Square machine water pipe welding positioning device

Abstract

The utility model belongs to water pipe processing technical field discloses a kind of square machine water pipe welding positioning device, including water tap positioning assembly and water pipe positioning assembly, the water tap positioning assembly and water pipe positioning assembly all include installation bottom plate, adjustable positioning plate and profiling positioning guide pillar;The utility model is accurately profiled positioning structure and adjustable design, effectively solve the problem of low precision, poor versatility of traditional positioning mode, utilize the hemispherical profiling center positioning protrusion of water tap positioning guide pillar, spherical radius and water tap inner wall curvature adaptation, secondly the arc-shaped groove of water pipe positioning guide pillar, inner diameter and the outer diameter of the water pipe to be welded adaptation, the coaxiality of water tap and water pipe, parallelism is ensured by both, avoid the experience dependence and hand stability influence of artificial positioning.Simultaneously, the adjusting long hole of adjustable positioning plate cooperates fastener, can flexible adaptation different specifications workpiece, need not to replace special fixture, substantially reduce virtual welding, miss weld and weld opening uneven phenomenon, significantly improve product pass rate.

Description

Technical Field

[0001] This utility model relates to the field of water pipe processing technology, and in particular to a square machine water pipe welding positioning device. Background Technology

[0002] Square pipe welding machines are commonly used automated equipment in the water pipe processing industry. During the water pipe welding process, the water pipe must be precisely aligned with the corresponding connector before welding. Currently, the positioning operation in the square pipe welding process relies heavily on manual hand-held clamps or simple fixed clamps. Manual positioning requires operators to adjust the water pipe position based on experience, while fixed clamps are specialized structures designed for specific water pipe specifications. Both are currently the mainstream positioning methods in the industry.

[0003] Currently, when manual positioning is used, it is easily affected by the operator's experience and hand stability, resulting in large deviations in the coaxiality and parallelism of the water pipe and the connector. Subsequent welding is prone to problems such as incomplete welding, missing welding, or uneven weld joints, resulting in a low product qualification rate. Although some positioning devices integrate conductive functions, the conductive components are mostly made of ordinary metal materials, and the installation gaps are not precisely controlled. During the welding process, problems such as poor contact and resistance fluctuations are prone to occur, affecting the stability of the welding current and thus causing fluctuations in weld joint quality. Therefore, improvements are needed. Utility Model Content

[0004] The main purpose of this utility model is to provide a square water pipe welding positioning device and a pet water dispenser. It aims to solve the technical problems in the prior art where manual positioning is easily affected by the operator's experience and hand stability, resulting in large deviations in the coaxiality and parallelism of the water pipe and the connecting parts. This leads to problems such as incomplete welding, missing welding, or uneven weld joints in subsequent welding, resulting in low product qualification rate. Although some positioning devices integrate conductive functions, the conductive parts are mostly made of ordinary metal materials, and the installation gap is not precisely controlled. This can easily lead to problems such as poor contact and resistance fluctuations during the welding process, affecting the stability of the welding current and thus causing fluctuations in weld quality.

[0005] In order to achieve the above-mentioned utility model objectives, this utility model proposes a square machine water pipe welding positioning device, including a water nozzle positioning component and a water pipe positioning component. Both the water nozzle positioning component and the water pipe positioning component include a mounting base plate, an adjustable positioning plate, and a contour positioning guide post. The contour positioning guide post includes a faucet positioning guide post, a water pipe positioning guide post, a faucet positioning copper electrode, and a water pipe positioning copper electrode. The faucet positioning guide post is fixedly installed on one side of the adjustable positioning plate of the faucet positioning assembly, and the water pipe positioning guide post is fixedly installed on one side of the adjustable positioning plate of the water pipe positioning assembly. A contour center positioning protrusion is provided on one side of the faucet positioning guide post, and the faucet positioning copper electrode and the water pipe positioning copper electrode are respectively fixedly installed on one side of the faucet positioning guide post and the water pipe positioning guide post.

[0006] Furthermore, the adjustable positioning plate has at least two adjustment elongated holes at one end, and fasteners are inserted into the adjustment elongated holes. The adjustable positioning plate is detachably connected to the mounting base plate through the fasteners.

[0007] Furthermore, the contour positioning guide post is provided with at least three posts, which are respectively distributed on the adjustable positioning plates of the water nozzle positioning assembly and the water pipe positioning assembly.

