A device for shaping insulating sintered bricks
Patent Information
- Application Number
- CN202522067228.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-25
- Publication Date
- 2026-09-25
- Estimated Expiration
- 2035-09-25
AI Technical Summary
[0003]现有的保温烧结砖在加工过程中,其不便对模具中定型完毕的保温烧结砖快速脱模,导致影响其生产效率
1.该保温烧结砖定型装置,由顶出单元构成其一部件,当对保温烧结砖制作时,将胚料置于定型模具内部,通过顶板对保温烧结砖胚料承接,此时将盖板向远离支架方向拉动,通过盖板对定型模具顶部封闭,此时转动卡板,使卡板侧壁与定型模具外壁卡接,此时启动伸缩杆,其将顶板向上推动,配合盖板将保温烧结砖定型,当定型完毕后,转动卡板,将盖板滑动,此时再次启动伸缩杆,将顶板向上推动,将定型完毕的保温烧结砖从定型模具内部顶出,该结构可快捷对保温烧结砖定型,且对定型完毕的保温烧结砖快速从定型模具内部脱模;
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Figure CN224795965U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sintered brick production technology, specifically to a heat-insulating sintered brick shaping device. Background Technology
[0002] Thermal insulation sintered bricks are a type of sintered wall material that combines the functions of building wall enclosure with thermal insulation performance. The thermal insulation sintered brick shaping device is a core process equipment designed specifically for the production process of thermal insulation sintered bricks. Its core function is to process the uniformly mixed thermal insulation sintered brick raw materials into a green body with a preset shape, size, density and preliminary structural strength through a specific mechanical structure, pressure control and forming logic. This provides a regular and stable basic carrier for subsequent drying, sintering and other processes, while ensuring the consistency of the final thermal insulation sintered bricks in terms of appearance, specifications and structural integrity.
[0003] The existing thermal insulation sintered bricks are difficult to demold quickly after being shaped in the mold during the processing, which affects their production efficiency.
[0004] Therefore, a heat-insulating sintered brick shaping device is needed to solve the above problems. Utility Model Content
[0005] The purpose of this invention is to provide a heat-insulating sintered brick shaping device to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution: a shaping device for heat-insulating sintered bricks, comprising a shaping mold. An ejection unit is placed outside the forming mold and extends into the interior of the forming mold. The ejection unit includes a top plate for ejecting the heat-insulating sintered bricks that have been shaped inside the forming mold. The separation unit is located outside the shaping mold. The separation unit includes a separation wire, which is used to separate the sintered brick from the top plate after the ejection unit ejects it, so as to quickly demold the sintered brick. With the cooperation of the shaping mold and the ejection unit, the sintered brick can be shaped and quickly demolded. Under the restriction of the separation unit, the ejection unit is assisted to completely remove the shaped sintered brick.
[0007] Preferably, the ejection unit includes a support fixedly installed at the bottom of the forming mold, a telescopic rod fixedly installed on the top surface of the support, a top plate fixedly installed at the end of the telescopic rod, a sleeve block fixedly installed on the outer wall of the forming mold, and a sleeve frame slidably arranged inside the sleeve block.
[0008] Preferably, a bracket is fixedly installed on the outer wall of the shaping mold, a support frame is slidably arranged inside the bracket, a cover plate is fixedly installed at the end of the support frame, and a clamping plate is hinged to the outer wall of the cover plate.
[0009] Preferably, the outer wall of the top plate is slidably disposed with the inside of the shaping mold, and the end of the sleeve is fixedly installed with the bottom of the top plate. Under the restriction of the sliding arrangement of the sleeve and the sleeve block and the sliding arrangement of the top plate and the shaping mold, the top plate can slide stably up and down.
[0010] Preferably, the side wall of the clamping plate is slidably disposed with the outer wall of the shaping mold, and the bottom of the cover plate is slidably disposed with the top of the shaping mold, so that the cover plate closes the top of the shaping mold under the constraint of the clamping plate.
