Garment dyeing colorant mixing device

Abstract

The utility model discloses a clothing dyeing color material mixing device, including mixing jar and main shaft pipe, the mixing jar top surface is connected with the main shaft pipe in rotation and is fixed with the fixed pipe in main shaft pipe bottom portion. Advantageous effect: the utility model is provided with the heating rod of synchronous play heating and stirring effect, when carrying out to the clothing dyeing color material and mix, can put the dyeing color material into the mixing jar, subsequently, start drive motor and heating rod, and drive motor drives driving pulley to rotate, drives driven pulley to rotate through the connecting belt, drives main shaft pipe rotation, and further drives heating rod rotation, and heating rod rotation plays the role of stirring mixture, and heating rod synchronously heats the dyeing color material, and the stability of eliminating the bubble is eliminated through the heating mode, and further reduces the generation of bubble, simultaneously, improves the homogeneity of heating through the rotation heating, improves the speed and efficiency of mixing between each color material, improves the work efficiency.

Description

Technical Field

[0001] This utility model relates to the technical field of equipment for clothing dyeing, and more specifically, to a clothing dyeing pigment mixing device. Background Technology

[0002] As we all know, dyeing is an essential step in the garment manufacturing process. Its main function is to dye the garment fabric or to dye specific areas of the finished garment.

[0003] Before dyeing clothing, the dyes need to be prepared. Due to the diversity of clothing colors, multiple dyes often need to be mixed and blended. Traditional dye mixing devices use mixers or mixing tanks, with a motor-driven mixing mechanism. The mixing mechanism often uses a stirring rod. However, during the mixing process, air enters and generates a large number of bubbles. These bubbles not only occupy the mixing space and are prone to overflow, but they also participate in the dyeing process later, leading to uneven dyeing. The bubbles also need to be allowed to stand and defoam later, affecting work efficiency. Some more viscous dyes are difficult to discharge by gravity, which can easily cause blockages and also affect work efficiency. Further improvements can be made. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a garment dyeing pigment mixing device, which has the advantages of reducing bubble generation and improving work efficiency, thereby solving the problems mentioned in the background technology.

[0006] (II) Technical Solution

[0007] To achieve the aforementioned advantages of reducing bubble generation and improving work efficiency, the specific technical solution adopted by this utility model is as follows: A garment dyeing pigment mixing device includes a mixing tank and a main shaft tube. The main shaft tube is rotatably connected through the top surface of the mixing tank, and a fixing tube is fixedly connected to the bottom of the main shaft tube. A heating rod is fixedly installed on the bottom surface of the fixing tube. A drive motor is fixedly installed on the top surface of the mixing tank through a motor frame, and a drive pulley is installed at the output end of the drive motor. A driven pulley is fixedly sleeved on the surface of the main shaft tube, and the driven pulley is connected to the drive pulley through a connecting belt.

[0008] Furthermore, a dual-purpose pump for both vacuuming and filling is fixedly installed on the top surface of the mixing tank via a pump frame, and the output end of the dual-purpose pump is connected to the mixing tank through a gas delivery pipe.

[0009] Furthermore, an electric slip ring is fixedly connected to the top surface of the spindle tube.

[0010] Furthermore, the mixing tank has a feed inlet on the top surface and a discharge outlet on the bottom surface, and a gate valve is installed on the surface of the discharge outlet.

[0011] Furthermore, a mounting bracket is fixedly installed on the bottom surface of the mixing tank, and an air pressure gauge is connected through the top surface of the mixing tank.

[0012] Furthermore, a drive shaft is installed at the output end of the drive motor, and the bottom surface of the drive shaft is rotatably connected to the top surface of the mixing tank through a rotary connecting seat, and a drive pulley is fixedly sleeved on the outer surface of the drive shaft.

[0013] Furthermore, a valve is installed on the surface of the gas pipeline.

[0014] (III) Beneficial Effects

[0015] Compared with the prior art, the present invention provides a garment dyeing pigment mixing device, which has the following beneficial effects:

[0016] (1) This utility model is equipped with a heating rod that simultaneously heats and stirs. When mixing clothing dyeing materials, the dyeing materials can be put into the mixing tank. Then, the drive motor and the heating rod are started. The drive motor drives the drive pulley to rotate, which drives the driven pulley to rotate through the connecting belt, which drives the main shaft tube to rotate, and then drives the heating rod to rotate. When the heating rod rotates, it plays a role in stirring and mixing. The heating rod heats the dyeing materials simultaneously. The stability of the bubbles is eliminated by heating, thereby reducing the generation of bubbles. At the same time, the uniformity of heating is improved by rotating the heating, which improves the speed and efficiency of mixing between the various dyeing materials and improves the work efficiency.

