Electromagnetic wire painting device

Abstract

The utility model provides a kind of electromagnetic wire painting device, belong to wire and cable manufacturing equipment technical field, including polishing mechanism, including the limiting component of sliding connection in the base inner wall, fixed installation in the polishing bin of limiting component end part, fixed installation in the cleaning component of polishing bin bottom, and sliding connection in the adjusting component of polishing bin inner wall.It is realized that the electromagnetic wire of multiple aperture can be painted without replacing painting mold by the setting of painting component;The mutual cooperation of cleaning component and adjusting component realizes that the electromagnetic wire of multiple aperture can be compressed, polished and cleaned by the pre-tightening force of adjusting spring;The setting of limiting component realizes that the sealing hole of different aperture is aligned by adjusting electromagnetic wire, and the device is easy and efficient to operate, effectively solves the problem that traditional painting device needs to replace painting mold frequently to paint the electromagnetic wire of different aperture.

Description

Technical Field

[0001] This utility model belongs to the technical field of wire and cable manufacturing equipment, and specifically relates to an electromagnetic wire coating device. Background Technology

[0002] Electromagnetic wire coating technology is a core component of enameled wire manufacturing. Its development has progressed from simple felt coating in the early stages to modern precision mold coating, gradually achieving precise control over the thickness and uniformity of the coating film. This technology is widely used in the insulation treatment of various winding conductors in power transformers, industrial motors, household appliances, and drive motors for new energy vehicles. As electronic and electrical products develop towards higher efficiency, miniaturization, and higher reliability, continuous evolution is required in terms of coating efficiency, quality consistency, and process adaptability of electromagnetic wire coating equipment.

[0003] In the field of traditional electromagnetic wire coating, existing coating equipment has significant drawbacks. Due to the lack of an effective adjustment and adaptation mechanism, the coating mold must be frequently changed when coating electromagnetic wires with different apertures. This not only greatly reduces production efficiency but also increases production costs. At the same time, installation errors are prone to occur during mold replacement, affecting the stability of coating quality. Therefore, an electromagnetic wire coating device has been developed. Utility Model Content

[0004] The purpose of this invention is to provide an electromagnetic wire coating device, which aims to solve the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: An electromagnetic wire coating apparatus, comprising, The painting mechanism includes a base, a support fixedly mounted on the surface of the base, a painting assembly disposed on the surface of the support, and a paint draining tank disposed on the side wall of the support. The polishing mechanism includes a limiting component slidably connected to the inner wall of the base, a polishing chamber fixedly installed at the end of the limiting component, a cleaning component fixedly installed at the bottom of the polishing chamber, and an adjusting component slidably connected to the inner wall of the polishing chamber. The limiting assembly includes a limiting hole formed on the surface of the base, a fixing block fixedly installed on the inner wall of the base, a slide rod fixedly connected to the side wall of the fixing block, a slider slidably connected to the surface of the slide rod, a mounting block welded to the side wall of the slider, a limiting rod slidably connected to the inner wall of the mounting block, a pull block fixedly installed at the end of the limiting rod, a collar locked on the surface of the limiting rod, and a first spring sleeved on the surface of the limiting rod.

[0006] As a preferred embodiment of the present invention, the painting assembly includes a painting chamber fixedly installed on the surface of the support base, a paint outlet provided on the side wall of the painting chamber, and a sealing hole opened on the side wall of the painting chamber.

[0007] As a preferred embodiment of the present invention, the painting assembly further includes an isolation plate fixedly installed on the inner wall of the painting chamber, a cover plate clamped on the top of the painting chamber, and a paint inlet provided on the surface of the cover plate.

[0008] As a preferred embodiment of the present invention, the cleaning component includes a motor fixedly installed on the side wall of the grinding chamber, a shaft block disposed at the bottom of the grinding chamber, and a first pulley fixedly connected to the output end of the motor.

[0009] As a preferred embodiment of the present invention, the cleaning assembly further includes a second pulley fixedly installed at the center of the shaft block, a belt sleeved on the inner wall of the first pulley, and a grinding wheel movably connected to the inner wall of the shaft block.

[0010] As a preferred embodiment of this utility model, the adjustment assembly includes a lead screw inserted into the top of the grinding chamber, a nut threadedly connected to the surface of the lead screw, and a pressure plate fixedly connected to the end of the lead screw.

