A kind of jack steel ball pneumatic press equipment

Abstract

The utility model relates to the technical field of press -fitting equipment, especially a kind of jackscrew steel ball pneumatic press -fitting equipment, it is limited to module by limiting device, it is moved to press -fitting device by moving device, it is positioned by positioning device, it is press -fitted to jackscrew steel ball by press -fitting device, it is monitored to jackscrew steel ball press -fitting position by monitoring device;Including operation platform;Still including limiting device, moving device, positioning device, press -fitting device and monitoring device, limiting device and moving device are all installed on operation platform, positioning device, press -fitting device and monitoring device are all installed on moving device;Limiting device is limited, moving device is moved, positioning device is positioned, press -fitting device is press -fitted, monitoring device is monitored to press -fitting position.

Description

Technical Field

[0001] This utility model relates to the technical field of press-fitting equipment, and in particular to a pneumatic press-fitting equipment for a top bolt steel ball. Background Technology

[0002] Top-bolt steel balls are not usually independent components; they are key parts used for plugging, sealing, or as moving joints. For example, on the camshaft or distributor plate of a car engine, there is a machined center hole. This hole needs to be sealed by pressing a steel ball tightly to ensure the sealing and pressure of the internal oil passage. Traditionally, the pressing of top-bolt steel balls was done manually with a hammer, and the depth of the steel ball was inconsistent and difficult to control. Therefore, in order to solve the problems of low efficiency, high labor intensity, and difficulty in ensuring consistent quality of manual pressing, a pneumatic pressing device for top-bolt steel balls has emerged.

[0003] For example, in a prior art represented by application number CN201520029335.6, the main structure includes a guide pipe press head, as well as a first movable tool and a second movable tool. The first and second movable tools are used to temporarily store the guide pipe. The guide pipe press head presses the guide pipe temporarily stored by the first or second movable tool on the cylinder head onto the cylinder head. Using this press-fitting equipment to press-fit the cylinder head greatly improves the press-fitting efficiency and is suitable for mass production of cylinder heads.

[0004] During use, it was found that the existing pressing equipment is relatively complex when installing modules, and the installation time is long, resulting in wasted time. Therefore, there is an urgent need for a pneumatic pressing equipment with top bolt steel balls. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model provides a pneumatic pressing device for a top bolt steel ball, which uses a limiting device to limit the module, a moving device to move the pressing device, a positioning device to position the device, a pressing device to press the top bolt steel ball, and a monitoring device to monitor the pressing position of the top bolt steel ball.

[0006] This utility model discloses a pneumatic pressing device for top-bolt steel balls, including an operating platform; it also includes a limiting device, a moving device, a positioning device, a pressing device, and a monitoring device. The limiting device and the moving device are both mounted on the operating platform, while the positioning device, the pressing device, and the monitoring device are all mounted on the moving device. The limiting device limits the movement of the module, the moving device moves the pressing device, the positioning device positions the module, the pressing device presses the top-bolt steel ball, and the monitoring device monitors the pressing position of the top-bolt steel ball.

[0007] Preferably, the operating table includes a base, which is installed in the work area and has a sliding groove; the base provides support.

[0008] Preferably, the limiting device includes a motor, a bidirectional lead screw, a first limiting block, and a second limiting block. The motor is mounted on the side of the base, and its output end is rotatably connected to the input end of the bidirectional lead screw. Both the first limiting block and the second limiting block are threadedly mounted on the bidirectional lead screw and slidably mounted on the slide groove. When the module is placed on top of the first limiting block and the second limiting block, the motor is started, causing the bidirectional lead screw to rotate and move the first limiting block and the second limiting block in opposite directions, thereby limiting the module.

[0009] Preferably, the moving device includes two sets of linear motors and a moving bracket. The two sets of linear motors are symmetrically mounted on the top of the base, and each set of linear motors is provided with a set of sliders. The moving bracket is mounted on the top of the two sets of sliders. The linear motors are activated to drive the sliders and the moving bracket to move.

[0010] Preferably, the positioning device includes multiple sets of positioning sensors, all of which are mounted on a linear motor; the position of the moving support is monitored by the multiple sets of positioning sensors.

