A cleaning machine for enameled wire production

Abstract

This utility model relates to the field of copper wire cleaning technology, and in particular to a cleaning machine for enameled wire production. It includes a machine body with a cleaning chamber, an inlet, and an outlet, a traction wheel, several water supply pipes, and a brushing mechanism installed within the machine body. The brushing mechanism includes a rotatable cleaning sleeve and a drive device for controlling the clockwise or counterclockwise rotation of the cleaning sleeve. When the traction wheel pulls the copper wire from the inlet into the cleaning chamber and through the cleaning sleeve, the drive device controls the cleaning sleeve to rotate clockwise or counterclockwise, thus cleaning the copper wire. The cleaning sleeve of this utility model can rotate during cleaning, allowing for comprehensive cleaning of the copper wire and reducing cleaning dead zones.

Description

Technical Field

[0001] This utility model relates to the field of copper wire cleaning technology, and in particular to a cleaning machine for enameled wire production. Background Technology

[0002] Enameled wire is a type of wire with an insulating varnish coated on the surface of a metal conductor (such as copper). It is generally used in various devices, such as household appliances like air conditioners and refrigerators, as well as power conversion equipment like transformers.

[0003] Taking copper-based enameled wire as an example, the copper wire needs to be cleaned during production to ensure the effect of subsequent painting. However, currently, when cleaning copper wire, two nylon brush wheels spaced apart are usually used for brushing. However, the cross-sectional shape of copper wire is close to that of a circle. Therefore, the existing method cannot guarantee the cleaning effect of the copper wire.

[0004] In summary, necessary improvements need to be made to the existing cleaning machines for enameled wires. Utility Model Content

[0005] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a cleaning machine for enameled wire production, which aims to solve the problems mentioned in the background technology.

[0006] The technical solution of this utility model is achieved as follows: a cleaning machine for enameled wire production, comprising: The machine body has a cleaning chamber inside, and the two ends of the machine body are provided with a feed port and a discharge port; The traction wheel is rotatably mounted on the machine body and is spaced apart from the feed inlet or discharge outlet. Several water supply pipes are installed on the machine body and supplied with water by a water source. This utility model also includes a brushing mechanism installed in the machine body. The brushing mechanism includes at least one rotatable cleaning sleeve and a drive device for controlling the clockwise or counterclockwise rotation of the cleaning sleeve. When the traction wheel pulls the copper wire from the feed inlet into the cleaning chamber and through the cleaning sleeve, the drive device controls the cleaning sleeve to rotate clockwise or counterclockwise to clean the copper wire.

[0007] Preferably, a support plate is fixedly installed inside the cleaning chamber, and the support plate has at least one support opening for installing the cleaning sleeve; The cleaning sleeve includes: The sleeve is rotatably mounted at the support opening and has an axially penetrating brushing chamber; Several rows of brushes, each row extending axially and spaced circumferentially; Several rows of water spray holes are arranged axially at intervals and located between adjacent brushes; The cleaning sleeve contains a water spray chamber that communicates with the water spray hole, and the water spray chamber is connected to the water supply pipe via a water pipe.

[0008] Preferably, the driving device includes: The driven gear ring is coaxially mounted on the cleaning sleeve; The drive rack is slidably connected to the machine body and meshes with the driven gear ring; The drive gear is rotatably mounted on the machine body and meshes with the drive rack; The swing part is fixed to the drive gear and has a radially extending groove; The drive wheel is rotatably mounted on the body and is eccentrically fixed with a drive unit that reciprocates within a groove. The motor is mounted on the machine body and is used to control the rotation of the drive wheel.

[0009] By adopting the above technical solution: The cleaning machine of this invention controls the cleaning sleeve to rotate clockwise and counterclockwise in a reciprocating manner when cleaning copper wires through a drive device. The reciprocating rotation of the cleaning sleeve and the brush installed on the inner wall of the cleaning sleeve clean the copper wires, which can ensure the cleaning effect of the copper wires and avoid cleaning dead corners.

