Whole disk assembly locking device

Abstract

The utility model discloses a whole tray assembly lock equipment, include: tray stock bin, part correction clamp, alignment lower camera, assembly Z axle, assembly tray Y1 axle, assembly tray Y2 axle, assembly upper camera, stock bin Y axle, feeding and discharging mechanical hand, gland feeding vibration dish, lock assembly and lock translation subassembly. The utility model discloses can realize automatic taking and placing material, assembly, lock function, can effectively avoid product pollution, avoided manual turnover operation of material, reduced personnel configuration demand to simplify artificial complicated work, significantly improved production efficiency.

Description

Technical Field

[0001] This utility model relates to the field of automation equipment technology, and in particular to a whole-pane assembly and locking device. Background Technology

[0002] In today's advanced lens manufacturing and assembly processes, various lens components need to be assembled. Conventional processes involve manual operation, where workers manually place lens elements, Mylar, and spacers, and then move the lens to the next workstation after assembly. Because manual assembly relies heavily on human factors, including the experience and skill of the assemblers, it's easy to damage components during the process. It's difficult to maintain the accuracy of assembly positions and avoid excessive force that could damage useful components, unlike with machines. After assembly, the material tray needs to be manually transferred, which can easily lead to material damage and contamination, resulting in defective products. These issues affect the production quality and efficiency of individual lenses.

[0003] Therefore, existing technologies have shortcomings and need to be improved. Utility Model Content

[0004] The purpose of this invention is to overcome at least some of the shortcomings of the prior art and to provide a whole-disc assembly locking device.

[0005] The technical solution of this utility model is as follows: This utility model provides a whole-tray assembly and locking device, including: a material tray hopper, a part alignment clamp, a lower alignment camera, an assembly Z-axis, an assembly tray Y1 axis, an assembly tray Y2 axis, an assembly upper camera, a hopper Y-axis, a loading and unloading robot, a capping and loading vibratory feeder, a locking assembly, and a locking translation assembly, all mounted on a frame; the hopper Y-axis cooperates with the material tray hopper to transport the part tray to the waiting position on the assembly Z-axis; the assembly Z-axis and... The alignment camera, the component correction clamp, and the assembly camera work together to achieve the positioning and correction of the component and its insertion into the lens barrel; the assembly tray Y1 axis and / or the assembly tray Y2 axis are used to move the tray containing the assembled lens barrel to the pick-and-place position of the loading and unloading robot; the capping and loading vibratory feeder supplies the cap to the locking assembly; the locking translation assembly is used to switch laterally between the loading and locking positions, so that the locking assembly can complete the capping and locking of the assembled lens barrel.

[0006] Furthermore, the loading and unloading robot includes a loading gripper, a finished product gripper, and a camera on the capping plate. The loading gripper is used to remove the assembled lens barrel from the assembly tray and transfer it to the locking station after the assembly tray Y1 axis or the assembly tray Y2 axis is in place. The finished product gripper is used to place the lens into the finished product tray after locking is completed. The camera on the capping plate is used to detect the front and back of the capping plate.

[0007] Furthermore, the assembly Z-axis includes an assembly suction pen and a drive assembly for driving the assembly suction pen to move up and down. The assembly suction pen is used to pick up parts from the parts tray and, after being positioned and corrected by the alignment camera and the parts correction clamp, insert them into the lens barrel.

[0008] Furthermore, the locking assembly includes a lens holder, a cap receiving seat, a locking rotating shaft, and a locking pressure head. The lens holder has a locking torque detection function. The cap receiving seat is used to receive and lift the upper cover to the clamping position of the locking rotating shaft. The locking rotating shaft has a locking height detection function. The locking pressure head is used to press down the lens barrel during the locking process. The locking rotating shaft is used to clamp the upper cover and screw the upper cover into the lens barrel.

[0009] Furthermore, the material trays are mounted on a T-axis, and different layers of material trays are switched via the T-axis to achieve continuous material supply.

[0010] Furthermore, the locking and shifting assembly is used to drive the lens placement seat and the cap receiving seat to move horizontally between the loading position and the locking position, so as to realize the switching of the loading, locking and unloading of the lens to be locked.

[0011] Furthermore, the alignment camera works in conjunction with the assembly camera to take pictures and position the parts and the lens barrel respectively, and the part correction clamp performs attitude correction on the parts picked up by the assembly Z-axis to improve the assembly positioning accuracy.

[0012] The beneficial effects of adopting the above solution are as follows: it can realize automatic material handling, assembly and locking functions, effectively avoid product contamination, avoid manual material handling, reduce personnel configuration requirements, thereby simplifying tedious manual work and significantly improving production efficiency. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of a whole-disc assembly and locking device according to an embodiment of the present invention.

[0014] Figure 2 This is a schematic diagram of the structure of a loading and unloading robot according to an embodiment of the present invention.

