A carpet production drying apparatus that is heated uniformly

Abstract

This utility model relates to the field of carpet processing and discloses a carpet production and drying equipment with uniform heating. It includes a machine body, on which a drying mechanism and a conveying mechanism are mounted. The drying mechanism is used to dry the carpet on the conveying mechanism. The conveying mechanism is equipped with a steering component, which includes an upper limit plate and a guide plate. The conveying mechanism includes a first conveying mechanism and a second conveying mechanism. The first conveying mechanism is located above the second conveying mechanism. The upper limit plate is located at one end of the first conveying mechanism, and the guide plate is located at one end of the second conveying mechanism near the upper limit plate. This utility model has the following advantages and effects: through this conveying and reversing structure design, the effect of uniform heating and drying of both sides of the carpet is achieved.

Description

Technical Field

[0001] This utility model relates to the field of carpet processing technology, and in particular to a carpet production drying equipment that provides uniform heating. Background Technology

[0002] Carpets, with their soft texture, can enhance the comfort of your feet and reduce walking noise. Their rich patterns and colors can be matched with different home styles to beautify the space. They can also protect the floor from wear and tear and provide cushioning in case of accidental falls. Carpet production drying equipment uses temperature control technology to accelerate the evaporation of moisture after carpet weaving or washing, avoiding problems such as fiber deformation and mildew caused by excessively long natural drying time.

[0003] The existing Chinese utility model patent with authorization announcement number CN221853460U discloses a carpet drying device, including a base, a first conveying device arranged above the base, a support frame installed on the top of the base, a first fan fixed on the inner top wall of the support frame, a first heating tube arranged below the first fan, a second conveying device arranged below the first conveying device, a second heating tube arranged above the second conveying device, a support plate fixed on one side of the top of the base, a push rod motor hinged to the side of the support plate near the first conveying device, and a sliding plate hinged to the piston rod of the push rod motor.

[0004] However, in the aforementioned patent, when drying thick carpets, due to the hardness of the thick carpets, they cannot hang down naturally after being conveyed to the end of the conveyor belt and are prone to hitting the end of the slide plate. Furthermore, the slope of the slide plate is too steep, which cannot provide sufficient downward guiding force to the thick carpets. Instead, it will bend them upwards, which will hinder the carpet turning process and prevent the other side of the carpet from being heated evenly. At the same time, as the conveyor belt continues to run, the carpets that have not been turned will gradually accumulate, affecting the normal operation of the equipment. Utility Model Content

[0005] The purpose of this invention is to provide a carpet production and drying equipment that ensures uniform heating on both sides of the carpet, thus achieving the effect of drying the carpet evenly.

[0006] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a carpet production and drying equipment with uniform heating, comprising a machine body, wherein a drying mechanism and a conveying mechanism are provided on the machine body, the drying mechanism is used to dry the carpet on the conveying mechanism, the conveying mechanism is provided with a steering component, the steering component includes an upper limit plate and a guide plate, the conveying mechanism includes a first conveying mechanism and a second conveying mechanism, the first conveying mechanism is located above the second conveying mechanism, the upper limit plate is located at the end of the first conveying mechanism, and the guide plate is located at the end of the second conveying mechanism near the upper limit plate.

[0007] By adopting the above technical solution, when the carpet is conveyed by the first conveyor mechanism, the drying mechanism above it dries one side of the carpet. When the thick carpet is conveyed from the beginning to the end of the first conveyor mechanism, the end of the carpet will extend beyond the conveyor belt and contact the upper limit plate. The inclined surface with a small slope provides a downward guiding force to the carpet, causing the carpet to turn downward. The carpet continues to move under the influence of gravity and conveying force. When the carpet moves down to the guide plate of the second conveyor mechanism, the guide plate will guide the carpet to smoothly transition onto the conveyor belt of the second conveyor mechanism. Subsequently, the carpet continues to be conveyed on the second conveyor mechanism, and its other side is dried by the drying mechanism above the second conveyor mechanism. Through this design of the conveying and reversing structure, the effect of uniform heating and drying on both sides of the carpet is achieved.