[0011] As a preferred embodiment of the present invention, the adjusting assembly further includes a connecting rod slidably connected to the inner wall of the pressure plate, a second spring sleeved on the surface of the connecting rod, and a cleaning wheel movably connected to the inner wall of the shaft block.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: the painting component enables the painting of electromagnetic wires with various apertures without changing the painting mold; the cooperation between the cleaning component and the adjustment component enables the pressing, polishing, and cleaning of electromagnetic wires with various apertures by adjusting the preload of the spring; the setting of the limiting component enables the adjustment of the electromagnetic wire to be aligned with the sealing hole of different apertures. The device is simple and efficient to operate, effectively solving the problem that traditional painting devices require frequent changes of the painting mold to paint electromagnetic wires with different apertures. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a cross-sectional view of the overall structure of this utility model; Figure 3 This is a schematic diagram of the cleaning component structure of this utility model; Figure 4 This is a schematic diagram of the limiting component structure of this utility model; Figure 5 This is a schematic diagram of the painting component structure of this utility model.

[0014] In the diagram: 100, Painting mechanism; 101, Base; 102, Support base; 103, Painting assembly; 104, Paint drain tank; 200, Sanding mechanism; 201, Limiting assembly; 202, Sanding chamber; 203, Cleaning assembly; 204, Adjusting assembly; 103a, Paint chamber; 103b, Paint drain port; 103c, Sealing hole; 103d, Isolation plate; 103e, Cover plate; 103f, Paint inlet; 201a, Limiting hole; 201b, Fixing block; 201c 1. Slide rod; 201d. Slider; 201e. Mounting block; 201f. Limiting rod; 201g. Pulling block; 201h. Collar; 201i. First spring; 203a. Motor; 203b. Shaft block; 203c. First pulley; 203d. Second pulley; 203e. Belt; 203f. Grinding wheel; 204a. Lead screw; 204b. Nut; 204c. Pressure plate; 204d. Connecting rod; 204e. Second spring; 204f. Cleaning wheel. Detailed Implementation

[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0016] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0017] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0018] Example Reference Figures 1-5 This is an embodiment of the present invention, which provides an electromagnetic wire coating device, comprising: The painting mechanism 100 includes a base 101, a support 102 fixedly installed on the surface of the base 101, a painting assembly 103 disposed on the surface of the support 102, and a paint draining pool 104 disposed on the side wall of the support 102. The polishing mechanism 200 includes a limiting component 201 slidably connected to the inner wall of the base 101, a polishing chamber 202 fixedly installed at the end of the limiting component 201, a cleaning component 203 fixedly installed at the bottom of the polishing chamber 202, and an adjusting component 204 slidably connected to the inner wall of the polishing chamber 202. The limiting component 201 includes a limiting hole 201a formed on the surface of the base 101, a fixing block 201b fixedly installed on the inner wall of the base 101, a slide rod 201c fixedly connected to the side wall of the fixing block 201b, a slider 201d slidably connected to the surface of the slide rod 201c, a mounting block 201e welded to the side wall of the slider 201d, a limiting rod 201f slidably connected to the inner wall of the mounting block 201e, a pull block 201g fixedly installed at the end of the limiting rod 201f, a collar 201h locked on the surface of the limiting rod 201f, and a first spring 201i sleeved on the surface of the limiting rod 201f.

[0019] Among them, the collar 201h is slidably connected to the inner wall of the mounting block 201e, the limiting rod 201f is inserted into the inner wall of the limiting hole 201a, and the grinding chamber 202 is fixedly installed at the end of the slider 201d. When the limiting rod 201f moves, it plays a buffering and resetting role, ensuring that the limiting rod 201f can be accurately inserted into the limiting hole 201a, so as to achieve precise positioning of the grinding mechanism 200.

[0020] Specifically, the painting assembly 103 includes a painting chamber 103a fixedly installed on the surface of the support base 102, a paint outlet 103b provided on the side wall of the painting chamber 103a, a sealing hole 103c opened on the side wall of the painting chamber 103a, an isolation plate 103d fixedly installed on the inner wall of the painting chamber 103a, a cover plate 103e clamped on the top of the painting chamber 103a, and a paint inlet 103f provided on the surface of the cover plate 103e.