[0011] Preferably, the pressing device includes a cylinder and a pressing block. The cylinder is mounted on the top of the linear motor and has an output shaft. The pressing block is mounted on the bottom of the cylinder output shaft. When the cylinder is started, the cylinder output shaft extends and the pressing block descends, pressing the top bolt steel ball into the mold.

[0012] Preferably, the monitoring device includes a position monitoring sensor, which is installed on the side of the linear motor; the position monitoring sensor monitors the descent position of the pressing block.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: the module is limited by the limiting device, the pressing device is moved by the moving device, the positioning device is positioned, the top bolt steel ball is pressed by the pressing device, and the pressing position of the top bolt steel ball is monitored by the monitoring device. Attached Figure Description

[0014] Figure 1 This is an isometric drawing of the structure of this utility model; Figure 2 yes Figure 1 Structural isometric view of the operating table and limiting device in this utility model; Figure 3 yes Figure 1 Structural isometric drawing of the operating console and moving device in this utility model; Figure 4 yes Figure 1 Structural isometric drawing of the operating console and moving device in this utility model; Figure 5 yes Figure 1 Enlarged isometric view of the moving device and pressing device in this utility model.

[0015] The attached diagram is labeled as follows: 01, operating table; 11, base; 12, slide rail; 02, limiting device; 21, motor; 22, double-acting lead screw; 23, limiting block one; 24, limiting block two; 03, moving device; 31, linear motor; 32, slider; 33, moving bracket; 04, positioning device; 41, positioning sensor; 05, pressing device; 51, cylinder; 52, pressing block; 06, monitoring device; 61, position monitoring sensor. Detailed Implementation

[0016] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.

[0017] Example 1 A pneumatic pressing device for top-bolt steel balls includes an operating table 01. It is characterized by further including a limiting device 02, a moving device 03, a positioning device 04, a pressing device 05, and a monitoring device 06. The limiting device 02 and the moving device 03 are both mounted on the operating table 01, and the positioning device 04, the pressing device 05, and the monitoring device 06 are all mounted on the moving device 03.

[0018] Limiting device 02 limits movement, moving device 03 moves the device, positioning device 04 positions the device, pressing device 05 presses the device, and monitoring device 06 monitors the pressing position.

[0019] The operating table 01 includes a base 11, which is installed in the work area and has a sliding groove 12.

[0020] The limiting device 02 includes a motor 21, a bidirectional lead screw 22, a first limiting block 23, and a second limiting block 24. The motor 21 is installed on the side of the base 11, and the output end of the motor 21 is rotatably connected to the input end of the bidirectional lead screw 22. The first limiting block 23 and the second limiting block 24 are both installed on the bidirectional lead screw 22 by threaded connection, and the first limiting block 23 and the second limiting block 24 are both slidably installed on the slide groove 12.

[0021] The moving device 03 includes two sets of linear motors 31 and a moving bracket 33. The two sets of linear motors 31 are symmetrically installed on the top of the base 11. Each set of linear motors 31 is provided with a set of sliders 32. The moving bracket 33 is installed on the top of the two sets of sliders 32.

[0022] The positioning device 04 includes multiple sets of positioning sensors 41, all of which are mounted on the linear motor 31.

[0023] The pressing device 05 includes a cylinder 51 and a pressing block 52. The cylinder 51 is mounted on the top of the linear motor 31 and has an output shaft. The pressing block 52 is mounted on the bottom of the output shaft of the cylinder 51.

[0024] Limiting device 02 limits movement, moving device 03 moves the device, positioning device 04 positions the device, and pressing device 05 presses the device. The module is placed on top of the first limiting block 23 and the second limiting block 24. The motor 21 is started, which drives the bidirectional lead screw 22 to rotate, causing the first limiting block 23 and the second limiting block 24 to move in opposite directions. The module is limited by the first limiting block 23 and the second limiting block 24. Then, the linear motor 31 is started, which drives the slider 32 and the moving bracket 33 to move. At the same time, the position of the moving bracket 33 is monitored by multiple positioning sensors 41. When the pressing block 52 is directly above the mold, the linear motor 31 is stopped. Then, the cylinder 51 is started, which drives the output shaft of the cylinder 51 to extend, lowering the pressing block 52 and pressing the top bolt steel ball into the mold.