[0011] Preferably, the separation unit includes a limiting frame fixedly installed on the outer wall of the shaping mold, a limiting sleeve slidably provided on the outer wall of the limiting frame, a fixing block fixedly installed on the side wall of the limiting sleeve, and a separation wire fixedly installed on the side of the fixing block away from the limiting sleeve.
[0012] Preferably, the outer wall of the separating wire is slidably disposed with the top surface of the shaping mold, and the separating wire is slidably disposed with the top surface of the top plate. Under the constraint of the separating wire, the heat-insulating sintered bricks on the top surface of the top plate can be separated and removed.
[0013] Preferably, there are two limiting frames, which are symmetrically distributed around the center line of the top surface of the forming mold. Under the restriction of the two limiting frames, the cover plate can slide stably on the top surface of the forming mold.
[0014] Compared with the prior art, the beneficial effects of this utility model are: 1. The heat-insulating sintered brick shaping device consists of an ejection unit as one component. When making heat-insulating sintered bricks, the blank is placed inside the shaping mold, and the top plate receives the heat-insulating sintered brick blank. At this time, the cover plate is pulled away from the support to close the top of the shaping mold. Then, the clamping plate is rotated to make the side wall of the clamping plate engage with the outer wall of the shaping mold. At this time, the telescopic rod is activated, which pushes the top plate upward, and works with the cover plate to shape the heat-insulating sintered brick. After shaping is completed, the clamping plate is rotated to slide the cover plate. At this time, the telescopic rod is activated again to push the top plate upward, and the shaped heat-insulating sintered brick is ejected from the inside of the shaping mold. This structure can quickly shape heat-insulating sintered bricks and quickly demold the shaped heat-insulating sintered bricks from the inside of the shaping mold. 2. The heat-insulating sintered brick shaping device consists of a separation unit as one component. When the ejection unit ejects the heat-insulating sintered brick from the inside of the shaping mold, the fixing block is pulled to make the limiting sleeve fixedly installed on the side wall of the fixing block slide against the outer wall of the limiting frame. The fixing block drives the separation wire to slide against the top surface of the shaping mold, separating the top plate from the heat-insulating sintered brick shaped on the top surface of the top plate, so that the heat-insulating sintered brick can be removed from the top plate. Attached Figure Description
[0015] Figure 1 This is a three-dimensional view of the structure of this utility model.
[0016] Figure 2 This is a schematic diagram of the ejection unit and separation unit of this utility model.
[0017] Figure 3 This is a diagram of the top-mounted unit of the structure of this utility model.
[0018] Figure 4 This is an exploded schematic diagram of the top-out unit of the structure of this utility model.
[0019] Figure 5 This is a structural separation unit diagram of the present invention.
[0020] Figure 6 This is an exploded view of the structural separation unit of this utility model.
[0021] In the diagram: 1. Shaping mold; 2. Ejection unit; 3. Separation unit; 21. Support; 22. Telescopic rod; 23. Top plate; 24. Sleeve block; 25. Sleeve frame; 26. Bracket; 27. Support frame; 28. Cover plate; 29. Clamping plate; 31. Limiting frame; 32. Limiting sleeve; 33. Fixing block; 34. Separation thread. Detailed Implementation
[0022] To provide a clearer understanding of the technical features, objectives, and effects of this utility model, the specific embodiments of this utility model are now described with reference to the accompanying drawings.
[0023] Example 1 Reference Figure 1 and Figure 2 This is the first embodiment of the present invention, which provides a shaping device for heat-insulating sintered bricks, including a shaping mold 1. Ejection unit 2 is located outside the shaping mold 1 and extends into the interior of the shaping mold 1. Ejection unit 2 includes a top plate 23, which is used to eject the heat-insulating sintered bricks that have been shaped inside the shaping mold 1. Separation unit 3 is placed outside the molding mold 1. Separation unit 3 includes separation wire 34, which is used to separate the heat-insulating sintered brick from the top plate 23 after the ejection unit 2 ejects the heat-insulating sintered brick, so as to quickly demold the heat-insulating sintered brick.
