A galvanized steel sheet cutting tool
Patent Information
- Application Number
- CN202521968611.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-12
- Publication Date
- 2026-09-01
- Estimated Expiration
- 2035-09-12
AI Technical Summary
[0004]为了弥补以上不足,本实用新型提供了一种镀锌钢板切割工装,旨在改善现有技术中在对特殊镀锌钢板切割时,无法切割准确同时切割产生的铁屑无法集中处理的问题
[0021]1. In this utility model, firstly, the galvanized steel plate is placed on the flexible column using the flexible column on the support plate. Then, gravity is used to move the flexible column in contact with the galvanized steel plate downward. Then, the first screw is rotated, and the fixing block and corrugated plate on the first screw are used to fix multiple flexible columns, so that the galvanized steel plate is placed stably. After the processing is completed, the first screw is rotated in the opposite direction, and after the galvanized steel plate is taken out, the spring at the bottom of the flexible column is reset.
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Figure CN224701210U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of galvanized steel sheet technology, and in particular to a cutting tool for galvanized steel sheets. Background Technology
[0002] Galvanized steel sheet is produced by coating the surface of steel sheet with a layer of zinc to improve its corrosion resistance. The zinc layer forms a dense protective film on the steel sheet surface, effectively blocking oxygen and moisture in the air from contacting the steel substrate, thereby slowing down the rusting rate. Depending on the galvanizing process, galvanized steel sheet can be divided into hot-dip galvanized steel sheet, electro-galvanized steel sheet, and thermal spray galvanized steel sheet. Among them, hot-dip galvanized steel sheet is the most widely used due to its thick zinc layer and excellent corrosion resistance. However, as the application of galvanized steel sheet in various industries continues to deepen, the demand for its cutting and processing is increasing, and the requirements for cutting quality and efficiency are also becoming higher.
[0003] Traditional cutting fixtures often employ simple mechanical clamping structures, which are effective for cutting most galvanized steel sheets. However, for irregularly shaped galvanized steel sheets, inaccurate clamping causes the sheet to shift during cutting. Furthermore, the large amount of iron filings generated during cutting cannot be properly handled, leading to tooling corrosion and shortening equipment lifespan. Additionally, zinc fumes are produced during cutting, posing a health hazard to operators. While cryogenic cutting technology, using water jet cutting to replace traditional laser and plasma cutting, has been introduced, utilizing the kinetic energy of high-pressure water jets to separate the sheet material and avoid high-temperature zinc vaporization, it still lacks a robust fixing structure. This results in inaccurate cutting of special galvanized steel sheets, increasing costs, and the inability to collect and handle iron filings during cutting, impacting work efficiency. Utility Model Content
[0004] To overcome the above shortcomings, this utility model provides a galvanized steel plate cutting tool, which aims to improve the problems in the prior art where it is impossible to cut special galvanized steel plates accurately and the iron filings generated during cutting cannot be collected and processed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: a galvanized steel plate cutting fixture, comprising a workbench, a fixing groove formed on the top of the outer wall of the workbench, a support plate fixedly connected to the inner wall of the fixing groove near the edge, a buffer pad fixedly connected to the outer wall of the support plate, springs fixedly connected to the top of the outer walls of multiple buffer pads, flexible columns fixedly connected to the top of multiple springs, a screw rod rotatably connected to the left side of the inner wall of the fixing groove, a fixing block threadedly connected to the outer wall of the screw rod, a corrugated plate threadedly connected to the outer wall of the screw rod, and a collecting mechanism fixedly connected inside the workbench for collecting iron filings.
[0006] As a further description of the above technical solution:
[0007] The collection mechanism includes a motor, the outer wall of which is fixedly connected to the workbench. An installation groove is provided on the top left side of the workbench. A rotating shaft is fixedly connected to the output end of the motor. Gears are fixedly connected to the outer walls of the two rotating shafts. A moving plate is meshed with the outer walls of the multiple gears. A collection groove is provided on the outer wall of the moving plate. A collection box is slidably connected to the rear side of the outer wall of the workbench.
[0008] As a further description of the above technical solution:
[0009] A handle is fixedly connected to the top of the screw, and a frame is fixedly connected to the top of the outer wall of the workbench.
[0010] As a further description of the above technical solution:
[0011] Hydraulic rods are fixedly connected to the inner wall of the frame, and a fixing plate is fixedly connected to the top of each of the two hydraulic rods.
[0012] As a further description of the above technical solution:
[0013] A cutting tool is fixedly connected to the bottom of the outer wall of the first fixing plate, and a second fixing plate is fixedly connected to the top of the outer wall of the workbench.
