TELESCOPIC POWERED HEADREST WITH COVER ASSEMBLY

Abstract

Headrest assembly (20) comprising: a housing (24); a linkage system (52) which is at least partially arranged in the housing (24) and can be operated between a front and a rear position; and a cover assembly (30) having a first member (30a) coupled to the linkage system (52) for movement therewith and a second member (30b) pivotally coupled to the first member (30a), the second member (30b) configured to contact the housing (24) and pivot rearwardly as driven outwardly by the linkage system (52).

Description

FIELD OF THE INVENTION

[0001] The present invention relates generally to a headrest assembly for a vehicle seat, and more particularly to an adjustable headrest assembly having an adjustable cover assembly configured to telescopically conceal components of the headrest assembly. STATE OF THE ART

[0002] Several headrest designs are available in the automotive industry that provide adjustment of a headrest to accommodate a variety of vehicle occupants in a variety of positions. A headrest assembly that can provide adequate adjustment to meet the needs of different vehicle occupants is desirable, and such a headrest should also be aesthetically pleasing by providing a cover assembly to conceal moving parts of the headrest assembly.

[0003] DE 199 23 909 A1 describes a headrest assembly for motor vehicle seats, comprising a headrest part which is guided along the main body of the headrest so as to be movable relative to a main body of the headrest along a linear movement direction, has a headrest surface which can be moved forwards towards the back of the vehicle occupant's head. For the linear movement of the headrest part, two cylindrical, tubular bodies are arranged telescopically within one another and are movable relative to one another. US 4 762 367 A describes a headrest for a vehicle seat which is horizontally movable by rotating an adjustment knob and whose inclination can be adjusted. US 4 720 146 A describes a headrest for a vehicle seat whose inclination can be adjusted by means of a pneumatic bladder enclosed between a headrest frame and a pivotally mounted cushion support.In addition, an artificially powered headrest is described that is adjustable in a horizontal plane. SUMMARY OF THE INVENTION

[0004] One aspect of the present invention includes a headrest assembly having a linkage system at least partially disposed within a housing. The linkage system is operable between a forward and a rearward position relative to the housing. A cover assembly includes a first member coupled to the linkage system for movement therewith and a second member pivotally coupled to the first member. The second member is configured to contact a portion of the housing to pivot the second member rearwardly while the second member is driven outwardly by the linkage system.

[0005] Another aspect of the present invention includes a headrest assembly having a headrest cushion coupled to a linkage system for movement between extended and retracted positions. A cover assembly includes a first member coupled to the linkage system and partially received within and movably connected to a second member. The second member is pivotally coupled to the first member. The cover assembly is operable between deployed and stowed positions while the headrest cushion moves between the respective extended and retracted positions.

[0006] Yet another aspect of the present invention includes a headrest assembly with an adjustable cover assembly. The adjustable cover assembly includes an inner member telescopically engaged with an outer member. A linkage system is coupled to the inner member and a headrest cushion and is configured for movement between forward and rearward positions to adjust a position of the headrest cushion. Movement of the linkage system between the forward and rearward positions drives movement of the adjustable cover assembly between a deployed and stowed position to at least partially cover the linkage system during use.Pivot members extend inwardly from first and second side portions of the outer member, and pivot apertures are disposed on the first and second side portions of the inner member, wherein the pivot members of the first and second side portions of the outer member are received in the pivot apertures of the first and second side portions of the inner member to define a pivot axis between the inner and outer members of the cover assembly.

[0007] These and other aspects, objects and features of the present invention will become apparent and understandable to one skilled in the art upon reading the following description, claims and appended drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0008] The drawings show: Fig. 1 is a perspective front view of a vehicle seat with a headrest assembly arranged in a vehicle interior; Fig. 2A is a side elevational view of a headrest assembly according to an embodiment of the present invention, with a headrest cushion of the headrest assembly in a retracted position; Fig. 2B a side elevation of the headrest according to Fig. 2A, wherein the headrest cushion is in a forward position with respect to Fig. 2A, revealing an adjustable cover arrangement; Fig. 2C a side elevation of the headrest according to Fig. 2B, showing a headrest cushion in a fully forward position; Fig. 3A is a cross-sectional view of the headrest assembly showing an adjustment mechanism for adjusting the headrest cushion; Fig. 3B is a cross-sectional view of the headrest assembly according to Fig. 3A, wherein the headrest cushion is in a forward position with respect to Fig. 3A; Fig. 3C is a cross-sectional view of the headrest assembly according to Fig. 3B, wherein the headrest cushion is in a forward position with respect to Fig. 3B; Fig. 4A is a front perspective view of a head restraint assembly with a rear panel and the head restraint cushion removed to reveal a linkage system in a retracted position; Fig. 4B is a perspective front view of a headrest assembly according to Fig. 4A, with the linkage system in a fully extended position; Fig. 4C is a perspective rear view of the headrest assembly according to Fig. 4A; Fig. 4D is a perspective rear view of the headrest assembly according to Fig. 4B; Fig. 5A a side elevation of the headrest according to Fig. 2A, with a panel removed to reveal the adjustable cover assembly; Fig. 5B a side elevation of the headrest according to Fig. 5A, wherein the adjustable cover assembly is in a partially extended position; Fig. 5C is a side elevation of the headrest assembly according to Fig. 5B, wherein the adjustable cover assembly is in a fully extended position; Fig. 5D is a side elevation of the headrest assembly according to Fig. 5A, wherein a rear portion of the adjustable cover assembly is shown in multiple positions superimposed upon one another; Fig. 5E a cross-sectional view of the headrest assembly according to Fig. 2A, showing an engagement flange spaced from an inner edge of the housing; Fig. 5F is a cross-sectional view of the headrest assembly according to Fig. 2B, showing the engagement flange that rests against the inner edge of the housing; Fig. 5G is a cross-sectional view of the headrest assembly according to Fig. 2C, showing the engagement flange pivoted relative to the inner edge of the housing; Fig. 6A is a front perspective view of a vehicle seat assembly according to another embodiment of the present invention; Fig. 6B is a perspective rear view of the vehicle seat according to Fig. 6A; Fig. 7A is a front perspective view of a cover plate; Fig. 7B a perspective rear view of the cover plate according to Fig. 7A; Fig. 7C a perspective rear view of the cover plate according to Fig. 7B coupled to a frame component of a vehicle seat; Fig. 8A is a perspective front view of the cover plate according to Fig. 7A, which are equipped with a vehicle seat according to Fig. 6A is coupled; Fig. 8B is a perspective front view of the cover plate according to Fig. 8A, in phantom to show various coupling components of the vehicle seat; Fig. 9A is a side elevation of a headrest assembly with a cover plate arranged thereon according to Fig. 7A in a retracted position; Fig. 9B is a side elevation of the headrest assembly according to Fig. 9A, shown in an extended position with the cover plate also in an extended position; Fig. 10A is a front perspective view of a headrest assembly with the headrest cushion in a fully extended position; Fig. 10B is a perspective front view of the headrest assembly according to Fig. 10A, with the headrest cushion removed; Fig. 11A is a perspective front view of the headrest assembly according to Fig. 10B, with a rear housing removed; Fig. 11B is a perspective front view of the headrest assembly according to Fig. 11A, with the adjustable cover assembly removed to reveal the linkage system; Fig. 12 is a front perspective view of a headrest assembly shown in a retracted position with components of the adjustable cover assembly extended from the linkage system; Fig. 13A is an exploded front perspective view of components of another embodiment of an adjustable cover assembly; Fig. 13B is a cross-sectional view of the cover assembly components according to Fig. 13A in an assembled state, showing a spacer of the first member of the cover assembly spaced from a front engaging edge of a second member of the cover assembly; and Fig. 13C is a cross-sectional view of the cover assembly components according to Fig. 13B, showing the engaging edge of the second link positioned in contact with the spacer of the first link. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0009] For the purposes of this description, “upper”, “lower”, “right”, “left”, “rear”, “front”, “vertical”, “horizontal” and derivatives thereof refer to the invention as described in Fig. 1. It is to be understood, however, that the invention may take various alternative orientations unless expressly stated to the contrary. Further, it is to be understood that the specific devices and processes illustrated in the accompanying drawings and described in the following description are simply exemplary embodiments of the inventive concepts defined in the appended claims. Therefore, specific dimensions and other physical characteristics relating to the embodiments disclosed herein are not to be considered limiting unless expressly stated to the contrary in the claims.