[0017] (2) This utility model is equipped with a dual-purpose pump for vacuuming and filling. During mixing, the dual-purpose pump for vacuuming and filling draws air to reduce the air pressure inside the mixing tank. By reducing the pressure, the stability of the bubbles is destroyed, which further avoids the generation of bubbles and avoids the problem of bubbles occupying the mixing space and affecting the stability of dyeing later. This further improves the work efficiency. At the same time, after mixing is completed, the dual-purpose pump for vacuuming and filling can fill the tank to increase the air pressure inside the mixing tank, so that the pigment can be discharged under pressure, avoiding the blockage phenomenon and further improving the work efficiency. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1This is a schematic diagram of the internal structure of a garment dyeing pigment mixing device according to an embodiment of the present utility model;

[0020] Figure 2 This is a front view of a garment dyeing pigment mixing device according to an embodiment of the present utility model;

[0021] Figure 3 This is a schematic diagram of the external structure of a garment dyeing pigment mixing device according to an embodiment of the present utility model;

[0022] Figure 4 This is a schematic diagram of the installation of the heating rod according to an embodiment of the present utility model.

[0023] In the picture:

[0024] 1. Mixing tank; 2. Main shaft tube; 3. Fixed tube; 4. Heating rod; 5. Electric slip ring; 6. Motor frame; 7. Drive motor; 8. Feed inlet; 9. Pump frame; 10. Dual-purpose pump for vacuuming and charging; 11. Air delivery pipe; 12. Valve; 13. Air pressure gauge; 14. Discharge port; 15. Slide valve; 16. Mounting bracket; 17. Drive pulley; 18. Drive shaft; 19. Rotary connecting seat; 20. Connecting belt; 21. Driven pulley. Detailed Implementation

[0025] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0026] According to an embodiment of the present invention, a garment dyeing pigment mixing device is provided.

[0027] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. Please refer to them. Figure 1 and Figure 2According to an embodiment of this utility model, a garment dyeing pigment mixing device includes a mixing tank 1 and a main shaft tube 2. The main shaft tube 2 is rotatably connected through the top surface of the mixing tank 1. The main shaft tube 2 is a thick-walled metal round tube, coaxially arranged with the mixing tank 1, and its wall thickness is not less than 3mm. This design gives the main shaft tube 2 strong torsional resistance, making it less prone to deformation during high-speed rotation and enabling stable rotation, thereby effectively improving the stability of the entire device structure. Simultaneously, a fixing tube 3 is fixedly connected to the bottom of the main shaft tube 2. The main shaft tube 2 and the fixing tube 3 are connected through each other, and the fixing tube 3 is made of the same material as the main shaft tube 2. Both are hollow structures. This design cleverly provides a channel for the output wire of the electric slip ring 5, greatly facilitating the power supply to the heating rod 4. Furthermore, the heating rod 4 is fixedly installed on the bottom surface of the fixing tube 3. The heating rod 4 is arranged perpendicular to the fixing tube 3, and multiple sets are arranged at equal intervals along the bottom surface of the fixing tube 3. The length of the heating rod 4 is precisely designed according to the bottom contour of the mixing tank 1. This layout allows the heating rod 4 to fully cover the dyeing material inside the mixing tank 1 during rotation and stirring, significantly improving mixing efficiency. A drive motor 7 is fixedly mounted on the top surface of the mixing tank 1 via a motor frame 6. This drive motor 7 is a common drive structure in the field, with stable and reliable performance, and a drive pulley 17 is installed at the output end of the drive motor 7. A driven pulley 21 is fixedly sleeved on the surface of the main shaft tube 2, and the driven pulley 21 is connected to the drive pulley 17 via a connecting belt 20. This belt drive is a common drive form. To ensure the accuracy and stability of the transmission, both the drive pulley 17 and the driven pulley 21 are synchronous pulleys, and the connecting belt 20 is a synchronous belt, effectively reducing slippage and greatly improving drive efficiency. When mixing garment dyeing pigments, the pigments are fed into the mixing tank 1 through the inlet 8. Then, the drive motor 7 and heating rod 4 are started. The drive motor 7 drives the drive pulley 17 to rotate, which in turn drives the driven pulley 21 via the connecting belt 20, thus rotating the main shaft tube 2. The rotation of the main shaft tube 2 causes the fixed tube 3 and the heating rod 4 at its bottom to rotate together. The rotation of the heating rod 4 acts as a stirrer, simultaneously heating the dyeing pigments. This heating method effectively eliminates the instability of air bubbles, reducing their formation. Furthermore, the rotation of the heating rod 4 ensures more uniform heating, preventing localized overheating or undercooling, significantly improving the speed and efficiency of mixing the various pigments and substantially increasing work efficiency.

