Ceramic wine bottle gradient drying device

By designing a connection method for multiple main units and conveyor belts, combined with an independent drying mechanism and temperature sensors, gradient drying of ceramic blanks was achieved, solving the problems of temperature difference cracking and poor expansion of traditional equipment, and realizing uniform heating and reduced energy consumption.

CN224681150UActive Publication Date: 2026-08-25JINGDEZHEN SHOUDU CERAMICS CO LTD
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Patent Information

Application Number
CN202522105237.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-09-29
Publication Date
2026-08-25
Estimated Expiration
2035-09-29

AI Technical Summary

Technical Problem

Traditional ceramic blank drying equipment cannot achieve gradient temperature regulation, which makes it easy for cracks to form due to the temperature difference between the inside and outside. In addition, the fixed box is difficult to adapt to different production capacity requirements and has poor scalability, so it needs to be completely transformed.

Method used

The design incorporates multiple main body components and conveyor belts, connected by a first docking frame and a second docking frame. Combined with an independent drying mechanism and temperature sensors, it achieves gradient heating and cooling, forming a continuous air duct. The length of the main body of the device can be flexibly extended by locking the plug rod with the plug hole.

Benefits of technology

It achieves uniform heating of ceramic blanks, reduces the risk of cracking, and allows for flexible adjustment of production line length, reducing energy consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses ceramic wine bottle gradient drying device, including a plurality of device main part and conveyer belt, the drying cavity is opened in device main part, and the both sides opening edge department of device main part is provided with first docking frame and second docking frame respectively, and the first docking frame and second docking frame are connected fixed between two device main parts of adjacent, and the locking of cooperation plug -in rod and plug -in hole is realized through the plug -in cooperation of first docking frame and second docking frame, thereby realizes the flexible extension of device main part length, and every device main part is built -in independent drying mechanism, and can set different temperature zone with temperature sensor and control panel, and the embryo is heated evenly through gradient temperature rise and fall, and the high temperature area exhaust gas in middle device main part can be introduced to the low temperature area in end device main part and carries out preheating, can effectively reduce energy consumption.
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Description

Technical Field

[0001] This utility model relates to the technical field of ceramic wine bottle production equipment, specifically a gradient drying device for ceramic wine bottles. Background Technology

[0002] Ceramics are various products made from natural clay and various natural minerals as the main raw materials through crushing, mixing, molding and firing. In the production process of ceramics, the newly formed ceramic body contains a high amount of moisture. In order to facilitate subsequent processing, the ceramic body usually needs to be dried to reduce the moisture.

[0003] However, traditional equipment mostly uses overall heating, which cannot achieve gradient temperature regulation. The billet is prone to cracking due to the temperature difference between the inside and outside. This indicates that the uneven heating of traditional equipment leads to cracking risks. In addition, the fixed box is difficult to adapt to different production capacity requirements. Traditional equipment has poor scalability and requires overall modification of the production line, which is time-consuming and labor-intensive. Utility Model Content

[0004] Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a gradient drying device for ceramic wine bottles, thus solving the aforementioned technical problems.

[0006] Technical solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a gradient drying device for ceramic wine bottles, comprising multiple device bodies and a conveyor belt. A drying chamber is provided inside each device body. A first docking frame and a second docking frame are respectively provided at the opening edges on both sides of the device body. Adjacent device bodies are connected and fixed through the first docking frame and the second docking frame. The conveyor belt passes through the drying chambers of the multiple device bodies. A drying mechanism is provided on each device body. Adjacent device bodies are connected and fixed through docking plates.

[0008] Preferably, the top of the main body of the device is provided with four threaded posts, and the mating plate is provided with four through holes for the threaded posts to pass through. Nuts are threadedly connected to the threaded posts, and the nuts abut against the mating plate.

[0009] Preferably, the main body of the device is provided with a control panel, and a temperature sensor is provided in the drying chamber. The temperature sensor and the drying mechanism are both electrically connected to the control panel.