[0008] A further feature of this invention is that the upper limit plate is rotatably connected to the end of the first conveying mechanism.

[0009] By adopting the above technical solution, the upper limit plate can dynamically adjust its rotation angle according to the changes in thrust and hardness when the carpet comes into contact with it, actively conforming to the movement trend of the carpet and applying downward guiding force. It can optimize the guiding effect according to the real-time status of the carpet, ensuring a smoother and more stable guiding process.

[0010] A further feature of this invention is that a driving assembly is provided on the first conveying mechanism, the driving assembly drives the upper limit plate to rotate, the driving assembly includes a gear, a rack and a driving cylinder, the driving cylinder is disposed on one side of the first conveying mechanism, one end of the rack is fixedly connected to the telescopic shaft of the driving cylinder, the gear is fixedly connected to the upper limit plate, and the gear meshes with the rack.

[0011] By adopting the above technical solution, when the telescopic shaft of the drive cylinder retracts, the rack fixedly connected to the telescopic shaft moves towards the cylinder, causing the gear to rotate clockwise, which in turn causes the upper limit plate fixedly connected to the gear to rotate clockwise synchronously, that is, the upper limit plate moves downward, guiding the carpet to move downward; when the telescopic shaft extends, the rack moves away from the cylinder, and the gear rotates counterclockwise accordingly, causing the upper limit plate to rotate counterclockwise synchronously, that is, the upper limit plate moves upward to reset.

[0012] A further feature of this invention is that the steering assembly further includes a lower limiting plate, which is fixedly disposed at the end of the first conveying mechanism and is located below the upper limiting plate.

[0013] By adopting the above technical solution, the carpet comes into contact with the limiting plate, which can conform to the movement trajectory of the carpet, reduce rigid collisions, and help the carpet turn smoothly and continue to move.

[0014] A further feature of this invention is that the length of the guide plate is greater than the distance between the end of the lower limiting plate near the guide plate and the end of the upper limiting plate near the guide plate.

[0015] By adopting the above technical solution, the length design of the guide plate can completely cover the receiving area when the carpet hangs down to its surface, firmly supporting the carpet and preventing it from falling off due to insufficient length and excessive edge, thus ensuring a smooth transition of the carpet on the guide plate.

[0016] A further feature of this invention is that the guide plate is arc-shaped, with the inner arc surface of the guide plate facing the conveying mechanism.

[0017] By adopting the above technical solution, the guide plate adopts an arc-shaped design. When the carpet comes into contact with its inner arc surface, the arc-shaped structure can guide the carpet to move naturally downward along the arc surface, avoiding the carpet from bouncing upward due to rigid resistance.

[0018] A further feature of this invention is that both the first and second conveying mechanisms include a support plate, a conveying shaft, a conveyor belt, and a drive motor. The conveying shaft is rotatably mounted on the support plate, the conveyor belt is sleeved on the conveying shaft, and the conveying shaft is fixedly connected to the output end of the drive motor.

[0019] By adopting the above technical solution, the second conveyor mechanism is placed on the ground, and the first conveyor mechanism is connected above the second conveyor mechanism. The drive motor drives the conveyor shaft on the support plate to rotate, thereby driving the conveyor belt sleeved on the conveyor shaft to run, so as to realize the stable delivery of the carpet.

[0020] A further feature of this invention is that the length of the second conveying mechanism is greater than the length of the first conveying mechanism.

[0021] By adopting the above technical solution, the length of the second conveyor mechanism is greater than that of the first conveyor mechanism, reducing the horizontal buffer surface between the guide plate and the second conveyor mechanism. This allows the carpet to be continuously conveyed by the guide plate and to fall completely on the conveying surface of the second conveyor mechanism, ensuring that it is immediately driven by the conveyor belt and avoiding suspension or jamming. This achieves a smooth transition and continuous transport of the carpet between the two conveyor mechanisms.