[0008] Furthermore, the water nozzle positioning guide posts are symmetrically arranged on both sides of the contour center positioning protrusion, and the axis of the water nozzle positioning guide posts is parallel to the axis of the contour center positioning protrusion.

[0009] Furthermore, the top of the contour center positioning protrusion is a hemispherical positioning protrusion, and the radius of the hemispherical positioning protrusion is adapted to the radius of curvature of the inner wall of the mouth.

[0010] Furthermore, the contoured center positioning protrusion is detachably fixed to one side of the water nozzle positioning guide post by bolts.

[0011] Furthermore, the mounting base plate is made of steel plate.

[0012] Furthermore, both the water tap positioning copper electrode and the water pipe positioning copper electrode are made of high-purity copper.

[0013] Furthermore, the contour positioning guide post and the adjustable positioning plate are connected by threads, and the outer wall of the contour positioning guide post is provided with a locking nut.

[0014] Furthermore, the water pipe positioning guide post has an arc-shaped groove in the middle, and the inner diameter of the arc-shaped groove on the water pipe positioning guide post is adapted to the outer diameter of the water pipe to be welded.

[0015] Beneficial effects: 1. This utility model's square water pipe welding positioning device effectively solves the problems of low accuracy and poor versatility of traditional positioning methods through a precise contour-following positioning structure and adjustable design. It utilizes the hemispherical contour-following center positioning protrusion of the water nozzle positioning guide post, with the spherical radius matching the curvature of the water nozzle's inner wall. Secondly, the arc-shaped groove of the water pipe positioning guide post has an inner diameter matching the outer diameter of the water pipe to be welded. These two elements work together to ensure the coaxiality and parallelism of the water nozzle and water pipe, avoiding reliance on experience and the influence of hand stability in manual positioning. Simultaneously, the adjustable positioning plate's elongated adjustment hole, combined with fasteners, can flexibly adapt to workpieces of different specifications without the need to change special fixtures, significantly reducing incomplete welds, missed welds, and uneven weld joints, thus significantly improving the product qualification rate.

[0016] 2. The square water pipe welding positioning device of this utility model uses high-purity copper material for both the water nozzle positioning copper electrode and the water pipe positioning copper electrode, which has excellent conductivity. The contour positioning guide post and the adjustable positioning plate are connected by threads and equipped with locking nuts, which can accurately control the installation gap, avoid the problems of poor contact and resistance fluctuation of traditional ordinary metal electrodes, stabilize the welding current, and improve the quality fluctuation of the weld. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model; Figure 2 This is a schematic diagram of the structure of the water tap positioning guide post and the water pipe positioning guide post according to an embodiment of the present invention; Figure 3 This is a schematic diagram of the structure of the water tap positioning copper electrode and the water pipe positioning copper electrode according to an embodiment of the present invention; Figure 4 This is an assembly diagram of a water tap positioning guide post and a water tap positioning copper electrode or a water pipe positioning guide post and a water pipe positioning copper electrode according to an embodiment of this utility model.

[0018] in: 1. Base plate; 2. Adjustable positioning plate; 3. Contour positioning guide post; 4. Contour center positioning protrusion; 501. Water tap positioning guide post; 502. Water pipe positioning guide post; 601. Water tap positioning copper electrode; 602. Water pipe positioning copper electrode.

[0019] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation

[0020] It should be understood that the specific embodiments described herein are merely illustrative of the present invention and are not intended to limit the present invention.

[0021] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," and "counterclockwise," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first" and "second" may explicitly or implicitly include one or more of the stated features. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly and specifically defined.

[0022] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection, a direct connection, or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0023] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.