[0010] Preferably, the drying mechanism is equipped with a motor, a fan blade is mounted on the output shaft of the motor, and a plurality of heating tubes are arranged axially at intervals in the drying mechanism, with the heating tubes located directly below the fan blades.

[0011] Preferably, the top opening of the drying mechanism is provided with a slot, and a dust filter is engaged in the slot.

[0012] Preferably, the first docking frame can be inserted into the opening of the second docking frame.

[0013] Preferably, the bottom of the docking plate is provided with a protrusion, and the bottom of the protrusion is provided with two mutually symmetrical plug rods. Both the first docking frame and the second docking frame are provided with plug holes that are adapted to the plug rods.

[0014] Compared with the prior art, this utility model provides a gradient drying device for ceramic wine bottles, which has the following beneficial effects: This utility model achieves flexible expansion of the length of the main body of the device by interlocking the first and second docking frames and locking the plug rod and the plug hole. Each main body of the device has an independent drying mechanism built in, and different temperature zones can be set by combining temperature sensors and control panels. The body is uniformly heated by gradient heating and cooling. Adjacent main bodies of the device form a continuous air duct. The exhaust gas in the high-temperature zone in the middle main body of the device can be introduced into the low-temperature zone in the end main body of the device for preheating, which can effectively reduce energy consumption. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the main structure of this utility model; Figure 2 This is a cross-sectional structural diagram of the main body of the device, the first docking frame, and the second docking frame of this utility model. Figure 3 This is a cross-sectional structural diagram of the plug-in rod, the first docking frame, and the second docking frame of this utility model; Figure 4 This is a cross-sectional structural diagram of the threaded column and protrusion structures of this utility model.

[0016] The components include: 1. Main body of the device; 2. Control panel; 3. Conveyor belt; 4. First docking frame; 5. Second docking frame; 6. Drying mechanism; 7. Dust filter; 8. Threaded column; 9. Dating plate; 10. Nut; 11. Temperature sensor; 12. Drying chamber; 13. Motor; 14. Fan blade; 15. Heating tube; 16. Slot; 17. Protrusion; 18. Insertion rod; 19. Insertion hole. Detailed Implementation

[0017] The embodiments of this utility model will be described in further detail below with reference to the accompanying drawings and examples. The following examples are for illustrative purposes only and should not be construed as limiting the scope of this utility model.

[0018] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. In addition, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0020] Please see Figure 1-4 A gradient drying device for ceramic wine bottles includes multiple device bodies 1 and a conveyor belt 3. A drying chamber 12 is provided inside the device body 1. A first docking frame 4 and a second docking frame 5 are respectively provided at the opening edges on both sides of the device body 1. Two adjacent device bodies 1 are connected and fixed through the first docking frame 4 and the second docking frame 5. The conveyor belt 3 passes through the drying chamber 12 of the multiple device bodies 1. A drying mechanism 6 is provided on the device body 1. Two adjacent device bodies 1 are connected and fixed through a docking plate 9. A control panel 2 is provided on the device body 1. A temperature sensor 11 is provided in the drying chamber 12. The temperature sensor 11 and the drying mechanism 6 are both electrically connected to the control panel 2.

[0021] Through the insertion and cooperation of the first docking frame 4 and the second docking frame 5, and the locking of the insertion rod 18 and the insertion hole 19, the length of the main body 1 of the device can be flexibly extended. Each main body 1 of the device has an independent drying mechanism 6 built in, and different temperature zones can be set by combining the temperature sensor 11 and the control panel 2. The preform is uniformly heated by gradient heating and cooling. Adjacent main bodies 1 form a continuous air duct. The exhaust gas in the high-temperature zone in the middle main body 1 can be introduced to the low-temperature zone in the end main body 1 for preheating, which can effectively reduce energy consumption.

[0022] Specifically, in this embodiment, the top of the main body 1 of the device is provided with four threaded posts 8, and the docking plate 9 is provided with four through holes for the threaded posts 8 to pass through. Nuts 10 are threadedly connected to the threaded posts 8, and the nuts 10 abut against the docking plate 9.

