A ctu integrated module o-ring assembly

Abstract

The utility model discloses a CTU integrated module O type ring assembly component, including assembly box, the inside movable track of assembly box is provided with, and the water pump check valve feeding tray is slidably connected on movable track, and the inside first four -axis robot and second four -axis robot of assembly box are provided with, and the first O type ring feeding vibration dish and second O type ring feeding vibration dish are provided with to one end of assembly box, and the discharge port of first O type ring feeding vibration dish and second O type ring feeding vibration dish are connected with the inner wall of assembly box, and first four -axis robot and second four -axis robot are located one end of first O type ring feeding vibration dish and second O type ring feeding vibration dish respectively, and first four -axis robot and second four -axis robot one side are provided with first O type ring assembly station and second O type ring assembly station respectively, and first O type ring assembly station one side is provided with visual inspection mechanism. The device can improve the efficiency of O type ring and water pump installation, and improve the quality of O type ring assembly simultaneously.

Description

Technical Field

[0001] This utility model relates to the field of O-ring assembly technology, specifically to an O-ring assembly component for a CTU integrated module. Background Technology

[0002] In the automotive manufacturing industry, CTU assembly specifically refers to a modular, rapidly assembleable hardware component integration solution designed for a centralized telematics unit (CTU). Its core objective is to improve the production efficiency, quality control, and vehicle compatibility of the CTU through standardized, pre-integrated, and flexible design.

[0003] In the process of automobile manufacturing, O-rings for water pumps need to be assembled. The existing assembly method is semi-automatic assembly, which is inefficient and prone to defects, easily producing defective products and increasing rework costs. Therefore, it needs to be improved. Utility Model Content

[0004] The purpose of this invention is to provide a CTU integrated module O-ring assembly component to solve the problems of low assembly efficiency and poor quality of O-rings mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a CTU integrated module O-ring assembly component, comprising an assembly box, wherein a moving track is provided inside the assembly box, and a water pump check valve feeding tray is slidably connected on the moving track; a first four-axis robot and a second four-axis robot are arranged inside the assembly box; a first O-ring feeding vibratory plate and a second O-ring feeding vibratory plate are arranged at one end of the assembly box; the first four-axis robot and the second four-axis robot are respectively located at one end of the first O-ring feeding vibratory plate and the second O-ring feeding vibratory plate; a first O-ring assembly station and a second O-ring assembly station are respectively arranged on one side of the first four-axis robot and the second four-axis robot; and a vision inspection mechanism is arranged on one side of the first O-ring assembly station.

[0006] Preferably, the discharge ports of the first O-ring feeding vibratory plate and the second O-ring feeding vibratory plate are connected to the inner wall of the assembly box, and a first O-ring conveying mechanism and a second O-ring conveying mechanism are respectively provided on one side of the discharge port of the first O-ring feeding vibratory plate and the second O-ring feeding vibratory plate.

[0007] Preferably, the inner wall of the assembly box is provided with a one-way valve handling mechanism, which is located on one side of the first four-axis robot.

[0008] Preferably, the structures of the first O-ring transport mechanism and the second O-ring transport mechanism are the same as those of the one-way valve transport mechanism.

[0009] Preferably, one end of the first four-axis robot is provided with an oiling station, which is located inside the one-way valve conveying mechanism.

[0010] Preferably, the bottom of the water pump check valve feeding tray is provided with an automatic moving pulley, and the automatic moving pulley is symmetrically distributed about the bisector of the water pump check valve feeding tray.

[0011] Preferably, the automatic moving pulley is located at the top of the moving track, the automatic moving pulley and the moving track are slidably connected, and the automatic moving pulley is driven by a motor.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] (1) This device can improve the efficiency of O-ring and water pump installation, and at the same time improve the quality of O-ring assembly.

[0014] (2) This device uses a first O-ring feeding vibratory plate and a second O-ring feeding vibratory plate to transport O-rings. A water pump and a one-way valve feeding plate can transport water pumps and one-way valves. At the same time, a first four-axis robot and a second four-axis robot can pick up materials from the water pump and place them at the first O-ring assembly station and the second O-ring assembly station, so that the O-rings on the first O-ring feeding vibratory plate and the second O-ring feeding vibratory plate can be automatically assembled, thereby improving the degree of automation and thus improving the assembly efficiency.

