Cellular ceramic green body transfer device
Patent Information
- Application Number
- CN202522369224.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-07
- Publication Date
- 2026-09-22
- Estimated Expiration
- 2035-11-07
AI Technical Summary
[0003]现有的转运装置,蜂窝陶瓷坯体需要放在多个托盘上,当需要卸下蜂窝陶瓷坯体时,由于多个托盘的使用位置固定,因此位于转运装置一侧的工作人员,难以取下多个托盘放置的蜂窝陶瓷坯体,因此工作人员需要旋转转运装置或沿转运装置行走,增加操作步骤
(1)、本实用新型设置有框架、安装轴、橡胶托盘和放置槽,通过在转运板上方设置可借助减速电机驱动旋转的框架,框架内部底面通过安装轴安装多组橡胶托盘,工作人员无需旋转转运装置或沿转运装置行走,只需控制减速电机带动框架及橡胶托盘旋转,即可便捷取下不同位置托盘上的蜂窝陶瓷坯体,减少操作步骤,提升转运卸载效率,同时,安装轴上端的连接螺杆配合连接螺母与垫片,便于对橡胶托盘进行旋转或固定,增强装置实用性。
Smart Images

Figure CN224782049U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of honeycomb ceramic blank processing technology, and more specifically, to a honeycomb ceramic blank transfer device. Background Technology
[0002] Honeycomb ceramic blanks are an intermediate form in the production process of honeycomb ceramic products. They refer to the semi-finished ceramic products that have a honeycomb-like pore structure but have not yet undergone high-temperature sintering. This is achieved by mixing ceramic raw materials according to a specific formula, and then processing them into powders or clays with a certain degree of fluidity or plasticity through processes such as ball milling, slurry preparation, and spray drying. In actual processing of honeycomb ceramic blanks, a transfer device is required to complete the transfer and handling of the honeycomb ceramic blanks. In practice, this device has the advantages of simple operation, stable transfer, and safe use.
[0003] In existing transfer devices, the honeycomb ceramic blanks need to be placed on multiple trays. When it is necessary to unload the honeycomb ceramic blanks, the positions of the multiple trays are fixed, making it difficult for the staff on one side of the transfer device to remove the honeycomb ceramic blanks placed on multiple trays. Therefore, the staff need to rotate the transfer device or walk along the transfer device, which increases the number of operation steps. Utility Model Content
[0004] (a) Technical problems to be solved To address the shortcomings of existing technologies, this utility model provides a honeycomb ceramic blank transfer device, which has the advantage of being able to rotate the tray to the usage position according to usage requirements, thereby solving the problems mentioned in the background technology.
[0005] (II) Technical Solution To achieve the aforementioned advantage of being able to rotate the tray to the desired position according to usage requirements, the specific technical solution adopted by this utility model is as follows: a honeycomb ceramic blank transfer device, including a transfer plate, a frame installed above the transfer plate, and multiple sets of mounting shafts installed on the inner bottom surface of the frame via bearings. Multiple sets of rubber trays are fixedly sleeved on the side walls of the multiple sets of mounting shafts. Multiple sets of placement slots are opened on the upper part of one set of rubber trays on the same side, and silicone plates are slidably arranged inside the multiple sets of placement slots on the same side. A connecting shaft passes through the upper part of the transfer plate via bearings, and the upper end of the connecting shaft is fixedly connected to the lower part of the frame via a connector. An installation cover and an electrical control box are fixedly installed on the lower part of the transfer plate. A driven gear is fixedly sleeved on the side wall of the connecting shaft. A reduction motor is fixedly installed on the lower part of the installation cover, and a main gear is fixedly sleeved on the output end of the reduction motor. Connecting screws are fixedly installed on the upper ends of the multiple sets of mounting shafts, and connecting nuts and washers are sleeved on the side walls of the multiple sets of connecting screws.
[0006] Furthermore, T-shaped rods slide through the bottom surfaces of the multiple sets of placement slots on the same side, and springs are sleeved on the side walls of the multiple sets of T-shaped rods on the same side. The upper ends of the multiple sets of T-shaped rods on the same side are respectively fixedly connected to the lower parts of the multiple sets of silicone plates on the same side.
[0007] Furthermore, four sets of first self-locking casters are fixedly installed on the lower part of the frame.