[0022] A further feature of this invention is that the drying mechanism includes a first drying mechanism and a second drying mechanism, the first drying mechanism being located above the first conveying mechanism, and the second drying mechanism being located between the first conveying mechanism and the second conveying mechanism.

[0023] By adopting the above technical solution, the drying mechanism 1 dries one side of the carpet conveyed by the conveying mechanism 1, while the other side is dried by the drying mechanism above the conveying mechanism 2.

[0024] A further feature of this invention is that both the first drying mechanism and the second drying mechanism include a mounting frame and several heating tubes. The mounting frame is horizontally fixed inside the machine body, and the several heating tubes are evenly distributed on the mounting frame.

[0025] By adopting the above technical solution, the heating tubes in the mounting frame provide basic heat through stable heating and uniform arrangement, avoiding local blind spots.

[0026] The beneficial effects of this utility model are:

[0027] 1. When the carpet is conveyed by conveyor mechanism one, the drying mechanism above it dries one side of the carpet. When the thick carpet is conveyed from the beginning to the end of conveyor mechanism one, the end of the carpet will extend beyond the conveyor belt and contact the upper limit plate. The inclined surface with a small slope provides a downward guiding force to the carpet, causing the carpet to turn downward. The carpet continues to move under the influence of gravity and conveying force. When the carpet moves down to the guide plate of conveyor mechanism two, the guide plate will guide the carpet to smoothly transition onto the conveyor belt of conveyor mechanism two. Subsequently, the carpet continues to be conveyed on conveyor mechanism two, and its other side is dried by the drying mechanism above conveyor mechanism two. Through this design of conveying and reversing structure, the effect of uniform heating and drying of both sides of the carpet is achieved.

[0028] 2. The upper limit plate can dynamically adjust its rotation angle according to the thrust and hardness changes when the carpet comes into contact with it, actively conforming to the movement trend of the carpet and applying downward guiding force. It can optimize the guiding effect according to the real-time status of the carpet, ensuring a smoother and more stable guiding process.

[0029] 3. When the telescopic shaft of the drive cylinder retracts, the rack, which is fixedly connected to the telescopic shaft, moves closer to the cylinder, causing the gear to rotate clockwise. This causes the upper limit plate, which is fixedly connected to the gear, to rotate clockwise synchronously, i.e., the upper limit plate moves downward, guiding the carpet downward. When the telescopic shaft extends, the rack moves away from the cylinder, and the gear rotates counterclockwise, causing the upper limit plate to rotate counterclockwise synchronously, i.e., the upper limit plate moves upward and resets.

[0030] 4. The length design of the guide plate ensures that it can completely cover the receiving area when the carpet hangs down to its surface, firmly supporting the carpet and preventing it from falling off due to insufficient length. This ensures that the carpet transitions smoothly on the guide plate.

[0031] 5. The length of the second conveyor mechanism is greater than that of the first conveyor mechanism, which reduces the horizontal buffer surface between the guide plate and the second conveyor mechanism. This allows the carpet to be continuously conveyed through the guide plate and to fall completely on the conveying surface of the second conveyor mechanism, ensuring that it is immediately driven by the conveyor belt and avoiding suspension or jamming. This achieves a smooth transition and continuous transport of the carpet between the two conveyor mechanisms. Attached Figure Description

[0032] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0033] Figure 1 This is a three-dimensional schematic diagram of a carpet production drying equipment with uniform heating according to the present invention.

[0034] Figure 2 This is a top view of the present invention.

[0035] Figure 3 This is a utility model Figure 2 A sectional view of section AA in the middle.

[0036] Figure 4 This is the driving component of this utility model. Figure 1 Enlarged view of point B in the middle.

[0037] Figure 5 This is the driving component of this utility model. Figure 2 A magnified view of point C in the middle.