[0015] (3) This device sets up an oiling station and a vision inspection mechanism on one side of the first four-axis robot, so that the O-rings and one-way valves can be atomized and oiled before the vision inspection mechanism is used for visual inspection, thereby improving the oiling quality of the O-rings and one-way valves and ensuring the assembly quality. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the O-ring assembly structure of a CTU integrated module according to the present invention;

[0017] Figure 2 This is a top sectional view of the assembly box of a CTU integrated module O-ring assembly assembly according to the present invention;

[0018] Figure 3 This is a diagram of a one-way valve conveying mechanism for an O-ring assembly of a CTU integrated module according to this utility model;

[0019] Figure 4 This is a front view of the connection between the moving track and the water pump check valve feeding tray of a CTU integrated module O-ring assembly assembly according to this utility model.

[0020] In the diagram: 1. Assembly box; 2. Moving track; 3. First O-ring feeding vibratory plate; 4. First O-ring transport mechanism; 5. Second O-ring feeding vibratory plate; 6. One-way valve transport mechanism; 7. First four-axis robot; 8. Oiling station; 9. Vision inspection mechanism; 10. First O-ring assembly station; 11. Water pump one-way valve feeding plate; 12. Second four-axis robot; 13. Second O-ring assembly station; 14. Second O-ring transport mechanism; 15. Automatic moving pulley. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4This utility model provides a technical solution: a CTU integrated module O-ring assembly component, including an assembly box 1, a moving track 2 inside the assembly box 1, and a one-way valve transport mechanism 6 on the inner wall of the assembly box 1. The one-way valve transport mechanism 6 is located on one side of a first four-axis robot 7. This one-way valve transport mechanism 6 can be adjusted in front-back, left-right, and height. The one-way valve transport mechanism 6 can remove the one-way valve from the water pump one-way valve loading tray 11 and place it into the oiling station 8 for oiling. The oiling station 8 is located at one end of the first four-axis robot 7, inside the one-way valve transport mechanism 6. This oiling station 8 is composed of an oil supply system, an atomization system, a control system, and a carrier assembly. Automatic oil spraying is achieved by placing a one-way valve and an O-ring in a carrier. A water pump one-way valve loading tray 11 is slidably connected to the moving track 2. Automatic moving pulleys 15 are installed at the bottom of the water pump one-way valve loading tray 11, symmetrically distributed about the bisector of the water pump one-way valve loading tray 11. This structure allows the water pump one-way valve loading tray 11 to support the one-way valve and water pump for loading, facilitating material handling by the first four-axis robot 7, the second four-axis robot 12, and the one-way valve handling mechanism 6. The automatic moving pulleys 15 are located at the top of the moving track 2, forming a sliding connection with the moving track 2. The automatic moving pulleys 15 are driven by a motor, allowing them to move freely on the moving track 2. The automatic moving pulley 15 can be used to move or stop the water pump check valve feeding plate 11 to a suitable position. The water pump check valve feeding plate 11 can load water pumps and check valves for feeding. A carrier matching the structure of the water pump and check valve can be added to the top of the water pump check valve feeding plate 11 to support the water pump and check valve, ensuring the stability of the water pump and check valve delivery. The assembly box 1 is equipped with a first four-axis robot 7 and a second four-axis robot 12. One end of the assembly box 1 is equipped with a first O-ring feeding vibratory plate 3 and a second O-ring feeding vibratory plate 5. The discharge ports of the first O-ring feeding vibratory plate 3 and the second O-ring feeding vibratory plate 5 are connected to the inner wall of the assembly box 1. A [missing information - likely a device or device] is provided on one side of the discharge port of the first O-ring feeding vibratory plate 3 and the second O-ring feeding vibratory plate 5. The first O-ring transport mechanism 4 and the second O-ring transport mechanism 14 have the same structure as the one-way valve transport mechanism 6. This structure allows the first O-ring transport mechanism 4 and the second O-ring transport mechanism 14 to remove O-rings from the first O-ring feeding vibratory plate 3 and the second O-ring feeding vibratory plate 5 for assembly with the water pump. The first four-axis robot 7 and the second four-axis robot 12 are located at one end of the first O-ring feeding vibratory plate 3 and the second O-ring feeding vibratory plate 5, respectively. Both the first O-ring feeding vibratory plate 3 and the second O-ring feeding vibratory plate 5 are vibrating feeders, which can be used to automatically feed two different sizes of O-rings.The first four-axis robot 7 and the second four-axis robot 12 are respectively equipped with a first O-ring assembly station 10 and a second O-ring assembly station 13 on one side. The first four-axis robot 7 and the second four-axis robot 12 are used to remove water pumps from the water pump check valve loading tray 11 and insert them into the first O-ring assembly station 10 and the second O-ring assembly station 13 respectively, awaiting subsequent O-ring assembly. A vision inspection mechanism 9 is provided on one side of the first O-ring assembly station 10. The vision inspection mechanism 9 is composed of a vision inspection camera system, an illumination system, and a control system. The vision inspection mechanism 9 is used to detect the oiling status of the check valve and the O-rings to ensure uniform oiling. The drive equipment in this device can be controlled by a PLC to facilitate the coordinated operation between the drive equipment.