[0021] Among them, the sealing holes 103c are arranged in descending order of size on the side wall of the paint tank 103a, and the limiting holes 201a are arranged symmetrically with the sealing holes 103c. The sealing holes 103c are arranged symmetrically with the limiting holes on the side wall of the paint tank 103a. The sealing holes 103c are arranged in descending order of size on the side wall of the paint tank 103a, and are arranged symmetrically with the limiting holes. This design provides convenient conditions for subsequent cooperation with the grinding mechanism 200. The paint discharge pool 104 is arranged on the side wall of the support base 102 to receive excess paint discharged from the paint discharge port 103b, so as to realize the recycling of paint.

[0022] Furthermore, the cleaning component 203 includes a motor 203a fixedly installed on the side wall of the polishing chamber 202, a shaft block 203b disposed at the bottom of the polishing chamber 202, a first pulley 203c fixedly connected to the output end of the motor 203a, a second pulley 203d fixedly installed at the shaft center of the shaft block 203b, a belt 203e sleeved on the inner wall of the first pulley 203c, and a polishing wheel 203f movably connected to the inner wall of the shaft block 203b.

[0023] The output end of the motor 203a is fixedly connected to the shaft center of the shaft block 203b. The power of the motor 203a is transmitted to the shaft block 203b through belt drive, so that the grinding wheel 203f is movably connected to the inner wall of the shaft block 203b and performs grinding work.

[0024] Preferably, the adjusting assembly 204 includes a lead screw 204a inserted into the top of the grinding chamber 202, a nut 204b threaded to the surface of the lead screw 204a, a pressure plate 204c fixedly connected to the end of the lead screw 204a, a connecting rod 204d slidably connected to the inner wall of the pressure plate 204c, a second spring 204e sleeved on the surface of the connecting rod 204d, and a cleaning wheel 204f movably connected to the inner wall of the shaft block 203b.

[0025] It should be noted that the shaft block 203b is fixedly connected to the end of the connecting rod 204d, the second spring 204e is set between the pressure plate 204c and the shaft block 203b, and the cleaning wheel 204f and the grinding wheel 203f are symmetrically arranged at the bottom of the grinding chamber 202. By rotating the nut 204b to adjust the height of the lead screw 204a, the position of the pressure plate 204c, the connecting rod 204d and the shaft block 203b is adjusted, thereby changing the pressure of the cleaning wheel 204f and the grinding wheel 203f on the electromagnetic wire, so as to achieve grinding and cleaning.

[0026] In use, when painting the electromagnetic wire, first pull the limiting rod 201f with the pull block 201g to disengage it from the limiting hole 201a. At this time, the grinding chamber 202 can be pushed to slide along the slide rod 201c, moving the grinding mechanism 200 to the appropriate position. Then release the pull block 201g. Under the action of the first spring 201i, the limiting rod 201f inserts into the corresponding limiting hole 201a, completing the positioning of the grinding mechanism 200. Paint is then injected into the painting chamber 103a through the paint inlet 103f. The paint is evenly distributed in the painting chamber 103a under the action of the isolation plate 103d. Start the motor 203a. The output end of 03a drives the first pulley 203c to rotate. Through the belt 203e, the second pulley 203d drives the shaft block 203b and the grinding wheel 203f to rotate, which grinds the surface of the electromagnetic wire to remove surface impurities and uneven parts. By rotating the nut 204b, the height of the lead screw 204a is adjusted, thereby adjusting the position of the pressure plate 204c, the connecting rod 204d and the shaft block 203b, changing the pressure of the cleaning wheel 204f and the grinding wheel 203f on the electromagnetic wire, realizing grinding and cleaning. The electromagnetic wire is introduced into the paint coating chamber 103a, where the paint coating is completed under the action of the paint in the paint coating chamber 103a.

[0027] In summary, the painting component 103 enables the painting of electromagnetic wires with various apertures without the need to change the painting mold; the cooperation between the cleaning component 203 and the adjustment component 204 allows for the pressing, polishing, and cleaning of electromagnetic wires with various apertures by adjusting the preload of the spring; and the setting of the limiting component 201 enables the adjustment of the electromagnetic wire to be aligned with the sealing hole 103c of different apertures. The device is simple and efficient to operate, effectively solving the problem that traditional painting devices require frequent changes of the painting mold to paint electromagnetic wires with different apertures.