[0028] Please refer to Figure 1 and Figure 3A dual-purpose pump 10 for both vacuuming and filling is fixedly installed on the top surface of the mixing tank 1 via a pump frame 9. This pump 10 is a commercially available and mature piece of equipment, and its working principle and internal structure will not be described in detail here. The output end of the pump 10 is connected to the mixing tank 1 via a gas delivery pipe 11. The gas delivery pipe 11 is a U-shaped bend, with both ends connected to the interior of the mixing tank 1 and the output end of the pump 10, respectively. The U-shaped bend design not only effectively prevents pigment from flowing back into the pump 10 during transport but also buffers gas flow to a certain extent, making pressure changes more stable. During mixing, the pump 10 evacuates air, thereby reducing the internal pressure of the mixing tank 1. This pressure reduction disrupts the stability of air bubbles, further preventing bubble formation and effectively avoiding bubbles occupying mixing space and affecting dyeing stability later, thus improving work efficiency. Meanwhile, after mixing, the dual-purpose pump 10 for both vacuuming and inflation can be used to inflate the mixture tank 1, increasing the internal air pressure and allowing the pigment to be smoothly pressurized and discharged under air pressure. This effectively avoids blockage caused by pigment viscosity and other reasons, further improving work efficiency.

[0029] Please refer to Figure 1 and Figure 4 An electric slip ring 5 is fixedly connected to the top surface of the main spindle tube 2. The electric slip ring 5 plays a crucial role in providing power for rotation, ensuring a continuous and stable power supply to the heating rod 4 during the rotation of the main spindle tube 2. The input terminal of the electric slip ring 5 is connected to the mains power, and the output terminal of the electric slip ring 5 is connected to the input terminal of the heating rod 4 via an electrical connection wire. To ensure the aesthetics and safety of the device, the electrical connection wire is hidden in the hollow structure of the main spindle tube 2 and the fixed tube 3, avoiding potential safety hazards such as entanglement and wear caused by exposed electrical connection wires.

[0030] Please refer to Figure 1 and Figure 3 The mixing tank 1 has a feed inlet 8 on its top surface, and a sealing cap made of rubber is screwed onto the top surface of the feed inlet 8 to effectively prevent pigment leakage and the entry of external dust and other impurities into the mixing tank 1 during the mixing process. The mixing tank 1 also has a discharge outlet 14 on its bottom surface, which is coaxially arranged with the mixing tank 1. The bottom of the mixing tank 1 has a funnel-shaped structure; this unique structural design utilizes gravity to make the pigment discharge smoother and easier. Furthermore, a slide gate valve 15 is installed on the surface of the discharge outlet 14. The slide gate valve 15 is a common structure, and its opening and closing is controlled manually or electrically to precisely control the opening and closing of the discharge outlet 14 for convenient unloading operations.

[0031] Please refer to Figure 1 and Figure 3A mounting bracket 16 is fixedly installed on the bottom surface of the mixing tank 1. The mounting bracket 16 adopts a triangular stable structure and is welded from high-strength steel to support the mixing tank 1, ensuring that the mixing tank 1 can be placed stably in various working environments. Furthermore, an air pressure gauge 13 is continuously connected to the top surface of the mixing tank 1. The air pressure gauge 13 is a high-precision digital display gauge that can detect the internal air pressure of the mixing tank 1 in real time and accurately, allowing operators to intuitively judge the internal pressure of the mixing tank 1 and adjust the working status of the dual-purpose pump 10 for pumping and filling in a timely manner.

[0032] Please refer to Figure 1 and Figure 2 A drive shaft 18 is mounted on the output end of the drive motor 7. The drive shaft 18 has a common motor structure, and its bottom surface is rotatably connected to the top surface of the mixing tank 1 via a rotary connecting seat 19. The rotary connecting seat 19 is an axial rotational connection component, which uses high-precision bearings to effectively reduce the frictional resistance when the drive shaft 18 rotates, thereby stabilizing the rotation of the drive shaft 18 and improving the stability of the power output of the drive motor 7. Furthermore, a drive pulley 17 is fixedly sleeved on the outer surface of the drive shaft 18, and the drive pulley 17 is coaxially arranged with the drive shaft 18. At the same time, the driven pulley 21 is coaxially arranged with the main shaft tube 2, ensuring the accuracy and stability of the entire transmission system.