[0008] Furthermore, the electrical control box is equipped with a control panel and a battery, and the control panel is electrically connected to the battery and the geared motor via wires.
[0009] Furthermore, the main gear and the driven gear mesh with each other.
[0010] Furthermore, the multiple sets of connecting screws and the multiple sets of connecting nuts are threadedly engaged with each other.
[0011] Furthermore, four sets of support legs are fixedly installed on the lower part of the transfer plate, and each of the four sets of support legs is fixedly installed with a second self-locking universal wheel.
[0012] (III) Beneficial Effects Compared with the prior art, the present invention provides a honeycomb ceramic blank transfer device, which has the following beneficial effects: (1) This utility model is provided with a frame, a mounting shaft, a rubber tray and a placement groove. By setting a frame that can be driven to rotate by a geared motor above the transfer plate, and installing multiple sets of rubber trays on the bottom surface of the frame through the mounting shaft, the operator does not need to rotate the transfer device or walk along the transfer device. He only needs to control the geared motor to drive the frame and rubber trays to rotate, so that the honeycomb ceramic blanks on the trays at different positions can be easily removed, reducing the operation steps and improving the transfer and unloading efficiency. At the same time, the connecting screw at the upper end of the mounting shaft, together with the connecting nut and washer, facilitates the rotation or fixing of the rubber trays, enhancing the practicality of the device.
[0013] (2) This utility model is equipped with a silicone plate. The silicone plate is slidably placed in the placement groove of the rubber tray, and the lower part of the silicone plate is connected to the spring through a T-shaped rod. When the staff needs to take out the honeycomb ceramic blank in the placement groove, the elastic force of the spring can push the silicone plate upward slightly to lift the honeycomb ceramic blank through the T-shaped rod, avoiding the problem that the honeycomb ceramic blank is difficult to take out by sticking to the inner wall of the placement groove, reducing the difficulty of manually taking out the blank, and protecting the honeycomb ceramic blank from damage during the taking and placing process. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the structure of the honeycomb ceramic blank transfer device according to an embodiment of the present utility model; Figure 2 This is a cross-sectional view of the frame according to an embodiment of the present utility model; Figure 3 This is a structural schematic diagram of the rubber tray and the first self-locking universal wheel according to an embodiment of the present utility model; Figure 4 This is a schematic diagram of the main gear and driven gear according to an embodiment of the present utility model; Figure 5 According to the embodiments of this utility model Figure 2 Enlarged view of A in the middle; Figure 6 According to the embodiments of this utility model Figure 3 A magnified view of B in the middle.
[0016] In the picture: 1. Transfer plate; 2. Frame; 3. Mounting shaft; 4. Rubber tray; 5. Placement slot; 6. Silicone plate; 7. Mounting cover; 8. Connecting shaft; 9. Driven gear; 10. Gear motor; 11. Main gear; 12. First self-locking caster wheel; 13. Connecting screw; 14. Connecting nut; 15. Washer; 16. T-shaped rod; 17. Spring; 18. Support leg; 19. Second self-locking caster wheel. Detailed Implementation
[0017] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.
[0018] According to an embodiment of the present invention, a honeycomb ceramic blank transfer device is provided.
[0019] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments. Please refer to the accompanying drawings for details. Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 A honeycomb ceramic blank transfer device includes a transfer plate 1, a frame 2 mounted on top of the transfer plate 1, and multiple sets of mounting shafts 3 mounted on the inner bottom surface of the frame 2 via bearings. Multiple sets of rubber trays 4 are fixedly sleeved on the side walls of each set of mounting shafts 3. Multiple placement slots 5 are formed on the upper part of each set of rubber trays 4 on the same side, and silicone plates 6 are slidably arranged inside each set of placement slots 5 on the same side. A connecting shaft 8 passes through the upper part of the transfer plate 1 via bearings, and the upper end of the connecting shaft 8 is fixedly connected to the lower part of the frame 2 via a connector. A mounting cover 7 and an electrical control box are fixedly installed on the lower part of the transfer plate 1. A driven gear 9 is fixedly sleeved on the side wall of the connecting shaft 8. A reduction motor 10 is fixedly installed on the lower part of the mounting cover 7, and a main gear 9 is fixedly sleeved on the output end of the reduction motor 10. The gear 11 and the upper ends of multiple sets of mounting shafts 3 are all fixedly mounted with connecting screws 13. The side walls of the multiple sets of connecting screws 13 are all fitted with connecting nuts 14 and washers 15. By setting a frame 2 above the transfer plate 1, which can be driven to rotate by a geared motor 10, and mounting multiple sets of rubber trays 4 are installed on the bottom surface of the frame 2 through the mounting shafts 3, the operator does not need to rotate the transfer device or walk along the transfer device. He only needs to control the geared motor 10 to drive the frame 2 and the rubber trays 4 to rotate, so that the honeycomb ceramic blanks on the trays at different positions can be easily removed. This reduces the operation steps and improves the transfer and unloading efficiency. At the same time, the connecting screws 13 at the upper end of the mounting shafts 3, together with the connecting nuts 14 and washers 15, facilitate the rotation or fixation of the rubber trays 4, enhancing the practicality of the device.