[0028] It is important to note that the constructions and arrangements of this application shown in several different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, those who consult this disclosure will readily understand that many modifications are possible (e.g., changes in the size, dimensions, structure, shape and proportion of various elements, as well as parameter values ​​(e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, orientation, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in this application). For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of elements may be inverted or otherwise altered, and the nature or number or position of discrete elements may be changed or altered. Therefore, all such modifications are intended to be included within the scope of this utility model. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure described herein that performs the function, and not only structural equivalents but also equivalent structures. Without departing from the scope of this invention, other substitutions, modifications, alterations, and omissions may be made in the design, operation, and arrangement of the exemplary embodiments. Therefore, this invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0029] Furthermore, in order to provide a concise description of exemplary embodiments, not all features of actual embodiments (i.e., those features that are not relevant to the best mode of carrying out the present invention as currently considered, or those features that are not relevant to implementing the present invention) may be omitted.

[0030] It should be understood that numerous specific implementation decisions can be made during the development of any practical implementation, such as in any engineering or design project. Such development efforts may be complex and time-consuming, but for those skilled in the art who benefit from this disclosure, the development effort will be a routine work of design, manufacturing, and production without requiring much experimentation.

[0031] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. An electromagnetic wire painting device characterized by: include, The painting mechanism (100) includes a base (101), a support (102) fixedly installed on the surface of the base (101), a painting assembly (103) disposed on the surface of the support (102), and a paint drain pool (104) disposed on the side wall of the support (102). The polishing mechanism (200) includes a limiting component (201) slidably connected to the inner wall of the base (101), a polishing chamber (202) fixedly installed at the end of the limiting component (201), a cleaning component (203) fixedly installed at the bottom of the polishing chamber (202), and an adjusting component (204) slidably connected to the inner wall of the polishing chamber (202). The limiting assembly (201) includes a limiting hole (201a) formed on the surface of the base (101), a fixing block (201b) fixedly installed on the inner wall of the base (101), a slide rod (201c) fixedly connected to the side wall of the fixing block (201b), a slider (201d) slidably connected to the surface of the slide rod (201c), an mounting block (201e) welded to the side wall of the slider (201d), a limiting rod (201f) slidably connected to the inner wall of the mounting block (201e), a pull block (201g) fixedly installed at the end of the limiting rod (201f), a collar (201h) locked on the surface of the limiting rod (201f), and a first spring (201i) sleeved on the surface of the limiting rod (201f).

2. An electromagnetic wire painting device according to claim 1, characterized in that: The painting assembly (103) includes a paint tank (103a) fixedly installed on the surface of the support base (102), a paint outlet (103b) provided on the side wall of the paint tank (103a), and a sealing hole (103c) opened on the side wall of the paint tank (103a).

3. An electromagnetic wire painting device according to claim 2, characterized in that: The painting assembly (103) also includes an isolation plate (103d) fixedly installed on the inner wall of the painting chamber (103a), a cover plate (103e) clamped on the top of the painting chamber (103a), and a paint inlet (103f) provided on the surface of the cover plate (103e).

4. An electromagnetic wire painting device according to claim 3, characterized in that: The cleaning assembly (203) includes a motor (203a) fixedly installed on the side wall of the grinding chamber (202), a shaft block (203b) disposed at the bottom of the grinding chamber (202), and a first pulley (203c) fixedly connected to the output end of the motor (203a).

5. An electromagnetic wire painting device according to claim 4, characterized in that: The cleaning assembly (203) further includes a second pulley (203d) fixedly installed at the axis of the shaft block (203b), a belt (203e) sleeved on the inner wall of the first pulley (203c), and a grinding wheel (203f) movably connected to the inner wall of the shaft block (203b).

6. An electromagnetic wire painting device according to claim 5, characterized in that: The adjustment assembly (204) includes a lead screw (204a) inserted into the top of the grinding chamber (202), a nut (204b) threaded onto the surface of the lead screw (204a), and a pressure plate (204c) fixedly connected to the end of the lead screw (204a).

7. An electromagnetic wire painting device according to claim 6, characterized in that: The adjustment assembly (204) further includes a connecting rod (204d) slidably connected to the inner wall of the pressure plate (204c), a second spring (204e) sleeved on the surface of the connecting rod (204d), and a cleaning wheel (204f) movably connected to the inner wall of the shaft block (203b).

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