A light-weight transfer and turnover device applied to gear ring machining

Abstract

The utility model relates to a light -duty transfer turnover device for gear ring machining, including skid, rotary table and promote turnover mechanism, skid with the rotary table sliding connection, along the end of rotary table sliding direction is equipped with promote turnover mechanism, promote turnover mechanism includes the top of jacking base and linear rail track jacking plate and is equipped with turnover cylinder, the output shaft of turnover cylinder is connected with one end of turnover support, the below of the other end of turnover support is equipped with three claw cylinders, the output shaft of three claw cylinders is connected with the claw of clamping, the utility model not only gear ring does not need manual anti -installation, and the inspection element vision camera does not need to be inverted, is easy to lens cleaning maintenance and stable operation.

Description

Technical Field

[0001] This utility model relates to the field of gear ring processing equipment technology, and in particular to a lightweight transfer and flipping device for gear ring processing. Background Technology

[0002] With rapid economic development, the stable operation of the market economy has placed higher demands on the level of mechanical automation. Therefore, we must explore a path for mechanized development through continuous innovation and accumulated experience.

[0003] In the gear ring production workshop, the automatic machining and loading of gear rings currently adopts a reverse loading method. This method results in the subsequent upside-down camera taking pictures, and the dust and oil on site can easily contaminate the camera lens, which is not conducive to the cleaning and maintenance of the camera lens and stable operation. At the same time, manual reverse loading is required, which is time-consuming and labor-intensive, reducing the processing efficiency of gear rings. Utility Model Content

[0004] In view of the above problems, this utility model provides a lightweight transfer and flipping device for gear ring processing. Not only does the gear ring not need to be manually reversed, but the visual camera for inspecting components does not need to be inverted, making it easy to clean and maintain the lens and ensure stable operation.

[0005] To achieve the above and other related objectives, the technical solution provided by this utility model is as follows: A lightweight transfer and tilting device for gear ring machining includes a slide table, a turntable, and a lifting and tilting mechanism. The slide table is slidably connected to the turntable. The lifting and tilting mechanism is located at the end of the turntable along the sliding direction. The lifting and tilting mechanism includes a lifting base and a linear track lifting plate. The linear track lifting plate is slidably connected to the lifting base. A tilting cylinder is located at the top of the linear track lifting plate. The output shaft of the tilting cylinder is connected to one end of a tilting bracket. A three-jaw cylinder is located below the other end of the tilting bracket. The output shaft of the three-jaw cylinder is connected to a gripper.

[0006] Preferably, the turntable includes a linear slider and a turntable base. The turntable base is located above the linear slider, and a geared motor is mounted on the turntable base. The output shaft of the geared motor is connected to one end of a coupling, and the other end of the coupling is connected to the rotary table.

[0007] Preferably, the rotating platform is provided with at least three support bars, which are evenly distributed along the radial direction of the rotating platform.

[0008] Preferably, the support bar is provided with a protrusion that abuts against the inner circumference of the gear ring to be processed.

[0009] Preferably, the slide table includes a slide table base plate and a linear track. The linear track is provided on the slide table base plate, and a rodless cylinder is provided on one side of the linear track. The rodless cylinder is slidably connected to the turntable.

[0010] Preferably, the rodless cylinder is provided with limiters at both ends.

[0011] Preferably, the bottom of the linear track lifting plate is provided with a lifting cylinder.

[0012] Preferably, the output shaft of the lifting cylinder is connected to the bottom of the linear track lifting plate.

[0013] This utility model has the following positive effects: This invention utilizes a sliding table, a turntable, and a lifting and flipping mechanism to work together. Once the gear ring on the turntable is ready, the marking number is automatically identified, and the lifting and flipping mechanism automatically flips the gear ring for the robotic arm to grasp. Not only does the gear ring not need to be manually reversed, but the visual camera for inspecting components also does not need to be inverted, making it easy to clean and maintain the lens and ensure stable operation. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a top view of the present invention; Figure 3 This is a three-dimensional structural diagram of the present invention.

[0015] The following are the labels in the diagram: 1-Slide table, 101-Slide table base, 102-Rodless cylinder, 103-Linear track, 104-Limiter, 2-Turntable, 201-Linear slider, 202-Turntable base, 203-Gear motor, 204-Rotating table, 205-Coupling, 206-Support bar, 207-Protrusion, 3-Lifting and tilting mechanism, 301-Lifting base, 302-Lifting cylinder, 303-Linear track lifting plate, 304-Tilting cylinder, 305-Tilting bracket, 306-Three-jaw cylinder, 307-Gripper, 4-Gear ring to be processed. Detailed Implementation

[0016] The exemplary embodiments of this disclosure are described below with reference to the accompanying drawings, including various details of the embodiments to aid understanding, and should be considered merely exemplary. Therefore, those skilled in the art will recognize that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of this disclosure. Similarly, for clarity and brevity, descriptions of well-known functions and structures are omitted in the following description.