[0024] In use, with the cooperation of the shaping mold 1 and the ejection unit 2, the heat-insulating sintered brick can be shaped and quickly demolded. Under the restriction of the separation unit 3, the ejection unit 2 is assisted to completely remove the shaped heat-insulating sintered brick.
[0025] Example 2 Reference Figure 3 and Figure 4 This is the second embodiment of the present invention. Unlike the previous embodiment, this embodiment is further optimized based on the above embodiment, as follows: The ejection unit 2 includes a support 21 fixedly installed at the bottom of the forming mold 1. A telescopic rod 22 is fixedly installed on the top surface of the support 21. A top plate 23 is fixedly installed at the end of the telescopic rod 22. A sleeve block 24 is fixedly installed on the outer wall of the forming mold 1. A sleeve frame 25 is slidably arranged inside the sleeve block 24. A bracket 26 is fixedly installed on the outer wall of the forming mold 1. A support frame 27 is slidably arranged inside the bracket 26. A cover plate 28 is fixedly installed at the end of the support frame 27. A clamping plate 29 is hinged to the outer wall of the cover plate 28.
[0026] The outer wall of the top plate 23 is slidably disposed with the inside of the shaping mold 1, and the end of the sleeve 25 is fixedly installed with the bottom of the top plate 23. Under the restriction of the sliding arrangement of the sleeve 25 and the sleeve block 24 and the sliding arrangement of the top plate 23 and the shaping mold 1, the top plate 23 can slide stably up and down.
[0027] The side wall of the clamping plate 29 is slidably disposed with the outer wall of the shaping mold 1, and the bottom of the cover plate 28 is slidably disposed with the top of the shaping mold 1. Under the restriction of the clamping plate 29, the cover plate 28 closes the top of the shaping mold 1.
[0028] In use, when making insulating sintered bricks, the blank is placed inside the shaping mold 1, and the top plate 23 supports the insulating sintered brick blank. At this time, the cover plate 28 is pulled away from the support 26, and the top of the shaping mold 1 is closed by the cover plate 28. Then, the clamping plate 29 is rotated so that the side wall of the clamping plate 29 is engaged with the outer wall of the shaping mold 1. At this time, the telescopic rod 22 is activated, which pushes the top plate 23 upward, and works with the cover plate 28 to shape the insulating sintered brick. After the shaping is completed, the clamping plate 29 is rotated to slide the cover plate 28. At this time, the telescopic rod 22 is activated again to push the top plate 23 upward, and the shaped insulating sintered brick is ejected from the inside of the shaping mold 1. This structure can quickly shape the insulating sintered brick and quickly demold the shaped insulating sintered brick from the inside of the shaping mold 1.
[0029] Example 3 Reference Figure 5 and Figure 6 This is the third embodiment of the present invention. Unlike the previous embodiment, this embodiment is further optimized based on the above embodiments, as detailed below: The separation unit 3 includes a limiting frame 31 fixedly installed on the outer wall of the shaping mold 1. A limiting sleeve 32 is slidably provided on the outer wall of the limiting frame 31. A fixing block 33 is fixedly installed on the side wall of the limiting sleeve 32. A separation wire 34 is fixedly installed on the side of the fixing block 33 away from the limiting sleeve 32.
[0030] The outer wall of the separating wire 34 is slidably disposed with the top surface of the shaping mold 1, and the separating wire 34 is slidably disposed with the top surface of the top plate 23. Under the restriction of the separating wire 34, the heat-insulating sintered bricks on the top surface of the top plate 23 can be separated and removed.