[0024] Reference Figures 1-4 An embodiment of this utility model provides a square machine water pipe welding positioning device, including a water nozzle positioning component and a water pipe positioning component. Both the water nozzle positioning component and the water pipe positioning component include a mounting base plate 1, an adjustable positioning plate 2, and a contour positioning guide post 3. The contour positioning guide post 3 includes a faucet positioning guide post 501, a water pipe positioning guide post 502, a faucet positioning copper electrode 601, and a water pipe positioning copper electrode 602. The faucet positioning guide post 501 is fixedly installed on one side of the adjustable positioning plate 2 of the faucet positioning assembly, and the water pipe positioning guide post 502 is fixedly installed on one side of the adjustable positioning plate 2 of the water pipe positioning assembly. A contour center positioning protrusion 4 is provided on one side of the faucet positioning guide post 501. The faucet positioning copper electrode 601 and the water pipe positioning copper electrode 602 are respectively fixedly installed on one side of the faucet positioning guide post 501 and the water pipe positioning copper electrode 602. At least two adjustment elongated holes are provided at one end of the adjustable positioning plate 2, and fasteners are inserted into the adjustment elongated holes. The adjustable positioning plate 2 is connected to the mounting plate 502 by the fasteners. The base plate 1 is detachably connected. At least three contour positioning guide posts 3 are provided and are respectively distributed on the adjustable positioning plate 2 of the water nozzle positioning assembly and the water pipe positioning assembly. The water nozzle positioning guide posts 501 are symmetrically arranged on both sides of the contour center positioning protrusion 4, and the axis of the water nozzle positioning guide post 501 is parallel to the axis of the contour center positioning protrusion 4. The top of the contour center positioning protrusion 4 adopts a hemispherical positioning protrusion. The spherical radius of the hemispherical positioning protrusion is adapted to the curvature radius of the inner wall of the nozzle. The contour center positioning protrusion 4 is detachably fixed to one side of the water nozzle positioning guide post 501 by bolts. The middle part of the water pipe positioning guide post 502 is provided with an arc-shaped groove. The inner diameter of the arc-shaped groove opened in the water pipe positioning guide post 502 is adapted to the outer diameter of the water pipe to be welded. The contoured center positioning protrusion 4 is detachably fixed to the water tap positioning guide post 501 by bolts. The appropriate hemispherical positioning protrusion can be quickly replaced according to the specifications of the water tap to be processed, improving the adaptability of the device to different water taps. The arc-shaped groove in the middle of the water pipe positioning guide post 502 fits tightly with the outer diameter of the water pipe to be welded. With the distributed layout of at least three contoured positioning guide posts 3 on the adjustable positioning plate 2, the displacement of the water pipe can be restricted from multiple directions. The adjustable positioning plate 2 can be adjusted in the horizontal or vertical direction along the mounting base plate 1 by adjusting the long hole and fastener. After the fastener is tightened, the relative position of the adjustable positioning plate 2 and the mounting base plate 1 can be locked to meet the positioning requirements of water pipes and water taps of different lengths and diameters.

[0025] This embodiment achieves precise control of the coaxiality and parallelism of the water nozzle and water pipe through the synergistic effect of the hemispherical structure of the contour-following center positioning protrusion 4 and the arc-shaped groove of the water pipe positioning guide post 502, avoiding the reliance on experience in manual positioning and the influence of hand stability; at the same time, relying on the adjustment function of the adjustable positioning plate 2, it can adapt to workpieces of different specifications without changing special fixtures, greatly reducing the phenomena of false welding, missing welding and uneven weld joints, and significantly improving the product qualification rate.

[0026] Optionally, the adjustment elongated holes on the adjustable positioning plate 2 can be set as oblong holes, and the number can be increased to 3-4, further improving the stability of the adjustable positioning plate 2 after it is connected to the mounting base plate 1; the fasteners can be wing bolts, which can manually lock and unlock the position of the adjustable positioning plate 2 without the aid of tools, shortening the positioning adjustment time.

[0027] In one embodiment, the mounting base plate 1 is made of steel plate, the water tap positioning copper electrode 601 and the water pipe positioning copper electrode 602 are both made of high-purity copper, the contour positioning guide post 3 and the adjustable positioning plate 2 are connected by threads, and the outer wall of the contour positioning guide post 3 is provided with a locking nut.

[0028] The mounting base plate 1 is made of steel plate with a thickness of 8-12mm, which has sufficient structural strength to avoid deformation of the mounting base plate 1 due to vibration during welding, thereby ensuring positioning accuracy. The copper electrode 601 for water tap positioning and the copper electrode 602 for water pipe positioning have a purity of ≥99.95%. The high-purity copper material can reduce current transmission loss and ensure stable conductivity. The contour positioning guide post 3 and the adjustable positioning plate 2 are connected by fine thread. With the locking nut on the outer wall of the contour positioning guide post 3, the installation gap between the contour positioning guide post 3 and the adjustable positioning plate 2 is guaranteed to avoid positioning deviation due to excessive gap.