[0010] Now on Fig. 1, a vehicle seat 10 is shown disposed within a vehicle interior 14 of a vehicle 12. The vehicle seat 10 includes a seat portion 16 coupled to a seatback 18. The seatback 18 includes an upper portion 18a to which a headrest assembly 20 is mounted. The headrest assembly 20 includes a housing 24, which is a rear housing disposed adjacent an adjustable headrest cushion 22. It is contemplated that the headrest cushion 22 may be provided as a padded member configured to support the head of a vehicle occupant seated in the vehicle seat 10. The vehicle seat 10 according to Fig. 1 is a driver's side vehicle seat, but it is contemplated that the headrest assembly 20 of the present invention may be mounted on any vehicle seat in a vehicle, including front passenger seats, rear seats, folding seats, and third-row passenger seat options. Thus, the Fig. 1, as shown on a vehicle front seat 10 on the driver's side, does not limit the nature of the invention.

[0011] As stated above, the headrest assembly 20 is an adjustable headrest assembly, wherein it is contemplated that the headrest cushion 22 is adjustable in a forward direction, as indicated by arrow F, between an extended and a retracted position, and in a vertical direction, as indicated by arrow V, between a raised and lowered position relative to the housing 24. It is contemplated that the headrest assembly 20 is in the Fig. 1, the headrest cushion 22 is in a home position H that correlates with the headrest cushion 22 being in the lowered vertical position L and the retracted horizontal position R, such that the headrest cushion 22 is disposed directly in front of the housing 24. It is contemplated that movement of the headrest cushion 22 is driven by one or more powered adjustment mechanisms that are substantially concealed by the housing 24 when the headrest assembly 20 is in the home position H.

[0012] Now on Fig. 2A, the headrest assembly 20 is shown in the initial position H with the headrest cushion 22 in the retracted position R relative to the housing 24. The headrest assembly 20 is supported by the headrest assembly 20 which, after assembly, is generally located in the seatback 18 ( Fig. 1) positioned seat back frame 28 and is attached thereto. The head restraint cushion 22 is shown as a two-piece member having a padded front portion 22a for engagement (or abutment support) by a user and a rear coupling portion 22b. The housing 24 is also a two-piece member having a front cover 24a and a rear cover 24b that are used to surround and conceal various adjustment mechanisms and systems used to adjust a position of the head restraint cushion 22. As further described in Fig. 2A, an adjustable cover assembly 30 is arranged in a stowed position S' and is configured to conceal an area between the headrest cushion 22 and the housing 24, as further described below. As further described in the Fig. 2B and Fig. 2C, the adjustable cover assembly 30 is more clearly visible when the headrest cushion 22 is moved forward relative to the housing 24 in a direction shown by arrow F. It is contemplated that the adjustable cover assembly 30 is a multi-piece, injection-molded plastic assembly configured to substantially conceal various adjustment mechanisms and systems of the headrest assembly 20 when the headrest cushion 22 is adjusted horizontally relative to the housing 24.

[0013] Now on Fig. Referring to Figure 2B, the headrest cushion 22 is shown in a forward position F1, wherein the headrest cushion 22 has moved relative to the housing 24 in a forward direction of the car along the path indicated by arrow F. As shown in Fig. 2B, the coupling portion 22b of the headrest cushion 22 is shown spaced from the front panel 24a of the housing 24 to define a distance S therebetween. With the distance S between the coupling portion 22b of the headrest cushion 22 and the front panel 24a of the housing 24, the adjustable cover assembly 30 is shown as including two gap concealment members, a first member 30a and a second member 30b, which together conceal adjustment components of the headrest assembly 20 across the distance S. It is contemplated that the first member 30a may be nested within the second member 30b, or vice versa, so that the adjustable cover assembly 30 may be telescopically extended in an apparently horizontal manner when the headrest cushion 22 is driven forwardly away from the housing 24, as shown by arrow F. At the Fig. 2B, the adjustable cover member 30 is in a middle position M, with the first member 30a partially received in the second member 30b of the adjustable cover assembly 30. It is further contemplated that the first member 30a may be fully retracted and partially received in a nested position in the second member 30b of the adjustable cover assembly 30 when the headrest cushion 22 is in the retracted position R ( Fig. 2A). Thus, the first member 30a and the second member 30b may also be referred to as an inner or outer member or gap concealer, given the nested or telescopic relationship of the two components.