[0014] As a further description of the above technical solution:
[0015] Each of the multiple fixed plates has a screw rod connected to its top outer wall by a thread, and each of the multiple screw rods has a nut connected to its outer wall by a thread.
[0016] As a further description of the above technical solution:
[0017] The workbench is fixedly connected to the left and right sides of its outer wall with reinforcing blocks, and the workbench is fixedly connected to the left and right sides of its top with sound-absorbing blocks.
[0018] As a further description of the above technical solution:
[0019] A handle is fixedly connected to the rear side of the outer wall of the collection box, and a protective frame is fixedly connected to the top of the outer wall of the workbench.
[0020] This utility model has the following beneficial effects:
[0021] 1. In this utility model, firstly, the galvanized steel plate is placed on the flexible column using the flexible column on the support plate. Then, gravity is used to move the flexible column in contact with the galvanized steel plate downward. Then, the first screw is rotated, and the fixing block and corrugated plate on the first screw are used to fix multiple flexible columns, so that the galvanized steel plate is placed stably. After the processing is completed, the first screw is rotated in the opposite direction, and after the galvanized steel plate is taken out, the spring at the bottom of the flexible column is reset.
[0022] 2. In this utility model, the motor is first started, and the motor drives the rotating shaft to rotate. Then, the gear on the outer wall of the rotating shaft rotates through the rotating shaft. Then, multiple gears drive the moving plate that meshes with it to rotate. At this time, the iron filings slide into the collection groove on the moving plate through the groove. When rotating to the collection box, the iron filings slide into the collection box by gravity, and the collection is completed. Attached Figure Description
[0023] Figure 1 This is a front perspective view of a galvanized steel plate cutting fixture proposed in this utility model;
[0024] Figure 2 This is a rear perspective view of a galvanized steel plate cutting fixture proposed in this utility model.
[0025] Figure 3 This utility model provides a structural diagram of the workbench of a galvanized steel plate cutting fixture.
[0026] Figure 4 This is a partial structural diagram of the screw of a galvanized steel plate cutting fixture proposed in this utility model;
[0027] Figure 5 This is a partial structural diagram of the rear side of the workbench of a galvanized steel plate cutting fixture proposed in this utility model;
[0028] Figure 6 This is a schematic diagram of the moving plate structure of a galvanized steel plate cutting fixture proposed in this utility model.
[0029] Legend:
[0030] 1. Workbench; 2. Collection mechanism; 201. Motor; 202. Mounting slot; 203. Gear; 204. Moving plate; 205. Collection slot; 206. Collection box; 207. Rotating shaft; 208. Groove; 3. Fixing slot; 4. Support plate; 5. Buffer pad; 6. Spring; 7. Flexible column; 8. Fixing block; 9. Corrugated plate; 10. Screw one; 11. Handle; 12. Frame; 13. Fixing plate one; 14. Hydraulic rod; 15. Cutting tool; 16. Fixing plate two; 17. Screw two; 18. Nut; 19. Reinforcing block; 20. Sound-absorbing block; 21. Protective frame; 22. Handle. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Please see the appendix Figure 3 - Appendix Figure 4 This utility model provides an embodiment of a galvanized steel plate cutting fixture, including a workbench 1. A fixing groove 3 is provided at the top of the outer wall of the workbench 1. A support plate 4 is fixedly connected to the inner wall of the fixing groove 3 near the edge. Multiple buffer pads 5 are fixedly connected to the outer wall of the support plate 4. A spring 6 is fixedly connected to the top of the outer wall of each buffer pad 5. A flexible column 7 is fixedly connected to the top of the multiple springs 6 to enhance the overall buffering and support effect. A screw 10 is installed on the left side of the inner wall of the fixing groove 3 through a rotatable connection. The outer wall of the screw 10 is connected to multiple fixing blocks 8 through a threaded connection. At the same time, the outer wall of the screw 10 is also connected to multiple corrugated plates 9 through a threaded connection. A collection mechanism 2 is fixedly connected inside the workbench 1 for collecting iron filings.
[0033] Specifically, a fixing groove 3 is opened on the top of the workbench 1, and a support plate 4 is fixedly installed on the inner edge area of the fixing groove 3. Multiple buffer pads 5 are fixed on the outer wall of the support plate 4, and a spring 6 is fixed on the top of each buffer pad 5. A flexible column 7 is connected to the top of each spring 6 to enhance the buffering and support effect. A screw 10 is rotatably connected to the left side of the inner wall of the fixing groove 3. Multiple fixing blocks 8 and multiple corrugated plates 9 are connected to its outer wall by threads to facilitate the fastening of multiple flexible columns 7. A collection mechanism 2 is fixedly connected inside the workbench 1 to collect iron filings generated during the cutting process, keep the workbench 1 clean, reduce cleaning work, and improve work efficiency.