[0025] Example 2 like Figures 1 to 5 As shown, in addition to Embodiment 1, a monitoring device 06 is also included; The monitoring device 06 includes a position monitoring sensor 61, which is installed on the side of the linear motor 31.

[0026] Monitoring device 06 monitors the pressing position; During the pressing process, the position of the pressing block 52 is monitored by the position monitoring sensor 61. When the top bolt steel ball is pressed into the mold to a specified depth, the cylinder 51 is stopped to reset the pressing block 52.

[0027] This utility model discloses a pneumatic pressing device for a top-bolt steel ball. During operation, the module is first placed on top of limit blocks 23 and 24. The motor 21 is activated, driving the bidirectional lead screw 22 to rotate, causing the limit blocks 23 and 24 to move in opposite directions, thus limiting the module. Then, the linear motor 31 is activated, moving the slider 32 and the moving bracket 33. Simultaneously, multiple positioning sensors 41 monitor the position of the moving bracket 33. When the pressing block 52 is directly above the mold, the linear motor 31 is stopped. Then, the cylinder 51 is activated, extending its output shaft to lower the pressing block 52, pressing the top-bolt steel ball into the mold. During the pressing process, the position monitoring sensor 61 monitors the descent position of the pressing block 52. When the top-bolt steel ball is pressed into the mold to a specified depth, the cylinder 51 is stopped, allowing the pressing block 52 to reset.

[0028] The motor 21, linear motor 31, positioning sensor 41, cylinder 51, and position monitoring sensor 61 of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.

[0029] The main function achieved by this utility model is to enable rapid installation of modules.

[0030] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A pneumatic pressing device for top-bolt steel balls, comprising an operating table (01); characterized in that, It also includes a limit device (02), a moving device (03), a positioning device (04), a pressing device (05), and a monitoring device (06). The limit device (02) and the moving device (03) are both installed on the operating table (01), and the positioning device (04), the pressing device (05), and the monitoring device (06) are all installed on the moving device (03). The limiting device (02) limits the movement, the moving device (03) moves the movement, the positioning device (04) positions the movement, the pressing device (05) presses the movement, and the monitoring device (06) monitors the pressing position.

2. The pneumatic pressing device for top bolt steel balls as described in claim 1, characterized in that, The operating table (01) includes a base (11), which is installed in the working area and has a sliding groove (12).

3. The pneumatic pressing device for top-bolt steel balls as described in claim 2, characterized in that, The limiting device (02) includes a motor (21), a bidirectional lead screw (22), a limiting block one (23) and a limiting block two (24). The motor (21) is installed on the side of the base (11). The output end of the motor (21) is rotatably connected to the input end of the bidirectional lead screw (22). The limiting block one (23) and the limiting block two (24) are both installed on the bidirectional lead screw (22) by threaded connection. The limiting block one (23) and the limiting block two (24) are both slidably installed on the slide groove (12).

4. The pneumatic pressing device for top bolt steel balls as described in claim 2, characterized in that, The moving device (03) includes two sets of linear motors (31) and a moving bracket (33). The two sets of linear motors (31) are symmetrically installed on the top of the base (11). Each set of linear motors (31) is provided with a set of sliders (32). The moving bracket (33) is installed on the top of the two sets of sliders (32).

5. The pneumatic pressing device for top bolt steel balls as described in claim 4, characterized in that, The positioning device (04) includes multiple sets of positioning sensors (41), all of which are mounted on a linear motor (31).

6. The pneumatic pressing device for top-bolt steel balls as described in claim 4, characterized in that, The pressing device (05) includes a cylinder (51) and a pressing block (52). The cylinder (51) is mounted on the top of the linear motor (31), and an output shaft is provided on the cylinder (51). The pressing block (52) is mounted on the bottom end of the output shaft of the cylinder (51).

7. The pneumatic pressing device for top-bolt steel balls as described in claim 4, characterized in that, The monitoring device (06) includes a position monitoring sensor (61), which is installed on the side of the linear motor (31).

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