[0014] The adjustable cover assembly 30 is provided with a linkage system 52 ( Fig. 3A), which acts as a support for the headrest cushion 22, which is also coupled to the linkage system 52. The engagement between the first member 30a of the adjustable cover assembly 30 and the linkage system 52 is described below with reference to Fig. 12. Further, the adjustable cover assembly 30 is coupled to the housing 24 by a kinetic engagement between the second member 30b of the adjustable cover assembly 30 and the front panel 24a of the housing 24. The housing 24 is a stationary assembly coupled to and supported by the seatback frame 28. Thus, as the head restraint cushion 22 moves horizontally in the direction shown by arrow F, the adjustable cover assembly 30 follows the head restraint cushion 22 on the linkage system 52 and is telescopically extended as described further below. In this manner, the adjustable cover assembly 30 is a slave to the movement of the linkage system 52 and the head restraint cushion 22 and is only conditionally extended or retracted by the movement of the linkage system 52.Thus, the adjustable cover assembly 30 acts as a two-piece gap concealer for the head restraint assembly 20 by concealing adjustment components that would otherwise be visible in the distance S between the head restraint cushion 22 and the housing 24 when the head restraint cushion 22 is in the extended position E (. Fig. 2C) is pulled outwards.

[0015] Now on Fig. Referring to Figure 2C, the headrest cushion 22 of the headrest assembly 20 is shown in the extended position E, which is considered to be a complete extension of the headrest cushion 22 in the direction indicated by arrow F with respect to the housing 24. In Fig. 2C, the first member 30a of the adjustable cover assembly 30 is shown more clearly due to the increased distance S between the coupling part 22b of the headrest cushion 22 and the front cover 24a of the housing 24. In Fig. 2C, the first link 30a is in a position extended outwards relative to the second link 30b, so that the first link 30a is no longer nested with the second link 30b. Thus, in Fig. 2C in relation to Fig. 2A, the adjustable cover assembly 30 moves from a stowed position S' to a deployed position D, which is due to the drive of the headrest cushion 22 from the retracted position R to the extended position E by the linkage system 52. As in Fig. 2C, the headrest assembly 20 of the present invention provides a large extension range of the headrest cushion 22 in a forward direction F relative to the housing 24, thereby providing increased comfort for a vehicle occupant. As shown in Fig. 2C, the adjustment mechanisms of the headrest assembly 20 that provide this horizontal extension are substantially concealed by the adjustable cover assembly 30 and the housing 24 while the headrest cushion 22 is in the forwardmost position E. By concealing the adjustment mechanisms, the headrest assembly 20 of the present invention offers a more aesthetically pleasing appearance relative to conventional adjustable headrest assemblies. Thus, the adjustable cover assembly 30 is movable between a stowed and a deployed position S', D ( Fig. 2A or 2C). It is contemplated that the headrest cushion 22 can move forward relative to the housing 24 by 50 mm from the retracted position R to the extended position E. Other forward movement ranges are also contemplated.

[0016] Now on Fig. Referring to Figure 3A, a cross-section of the headrest assembly 20 is shown in the home position H with the housing 24 removed to reveal the adjustment mechanisms used to drive movement of the headrest cushion 22 between the extended and retracted positions E, R ( Fig. 2C and 2A respectively). The headrest cushion 22 is shown coupled to a support plate 40, which in the configuration of Fig. 3A is adjustably coupled to a mounting plate 42 disposed in the housing 24. The headrest cushion 22 is vertically adjustable along the path indicated by arrow V by a channel and rail assembly 44 disposed between the support plate 40 and the mounting plate 42. It is contemplated that the channel and rail assembly 44 between the headrest cushion 22 and the mounting plate 42 is an assembly including a plurality of channels and a plurality of rails received therein. As shown in Fig. As shown in Figure 3A, a channel 46 on a front side 42a of the mounting plate 42 is coupled to the mounting plate 42 and configured to slidably receive a rail 48 therein. The rail 48 is coupled to the support plate 40. It is contemplated that vertical movement of the headrest cushion 22 is driven by an adjustment mechanism shown in the form of a linear actuator A2.

[0017] How to continue in Fig. 3A, the mounting plate 42 further includes a rear side 42b with outwardly extending brackets 50. It is contemplated that the brackets 50 are double brackets extending rearwardly from the rear side 42b of the mounting plate 42, as best shown in the Fig. 4C and Fig. 4D. The brackets 50 serve as a pivot attachment point for the linkage system 52. With regard to the cross-sectional view of Fig. 3A, only a portion of the linkage system 52 is shown, but it is expected that the linkage system 52 as shown in Fig. 3A and in the Fig. 4A-4D and as further described below, will be understood by one of ordinary skill in the art. The linkage system 52 may be a four-bar linkage system having links of different sizes. One or more links may have multiple pivot points to provide a multiple-bar linkage system acting as a reinforced four-bar linkage between a forward and a rearward position. It is contemplated that the linkage system 52 may pivot the head restraint cushion 22 between an extended position E, as shown in Fig. 2C, and a retracted position R, as shown in the Fig. 2A and Fig. 3A. The linkage system 52 consists of a plurality of connecting links, which are rigid members pivotally connected to one another, as further described below.

[0018] As in Fig. 3A, the linkage system 52 includes a front or first link 54, which may be described as an output link, having an upper portion 56 pivotally coupled at a pivot point P1 to a bracket 50 of the mounting plate 42. It is contemplated that the first link 54 is one of a pair of front links connected together by a cross member 58 to form a unitary front link assembly. A second or rear link 60, which may be described as an input link, is further shown in Fig. 3A and has an upper portion 62 pivotally coupled to the bracket 50 of the mounting plate 42 at a pivot point P2. Similar to the first link 54, the second link 60 is contemplated to be one of a pair of rear links interconnected by a cross member 64. The cross member 64 is shown in Fig. 3A in the form of a plate that interconnects the rear links 60 of the linkage system 52 to define a unitary rear linkage assembly. Thus, the mounting plate 42 and brackets 50 act as couplers for the output link (first link 54) and the input link (second link 60) in the linkage system 52. The linkage system 52 is configured to guide movement of the head restraint cushion 22 from the retracted position R to a range of forward positions located along the path indicated by arrow F. Movement of the head restraint cushion 22 between the extended and retracted positions along the path indicated by arrow F is driven by an adjustment mechanism shown in the form of a linear actuator A1 configured to drive the linkage system 52 between a forward and a rearward position.The first connecting member 54 and the second connecting member 60 are further pivotally coupled to a base plate 70 at pivot points P3 and P4, respectively. The pivot point P3 is located in the . Fig. 4A and Fig. 4B. It is contemplated that the base plate 70, which may be described as a floor connection, extends substantially horizontally between the pairs of first and second connecting members 54, 60. In Fig. 3A, a lower part 66 of the second link 60 is shown as being pivoted at a pivot point P4 which is Fig. 3C, is shown coupled to a first side 72 of the base plate 70. As mentioned above, the first link 54, the second link 60, and the base plate 70 all define links of the linkage system 52, which are rigid members pivotally coupled to one another.