[0015] Figure 3 This is a structural schematic diagram of the assembled Z-axis assembly according to an embodiment of the present invention.

[0016] Figure 4 This is a schematic diagram of the structure of a locking component according to an embodiment of the present invention.

[0017] Figure 5 This is a schematic diagram of the structure of a material tray and hopper according to an embodiment of the present invention. Detailed Implementation

[0018] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.

[0019] Please refer to the following: Figures 1 to 5 In this embodiment, the present invention provides a whole-tray assembly and locking device, including: a material tray hopper 1, a component alignment clamp 2, a lower alignment camera 3, an assembly Z-axis 4, an assembly tray Y1 axis 5, an assembly tray Y2 axis 6, an assembly upper camera 7, a material tray Y-axis 8, a loading and unloading robot 9, a capping and loading vibrating plate 10, a locking assembly 11, and a locking translation assembly 12; the material tray Y-axis 8 cooperates with the material tray hopper 1 to transport the component tray to the waiting position on the assembly Z-axis 4; The assembly Z-axis 4 works in conjunction with the lower alignment camera 3, the component correction clamp 2, and the upper assembly camera 7 to achieve the positioning and correction of the component and to load it into the lens barrel; the assembly tray Y1 axis 5 and / or the assembly tray Y2 axis 6 are used to move the tray containing the assembled lens barrel to the pick-and-place position of the loading and unloading robot 9; the capping loading vibratory plate 10 supplies the cap to the locking assembly 11; the locking translation assembly 12 is used to switch laterally between the loading and locking positions, so that the locking assembly 11 can complete the capping and locking of the assembled lens barrel.

[0020] Furthermore, the loading and unloading robot 9 includes a loading gripper 13, a finished product gripper 14, and a camera on the capping plate 15. The loading gripper 13 is used to remove the assembled lens barrel from the assembly tray after it is conveyed to the assembly tray Y1 axis 5 or assembly tray Y2 axis 6 and transfer it to the locking station. The finished product gripper 14 is used to place the lens into the finished product tray after locking is completed. The camera on the capping plate 15 is used to detect the front and back of the capping plate.

[0021] Furthermore, the assembly Z-axis 4 includes an assembly suction pen 16 and a drive assembly 17 for driving the assembly suction pen to rise and fall. The assembly suction pen 16 is used to pick up parts from the parts tray and, after being positioned and corrected by the alignment camera 3 and the parts correction clamp 2, to load them into the lens barrel.

[0022] Furthermore, the locking assembly 11 includes a lens holder 18, a cap receiving seat 19, a locking rotating shaft 20, and a locking pressure head 21. The lens holder 18 has a locking torque detection function. The cap receiving seat 19 is used to receive and lift the upper cover to the clamping position of the locking rotating shaft 20. The locking rotating shaft 20 has a locking height detection function. The locking pressure head 21 is used to press down the lens barrel during the locking process. The locking rotating shaft 20 is used to clamp the upper cover and screw the upper cover into the lens barrel.

[0023] Furthermore, the material trays and hoppers are set on the T-axis 22, and different layers of material trays are switched through the T-axis 22 to achieve continuous material supply.

[0024] Furthermore, the locking and shifting assembly 12 is used to drive the lens placement seat 18 and the cap receiving seat 19 to move horizontally between the loading position and the locking position, so as to realize the switching of the loading, locking and unloading of the lens to be locked.

[0025] Furthermore, the lower positioning camera 3 and the upper assembly camera 7 work together to take pictures and position the parts and the lens barrel respectively. The part correction clamp 2 corrects the posture of the parts picked up by the assembly Z-axis 4 to improve the assembly positioning accuracy.

[0026] Please continue to refer to the following: Figures 1 to 5 In this scheme, during operation, the Y-axis 8 of the material hopper removes the component tray from the material tray 1 and moves it to the waiting position of the assembly Z-axis 4; at the same time, the vibratory feeder 10 vibrates the material to the locking and translation component 12; the assembly Z-axis 4 moves to the waiting position of the component tray, where the assembly suction pen 16 removes the component and transports it to the shooting position of the assembly lower camera 3. The component correction clamp 2 corrects the component on the assembly suction pen 16; the lower camera 3 takes pictures to position the component, and at the same time, the assembly upper camera 7 moves to position to take pictures to position the lens barrel; the assembly suction pen 16 performs assembly, and after the entire tray is assembled, it is transported to the waiting position of the loading and unloading robot 9 by the assembly tray Y1 axis 5 or the assembly tray Y2 axis 6. The loading gripper 13 on the loading and unloading robot 9 places the lens on the lens placement seat 18 to complete the lens loading, and at the same time, the upper cover on the pressure receiving seat 19 is lifted onto the gripper cylinder on the locking rotating shaft 20. The capping and loading process is now complete. The locking and shifting assembly 12 moves the lens mount 18 to the locking position. The locking head 21 descends to press down on the lens, and then the locking rotating shaft 20 descends to screw the cap into the lens. After locking, the lens mount 18 is pushed to the material handling robot's waiting position. The finished product gripper 14 places the finished product on the lens mount 18 into the assembly tray Y1 axis 5 or assembly tray Y2 axis 6, either in the lens tray or the defective tray. After the component tray is completed, it is returned to the tray hopper 1 by the tray Y axis 8. The tray layer is switched by the T axis 22, and then a new tray is retrieved from the tray hopper 1 by the tray Y axis 8. The capping assembly is now complete. The above actions are performed in a continuous manner, greatly improving production efficiency.

