Anti-pilling jacquard fabric
Patent Information
- Application Number
- CN202521202266.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2026-09-08
- Estimated Expiration
- 2035-06-12
AI Technical Summary
[0010]本实用新型的有益效果是:本实用新型所涉及的一种抗起球提花面料,提花面料层使用了起毛起球腈纶纤维纱线和强捻精梳长绒棉纱线包覆的纱线,具有抗起毛起球性能,达到4-5级。并且所使用的超细纤维面料层可以提高亲肤效果,所使用的哑铃状的腈纶纤维具有导湿的效果。
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Figure CN224726577U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to an anti-pilling jacquard fabric, belonging to the field of jacquard fabric technology. Background Technology
[0002] Jacquard fabric refers to fabrics where patterns are created on the surface through variations in warp and weft weave during the weaving process. It can be divided into large jacquard and small jacquard. The resulting patterns are the result of the combined effects of yarn color and weave variations, eliminating the need for dyeing and avoiding the impact of dyeing and finishing processes on the fabric's strength and other properties. Jacquard fabrics made from short-fiber yarns are prone to pilling and the surface fuzz can feel itchy when used as fabric. Therefore, developing an anti-pilling jacquard fabric that possesses both excellent anti-pilling properties and a skin-friendly feel is a key challenge. Utility Model Content
[0003] The purpose of this invention is to provide an anti-pilling jacquard fabric with anti-pilling properties.
[0004] To solve the above-mentioned technical problems, the purpose of this utility model is achieved as follows: The present invention relates to an anti-pilling jacquard fabric, comprising a composite jacquard fabric layer and a microfiber fabric layer. The jacquard fabric layer is woven from first warp yarns and first weft yarns of different colors in a jacquard weave. The first warp yarns include anti-pilling acrylic fiber yarns, and the first weft yarns include diatomaceous earth modified viscose fiber yarns and high-twist combed long-staple cotton yarns spirally wound on their outer sides. The high-twist combed long-staple cotton yarns have 18-25 twists per centimeter. The microfiber fabric layer is woven from a second warp yarn and a second weft yarn. The second warp yarn is Dralon microfiber yarn and the second weft yarn is microfiber nylon 6 filament. The cross-section of the Dralon microfiber yarn used in the Dralon microfiber yarn is dumbbell-shaped.
[0005] Based on the above scheme and as a preferred embodiment of the above scheme: the fineness of the ultrafine nylon 6 filament is 22dtex / 68f or 22dtex / 96f.
[0006] Based on the above scheme and as a preferred embodiment of the above scheme: the first yarn further includes acetate fiber yarn twisted together with the anti-pilling acrylic fiber yarn.
[0007] Based on the above scheme and as a preferred embodiment of the above scheme: the first weft yarn also includes cashmere worsted yarn, which is spirally wound in the opposite direction to the high-twist combed long-staple cotton yarn on the outside of the diatomaceous earth modified viscose fiber yarn.
[0008] Based on the above scheme and as a preferred embodiment of the above scheme: the surface of the jacquard fabric layer away from the microfiber fabric layer is coated with a PU waterproof and breathable membrane 3, the thickness of the PU waterproof and breathable membrane being 0.012mm.
[0009] Based on the above scheme and as a preferred embodiment of the above scheme: an antibacterial and warm fabric layer is provided between the jacquard fabric layer and the microfiber fabric layer; the antibacterial and warm fabric layer is made of antibacterial cotton yarn and acrylic bulky yarn interwoven together.
[0010] The beneficial effects of this utility model are as follows: The anti-pilling jacquard fabric involved in this utility model uses yarns covered with napping and pilling acrylic fiber yarns and highly twisted combed long-staple cotton yarns in the jacquard fabric layer, which has anti-pilling performance reaching level 4-5. Furthermore, the microfiber fabric layer used can improve the skin-friendly effect, and the dumbbell-shaped acrylic fibers used have a moisture-wicking effect. Attached Figure Description
[0011] Figure 1 This is a structural schematic diagram of the anti-pilling jacquard fabric involved in Example 1; Figure 2 This is a schematic diagram of the anti-pilling jacquard fabric involved in Example 2.
[0012] The markings in the diagram are explained as follows: 1- Jacquard fabric layer; 2- Microfiber fabric layer; 3- PU waterproof and breathable membrane; 4- Antibacterial and warm fabric layer. Detailed Implementation
[0013] The present invention will be further described below with reference to the accompanying drawings and specific embodiments.
[0014] Example 1 Combination Figure 1 This embodiment will be described in detail below. The anti-pilling jacquard fabric involved in this embodiment includes a composite jacquard fabric layer 1 and a microfiber fabric layer 2. Specifically, the composite is achieved using a hot melt adhesive web, which provides good adhesion while having minimal impact on the breathability of both the jacquard fabric layer 1 and the microfiber fabric layer 2.
[0015] The jacquard fabric layer 1 is woven from first warp and first weft yarns of different colors in a jacquard weave, with a weight of 220 grams per square meter. The first warp yarns include anti-pilling acrylic fiber yarns with a fineness of 40 count. The first weft yarns include diatomaceous earth-modified viscose fiber yarns and high-twist combed long-staple cotton yarns spirally wound around their outer sides; the high-twist combed long-staple cotton yarns have 18-25 twists per centimeter. The diatomaceous earth-modified viscose fiber yarns have a fineness of 40 count, and the high-twist combed long-staple cotton yarns have a fineness of 80 count and a twist of 21 twists per centimeter. The spiral winding pitch is 10 times the diameter of the high-twist combed long-staple cotton yarn. The high-twist combed long-staple cotton yarns have a high twist, making it difficult for fibers to be pulled out and forming floating fibers, resulting in good anti-pilling properties. Furthermore, the diatomaceous earth-modified viscose fiber yarn is wrapped around the highly twisted combed long-staple cotton yarn, making it less prone to friction with the external environment. Even if friction does occur, the fibers are not easily pulled out. Diatomaceous earth is a natural mineral material and a new type of indoor air purification material, free of harmful chemicals. Diatomaceous earth-modified viscose fiber is produced by adding ultrafine diatomaceous earth powder to the viscose spinning solution during the spinning process. SEM testing shows that different diatomaceous earth nanoparticles are uniformly dispersed on the longitudinal and transverse sections of the fiber. Diatomaceous earth-modified viscose fiber also possesses antibacterial properties.