[0031] There are two limiting frames 31, which are symmetrically distributed around the center line of the top surface of the mold 1. Under the restriction of the two limiting frames 31, the cover plate 28 can slide stably on the top surface of the mold 1.
[0032] When in use, after the ejection unit 2 ejects the heat-insulating sintered brick from the inside of the shaping mold 1, the fixing block 33 is pulled to make the limiting sleeve 32 fixedly installed on the side wall of the fixing block 33 slide on the outer wall of the limiting frame 31. The fixing block 33 drives the separating wire 34 to slide against the top surface of the shaping mold 1, separating the top plate 23 from the heat-insulating sintered brick shaped on the top surface of the top plate 23, so that the heat-insulating sintered brick can be removed from the top plate 23.
[0033] The above are merely illustrative embodiments of this utility model and are not intended to limit the scope of this utility model. Any equivalent changes and modifications made by those skilled in the art without departing from the concept and principles of this utility model should fall within the protection scope of this utility model. Furthermore, it should be noted that the components of this utility model are not limited to the overall application described above. Each technical feature described in the specification can be used individually or in combination as needed. Therefore, this utility model naturally covers other combinations and specific applications related to the points of this utility model.
Claims
1. A device for shaping heat-insulating sintered bricks, characterized in that, Including the molding die (1). Ejection unit (2), the ejection unit (2) is placed outside the shaping mold (1) and extends into the shaping mold (1), the ejection unit (2) includes a top plate (23) for ejecting the heat-insulating sintered bricks that have been shaped inside the shaping mold (1); Separation unit (3) is placed outside the molding die (1). The separation unit (3) includes a separation wire (34) for separating the sintered brick from the top plate (23) after the ejection unit (2) ejects the sintered brick, so as to quickly demold the sintered brick.
2. The heat-insulating sintered brick shaping device according to claim 1, characterized in that: The ejection unit (2) includes a support (21) fixedly installed at the bottom of the shaping mold (1), a telescopic rod (22) fixedly installed on the top surface of the support (21), a top plate (23) fixedly installed at the end of the telescopic rod (22), a sleeve block (24) fixedly installed on the outer wall of the shaping mold (1), and a sleeve frame (25) slidably arranged inside the sleeve block (24).
3. The heat-insulating sintered brick shaping device according to claim 2, characterized in that: The outer wall of the shaping mold (1) is fixedly installed with a bracket (26), and a support frame (27) is slidably arranged inside the bracket (26). A cover plate (28) is fixedly installed at the end of the support frame (27), and a clamping plate (29) is hinged to the outer wall of the cover plate (28).
4. The heat-insulating sintered brick shaping device according to claim 2, characterized in that: The outer wall of the top plate (23) is slidably disposed inside the shaping mold (1), and the end of the sleeve (25) is fixedly installed at the bottom of the top plate (23).
5. The heat-insulating sintered brick shaping device according to claim 3, characterized in that: The side wall of the card plate (29) is slidably disposed with the outer wall of the shaping mold (1), and the bottom of the cover plate (28) is slidably disposed with the top of the shaping mold (1).
6. The heat-insulating sintered brick shaping device according to claim 1, characterized in that: The separation unit (3) includes a limiting frame (31) fixedly installed on the outer wall of the shaping mold (1). A limiting sleeve (32) is slidably provided on the outer wall of the limiting frame (31). A fixing block (33) is fixedly installed on the side wall of the limiting sleeve (32). A separation wire (34) is fixedly installed on the side of the fixing block (33) away from the limiting sleeve (32).
7. The heat-insulating sintered brick shaping device according to claim 6, characterized in that: The outer wall of the separating wire (34) is slidably disposed with the top surface of the shaping mold (1), and the separating wire (34) is slidably disposed with the top surface of the top plate (23).
8. The heat-insulating sintered brick shaping device according to claim 6, characterized in that: There are two limiting frames (31), which are symmetrically distributed around the center line of the top surface of the shaping mold (1).