[0010] Preferably, the sleeve comprises: The first body is rotatably connected to the support plate and has mounting cavities that extend through both ends; The second body is detachably connected to the first body; The second body has the brushing chamber and the spraying chamber, and a first water inlet is provided on the mating surface of the second body and the first body. The first body is provided with a second water inlet that mates with the first water inlet and is connected to the water supply pipe through a water pipe.

[0011] Preferably, the second body includes: The upper split body is detachably connected to the first body and has the water spray chamber and the first water inlet; The lower split is detachably connected to the first main body and can fit snugly with the upper split; The upper and lower parts are recessed to form recessed areas. When the upper and lower parts are attached together, the recessed areas form the brushing cavity.

[0012] By adopting the above technical solution: This utility model has a detachable first body and a second body. The second body is further divided into an upper part and a lower part that are "spliced ​​together". This allows the second body to be disassembled for cleaning and maintenance when necessary, thus avoiding affecting the cleaning effect on the copper wire. Attached Figure Description

[0013] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of a specific embodiment 1 of the present utility model; Figure 2 for Figure 1 A diagram in direction A; Figure 3 for Figure 1 AA section view in the middle; Figure 4 for Figure 3 BB section view in the middle; Figure 5 for Figure 3 Enlarged view of part A in the image; Figure 6 This is a schematic diagram of the cleaning sleeve in specific embodiment 2 of this utility model; Figure 7 for Figure 6 BB section view in the middle. Detailed Implementation

[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0016] Example 1:

[0017] like Figures 1-5 As shown, this embodiment discloses a cleaning machine for enameled wire production, comprising: The machine body 10 has a cleaning chamber 100 inside, and the machine body 10 has an inlet 101 and an outlet 102 at both ends. In this embodiment, the machine body 10 is supported by a bracket 103, and the bottom of the machine body 10 is provided with a drain outlet 105. In actual use, a wastewater collection tank needs to be placed below the machine body 10 (that is, below the drain outlet 105) to collect wastewater. The traction wheel is rotatably mounted on the machine body 10 and spaced apart from the feed inlet 101 or the discharge outlet 102. In this embodiment, the traction wheel consists of a first traction wheel 21 located on one side of the feed inlet 101 and two second traction wheels 22 located on one side of the storage outlet 102. One end of the second traction wheel 22 is provided with a traction gear 23 that meshes with each other. Any second traction wheel 22 is controlled to rotate by the traction motor 24. The copper wire is supported by the first traction wheel 21 to enter the feed inlet and pass out of the discharge outlet. The movement of the copper wire is controlled by the traction zone formed between the second traction wheels 22. Two water supply pipes 30 are installed on the body 10 and are supplied with water by a water source. The water source refers to the source of the cleaning liquid. In actual settings, it can be a water tank. The water in the water tank is drawn by a water pump and supplied to the water supply pipes 30.

[0018] The washing mechanism installed inside the body 10 includes two rotatable washing sleeves 40 and a drive device for controlling the washing sleeves 40 to rotate clockwise or counterclockwise. When the traction wheel pulls the copper wire from the feed inlet 101 into the cleaning chamber 100 and through the cleaning sleeve 40, the drive device controls the cleaning sleeve 40 to rotate clockwise or counterclockwise and cleans the copper wire.

[0019] In this embodiment, there are two discharge ports 101. Therefore, this embodiment has two cleaning lines. That is, each discharge port, each cleaning sleeve and each discharge port constitute a cleaning line for cleaning copper wires.