[0019] How to continue in Fig. 3A, the first actuator A1 is coupled to a bracket 80, which is further coupled to a bottom wall 74 of the base plate 70. It is contemplated that the bracket 80 is a link bracket pivotally coupling, at a pivot point P5, the first actuator A1, which is driven by, but independent of, the linkage system 52. The first actuator A1 includes a motor 82 operatively coupled to a spindle or threaded member 84. The threaded member 84 is configured to be driven by the motor 82 in a direction indicated by arrow 86, such that the first actuator A1 is a linear actuator. A connecting tab 88 is disposed on an upper portion of the threaded member 84 and is pivotally connected to a connecting bracket 68 extending outwardly from the cross member 64 of the second link member 60 at pivot point P6.The first actuator A1 is configured, when the head restraint cushion 22 is in the retracted position R, to drive the threaded member 84 downward in the direction indicated by arrow 86 using the motor 82 threadedly engaged with the threaded member 84 to extend the head restraint cushion 22. The first actuator A1 is thus configured to drive the head restraint cushion 22 forward, as indicated by arrow F, by pulling the linkage system 52 downward and forward. As the threaded member 84 is driven downward in a direction indicated by arrow 86, the coupling of the connecting tab 88 to the connecting bracket 68 of the second link link 60 pulls the second link link 60 downward to drive the four-bar linkage system 52 in the forward and downward direction, as shown in FIGS. Fig. 3B-3D. It is contemplated that the base plate 70 of the linkage system 52 is a stationary base plate pivotally connected to the first and second links 54, 60 at pivot points P3 and P4. With the upwardly extending connecting bracket 80 providing an independent pivot point P5 of the first actuator A1, the first actuator A1 has an independent pivot point relative to the linkage system 52. In this manner, the first actuator A1 can pivot independently relative to the linkage system 52 as required while the linkage system 52 translates fore and aft as the position of the head restraint cushion 22 is adjusted by a user.

[0020] Now on Fig. Referring to Figure 3B, the headrest cushion 22 is shown in a forward position F1 corresponding to that shown in Fig. 2B. Thus, the distance S between the headrest cushion 22 and the cross member 58 of the first connecting member 54 can now be seen. In Fig. 3B, the threaded member 84 has been driven by the motor 82 of the first actuator A1 in a downward direction indicated by arrow 86 to a position X. In this way, the linkage system 52 has been moved by the first actuator A1 to a position H relative to the initial position H shown in Fig. 3A, front position X. When the headrest cushion 22 moves to the front position F1, the threaded member 84 moves from the initial position H ( Fig. 3A) into the Fig. 3B shown position X. Similarly, the linkage system 52 moves from the position shown in Fig. 3A shown starting position H into the position shown in Fig. 3B shown shifted position X. It is considered that the front position F1 of the headrest cushion 22, as in Fig. 3B, is approximately one-third of the forward range of motion of the headrest cushion 22 of the present concept.

[0021] Now on Fig. Referring to Figure 3C, the headrest cushion 22 is shown in an intermediate position F2, which is in front of the Fig. 3B shown position F1. In Fig. 3C, the threaded member 84 has been driven by the motor 82 of the actuator A1 to a position Y which correlates with the linkage system 52 which has been shifted to a forward position Y, whereby the Fig. 3C shown enlarged distance S with respect to Fig. 3B. It is contemplated that the headrest cushion 22 in the intermediate position F2 is approximately two-thirds of the full range of motion of the headrest cushion 22 as driven by the linkage system 52.

[0022] Now on Fig. Referring to Figure 4A, the linkage system 52 of the head restraint assembly 20 is shown with the housing 24 removed from the head restraint assembly 20 and the head restraint cushion 22 removed. In Fig. 4A, the linkage system 52 is in the home or rear position H, which represents a recessed or retracted position in which the headrest cushion 22 would be located directly adjacent to the housing 24, as in Fig. 2A, and the linkage system 52 would be substantially concealed and housed within the housing 24 ( Fig. 2A). As further in Fig. 4A, the mounting plate 42 is coupled to the support plate 40 and includes rearwardly extending dual brackets 50 having pivot points P1, P2 for pivotally coupling the first link 54 and the second link 60. The second link 60 is shown pivotally connected to the base plate 72 at pivot point P4, and the first link 54 is shown pivotally connected to the base plate 72 at pivot point P3, which is located on a mounting bracket 73 extending upwardly from the base plate 72. The support structure 90 is shown including support rods 26 extending therefrom for coupling the head restraint assembly 20 to the seat back frame member 28.

[0023] Now on Fig. 4B, the linkage system 52 is shown in the fully extended forward position Z, in which the support plate 40 is fully extended away from the support structure 90. In the fully extended position Z, the linkage system 52 reveals the cross member 58 interconnecting double pairs of the first connecting members 54, as described above. It is contemplated that the mounting plate 42 of the first and second connecting members 54, 60 and the base plate 72 are integrally formed parts that are rigid members pivotally connected at pivot points (P1-P4) to enable extension of the support plate 40 between the retracted and extended positions. In the Fig. 4B, the support plate 40 correlates with the headrest cushion 22, which is in the fully extended position E, as shown in Fig. 2C. In the fully extended or forward position Z, the linkage system 52 is concealed by a combination of the adjustable cover assembly 30 and the housing 24, as shown in Fig. 2C shown.

[0024] Now on Fig. Referring to Figure 4C, the headrest assembly 20 is shown with the linkage system 52 in the rear position H, similar to Fig. 4A. The second connecting member 60 is shown as a one-piece plate, with the second double connecting members 60 being connected to each other by the cross member 64. In Fig. 4C, the mounting plate 42 is shown as having dual brackets 50 extending rearwardly therefrom to pivotally connect the first and second links 54, 60 at pivot points P1, P2.

[0025] Now on Fig. Referring to Figure 4D, the linkage system 52 is shown in the fully extended forward position Z with the support plate 40 in the lowered position. Fig. 4D is a rear view of the headrest assembly 20 as shown in Fig. 4B. In the Fig. 4C and Fig. 4D, the second actuator A2 is shown coupled to the mounting plate 42 for vertical movement of the support plate 40 in the direction indicated by arrow V. As in Fig. As shown in Figure 4D, the second actuator A2 is operatively coupled to the support plate 40 through an access aperture 42c formed through the mounting plate 42. Thus, it is contemplated that the access aperture 42c has a sufficient vertical length to accommodate the full vertical movement of the headrest cushion 22.