[0029] In this embodiment, the steel plate mounting base 1 ensures the overall structural stability of the device. The high-purity copper water tap positioning copper electrode 601 and water pipe positioning copper electrode 602 improve conductivity. Combined with the precise threaded connection between the contour positioning guide post 3 and the adjustable positioning plate 2, the problems of poor contact and resistance fluctuation of conductive components in traditional positioning devices are solved, and the weld quality stability is improved. At the same time, the locking nut can prevent the contour positioning guide post 3 from loosening during long-term use, thus extending the service life of the device.

[0030] Optionally, the surface of the mounting base plate 1 can be galvanized or powder coated to enhance rust resistance and adapt to the humid environment during welding operations; the surfaces of the water tap positioning copper electrode 601 and the water pipe positioning copper electrode 602 can be plated with a 5-10μm thick nickel layer to improve the wear resistance and oxidation resistance of the electrodes and reduce the decrease in conductivity caused by wear or oxidation.

[0031] The above description is only a preferred embodiment of the present utility model and does not limit the patent scope of the present utility model. Any equivalent structural or procedural transformations made based on the content of the present utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of the present utility model.

Claims

1. A square machine water pipe welding positioning device, characterized in that, It includes a water tap positioning assembly and a water pipe positioning assembly, both of which include a mounting base plate (1), an adjustable positioning plate (2), and a contour positioning guide post (3). The contour positioning guide post (3) includes a water tap positioning guide post (501), a water pipe positioning guide post (502), a water tap positioning copper electrode (601), and a water pipe positioning copper electrode (602). The water tap positioning guide post (501) is fixedly installed on one side of the adjustable positioning plate (2) of the water tap positioning assembly. The water pipe positioning guide post (502) is fixedly installed on one side of the adjustable positioning plate (2) of the water pipe positioning assembly. A contour center positioning protrusion (4) is provided on one side of the water tap positioning guide post (501). The water tap positioning copper electrode (601) and the water pipe positioning copper electrode (602) are respectively fixedly installed on one side of the water tap positioning guide post (501) and the water pipe positioning guide post (502).

2. The square machine water pipe welding positioning device according to claim 1, characterized in that, The adjustable positioning plate (2) has at least two adjustment holes at one end, and fasteners are inserted into the adjustment holes. The adjustable positioning plate (2) is detachably connected to the mounting base plate (1) through the fasteners.

3. The square machine water pipe welding positioning device according to claim 1, characterized in that, The contour positioning guide post (3) is provided with at least three posts, which are respectively distributed on the adjustable positioning plate (2) of the water nozzle positioning assembly and the water pipe positioning assembly.

4. The square machine water pipe welding positioning device according to claim 1, characterized in that, The water nozzle positioning guide post (501) is symmetrically arranged on both sides of the contour center positioning protrusion (4), and the axis of the water nozzle positioning guide post (501) is parallel to the axis of the contour center positioning protrusion (4).

5. The square machine water pipe welding positioning device according to claim 1, characterized in that, The top of the contour center positioning protrusion (4) is a hemispherical positioning protrusion, and the spherical radius of the hemispherical positioning protrusion is adapted to the curvature radius of the inner wall of the mouth.

6. The square machine water pipe welding positioning device according to claim 1, characterized in that, The contour center positioning protrusion (4) is detachably fixed to one side of the water nozzle positioning guide post (501) by bolts.

7. The square machine water pipe welding positioning device according to claim 1, characterized in that, The mounting base plate (1) is made of steel plate.

8. The square machine water pipe welding positioning device according to claim 1, characterized in that, The faucet positioning copper electrode (601) and the water pipe positioning copper electrode (602) are both made of high-purity copper.

9. The square machine water pipe welding positioning device according to claim 1, characterized in that, The contour positioning guide post (3) and the adjustable positioning plate (2) are connected by threads, and the outer wall of the contour positioning guide post (3) is provided with a locking nut.

10. The square machine water pipe welding positioning device according to claim 1, characterized in that, The water pipe positioning guide post (502) has an arc-shaped groove in the middle, and the inner diameter of the arc-shaped groove of the water pipe positioning guide post (502) is adapted to the outer diameter of the water pipe to be welded.

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