[0020] Please see Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6 Each of the multiple placement slots 5 on the same side has a T-shaped rod 16 slidingly penetrating its inner bottom surface. Each of the multiple T-shaped rods 16 on the same side has a spring 17 sleeved on its side wall. The upper ends of the multiple T-shaped rods 16 on the same side are fixedly connected to the lower parts of the multiple silicone plates 6 on the same side. The silicone plates 6 are slidably placed in the placement slots 5 of the rubber tray 4, and the lower part of the silicone plates 6 is connected to the springs 17 through the T-shaped rods 16. When the staff needs to remove the honeycomb ceramic blank in the placement slot 5, the elastic force of the springs 17 can push the silicone plates 6 upward slightly to lift the honeycomb ceramic blank through the T-shaped rods 16, avoiding the problem of the honeycomb ceramic blank sticking to the inner wall of the placement slot 5 and being difficult to remove, reducing the difficulty of manually removing the blank, and protecting the honeycomb ceramic blank from damage during the removal and placement process.
[0021] Please see Figure 3 Four sets of first self-locking casters 12 are fixedly installed on the lower part of the frame 2. The first self-locking casters 12 can help the frame 2 maintain stability when rotating above the transfer plate 1. After locking, they can fix the position of the frame 2 and prevent the frame 2 from moving at will.
[0022] Please see Figure 1The electrical control box contains a control panel and a battery. The control panel is electrically connected to the battery and the geared motor 10 via wires. The control circuit of the control panel can be implemented by simple programming by those skilled in the art. It is common knowledge in the field. It is only used and not modified. Therefore, the control method and circuit connection will not be described in detail.
[0023] Please see Figure 4 The main gear 11 and the driven gear 9 mesh with each other. The power output by the geared motor 10 is transmitted to the driven gear 9 through the main gear 11. The driven gear 9 drives the connecting shaft 8 to rotate, realizing the effective transmission of power and ensuring that the frame 2 can rotate stably with the operation of the geared motor 10.
[0024] Please see Figure 6 Multiple sets of connecting screws 13 and multiple sets of connecting nuts 14 are threaded together. By rotating the connecting nuts 14, the position of the connecting nuts 14 on the connecting screws 13 can be adjusted using the threaded engagement. With the help of the washer 15, the mounting shaft 3 can be stably fixed. By rotating the connecting nuts 14 in the opposite direction, when the washer 15 separates from the inner top surface of the frame 2, the mounting shaft 3 can drive the rubber tray 4 to rotate, making it easy to remove the honeycomb ceramic blanks that are away from the workers.
[0025] Please see Figure 1 Four sets of support legs 18 are fixedly installed on the lower part of the transfer plate 1, and the lower ends of the four sets of support legs 18 are all fixedly installed with second self-locking universal wheels 19. The support legs 18 support the transfer plate 1, keeping the transfer plate 1 in a horizontal and stable state. The second self-locking universal wheels 19 make it convenient for workers to push the entire transfer device to move, meeting the needs of transferring honeycomb ceramic blanks between different areas. After locking, they can fix the overall position of the device and prevent the device from moving when loading and unloading honeycomb ceramic blanks.