[0026] Now on Fig. Referring to Figure 5A, the headrest assembly 20 is shown in a home position H with the headrest cushion 22 in the retracted position R. The housing 24 has been removed to show the adjustable cover assembly 30 in the stowed position S'. Thus, the linkage system 52 is considered to be in the rearward position H, which in Fig. 4C. When the linkage system 52 is in the rearward position H, the first member 30a of the adjustable cover assembly 30 is partially received within the second member 30b. When the adjustable cover assembly 30 is in the stowed position S', the first member 30a is in its rearmost received position relative to the second member 30b. Further, when the adjustable cover 30 is in the stowed position S', the second member 30b is retracted into the housing 24 and is completely concealed by the housing 24, as shown in Fig. 2A. As stated above and below with reference to Fig. 12, the first member 30a of the adjustable cover assembly 30 is coupled to the linkage system 52 at an upper portion of the mounting plate 42. The second member 30b of the adjustable cover assembly 30 is pivotally coupled to the first member 30a, as described below with reference to Fig. 12 and Fig. 13A. In the coupled state, the first link 30a is movably connected to the second link 30b in that when the first link 30a moves with the linkage system 52 to which the first link 30a is coupled, the second link 30b also moves.

[0027] Now on Fig. Referring to Figure 5B, the adjustable cover assembly 30 is in a middle position M, in which the linkage system 52 is provided to extend from the position shown in Fig. 5A shown rear position H into a Fig. 5B shown front position X. In the position shown in Fig. 5B, the linkage system 52 has driven the headrest cushion 22 to a forward position F1. By driving the headrest cushion 22 to the forward position F1, the linkage system 52 has guided the first member 30a and the second member 30b of the adjustable cover assembly 30 in a forward direction, as best seen with respect to the Fig. 5B shown support structure 90. Compared to Fig. 5A, in which the second member 30b of the adjustable cover assembly 30 is in a first position A, the second member 30b of the adjustable cover assembly 30 is thus in a Fig. 5B shown second position B. Likewise, the first member 30a in Fig. 5A in a first position A, and is now shown in Fig. 5B in a second position B. In position B, the first member 30a is extended outwardly from a partially nested position within the second member 30b. When the second member 30b is in position B, the second member 30b is further considered to extend partially out of the housing 24, as well as in Fig. 2B shown.

[0028] As in the Fig. 5A and Fig. 5B, the second member 30b includes an outwardly extending engagement flange 92 disposed around side and top portions of the second member 30b. The outwardly extending engagement flange 92 of the second member 30b is configured to engage an inner edge portion of the housing 24 on the front cover 24a during assembly, as best shown in Fig. 5F. It is contemplated that with the adjustable cover assembly 30 in the center position M, the engagement flange 92 of the second member 30b contacts the inner edge of the front cover 24a of the housing 24. Contact between the front cover 24a and the engagement flange 92 closes any gaps in the housing 24 and causes the second member 30b of the adjustable cover assembly 30 to pivot at pivot point P7 in a direction indicated by arrow 94. The pivot point P7 represents a pivotal coupling between the first member 30a and the second member 30b of the adjustable cover assembly 30, as further described below.

[0029] Now on Fig. 5C, the adjustable cover assembly 30 is shown in the fully deployed position D with the headrest cushion 22 in the fully extended position E. It is contemplated that the linkage system 52 may be in the Fig. 5C shown position in the Fig. 4D. It is contemplated that when the linkage system 52 drives the headrest cushion 22 to the fully extended position E, the engagement flange 92 has retained the upper portion of the second member 30b against the inner edge portion of the front panel 24a of the housing 24 to move the second member 30b from position B ( Fig. 5B) into a Fig. 5C. Pivoting of the second member 30b of the adjustable cover assembly 30 again occurs at pivot point P7. Thus, the upper portion 96 of the second member 30b moves rearward in a path indicated by arrow 98 while the second member 30b pivots at pivot point P7 in a direction indicated by arrow 94. The pivoting action occurs again when the engaging flange 92 engages an inner surface of the front panel 24a of the housing 24 while the head restraint cushion 22 is driven by the linkage system 52 to the extended position E.

[0030] Now on Fig. Referring to Figure 5D, several positions of the second member 30b of the adjustable cover 30 are shown as positions A, B and C, which are superimposed on each other. Positions A, B and C represent the Fig. 5A, Fig. 5B and 5C shown positions individually. Fig. Figure 5D is used to illustrate relative pivotal movement of the second member 30b of the adjustable cover assembly 30 at pivot point P7 along the path indicated by arrow 94.

[0031] Now on the Fig. 5E, Fig. 5F and Fig. Referring to Figure 5G, the front panel 24a of the housing 24 is shown with an opening 99 through which the adjustable cover assembly 30 extends outwardly. Fig. 5E and Fig. 5F, the housing 24 is shown in a cross-sectional view to reveal an inner edge portion 100 disposed along the opening 99 of the front cover 24a. With particular reference to Fig. 5E, the engagement flange 92 of the second member 30b is shown spaced from the inner edge portion 100 of the front panel 24a of the housing 24. When the headrest cushion 22 is in the Fig. 5F, the engagement flange 92 of the cover assembly 30 contacts and abuts an inner surface of the inner edge portion 100 of the front trim panel 24a of the housing 24. This engagement between the engagement flange 92 of the cover assembly 30 and the inner edge portion 100 of the housing 24 closes the opening 99 of the front trim panel 24a and further causes the second member 30b of the cover assembly 30 to pivot or rotate about the pivot point P7 in the direction indicated by arrow 94. During the pivoting movement of the second member 30b, an upper portion 96 of the second member 30b is tilted rearward in a direction indicated by arrow 98. The pivoting movement continues while the headrest cushion 22 is moved to the Fig. 5G is moved to the fully extended position E.

[0032] Now on the Fig. 6A and Fig. Referring to Figure 6B, another embodiment of a vehicle seat 10a is shown having a headrest assembly 20a disposed in a home position H. The vehicle seat 10a includes several features similar to that shown in Fig. 1 shown vehicle seat 10, for which in the Fig. 6A and Fig. 6B. Similarly, the headrest assembly 20a includes features similar to those shown in Fig. 1. The housing 24c of the headrest assembly 20a is compared to the housing 24 of the headrest assembly 20 of Fig. 1 a more solid housing. The housing 24c of the headrest assembly 20a represents the Fig. 6A and Fig. 6B, a more continuous contour from the headrest assembly 20a to the seat back 18 is provided. It is contemplated that the headrest cushion 22 of the vehicle seat 10a may be a Fig. 6A and Fig. 6B in the initial position H. It is contemplated that the headrest cushion 22 is moved via a linkage system similar to the linkage system 52 described above.