[0033] Please refer to Figure 1 and Figure 3 A valve 12 is installed on the surface of the gas supply pipe 11. The valve 12 is a solenoid valve, which can be remotely or automatically controlled by the control system, making it convenient for operators to open and close. When the valve 12 is closed, it can tightly seal the gas supply pipe 11, preventing outside air from entering the mixing tank 1 along the gas supply pipe 11, ensuring stable gas pressure inside the mixing tank 1, and ensuring the smooth progress of the mixing process.

[0034] Working Principle: When mixing garment dyeing pigments, first open the sealing cover of the inlet 8 and put the dyeing pigments into the mixing tank 1. Then close the sealing cover and start the drive motor 7 and heating rod 4. The drive motor 7 drives the drive pulley 17 to rotate, which in turn drives the driven pulley 21 to rotate via the connecting belt 20. This, in turn, drives the main shaft tube 2 to rotate. When the main shaft tube 2 rotates, it drives the fixed tube 3 and the heating rod 4 on the bottom of the fixed tube 3 to rotate together. The rotation of the heating rod 4 plays a role in stirring and mixing, and at the same time, the heating rod 4 heats the dyeing pigments. Heating eliminates the instability of air bubbles, thereby reducing the generation of air bubbles. At the same time, the rotation of the heating rod 4 improves the uniformity of heating, speeds up the mixing speed and efficiency between the various pigments, and improves work efficiency. Simultaneously, during mixing, the vacuum pump 10 is started to evacuate air, thereby reducing the air pressure inside the mixing tank 1. By depressurizing, the instability of air bubbles is destroyed, further preventing the formation of air bubbles. This avoids air bubbles occupying the mixing space and affecting the dyeing stability later, further improving work efficiency. After mixing is complete, the dual-purpose pump 10 (vacuum and inflation pump 10) inflates the mixing tank 1, increasing the internal air pressure. This allows the pigment to be pressurized and discharged through the outlet 14 under pressure. The gate valve 15 is then opened, allowing the pigment to drain smoothly and preventing blockages, thus improving work efficiency. Throughout the process, the air pressure gauge 13 monitors the internal air pressure of the mixing tank 1 in real time. Operators can adjust the operation of the dual-purpose pump 10 and valve 12 according to the air pressure conditions to ensure safe and efficient operation of the equipment.

[0035] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A garment dyeing pigment mixing device, comprising a mixing tank (1) and a main shaft tube (2), characterized in that, The mixing tank (1) is rotatably connected to the top surface of the main shaft tube (2), and the bottom of the main shaft tube (2) is fixedly connected to the fixing tube (3), and the bottom surface of the fixing tube (3) is fixedly installed with a heating rod (4). The top surface of the mixing tank (1) is fixedly installed with a drive motor (7) through a motor frame (6), and the output end of the drive motor (7) is installed with a drive pulley (17). The surface of the main shaft tube (2) is fixedly sleeved with a driven pulley (21), and the driven pulley (21) is connected to the drive pulley (17) through a connecting belt (20).

2. The garment dyeing pigment mixing device according to claim 1, characterized in that, The top surface of the mixing tank (1) is fixedly equipped with a dual-purpose pump (10) for both pumping and filling, and the output end of the dual-purpose pump (10) is connected to the mixing tank (1) through a gas supply pipe (11).

3. The garment dyeing pigment mixing device according to claim 1, characterized in that, An electric slip ring (5) is fixedly connected to the top surface of the main spindle tube (2).

4. The garment dyeing pigment mixing device according to claim 1, characterized in that, The mixing tank (1) has an inlet (8) on its top surface and an outlet (14) on its bottom surface, and a slide valve (15) is installed on the surface of the outlet (14).

5. The garment dyeing pigment mixing device according to claim 1, characterized in that, The bottom surface of the mixing tank (1) is fixedly equipped with a mounting bracket (16), and the top surface of the mixing tank (1) is connected to an air pressure gauge (13).

6. The garment dyeing pigment mixing device according to claim 1, characterized in that, The output end of the drive motor (7) is equipped with a drive shaft (18), and the bottom surface of the drive shaft (18) is rotatably connected to the top surface of the mixing tank (1) through a rotating connecting seat (19), and a drive pulley (17) is fixedly sleeved on the outer surface of the drive shaft (18).

7. The garment dyeing pigment mixing device according to claim 2, characterized in that, A valve (12) is installed on the surface of the gas pipeline (11).

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