed on the top of the connecting piece (92), the stirring rod (94) is fixedly connected to the outside of the connecting pipe (91), the scraper (95) is snapped into one end of the stirring rod (94), the pressure seat (96) is fixedly installed at the bottom of the connecting pipe (91), and the pressure plate (97) is snapped into the bottom of the pressure seat (96).

2. The reinforcing agent pretreatment device for a silicone rubber production according to claim 1, characterized by: One end of the connecting bracket (10) is fixed to the outer bottom of the heating chamber (8), and the other end is fixed to the inner side of the outer cover (1).

3. The reinforcing agent pretreatment device for a silicone rubber production according to claim 1, characterized by: The heating chamber (8) has a screening hole at the bottom. The upper surface of the baffle plate (11) is in contact with the bottom of the heating chamber (8). The connecting card seat (10) has a slot that matches the baffle plate (11). The telescopic end of the cylinder (5) passes through and extends into the inner part of the outer cover (1) and is fixed to the bottom of one end of the baffle plate (11).

4. The reinforcing agent pretreatment device for silicone rubber production according to claim 1, characterized by: The top of the stirring rod (94) and the top of the pressure seat (96) are provided with a discharge slope to avoid material accumulation. The scraper (95) and the pressure plate (97) are made of heat-resistant silicone. The end of the scraper (95) is attached to the inner wall of the heating chamber (8), and the pressure plate (97) is attached to the inner side of the bottom of the heating chamber (8).

5. The reinforcing agent pretreatment device for a silicone rubber production according to claim 1, characterized by: A connecting rod is provided at the top of the connecting pipe (91), and the connecting rod at the end of the connecting pipe (91) is fixed to the output end of the motor (3).

6. The reinforcing agent pretreatment device for a silicone rubber production according to claim 1, characterized by: One end of the feed pipe (4) passes through the top cover (2) and extends to the inner side of the top of the heating chamber (8).