[0033] Now on Fig. Referring to Figure 7A, a flexible cover member 130 is shown having a plate member 132 positioned generally centrally within a support frame 134. The plate member 132 includes a front side 132A and a rear side 132B ( Fig. 7B). It is contemplated that the support frame 134 is integrally connected to the plate member 132 with a flexible connection 136 operatively disposed therebetween. By providing the flexible connection 136, the plate member 132 is operable between an extended and a retracted position, as described below with reference to Fig. 9A and Fig. 9B. As described in the Fig. 7A and Fig. 7B, the support frame 134 includes first and second upright side members 138, 140 spaced apart and connected together by a lower connecting portion 142. The upright side members 138, 140 extend upwardly from the lower connecting portion 142. The first and second upright side members 138, 140 and the lower portion 142 of the support frame 134 are rigid members that define a generally U-shaped configuration of the support frame 134 in which the plate member 132 is received. The flexible connection 136 is in the form of a living hinge disposed between a lower portion 132C of the plate member 132 and the connecting portion 142 of the support frame 134. It is contemplated that the flexible cover member 130 may be a one-piece member, as shown in FIGS. Fig. 7A and Fig. 7B, which may be injection molded to include the above-mentioned components in a single cover member.

[0034] With further reference to the Fig. 7A and Fig. 7B, a plurality of attachment slots 144 are disposed around the support frame 134 for connecting the support frame 134 to a vehicle seat, as further described below. A pair of flexible connectors 150, 152 are operatively coupled to the first and second upright side members 138, 140 of the support frame 134 and further connected to the plate member 132 on opposite sides thereof. The first and second flexible connectors 150, 152 each include retractable portions 154, 156, respectively, which provide sufficient material to allow the plate member 132 to move relative to the support frame 134 between an extended and a retracted position. The retractable portions 154, 156, which in the embodiment of the Fig. 7A-7C include inwardly extending bundled material portions that can be stretched and extended to accommodate movement of the plate member 132 from the retracted position to the extended position. It is contemplated that the flexible connectors 150, 152 can be made of a soft polymeric material that is flexurally resilient and is integrally molded with the plate member 132 and the support frame 134. With the flexible connectors 150, 152 disposed on opposite sides of the plate member 132, the plate member 132 can stretch to an extended position when the head restraint assembly is extended horizontally and resume its design or retracted position when the head restraint assembly is retracted to the home position. Due to the flexurally elastic nature of the retractable parts 154, 156, the plate member 132 extends only as far as necessary, as orwhen driven by the movement of an associated head restraint assembly, outwardly to the extended position.

[0035] With particular reference to Fig. 7B, the rear or inner surface 132B of the plate member 132 is shown with a stiffening member in the form of a molded-in stiffener 160 disposed thereon. The molded-in stiffener 160 includes a plurality of heat-contact rivet features 162 that help provide structural rigidity to the plate member 132.

[0036] Now on Fig. Referring to Fig. 7C, the flexible cover member 130 is engaged with an inner surface 19A of a closure member 19 disposed generally on the upper portion 18a of the seat back 18, as shown in Fig. 6A. The closure member 19 is a fascia component of the vehicle seat 10a that is disposed beneath the adjustable head restraint assembly 20a. Fastening clips 164 extend outwardly from the inner surface 19A of the closure member 19 and are received by fastening slots 144 formed around the support frame 134 of the flexible cover member 130. In this manner, the flexible cover member 130 is easily secured to the seat assembly to cover components of a head restraint assembly, as described further below. The flexible cover member 130 is removably coupled to the closure member 19, thereby providing selective access to various components of the head restraint assembly for servicing the same.

[0037] Now on Fig. Referring to Figure 8A, the flexible cover member 130 is shown in a retracted position R, in which it is coupled to the upper portion 18a of the seat back 18 at the closure member 19. In the retracted position R, the flexible cover member 130 is in a substantially horizontal position, or more particularly, in a common plane with the seat back 18. Thus, the flexible connectors 150, 152 are in a retracted or resting state. As further shown in Fig. As shown in Figure 8A, the closure member 19 includes a recess portion 19C configured to receive a portion of the linkage system 52 when the linkage system moves from the rearward position to the forward position. The flexible cover member 130 is coupled to the closure member 19 at the recess portion 19C to close the recess portion 19C and conceal the linkage system. Referring to Fig. 8B, the flexible cover member 130 is shown in phantom so that a lower portion 59 of the linkage system 52 is disposed directly against the rear or inner surface 132B of the plate member 132. The lower portion 59 of the linkage system 52 may be the Fig. 3A, as described above. Any other part of the linkage system 52 may contact the inner surface 132B of the flexible cover member 130 to urge the flexible cover member 130 into an extended position, as described further below. It should be noted that the headrest cushion 22 in the Fig. 8A and Fig. 8B has been removed to reveal the channel and rail assembly 44 disposed on the mounting plate 42 of the linkage system 52.

[0038] Now on Fig. Referring to Figure 9A, the flexible cover member 130 is shown in the retracted position R, with the plate member 132 substantially horizontal and the flexible connector 152 in a rest position on the linkage system 52. The flexible connector 150 is shown in the Fig. 9A and Fig. 9B, but it is believed to function in a similar manner to the flexible connector 152. It is contemplated that the linkage system 52 may be Fig. 9A is in a starting position H, so that the headrest cushion 22 is in a retracted position R. Thus, the linkage system 52 in the embodiment shown in Fig. 9A shown configuration of the position of the Fig. 3A, Fig. 4A and Fig. 4C shown linkage system 52. In Fig. 9B, the linkage system 52 has shifted outwardly to move the headrest cushion 22 to a forward position F1, so that the linkage system 52 is in a forward position Y, as discussed above and also in Fig. 3C. In Fig. 3C shows the distance S between the cross member 58 of the first connecting member 54. In the Fig. 9B, the cross member 58 may form part of the lower part 59 ( Fig. 8B) of the linkage system 52, which is configured to contact the flexible cover member 130 and to guide it into the Fig. 9B. In the extended position E, the flexible cover member 130 has the flexible connector 152 extended outwardly such that the retracted portion 156 of the flexible connector 152 is pulled or stretched when the inner surface 132B of the flexible cover member 130 is acted upon by the lower portion 59 of the linkage system 52. It is contemplated that when the linkage system 52 is extended from position Y ( Fig. 9B) to the starting or rear position H ( Fig. 9A), the retractable portion 156 of the flexible connector 152 is retracted to the rest position to return the flexible cover member 130 to the retracted position R. Thus, the flexible connectors 150, 152 are operable between an extended and rest position. The flexible connectors 150, 152, and in particular the retractable portions 154, 156 thereof, are elastic members biased toward the rest position. Due to this arrangement, the flexible cover member 130 is urged or biased toward the retracted position R by the flexible connectors 150, 152, such that the flexible cover member 130 continues to remain in contact with the linkage system 52 when the linkage system 52 begins to act upon the inner surface 132B of the plate member 132 by abutting against the inner surface 132B to move the plate member 132 from the retracted position R ( Fig. 9A) into the extended position E ( Fig. 9B). In the Fig. 9A and Fig. 9B, the retractable portion 156 appears in a concertina-like configuration, but it is contemplated that a more uniform or continuous portion of flexible elastic material may be used, as shown in FIGS. Fig. 7A-7C shown.