[0038] In the diagram, 1. Machine body; 2. Upper limit plate; 3. Guide plate; 4. Conveying mechanism one; 5. Conveying mechanism two; 6. Gear; 7. Rack; 8. Drive cylinder; 9. Lower limit plate; 10. Support plate; 11. Conveying shaft; 12. Conveyor belt; 13. Drive motor; 14. Drying mechanism one; 15. Drying mechanism two; 16. Mounting frame; 17. Heating tube. Detailed Implementation

[0039] The technical solution of this utility model will now be clearly and completely described with reference to specific embodiments. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0040] like Figure 1-5As shown, a carpet production and drying equipment with uniform heating includes a body 1, on which a drying mechanism and a conveying mechanism are installed. The drying mechanism is used to dry the carpet on the conveying mechanism. The conveying mechanism is equipped with a steering assembly, which includes an upper limit plate 2 and a guide plate 3. The conveying mechanism includes a first conveying mechanism 4 and a second conveying mechanism 5. The first conveying mechanism 4 is located above the second conveying mechanism 5, the upper limit plate 2 is located at the end of the first conveying mechanism 4, and the guide plate 3 is located at the end of the second conveying mechanism 5 near the upper limit plate 2. The drying mechanism is fixedly installed inside the body 1, and the conveying mechanism is installed through the body 1. A thick carpet is placed on the conveying mechanism. The carpet begins to be conveyed from one end of conveyor 4, where the drying mechanism above it dries one side of the carpet. When it reaches the end, the end of the carpet extends beyond the conveyor belt 12 and contacts the upper limit plate 2, causing the carpet to turn and move downwards. When the carpet moves down to the guide plate 3 of the second conveyor 5, the guide plate 3 guides the carpet to smoothly transition onto the conveyor belt 12 of the second conveyor 5. Subsequently, the carpet continues to be conveyed on the second conveyor 5, while the other side is dried by the drying mechanism above the second conveyor 5, achieving uniform heating and drying of both sides of the carpet. When a thin carpet is placed at one end of conveyor 4, it can hang naturally and eventually turn.

[0041] The upper limit plate 2 is rotatably connected to the end of the conveying mechanism 4. A drive assembly is provided on the conveying mechanism 4, which drives the upper limit plate 2 to rotate. The drive assembly includes a gear 6, a rack 7, and a drive cylinder 8. The drive cylinder 8 is located on one side of the conveying mechanism 4. One end of the rack 7 is fixedly connected to the telescopic shaft of the drive cylinder 8. The gear 6 is fixedly connected to the upper limit plate 2, and the gear 6 meshes with the rack 7. The figure shows the initial state of the drive cylinder 8. A slide groove is fixedly provided on one side of the conveying mechanism 4. The drive cylinder 8 drives the rack 7 to slide within the slide groove. When the telescopic shaft of the drive cylinder 8 retracts, it engages with the telescopic... The rack 7, which is fixedly connected to the shaft, moves closer to the cylinder, causing the gear 6 to rotate clockwise. This causes the upper limit plate 2, which is fixedly connected to the gear 6, to rotate clockwise synchronously, i.e., the upper limit plate 2 moves downward, guiding the carpet downward. When the telescopic shaft extends, the rack 7 moves away from the cylinder, and the gear 6 rotates counterclockwise, causing the upper limit plate 2 to rotate counterclockwise synchronously, i.e., the upper limit plate 2 moves upward and reset. The rotation angle of the upper limit plate 2 can be dynamically adjusted according to the thrust and hardness changes when the carpet contacts it, which can optimize the guiding effect according to the real-time state of the carpet and ensure a smoother and more stable guiding process.

[0042] The steering assembly also includes a lower limit plate 9, which is fixedly installed at the end of the conveyor mechanism 4. The lower limit plate 9 is located below the upper limit plate 2. The top of the lower limit plate 9 is flush with the conveyor belt 12. Under the action of the upper limit plate 2, the carpet moves downward and contacts the limit plate, which can conform to the movement trajectory of the carpet, reduce rigid collisions, and help the carpet turn smoothly and continue to move.