[0034] Please see the appendix Figure 5 - Appendix Figure 6The collecting mechanism 2 includes a motor 201. The outer wall of the motor 201 is securely fixed to the workbench 1 by fasteners. The workbench 1 has a mounting slot 202 on the left side of its top to facilitate the installation and fixing of the motor 201. The output end of the motor 201 is reliably fixed to a rotating shaft 207. There are two identical rotating shafts 207. A gear 203 is securely connected to the outer wall of each rotating shaft 207. Multiple such gears 203 are connected to the moving plate 204 through the meshing of their outer walls. A collecting groove 205 is provided on the outer wall of the moving plate 204 for collecting iron filings. A movable collecting box 206 is provided on the rear side of the outer wall of the workbench 1 by sliding connection so that the iron filings in the collecting groove 205 can smoothly enter the collecting box 206 for storage.
[0035] Specifically, the collection mechanism 2 includes a motor 201, whose outer wall is securely fixed to the workbench 1 by fasteners. The top left side of the workbench 1 has an installation slot 202 for easy installation of the motor 201. The output end of the motor 201 is reliably connected to two rotating shafts 207. Each rotating shaft 207 has a gear 203 securely connected to its outer wall. Multiple gears 203 are connected to a moving plate 204 through meshing. The outer wall of the moving plate 204 has a collection groove 205 for collecting iron filings. Then, a movable collection box 206 is slidably connected to the rear side of the outer wall of the workbench 1, so that the iron filings in the collection groove 205 can smoothly enter the collection box 206 for storage, which is convenient for subsequent cleaning and keeps the workbench 1 clean.
[0036] Please see the appendix Figure 1 - Appendix Figure 2 The screw 10 has the following structural features. A handle 11 for easy operation is securely connected to the top of the screw 10. A sturdy frame 12 is fixedly connected to the top of the outer wall of the worktable 1. Two hydraulic rods 14 are fixedly connected to the inner wall of the frame 12, with their tops connected to a fixed plate 13. When the hydraulic rods 14 descend, they cause the fixed plate 13 to descend as well. A cutting tool 15 for machining is also fixedly connected to the bottom of the outer wall of the fixed plate 13. An important fixed plate 2 16 is also fixedly connected to the top of the outer wall of the worktable 1.
[0037] Specifically, the top of the screw 10 is firmly connected to the handle 11 for easy operation. The top of the worktable 1 is fixed with a sturdy frame 12, and two hydraulic rods 14 are fixed to its inner wall. The top of the hydraulic rods 14 is connected to the fixing plate 13, which drives the lowering when it descends. The bottom of the fixing plate 13 is equipped with a processing tool 15. The top of the worktable 1 is also fixed with an important fixing plate 2 16 for use in cutting operations.
[0038] Please see the appendix Figure 2 - Appendix Figure 4 The top of the outer walls of multiple fixed plates 16 are all securely connected to screw rods 17 by threaded connection. The outer walls of these screw rods 17 are also connected by threaded connection and are respectively connected to corresponding nuts 18 to ensure the stability and tightness of the structure. The left and right sides of the outer wall of the workbench 1 are fixedly connected to the reinforcing blocks 19 to enhance the load-bearing capacity and overall stability of the workbench 1. The top left and right sides of the workbench 1 are also fixedly connected to the sound-absorbing blocks 20 to effectively reduce the noise generated during the operation and improve the comfort of the working environment. The collection box 206 has a handle 22 fixedly connected to the rear side of its outer wall to facilitate easy movement of the collection box 206 when needed. The top of the outer wall of the workbench 1 is also fixedly connected to a protective frame 21, which provides additional protection for the workbench 1.
[0039] Specifically, the top of multiple fixed plates 16 is connected to screw rods 17 by threads, and nuts 18 are connected to the outer wall of screw rods 17 to ensure structural stability and tightness. Reinforcing blocks 19 are fixed on the left and right sides of the workbench 1 to enhance load-bearing capacity and stability. Sound-absorbing blocks 20 are installed on the top two sides to reduce noise. A handle 22 is fixed on the rear side of the collection box 206 for easy movement. A protective frame 21 is also fixed on the top of the workbench 1 to provide additional protection.