[0039] Now on Fig. Referring to Figure 10A, the headrest assembly 20 is shown with the headrest cushion 22 in the extended position E, which correlates with the adjustable cover assembly 30 being in the deployed position D. Thus, the headrest cushion 22, when driven by the Fig. 10B, the rod system 52 is pulled outward from the housing 24. In Fig. 10B, the headrest cushion 22 has been removed to reveal the mounting plate 42 to which the headrest cushion 22 is operatively coupled. As mentioned above, the mounting plate 42 is a front part of the linkage system 52. In Fig. 10B, the linkage system 52 is in the frontmost position Z. In Fig. 10A, the linkage system 52 is substantially concealed by a combination of the adjustable cover assembly 30 and the housing 24. When the linkage system 52 is in the rearward or home position H, the linkage system 52 is substantially concealed by the housing 24 and is covered by the adjustable cover assembly 30, as shown in Fig. 2A shown, only partially hidden.

[0040] As mentioned above, the adjustable cover assembly 30 includes a first and a second member 30a, 30b, wherein the first member 30a is an inner member relative to the second member 30b, which is an outer member. The first member 30a is generally telescopically received within the outer second member 30b when the adjustable cover member 30 is in the stowed position S' ( Fig. 2A). When the linkage system 52 drives the headrest cushion 22 outwardly to the extended position E, the first member 30a of the adjustable cover assembly 30 is also driven outwardly from a substantially concealed position within the housing 24 and a nested position within the second member 30b. This is because the first member 30a is fixedly coupled to the linkage system 52, as described further below. As shown in Fig. 10B, a gap G exists between the first member 30a and the second member 30b. The gap G located between the first and second members 30a, 30b is intended to present an aesthetically pleasing adjustable cover assembly 30 wherein the telescopic movement of the first and second members 30a, 30b and the pivoting movement of the second member 30b are a smooth and continuous appearing movement. The gap G between the first member 30a and the second member 30b enhances the overall aesthetics of the adjustable cover assembly 30 and is maintained during movement of the adjustable cover assembly 30 from the stowed position S' to the deployed position D, as described further below.

[0041] Now on Fig. Referring to Figure 11A, the housing 24 has been removed, and the adjustable cover assembly 30 is shown in the deployed position D, so that the linkage system 52 is also in position Z, which correlates with a forwardmost position of the linkage system 52. The gap G is shown between the first member 30a and the second member 30b of the adjustable cover assembly 30 in Fig. 11A on an outer surface 190 of the first member 30a. The gap G defines a clearance or distance between the first and second members 30a, 30b to allow independent movement of the first and second members 30a, 30b. In Fig. 11A, the pivot point P7 is shown defining a pivoting access between the first and second members 30a, 30b for rotation of the second member 30b in the direction indicated by arrow 94.

[0042] Now on Fig. Referring to Figure 11B, the adjustable cover assembly 30 has been removed to reveal the linkage system 52 in the forward position Z. The mounting plate 42 of the linkage system 52 further includes an upper shoulder 170 with an elongated slot 172 in which a clamping member 174 is disposed. The upper shoulder portion 170 of the mounting plate 42 provides a connection point for the first member 30a of the adjustable cover assembly 30. As further shown in Fig. 11B, a biasing mechanism 180 is shown in the form of a spring coupled to a mounting aperture 176 located at a rear portion of the upper shoulder 170. It is contemplated that the biasing mechanism 180 is coupled to an inner surface of the second member 30b of the adjustable cover assembly 30 to bias the second member 30b of the adjustable cover assembly 30 toward the extended position when the mounting plate 42 is driven outwardly by the linkage system 52.

[0043] Now on Fig. Referring to Figure 12, the first and second members 30a, 30b of the adjustable cover assembly 30 are shown pulled apart from the linkage system 52. In Fig. 12, the linkage system 52 is shown in the rear or initial position H. As further shown in Fig. 12, the biasing mechanism 180 includes a first end 182 and a second end 184. The first end 182 is configured to couple with the mounting aperture 176 on the upper shoulder portion 170 of the mounting plate 42. The second end 184 is configured to couple with a mounting tab 186 of the second member 30b, as best shown in Fig. 13A. As further shown in Fig.12, the first member 30a has a generally inverted U-shaped configuration with an outer surface 190 and an inner surface 192. The inverted U-shaped configuration of the first member 30a is defined by the first and second side portions 194, 196, which are connected together by an upper portion 198. The upper portion 198 includes a downwardly extending mounting tab 200 disposed on the inner surface 192 of the upper portion 198. The mounting tab 200 is configured to receive the clamping member 174 for clamping the first member 30a to the upper shoulder portion 170 of the linkage system 52. The first and second side portions 194, 196 further include inwardly extending mounting lugs 202. In Fig. 12, the mounting lug 202 is shown disposed on the side member 194, while it is also contemplated that a similar mounting lug is disposed on the second side member 196 on an inner surface 192 thereof. It is contemplated that the mounting lugs 202 of the first link 30a are received in mounting apertures 204 formed on rearwardly extending brackets 50 of the mounting plate 42 of the linkage system 52. Thus, it is contemplated that in the Fig. 11A, the first link 30a is firmly coupled to the linkage system 52 via the connection between the mounting lug 200 and the clamping member 174 to the elongated slot 172 of the upper shoulder portion 170 of the mounting plate 42 and further by the connection of the mounting lugs 202 to the mounting apertures 204 of the rearwardly extending brackets 50. The lower rear portions of the first and second side links 194, 196 include pivot apertures 206, 208 for pivotally coupling the second link 30b to the first link 30a. Guide slots 210, 212 are elongated slots formed over the pivot apertures 206, 208, as in Fig. 12. The guide slots 210, 212 are configured to receive guide members disposed on the second member 30b, as further described below.