[0017] Example: Figure 1 or Figure 2 or Figure 3As shown, a lightweight transfer and tilting device for gear ring machining includes a slide table 1, a turntable 2, and a lifting and tilting mechanism 3. The slide table 1 is slidably connected to the turntable 2. The lifting and tilting mechanism 3 is provided at the end along the sliding direction of the turntable 2. The lifting and tilting mechanism 3 includes a lifting base 301 and a linear track lifting plate 303. The linear track lifting plate 303 is slidably connected to the lifting base 301. A tilting cylinder 304 is provided at the top of the linear track lifting plate 303. The output shaft of the tilting cylinder 304 is connected to one end of a tilting bracket 305. A three-jaw cylinder 306 is provided below the other end of the tilting bracket 305. The output shaft of the three-jaw cylinder 306 is connected to a gripper 307.

[0018] In this embodiment, the turntable 2 includes a linear slider 201 and a turntable base 202. The turntable base 202 is located above the linear slider 201. A reduction motor 203 is located on the turntable base 202. The output shaft of the reduction motor 203 is connected to one end of a coupling 205, and the other end of the coupling 205 is connected to a rotary table 204.

[0019] In this embodiment, the rotary table 204 is provided with at least three support bars 206, which are evenly distributed along the radial direction of the rotary table 204.

[0020] In this embodiment, the support bar 206 is provided with a protrusion 207, which abuts against the inner circumference of the gear ring 4 to be processed.

[0021] In this embodiment, the slide table 1 includes a slide table base plate 101 and a linear track 103. The linear track 103 is provided on the slide table base plate 101. A rodless cylinder 102 is provided on one side of the linear track 103. The rodless cylinder 102 is slidably connected to the turntable 2.

[0022] In this embodiment, limiters 104 are provided at both ends of the rodless cylinder 102.

[0023] In this embodiment, a lifting cylinder 302 is provided at the bottom of the linear track lifting plate 303.

[0024] In this embodiment, the output shaft of the lifting cylinder 302 is connected to the bottom of the linear track lifting plate 303.

[0025] The working principle of this utility model is as follows: The gear ring 4 to be processed is placed on the rotary table 204 by the transfer mechanism. The rotary table 204 then begins to rotate slowly. At the same time, the vision camera takes pictures of the rotating gear ring to identify the front and back features or markings on the gear ring. Gear rings that cannot be identified are marked as NG, and gear rings that can be identified normally are marked as OK. Then, the gear ring 4 to be processed is moved to the underside of the lifting and flipping mechanism 3 via the slide table 1. The lifting and flipping mechanism 3 descends to clamp the gear ring 4 to be processed and then rises. The rotary table 204 returns, and then the lifting and flipping mechanism 3 flips so that the back side of the gear ring 4 to be processed is facing up, waiting for the robot arm to pick it up.

[0026] In summary, this invention not only eliminates the need for manual reverse installation of the gear ring, but also eliminates the need for inverted installation of the inspection component vision camera, facilitating easy lens cleaning, maintenance, and stable operation.

[0027] The specific embodiments described above do not constitute a limitation on the scope of protection of this disclosure. Those skilled in the art should understand that various modifications, combinations, sub-combinations, and substitutions can be made according to design requirements and other factors. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this disclosure should be included within the scope of protection of this disclosure.

Claims

1. A lightweight transfer and tilting device for gear ring machining, comprising a slide table (1), a turntable (2), and a lifting and tilting mechanism (3), wherein the slide table (1) is slidably connected to the turntable (2), and the lifting and tilting mechanism (3) is provided at the end along the sliding direction of the turntable (2), characterized in that: The lifting and tilting mechanism (3) includes a lifting base (301) and a linear track lifting plate (303). The linear track lifting plate (303) is slidably connected to the lifting base (301). A tilting cylinder (304) is provided on the top of the linear track lifting plate (303). The output shaft of the tilting cylinder (304) is connected to one end of the tilting bracket (305). A three-jaw cylinder (306) is provided below the other end of the tilting bracket (305). The output shaft of the three-jaw cylinder (306) is connected to the gripper (307).

2. The lightweight transfer and flipping device for gear ring machining according to claim 1, characterized in that: The turntable (2) includes a linear slider (201) and a turntable base (202). The turntable base (202) is located above the linear slider (201). A geared motor (203) is located on the turntable base (202). The output shaft of the geared motor (203) is connected to one end of a coupling (205), and the other end of the coupling (205) is connected to a rotary table (204).

3. The lightweight transfer and flipping device for gear ring machining according to claim 2, characterized in that: The rotary table (204) is provided with at least three support bars (206), which are evenly distributed along the radial direction of the rotary table (204).

4. The lightweight transfer and flipping device for gear ring machining according to claim 3, characterized in that: The support bar (206) is provided with a protrusion (207), which abuts against the inner circumference of the gear ring (4) to be processed.

5. The lightweight transfer and flipping device for gear ring machining according to claim 1, characterized in that: The slide (1) includes a slide base plate (101) and a linear track (103). The linear track (103) is provided on the slide base plate (101). A rodless cylinder (102) is provided on one side of the linear track (103). The rodless cylinder (102) is slidably connected to the turntable (2).

6. The lightweight transfer and flipping device for gear ring machining according to claim 5, characterized in that: The rodless cylinder (102) is equipped with limiters (104) at both ends.

7. The lightweight transfer and flipping device for gear ring machining according to claim 1, characterized in that: The bottom of the linear track lifting plate (303) is equipped with a lifting cylinder (302).

8. The lightweight transfer and flipping device for gear ring machining according to claim 7, characterized in that: The output shaft of the lifting cylinder (302) is connected to the bottom of the linear track lifting plate (303).

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