[0016] The microfiber fabric layer 2 is woven from a second warp and a second weft, with a weight of 120 grams per square meter. The second warp is Dralon microfiber yarn with a fineness of 40 count. The second weft is microfiber nylon 6 filament. The Dralon microfiber yarn used in the Dralon microfiber yarn has a dumbbell-shaped cross-section. Dralon microfiber is fluffy and soft, making it a good raw material for high-end knitted fabrics. Its dumbbell-shaped cross-section, with gaps between fibers, provides still air for insulation, resulting in better warmth retention. It also has good moisture absorption and weavability / processability.
[0017] Furthermore, the fineness of the ultrafine nylon 6 filament is 22 dtex / 68f or 22 dtex / 96f. In this embodiment, 22 dtex / 96f is selected. Due to the fineness of the single filament, ultrafine fibers can have good moisture-wicking properties through the wicking effect.
[0018] The anti-pilling jacquard fabric prepared in this embodiment was subjected to an anti-pilling test, referring to GB / T 4802.1—2008 "Textiles - Determination of Pilling Properties - Part 1: Circular Trajectory Method". A circle with a diameter of 113 mm was used to create 50 circles of pilling on a pilling apparatus, followed by another 50 circles. The fabric sample was then placed under a D65 light source and compared with a standard gray pilling chart to determine the grade. The test results showed a grade of 4-5, indicating good anti-pilling performance.
[0019] Example 2 Combination Figure 2 This embodiment will be described in detail below. The difference between this embodiment and the previous embodiment lies in that the first yarn further includes acetate fiber yarn twisted together with the anti-pilling acrylic fiber yarn. Acetate fiber, a new type of textile raw material carefully developed by Jilin Chemical Fiber Group, perfectly blends natural plant macromolecules and synthetic elements. It is not only environmentally friendly and fashionable, but also excels in warmth and comfort, being lighter and warmer than cashmere despite its lower density. Particularly noteworthy is its superior anti-pilling and antistatic properties.
[0020] Another difference from Embodiment 1 is that the first weft yarn also includes cashmere worsted yarn, which is spirally wound in the opposite direction to the high-twist combed long-staple cotton yarn on the outside of the diatomaceous earth modified viscose fiber yarn.
[0021] The difference from Embodiment 1 also includes that the surface of the jacquard fabric layer 1 away from the microfiber fabric layer 2 is laminated with a PU waterproof and breathable membrane 3, the thickness of which is 0.012mm. An antibacterial and warm fabric layer 4 is disposed between the jacquard fabric layer 1 and the microfiber fabric layer 2; the antibacterial and warm fabric layer 4 is woven from antibacterial cotton yarn and acrylic bulky yarn.
[0022] The preferred embodiments of this utility model have been described in detail above. It should be understood that those skilled in the art can make numerous modifications and variations based on the concept of this utility model without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of this utility model through logical analysis, reasoning, or limited experimentation on the basis of existing technology should be within the scope of protection defined by the claims.
Claims
1. A pilling-resistant jacquard fabric, characterized in that, It includes a composite jacquard fabric layer (1) and a microfiber fabric layer (2). The jacquard fabric layer (1) is woven from first warp yarns and first weft yarns of different colors in a jacquard structure. The first warp yarns include anti-pilling acrylic fiber yarns, and the first weft yarns include diatomaceous earth modified viscose fiber yarns and high-twist combed long-staple cotton yarns spirally wound on their outer side. The high-twist combed long-staple cotton yarns have 18-25 twists per centimeter. The microfiber fabric layer (2) is woven from a second warp yarn and a second weft yarn. The second warp yarn is Dralon microfiber yarn and the second weft yarn is microfiber nylon 6 filament. The cross-section of the fiber used in the Dralon microfiber yarn is dumbbell-shaped.
2. The anti-pilling jacquard fabric according to claim 1, characterized in that, The fineness of the ultrafine nylon 6 filament is 22dtex / 68f or 22dtex / 96f.
3. The anti-pilling jacquard fabric according to claim 1, characterized in that, The first warp yarn also includes acetate fiber yarn twisted together with anti-pilling acrylic fiber yarn.
4. The anti-pilling jacquard fabric according to claim 1, characterized in that, The first weft yarn also includes cashmere worsted yarn, which is spirally wound in the opposite direction to the high-twist combed long-staple cotton yarn on the outside of the diatomaceous earth modified viscose fiber yarn.
5. The anti-pilling jacquard fabric according to any one of claims 1 to 4, characterized in that, The jacquard fabric layer (1) has a PU waterproof and breathable membrane (3) on the side away from the microfiber fabric layer (2), and the thickness of the PU waterproof and breathable membrane is 0.012 mm.
6. The anti-pilling jacquard fabric according to claim 5, characterized in that, An antibacterial and warm fabric layer (4) is provided between the jacquard fabric layer (1) and the microfiber fabric layer (2); the antibacterial and warm fabric layer (4) is made of antibacterial cotton yarn and acrylic bulky yarn interwoven together.