[0043] The length of the guide plate 3 is greater than the distance between the end of the lower limit plate 9 near the guide plate 3 and the end of the upper limit plate 2 near the guide plate 3. The guide plate 3 is set in an arc shape, and the inner arc surface of the guide plate 3 faces the conveying mechanism 4. When the carpet contacts the inner arc surface of the guide plate 3, its arc structure can guide the carpet to move naturally downward along the arc surface. When the carpet hangs down to the surface of the guide plate 3, it completely covers the receiving area, firmly supports the carpet, and ensures that the carpet transitions smoothly on the guide plate 3.

[0044] Both conveying mechanism 1 (4) and conveying mechanism 2 (5) include a support plate 10, a conveyor shaft 11, a conveyor belt 12, and a drive motor 13. The conveyor shaft 11 is rotatably mounted on the support plate 10, and the conveyor belt 12 is sleeved on the conveyor shaft 11. The output end of the conveyor shaft 11 is fixedly connected to the output end of the drive motor 13. The support plate 10 in conveying mechanism 2 (5) is placed on the ground, and the support plate 10 on conveying mechanism 1 (4) is mounted on conveying mechanism 2 (5). The drive motor 13 drives the conveyor shaft 11 on the support plate 10 to rotate, thereby driving the conveyor belt 12 sleeved on the conveyor shaft 11 to rotate and stably transport the carpet.

[0045] The length of conveyor mechanism 2 5 is greater than the length of conveyor mechanism 1 4; the conveyor belt 12 of conveyor mechanism 2 5 is very close to the bottom end of guide plate 3.

[0046] The length of the second conveyor mechanism 5 is greater than that of the first conveyor mechanism 4, which reduces the horizontal buffer surface between the guide plate 3 and the second conveyor mechanism 5, so that the carpet can be continuously conveyed by the guide plate 3 and can fall completely on the conveying surface of the second conveyor mechanism 5, ensuring that it is driven by the conveyor belt 12 in time, thereby realizing the smooth transition and continuous conveying of the carpet between the two conveyor mechanisms.

[0047] The drying mechanism includes a first drying mechanism 14 and a second drying mechanism 15. The first drying mechanism 14 is located above the first conveying mechanism 4, and the second drying mechanism 15 is located between the first conveying mechanism 4 and the second conveying mechanism 5. The first drying mechanism 14 dries one side of the carpet conveyed by the first conveying mechanism 4, and the other side is dried by the drying mechanism above the second conveying mechanism 5.

[0048] Both the drying mechanism 14 and the drying mechanism 2 15 include a mounting frame 16 and several heating tubes 17. The mounting frame 16 is horizontally fixed inside the machine body 1, and the several heating tubes 17 are evenly distributed on the mounting frame 16. The heating tubes 17 in the mounting frame 16 provide basic heat through stable heating and even distribution, avoiding local blind spots.

[0049] The working process of this utility model's carpet production drying equipment with uniform heating is as follows:

[0050] S1. First, extend the telescopic shaft of the drive cylinder 8, move the rack 7 away from the cylinder, and the gear 6 rotates counterclockwise, causing the upper limit plate 2 to rotate counterclockwise synchronously, that is, the limit plate moves upward.

[0051] S2. Place the thick carpet at one end of the conveyor mechanism 4 and start conveying it. The drying mechanism 14 above it dries one side of the carpet. When it is conveyed to the end, the end of the carpet will extend out of the conveyor belt 12.

[0052] S3. At this time, the telescopic shaft of the drive cylinder 8 retracts, and the rack 7, which is fixedly connected to the telescopic shaft, moves closer to the cylinder, causing the gear 6 to rotate clockwise. This causes the upper limit plate 2, which is fixedly connected to the gear 6, to rotate clockwise synchronously. That is, the upper limit plate 2 moves downward, causing the carpet to move downward. When the carpet contacts the limit plate, it can conform to the movement trajectory of the carpet, reduce rigid collisions, and help the carpet to turn smoothly and continue moving.

[0053] S4. When the carpet moves downward to the guide plate 3 of the conveyor mechanism 25, it contacts its inner arc surface. The arc structure can guide the carpet to move naturally downward along the arc surface. When the carpet hangs down to the surface of the guide plate 3, it completely covers the receiving area, firmly supports the carpet, and ensures that the carpet transitions smoothly on the guide plate 3.