[0023] With the provided docking plate 9 and threaded post 8, the docking plate 9 can be fastened between the two device bodies 1 to achieve initial fixation of the two device bodies 1, and the connection and fixation between the docking plate 9 and the device body 1 can be achieved by the nut 10.

[0024] Specifically, in this embodiment, a motor 13 is provided inside the drying mechanism 6, and a fan blade 14 is installed on the output shaft of the motor 13. Multiple heating tubes are provided inside the drying mechanism 6, which are spaced apart along the axial direction. The heating tubes are located directly below the fan blade 14. The heating tubes heat the surrounding cavity, and the motor 13 drives the fan blade 14 to rotate, blowing the heated air into the drying chamber 12 to achieve the drying purpose.

[0025] Specifically, in this embodiment, a slot 16 is provided at the top opening of the drying mechanism 6, and a dust filter 7 is snapped into the slot 16, which facilitates the quick disassembly and replacement of the dust filter 7.

[0026] Specifically, in this embodiment, the first docking frame 4 can be inserted into the opening of the second docking frame 5.

[0027] Specifically, in this embodiment, the bottom of the docking plate 9 is provided with a protrusion 17, and the bottom of the protrusion 17 is provided with two mutually symmetrical insertion rods 18. The first docking frame 4 and the second docking frame 5 are both provided with insertion holes 19 that are adapted to the insertion rods 18. After the first docking frame 4 and the second docking frame 5 are docked, the insertion holes 19 on the first docking frame 4 and the second docking frame 5 are made to overlap. At this time, the insertion rods 18 are inserted into the insertion holes 19 to limit and fix the two adjacent device bodies 1.

[0028] It should be noted that the temperature sensor, motor, and heating element are all electrically connected to the external controller and mains power. Furthermore, the selection, working principle, and usage of the temperature sensor, motor, heating element, and non-standard parts appearing in this application are all conventional technologies in this field, and will not be elaborated upon further in this application.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A gradient drying device for ceramic wine bottles, comprising multiple main bodies and a conveyor belt, characterized in that: The device body has a drying chamber inside, and a first docking frame and a second docking frame are respectively provided at the opening edges on both sides of the device body. Two adjacent device bodies are connected and fixed through the first docking frame and the second docking frame. The conveyor belt passes through the drying chambers of multiple device bodies. The device body is provided with a drying mechanism, and two adjacent device bodies are connected and fixed through docking plates.

2. The gradient drying device for ceramic wine bottles according to claim 1, characterized in that: The top of the main body of the device is provided with four threaded posts, and the mating plate is provided with four through holes for the threaded posts to pass through. Nuts are threadedly connected to the threaded posts and the nuts abut against the mating plate.

3. The gradient drying device for ceramic wine bottles according to claim 1, characterized in that: The main body of the device is equipped with a control panel, and a temperature sensor is installed inside the drying chamber. Both the temperature sensor and the drying mechanism are electrically connected to the control panel.

4. The gradient drying device for ceramic wine bottles according to claim 1, characterized in that: The drying mechanism is equipped with a motor, and a fan blade is mounted on the output shaft of the motor. The drying mechanism is also equipped with multiple heating tubes that are spaced apart along the axial direction, and the heating tubes are located directly below the fan blades.

5. The gradient drying device for ceramic wine bottles according to claim 4, characterized in that: The top opening of the drying mechanism is provided with a slot, and a dust filter is engaged in the slot.

6. The gradient drying device for ceramic wine bottles according to claim 1, characterized in that: The first docking frame can be inserted into the opening of the second docking frame.

7. The gradient drying device for ceramic wine bottles according to claim 1, characterized in that: The bottom of the docking plate has a protrusion, and the bottom of the protrusion has two symmetrical insertion rods. Both the first docking frame and the second docking frame have insertion holes that are compatible with the insertion rods.