[0040] Working principle: First, the galvanized steel sheet is placed in the fixing groove 3. Since the inner wall of the fixing groove 3 is connected to the support plate 4, and multiple buffer pads 5 are connected to the support plate 4, springs 6 are installed on the buffer pads 5, and the other end of the springs 6 is connected to the flexible column 7. When the galvanized steel sheet is placed on the fixing groove 3, since the multiple flexible columns 7 are higher than the fixing groove 3, the galvanized steel sheet first contacts the multiple flexible columns 7, and the flexible columns 7 are lowered by gravity. At this time, the screw 10 is rotated, and the flexible column 7 is fixed by the fixing block 8 and the corrugated plate 9 on the screw 10, so that the galvanized steel sheet is placed stably on the flexible column 7. After processing, simply rotate the screw 10 in the opposite direction to reset the flexible column 7 with the elastic force of the bottom spring 6, and the galvanized steel sheet can be removed. The characteristics of the flexible column 7 make it possible to place irregular galvanized steel sheets stably without changing the plane, so that the placement is stable during processing and the processing efficiency is improved.
[0041] During processing, the support plate 4 has multiple grooves 208 on its top, allowing the iron filings generated during processing to enter the worktable 1. At this time, the motor 201 is started, and the rotation of the motor 201 drives the rotating shaft 207 to rotate, which in turn causes the gears 203 on the rotating shaft 207 to rotate, thereby driving the moving plate 204, which meshes with the multiple gears 203, to rotate. The falling iron filings enter the collection groove 205 on the moving plate 204, and then the collection groove 205 transports them to the collection box 206. With the help of gravity, the iron filings slide down into the collection box 206, completing the collection.
[0042] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A galvanized steel sheet cutting tool comprising a worktable (1), characterized in that: The top of the outer wall of the workbench (1) is provided with a fixing groove (3). A support plate (4) is fixedly connected to the inner wall of the fixing groove (3) near the edge. A buffer pad (5) is fixedly connected to the outer wall of the support plate (4). A spring (6) is fixedly connected to the top of the outer wall of multiple buffer pads (5). A flexible column (7) is fixedly connected to the top of multiple springs (6). A screw (10) is rotatably connected to the left side of the inner wall of the fixing groove (3). A fixing block (8) is threadedly connected to the outer wall of the screw (10). A corrugated plate (9) is threadedly connected to the outer wall of the screw (10). A collection mechanism (2) is fixedly connected inside the workbench (1). The collection mechanism (2) is used to collect iron filings.
2. The galvanized steel plate cutting tool according to claim 1, characterized in that: The collection mechanism (2) includes a motor (201), the outer wall of which is fixedly connected to the workbench (1). The top left side of the workbench (1) is provided with an installation groove (202). The output end of the motor (201) is fixedly connected to a rotating shaft (207). The outer walls of the two rotating shafts (207) are fixedly connected to gears (203). The outer walls of the multiple gears (203) are meshed with a moving plate (204). The outer wall of the moving plate (204) is provided with a collection groove (205). The rear side of the outer wall of the workbench (1) is slidably connected to a collection box (206).
3. The galvanized steel plate cutting tool according to claim 1, characterized in that: A handle (11) is fixedly connected to the top of the screw (10), and a frame (12) is fixedly connected to the top of the outer wall of the workbench (1).
4. The galvanized steel plate cutting tool according to claim 3, characterized in that: Hydraulic rods (14) are fixedly connected to the inner wall of the frame (12), and a fixing plate (13) is fixedly connected to the top of each of the two hydraulic rods (14).
5. The galvanized steel sheet cutting tool according to claim 4, wherein: A cutting tool (15) is fixedly connected to the bottom of the outer wall of the first fixing plate (13), and a second fixing plate (16) is fixedly connected to the top of the outer wall of the workbench (1).
6. The galvanized steel plate cutting tool according to claim 5, characterized in that: Each of the top outer walls of the multiple fixing plates (16) is threaded with a screw rod (17), and each of the multiple screw rods (17) is threaded with a nut (18).
7. The galvanized steel plate cutting tool according to claim 1, characterized in that: The workbench (1) has a reinforcing block (19) fixedly connected to the left and right sides of its outer wall, and a sound-absorbing block (20) fixedly connected to the left and right sides of its top.
8. The galvanized steel plate cutting tool according to claim 2, characterized in that: A handle (22) is fixedly connected to the rear side of the outer wall of the collection box (206), and a protective frame (21) is fixedly connected to the top of the outer wall of the workbench (1).