[0054] S5. Subsequently, the conveyor belt 12 of the second conveyor mechanism 5 is very close to the bottom of the guide plate 3. The carpet is continuously conveyed by the guide plate 3, so that after passing the guide plate 3, the carpet can fall completely on the conveying surface of the second conveyor mechanism 5, ensuring that it is immediately driven by the conveyor belt 12. The carpet continues to be conveyed on the second conveyor mechanism 5, and its other side is dried by the drying mechanism 15 above the second conveyor mechanism 5, realizing uniform heating and drying of both sides of the carpet.

Claims

1. A carpet production and drying equipment with uniform heating, comprising a body (1), characterized in that: The machine body (1) is provided with a drying mechanism and a conveying mechanism. The drying mechanism is used to dry the carpet on the conveying mechanism. The conveying mechanism is provided with a steering component. The steering component includes an upper limit plate (2) and a guide plate (3). The conveying mechanism includes a first conveying mechanism (4) and a second conveying mechanism (5). The first conveying mechanism (4) is located above the second conveying mechanism (5). The upper limit plate (2) is located at the end of the first conveying mechanism (4). The guide plate (3) is located at the end of the second conveying mechanism (5) near the upper limit plate (2).

2. The carpet production and drying equipment with uniform heating according to claim 1, characterized in that: The upper limit plate (2) is rotatably connected to the end of the conveying mechanism (4).

3. The carpet production and drying equipment with uniform heating according to claim 2, characterized in that: The first conveying mechanism (4) is provided with a driving component, which drives the upper limit plate (2) to rotate. The driving component includes a gear (6), a rack (7) and a driving cylinder (8). The driving cylinder (8) is located on one side of the first conveying mechanism (4). One end of the rack (7) is fixedly connected to the telescopic shaft of the driving cylinder (8). The gear (6) is fixedly connected to the upper limit plate (2) and meshes with the rack (7).

4. The carpet production and drying equipment with uniform heating according to claim 1, characterized in that: The steering assembly also includes a lower limit plate (9), which is fixedly disposed at the end of the first transmission mechanism (4) and is located below the upper limit plate (2).

5. The carpet production drying equipment with uniform heating according to claim 4, characterized in that: The length of the guide plate (3) is greater than the distance between the end of the lower limit plate (9) near the guide plate (3) and the end of the upper limit plate (2) near the guide plate (3).

6. The carpet production drying equipment with uniform heating according to claim 5, characterized in that: The guide plate (3) is set in an arc shape, and the inner arc surface of the guide plate (3) faces the conveying mechanism (4).

7. The carpet production drying equipment with uniform heating according to claim 1, characterized in that: Both the first (4) and the second (5) of the conveying mechanism include a support plate (10), a conveying shaft (11), a conveyor belt (12) and a drive motor (13). The conveying shaft (11) is rotatably mounted on the support plate (10), the conveyor belt (12) is sleeved on the conveying shaft (11), and the conveying shaft (11) is fixedly connected to the output end of the drive motor (13).

8. The carpet production drying equipment with uniform heating according to claim 1, characterized in that: The length of the second transmission mechanism (5) is greater than the length of the first transmission mechanism (4).

9. The carpet production drying equipment with uniform heating according to claim 1, characterized in that: The drying mechanism includes a first drying mechanism (14) and a second drying mechanism (15). The first drying mechanism (14) is located above the first conveying mechanism (4), and the second drying mechanism (15) is located between the first conveying mechanism (4) and the second conveying mechanism (5).

10. A carpet production drying equipment with uniform heating according to claim 9, characterized in that: Both the first drying mechanism (14) and the second drying mechanism (15) include a mounting frame (16) and several heating tubes (17). The mounting frame (16) is horizontally fixed inside the machine body (1), and the several heating tubes (17) are evenly distributed on the mounting frame (16).

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