[0026] Working principle: When using this honeycomb ceramic blank transfer device, firstly, the device is moved to the designated position and locked using the second self-locking universal wheel 19 on the lower support leg 18 of the transfer plate 1 to ensure stability. Next, the worker places the honeycomb ceramic blank in the placement groove 5 on the upper part of the rubber tray 4. The silicone plate 6 provides cushioning protection for the honeycomb ceramic blank. When the honeycomb ceramic blank needs to be transferred, the device can be pushed to move it. When the honeycomb ceramic blank needs to be unloaded at the destination, the reduction motor 10 is started via the control panel in the electrical control box. The output of the reduction motor 10 drives the main gear 11 to rotate. Because the main gear 11 meshes with the driven gear 9 on the side wall of the connecting shaft 8, the driven gear 9 drives the connecting shaft 8 to rotate. The upper end of the connecting shaft 8 is fixedly connected to the frame 2 via a connector, thereby driving the frame 2 and the frame... The mounting shaft 3 and rubber tray 4 inside frame 2 rotate as a whole. The operator can wait for the rubber tray 4 to rotate to the desired position from a fixed position without moving or rotating the device itself. When it is necessary to remove the honeycomb ceramic blank from the placement slot 5, the operator moves the T-shaped rod 16 upward, which can push the silicone plate 6 upward. During this process, the rubber tray 4 and the T-shaped rod 16 can compress the spring 17. When the honeycomb ceramic blank is slightly lifted, the operator can easily remove the honeycomb ceramic blank from the placement slot 5. When it is necessary to rotate the rubber tray 4, the connecting nut 14 is rotated counterclockwise. When the gasket 15 separates from the inner top surface of frame 2, the rubber tray 4 can be rotated through the mounting shaft 3. When the rubber tray 4 is rotated to the use angle, the connecting nut 14 is rotated clockwise. When the gasket 15 contacts the inner top surface of frame 2 again, the mounting shaft 3 is stably fixed.
[0027] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0028] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A honeycomb ceramic blank transfer device, comprising a transfer plate (1), characterized in that, A frame (2) is installed above the transfer plate (1), and multiple sets of mounting shafts (3) are installed on the inner bottom surface of the frame (2) through bearings. Multiple sets of rubber trays (4) are fixedly sleeved on the side walls of the multiple sets of mounting shafts (3). Multiple sets of placement slots (5) are opened on the upper part of the same set of rubber trays (4). Silicone plates (6) are slidably arranged inside the multiple sets of placement slots (5) on the same side. A connecting shaft (8) is passed through the upper part of the transfer plate (1) through bearings, and the upper end of the connecting shaft (8) is connected to the frame through a connector. (2) The lower part is fixedly connected, the lower part of the transfer plate (1) is fixedly installed with an installation cover (7) and an electrical control box, the side wall of the connecting shaft (8) is fixedly sleeved with a driven gear (9), the lower part of the installation cover (7) is fixedly installed with a reduction motor (10), and the output end of the reduction motor (10) is fixedly sleeved with a main gear (11). The upper ends of multiple sets of the installation shaft (3) are fixedly installed with connecting screws (13), and the side walls of multiple sets of the connecting screws (13) are sleeved with connecting nuts (14) and washers (15).
2. The honeycomb ceramic blank transfer device according to claim 1, characterized in that, The inner bottom surface of the multiple sets of placement slots (5) on the same side is slidably penetrated by T-shaped rods (16), and the side walls of the multiple sets of T-shaped rods (16) on the same side are all sleeved with springs (17). The upper ends of the multiple sets of T-shaped rods (16) on the same side are respectively fixedly connected to the lower part of the multiple sets of silicone plates (6) on the same side.
3. The honeycomb ceramic blank transfer device according to claim 1, characterized in that, Four sets of first self-locking casters (12) are fixedly installed on the lower part of the frame (2).
4. The honeycomb ceramic blank transfer device according to claim 1, characterized in that, The electrical control box is equipped with a control panel and a storage battery. The control panel is electrically connected to the storage battery and the geared motor (10) via wires.
5. The honeycomb ceramic blank transfer device according to claim 1, characterized in that, The main gear (11) meshes with the driven gear (9).
6. The honeycomb ceramic blank transfer device according to claim 1, characterized in that, The multiple sets of connecting screws (13) and the multiple sets of connecting nuts (14) are threadedly engaged with each other.
7. The honeycomb ceramic blank transfer device according to claim 1, characterized in that, The lower part of the transfer plate (1) is fixedly equipped with four sets of support legs (18), and the lower ends of the four sets of support legs (18) are all fixedly equipped with second self-locking universal wheels (19).