[0020] In this embodiment, a support plate 41 is fixedly installed inside the cleaning chamber 100, and the support plate 41 is provided with two support ports for the installation of the cleaning sleeve 40. The cleaning sleeve 40 includes: The sleeve 400 is rotatably installed at the support opening and has an axially penetrating brushing cavity 401. The outer side wall of the sleeve 400 is integrally formed with an annular limiting part 400a. In this embodiment, a bearing is provided at the support opening, and the annular limiting part 400a cooperates with the bearing to realize the rotation of the sleeve 400. Several rows of brushes 402, each row of brushes extends along the axial direction of the brushing chamber 401 and is circumferentially spaced. In this embodiment, there are four rows of brushes, and adjacent rows of brushes 402 are circumferentially spaced. Several rows of water spray holes 403 are provided, each row of water spray holes 403 is axially spaced and located between adjacent brushes 402. In this embodiment, there are two rows of water spray holes, each row of water spray holes is located between adjacent brushes. The cleaning sleeve 40 has a water spray chamber 404 that communicates with the water spray hole 403. The water spray chamber 404 is connected to the water supply pipe 30 through the water pipe 405. The water supply pipe sends water into the water spray chamber through the water pipe 405 and sprays it onto the copper wires in the cleaning chamber through the water spray hole.

[0021] In this embodiment: the driving device includes: The driven gear ring 50 is coaxially mounted on the cleaning sleeve 40; The drive rack 51 is slidably connected to the support plate 41 of the machine body and meshes with the driven gear ring 50. The support plate 41 is provided with a slide rail 51a for the drive rack 51 to slide. The drive gear 52 is rotatably connected to the support plate 41 of the machine body via a shaft and meshes with the drive rack 51; The swing part 53 is fixed to the drive gear 52 (in this embodiment, the swing part and the drive gear are integrally formed) and has a radially extending groove 53a. The drive wheel 54 is rotatably connected to the support plate 41 of the machine body via a shaft, and the drive part 54a that reciprocates in the slide groove 53a is eccentrically fixed. Motor 55 is mounted on the body 10 and is used to control the rotation of drive wheel 54.

[0022] In this embodiment, sealing plates 108 are also detachably connected to both sides of the body 10 by bolts.

[0023] In this embodiment, the brush material is chosen to avoid scratching the surface of the copper wire. Nylon brush can be used in this embodiment.

[0024] refer to Figures 1-5 The principle of this embodiment is: When cleaning copper wires, the copper wires first enter the cleaning chamber through the feed inlet, and then pass through the brushing chamber and discharge outlet of the cleaning sleeve, and are pulled and moved by the traction wheel located at the discharge outlet.

[0025] As the copper wire moves, the motor drives the drive wheel to rotate continuously, and the cooperation between the drive unit and the slide groove causes the swinging part to perform a reciprocating swinging motion, thereby causing the drive gear to rotate alternately clockwise and counterclockwise. The drive gear then controls the drive rack to move back and forth. Finally, the drive rack and the driven gear ring control the cleaning sleeve to rotate alternately clockwise and counterclockwise. While the cleaning sleeve is rotating, the water pump sends water into the spray chamber through the water supply pipe and water pipe, and sprays it onto the copper wire through the spray holes. Then, in conjunction with the brushes installed inside the cleaning sleeve, the copper wire is cleaned.

[0026] Example 2 differs from Example 1 in that: like Figures 6-7 The sleeve 400 in this embodiment includes: The first body 61 is rotatably connected to the support plate 41 and has a mounting cavity 61a through both ends. The first body 61 has an integrally formed annular limiting part 400a and a driven gear ring 50. The second body 62 is detachably connected to the first body 61; The second body 62 has a brushing chamber and a water spraying chamber 404, and a first water inlet 63 (a sealing ring 63a is provided at the first water inlet 63) is provided on the mating surface of the second body 62 and the first body 61. The first body 61 has a second water inlet 64 that mates with the first water inlet 63 and is connected to the water supply pipe through a water pipe (a sealing ring may also be provided at the mating end of the second water inlet 64 and the first water inlet 63).

[0027] In this embodiment: the second body 62 includes: The upper split body 621 is detachably connected to the first body 61 by bolts 60a, and has the water spray chamber 404 and the first water inlet 63. The water spray hole 402 is provided on the inner wall of the upper split body 621 and communicates with the water spray chamber 404. The lower split 622 is detachably connected to the first body 61 by bolts 60a and can fit snugly with the upper split 621; The upper part 621 and the lower part 622 are respectively recessed to form a recessed area. When the upper part 621 and the lower part 622 are attached, the recessed area forms a brushing cavity.