[0027] In summary, this solution can realize automatic material handling, assembly, and locking functions, effectively avoiding product contamination, eliminating manual material handling, reducing personnel requirements, thereby simplifying tedious manual work and significantly improving production efficiency.

[0028] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A whole-disc assembly and locking device, characterized in that, include: The assembly includes a material tray hopper (1), a component alignment clamp (2), a lower alignment camera (3), an assembly Z-axis (4), an assembly tray Y1 axis (5), an assembly tray Y2 axis (6), an assembly upper camera (7), a hopper Y-axis (8), a loading / unloading robot (9), a capping loading vibratory feeder (10), a locking assembly (11), and a locking translation assembly (12). The hopper Y-axis (8) works in conjunction with the material tray hopper (1) to transport the component tray to the unloading position of the assembly Z-axis (4). The assembly Z-axis (4) works in conjunction with the lower alignment camera (3), the component alignment clamp (2), the lower alignment camera (3), the upper alignment camera (4), the lower alignment camera (5), the upper alignment camera (6), the upper alignment camera (7), the upper alignment camera (8), the upper alignment camera (9), the upper alignment camera (10), the upper alignment camera (11), the upper alignment camera (12), the upper alignment camera (13), the upper alignment camera (14), the upper alignment camera (15), the upper alignment camera (16), the upper alignment camera (17), the upper alignment camera (18), the upper alignment camera (1 ...9), the upper alignment camera (10), the upper alignment camera (11), the upper alignment The component alignment clamp (2) and the assembly camera (7) work together to achieve the positioning and alignment of the component and to load it into the lens barrel; the assembly tray Y1 axis (5) and / or the assembly tray Y2 axis (6) are used to move the tray containing the assembled lens barrel to the pick-up and put-down position of the loading and unloading robot (9); the capping loading vibratory plate (10) supplies the cap to the locking assembly (11); the locking translation assembly (12) is used to switch laterally between the loading and locking positions, so that the locking assembly (11) can complete the capping and locking of the assembled lens barrel.

2. The whole-disc assembly and locking device according to claim 1, characterized in that, The loading and unloading robot (9) includes a loading gripper (13), a finished product gripper (14), and a camera on the capping plate (15). The loading gripper (13) is used to take out the assembled lens barrel from the assembly tray and transfer it to the locking station after the assembly tray Y1 axis (5) or the assembly tray Y2 axis (6) is in place. The finished product gripper (14) is used to place the lens into the finished product tray after locking is completed. The camera on the capping plate (15) is used to detect the front and back of the capping plate.

3. The whole-disc assembly and locking device according to claim 1, characterized in that, The assembly Z-axis (4) includes an assembly suction pen (16) and a drive assembly (17) for driving the assembly suction pen to move up and down. The assembly suction pen (16) is used to pick up parts from the parts tray and, after being positioned and corrected by the alignment camera (3) and the parts correction clamp (2), is loaded into the lens barrel.

4. The whole-disc assembly and locking device according to claim 1, characterized in that, The locking assembly (11) includes a lens holder (18), a cap receiving seat (19), a locking rotating shaft (20), and a locking pressure head (21). The lens holder (18) has a locking torque detection function. The cap receiving seat (19) is used to receive and lift the cap to the clamping position of the locking rotating shaft (20). The locking rotating shaft (20) has a locking height detection function. The locking pressure head (21) is used to press the lens barrel during the locking process. The locking rotating shaft (20) is used to clamp the cap and screw the cap into the lens barrel.

5. The whole-disc assembly and locking device according to claim 1, characterized in that, The material trays and hoppers are set on the T-axis (22), and different layers of material trays are switched through the T-axis (22) to achieve continuous material supply.

6. The whole-disc assembly and locking device according to claim 4, characterized in that, The locking translation component (12) is used to drive the lens placement seat (18) and the cap receiving seat (19) to move horizontally between the loading position and the locking position, so as to realize the switching of loading, locking and picking up the lens to be locked.

7. The whole-disc assembly and locking device according to claim 1, characterized in that, The lower alignment camera (3) and the upper assembly camera (7) work together to take pictures and position the parts and the lens barrel respectively. The part correction clamp (2) corrects the posture of the parts picked up by the assembly Z-axis (4) to improve the assembly positioning accuracy.

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