[0023] Working Principle: When using the CTU integrated module O-ring assembly assembly, the water pump check valve loading plate 11 first moves to the corresponding station of the second four-axis robot 12. Simultaneously, the first O-ring loading vibratory plate 3 and the second O-ring loading vibratory plate 5 drive the O-ring to the outlet. Then, the second four-axis robot 12 places the water pump from the water pump check valve loading plate 11 into the second O-ring assembly station 13. Next, the second O-ring transport mechanism 14 removes the O-ring from the second O-ring loading vibratory plate 5 and assembles it with the water pump. After assembly, the second four-axis robot 12 places the assembled water pump back onto the water pump check valve loading plate 11. Then, the water pump check valve loading plate 11 continues to move to the corresponding station of the first four-axis robot 7. At this point, the first four-axis robot 7 places the water pump on the water pump check valve loading tray 11 into the first O-ring assembly station 10. Then, the first O-ring transport mechanism 4 assembles the O-ring on the first O-ring loading vibratory plate 3 onto the water pump. After assembly, the assembled water pump is placed into the oiling station 8 to spray oil on the outer ring of the O-ring. Then, the vision inspection mechanism 9 performs visual inspection on it. Next, the first four-axis robot 7 puts the water pump back onto the water pump check valve loading tray 11. Finally, the first four-axis robot 7 removes the check valve from the water pump check valve loading tray 11 and puts it into the oiling station 8 for spraying. After spraying, the check valve is placed back onto the water pump check valve loading tray 11. Then, the water pump check valve loading tray 11 continues to move to the next process for processing.

[0024] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A CTU integrated module O-ring assembly assembly, comprising an assembly housing (1), characterized in that: The assembly box (1) is equipped with a moving track (2), and a water pump check valve feeding tray (11) is slidably connected on the moving track (2). The assembly box (1) is equipped with a first four-axis robot (7) and a second four-axis robot (12). One end of the assembly box (1) is equipped with a first O-ring feeding vibratory plate (3) and a second O-ring feeding vibratory plate (5). The first four-axis robot (7) and the second four-axis robot (12) are respectively located at one end of the first O-ring feeding vibratory plate (3) and the second O-ring feeding vibratory plate (5). The first four-axis robot (7) and the second four-axis robot (12) are respectively equipped with a first O-ring assembly station (10) and a second O-ring assembly station (13) on one side of the first four-axis robot (7) and the second four-axis robot (12). The first O-ring assembly station (10) is equipped with a vision inspection mechanism (9) on one side of the first O-ring assembly station (10).

2. The CTU integrated module O-ring assembly according to claim 1, characterized in that: The discharge ports of the first O-ring feeding vibratory plate (3) and the second O-ring feeding vibratory plate (5) are connected to the inner wall of the assembly box (1). The first O-ring conveying mechanism (4) and the second O-ring conveying mechanism (14) are respectively provided on one side of the discharge port of the first O-ring feeding vibratory plate (3) and the second O-ring feeding vibratory plate (5).

3. The CTU integrated module O-ring assembly according to claim 1, characterized in that: The inner wall of the assembly box (1) is provided with a one-way valve handling mechanism (6), which is located on one side of the first four-axis robot (7).

4. The CTU integrated module O-ring assembly according to claim 2, characterized in that: The structures of the first O-ring transport mechanism (4) and the second O-ring transport mechanism (14) are the same as those of the one-way valve transport mechanism (6).

5. The CTU integrated module O-ring assembly according to claim 1, characterized in that: One end of the first four-axis robot (7) is provided with an oiling station (8), which is located inside the one-way valve transport mechanism (6).

6. The CTU integrated module O-ring assembly according to claim 1, characterized in that: The bottom of the water pump check valve feeding plate (11) is provided with an automatic moving pulley (15), and the automatic moving pulley (15) is symmetrically distributed about the bisector of the water pump check valve feeding plate (11).

7. The CTU integrated module O-ring assembly according to claim 6, characterized in that: The automatic moving pulley (15) is located at the top of the moving track (2), and the automatic moving pulley (15) and the moving track (2) form a sliding connection. The automatic moving pulley (15) is driven by a motor.

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