[0028] In this embodiment, the cross-sections of the upper split 621 and the lower split 622 are both semi-circular, and the upper split 621 and the lower split 622 are provided with positioning holes 623 for bolts to pass through. The first body 61 is provided with threaded holes 60b that cooperate with bolts 60a.

[0029] refer to Figures 6-7 In this embodiment, the cleaning sleeve is designed to be detachable. The first body is rotatably connected to the support plate and does not need to be removed unless necessary. The second body is detached from the first body by bolts. During disassembly, the second body is removed from one end of the first body. The second body is a split design, so even if there are copper wires, the second body can be removed.

[0030] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cleaning machine for enameled wire production, comprising: The machine body (10) has a cleaning chamber (100) inside, and the machine body (10) has a feed inlet (101) and a discharge outlet (102) at both ends. The traction wheel is rotatably mounted on the machine body (10) and spaced apart from the feed inlet (101) or the discharge outlet (102); A plurality of water supply pipes (30) are installed on the body (10) and supplied with water by a water source. The feature is that: it also includes a brushing mechanism installed in the body (10), the brushing mechanism including at least one cleaning sleeve (40) arranged in a rotatable manner and a drive device for controlling the cleaning sleeve (40) to rotate clockwise or counterclockwise. When the traction wheel pulls the copper wire from the feed port (101) into the cleaning chamber (100) and through the cleaning sleeve (40), the drive device controls the cleaning sleeve (40) to rotate clockwise or counterclockwise and clean the copper wire.

2. The cleaning machine for enameled wire production according to claim 1, characterized in that: A support plate (41) is fixedly installed inside the cleaning chamber (100), and the support plate (41) has at least one support port for installing the cleaning sleeve (40); The cleaning sleeve (40) includes: The sleeve (400) is rotatably mounted at the support opening and has an axially penetrating brushing chamber (401). Several rows of brushes (402), each row of brushes (402) extends axially and is circumferentially spaced; Several rows of water spray holes (403) are provided, each row of water spray holes (403) is axially spaced and located between adjacent brushes (402); The cleaning sleeve (40) has a water spray chamber (404) that communicates with the water spray hole (403), and the water spray chamber (404) is connected to the water supply pipe (30) through the water pipe (405).

3. A cleaning machine for enameled wire production according to claim 1 or 2, characterized in that: The driving device includes: The driven gear ring (50) is coaxially mounted on the cleaning sleeve (40); The drive rack (51) is slidably connected to the body (10) and meshes with the driven gear ring (50); The drive gear (52) is rotatably mounted on the body (10) and meshes with the drive rack (51); The rocker section (53) is fixed to the drive gear (52) and has a radially extending groove (53a). The drive wheel (54) is rotatably mounted on the body (10) and is eccentrically fixed with a drive unit (54a) that reciprocates in the slide groove (53a). The motor (55) is mounted on the body (10) and is used to control the rotation of the drive wheel (54).

4. A cleaning machine for enameled wire production according to claim 2, characterized in that: The sleeve (400) includes: The first body (61) is rotatably connected to the support plate (41) and has a mounting cavity (61a) through both ends. The second body (62) is detachably connected to the first body (61); The second body (62) has the brushing chamber and the spraying chamber (404), and a first water inlet (63) is provided on the mating surface of the second body (62) and the first body (61). The first body (61) is provided with a second water inlet (64) that mates with the first water inlet (63) and is connected to the water supply pipe through a water pipe.

5. A cleaning machine for enameled wire production according to claim 4, characterized in that: The second body (62) includes: The upper split (621) is detachably connected to the first body (61) and has the water spray chamber (404) and the first water inlet (63). The lower split (622) is detachably connected to the first body (61) and can fit into the upper split (621); The upper part (621) and the lower part (622) are respectively recessed to form a recessed area. When the upper part (621) and the lower part (622) are attached, the recessed area forms the brushing cavity (401).

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