The invention discloses a real-time
energy consumption optimization
control system for digital twins of a
paper cup production line, and relates to the technical field of
energy consumption optimization control, and the
system comprises the steps: 1, collecting incoming material and environment fingerprints, carrying out the
semantic alignment of an asset management shell, and building an
energy consumption baseline; 2, constructing a
mass-
energy coupling twinborn model, and fusing
infrared, vision, output intensity, risk and unit energy consumption; 3,
online identification is carried out, fingerprints are mapped into process boundaries and change rates, and a
process window is published; 4, joint optimization is carried out in the window, and
reinforcement learning of shielding projection is used for short-time takeover during disturbance; and 5, safely issuing, storing the strategy snapshot, auditing and rectifying to form a
closed loop. Multi-source connection,
energy conservation, consumption reduction,
quality control, peak power suppression and traceable treatment are realized; and
compressed air supply-transmission and distribution-gas utilization efficiency evaluation, boundary versioning and rate limitation unified management, boundary-crossing back-off of a safety template and strategy parameter closed-loop updating are carried out.