[0044] As in Fig. 12, the second member 30b also includes a generally inverted U-shaped configuration having an outer surface 220 and an inner surface 222. The inverted U-shaped configuration of the second member 30b is defined by the first and second side portions 224, 226, which are interconnected by an upper portion 228. A rearwardmost edge of the upper portion 228 includes the outwardly extending engagement flange 92 extending from the outer surface 220 of the second member 30b along the upper portion 228 and the first and second side portions 224, 226. As mentioned above, the engagement flange 92 is configured to abut a portion of the housing of the head restraint assembly for pivotal movement of the second member 30b when the head restraint cushion is extended forwardly. The second member 30b further includes guide members 230 configured to be received in the guide slots 210, 212 of the first member 30a. Fig. 12, the guide member 230 is arranged on the inner surface 222 of the first side part 224 and extends inwardly. It is contemplated that the second side part 226 also includes a guide member, such as the guide member 230, for coupling with a guide slot 212 of the first member 30a. A pivot member 232 extends inwardly beneath the guide member 230. It is further contemplated that the side part 226 also includes a pivot member 232. It is contemplated that the pivot members 232 of the second member 30b are received in the pivot apertures 206, 208 of the first member 30a to define the pivot axis between the first and second members 30a, 30b at the pivot point P7, as in Fig. 11A. In the Fig. In the embodiment shown in Figure 12, the pivot member 232 is shown in the form of a clamp having spaced-apart engagement features 234, 236 that are flexibly resilient for fitting into the pivot apertures 206, 208 of the first member 30a. Once received therein, the engagement features 234, 236 retain the second member 30b in pivotal engagement with the first member 30a. When the guide members 230 are disposed in the guide slots 210, 212, the pivotal movement of the second member 30b with respect to the first member 30a is limited by the length of the guide slots 210, 212; it is contemplated that they are relatively short slots for limiting the pivotal movement of the second member 30b.

[0045] As mentioned above, the first and second members 30a, 30b of the adjustable cover assembly 30 are polymeric pieces so that the side panels 194, 196, and 224, 226, respectively, can be spread apart for proper assembly of the first and second members 30a, 30b. With particular reference to the first member 30a, the first and second side panels 194, 196 can be spread outwardly so that the first member 30a fits over the top of the linkage system 52 and can provide clearance for the mounting bosses 202 relative to the rearwardly extending brackets 50 of the mounting plate 42. During assembly of the first link 30a, the mounting lugs 202 are received in the mounting apertures 204 of the rearwardly extending brackets 50 arranged on opposite sides of the linkage system 52. The first and second side portions 194, 196 elastically return to their Fig. 12 to connect the first member 30a to the linkage system 52 when the mounting lugs 202 are aligned with and received in the mounting apertures 204. Furthermore, downward movement of the first member 30a onto the linkage system 52 correlates with the coupling of the first member 30a to the elongated aperture 172 of the upper shoulder portion 170 of the mounting plate 42. In this manner, the first member 30a of the adjustable cover assembly 30 is firmly coupled to the linkage system 52.

[0046] With further reference to Fig. 12, the second member 30b of the adjustable cover assembly 30 includes flexurally elastic side pieces 224, 226. These side pieces 224, 226 can be spread apart to provide clearance for mounting the second member 30b to the first member 30a. In particular, sufficient clearance is required to accommodate the guide member 230 and the pivot member 232, which extend inwardly from both the first and second side pieces 224, 226. When the flexurally elastic first and second side pieces 224, 226 are spread apart, clearance is provided to couple the pivot member 232 to the pivot apertures 206, 208 of the first member 30a. Furthermore, the guide members 230 are received in the guide slots 210, 212 of the first member 30a when the second member 30b is positioned over the first member 30a.After proper alignment, the guide members 230 and the pivot members 232 are received in the guide slots 210, 212 and pivot apertures 206, 208, respectively, and due to their flexurally elastic nature, the first and second side portions 224, 226 of the second member 30b return from an outwardly deflected mounting position to their in . Fig. Return to the resting position shown in Figure 12.

[0047] Now on Fig. Referring to Figure 13A, the first and second members 30a, 30b of the adjustable cover assembly 30 are assembled in a manner similar to that shown in Fig. 12. As mentioned above, the inverted U-shaped configuration of the second member 30b is defined by the first and second side portions 224, 226, which are connected by a top portion 228 to further define an interior space 246 of the second member 30b, in which the first member 30a may be partially nested. Fig. 13A, the mounting lug 200 of the first member 30a is clearly shown for receiving the clamping member 174. The mounting lug 200 and the clamping member 174 are again used to firmly couple the first member 30a to the linkage system 52 on the mounting plate 42. As further shown in Fig. 13A, the biasing mechanism 180 is configured to couple to the mounting tab 186 extending downwardly from the upper portion 228 of the second member 30b.

[0048] How to continue in Fig. 13A, the mounting boss 202 includes a plurality of spacer features 203 disposed therearound for spacing the inner surface 192 of the first link 30a away from the rearwardly extending brackets 50 of the linkage system 52. A plurality of spacers 240, 242 are disposed along a rear edge 199 of the first link 30a along the top portion 198 and the first and second side portions 194, 196, respectively. The spacers 240, 242 are inclined or wedge-shaped members configured to engage an inner edge portion 244 of the second link 30b as the first link 30a is advanced forwardly by the linkage system 52. The spacers 240, 242 are configured to engage the inner edge portion 244 of the second member 30b to maintain a gap G formed between the first and second members 30a, 30b, as described with reference to Fig. 10B and Fig. 11B above. The engagement of the spacers 240, 242 of the first member 30a with the second member 30b is described with reference to Fig. 13B and Fig. 13C further described.

[0049] Now on Fig. Referring to Figure 13B, a cross-sectional view of the adjustable cover assembly 30 is shown with the first member 30a partially nested within an interior space 246 of the second member 30b. The gap G is shown formed between the upper or outer surface 190 of the first member 30a and the inner surface 222 of the second member 30b. Fig. 13B, the spacer 240, located on the upper portion 198 of the first link 30a, is positioned away from the inner edge portion 244 of the second link 30b. When the linkage system 52 drives the first link 30a in a forward direction indicated by arrow F, the spacer 240 approaches the inner edge portion 244 of the second link 30b.

[0050] Now on Fig. 13C, the inner edge portion 244 of the second member 30b now contacts the spacer 240 of the first member 30a for engagement therewith. The engagement of the spacer 240 with the inner edge portion 244 of the second member 30b causes the second member 30b to move in concert with and entrained by the movement of the first member 30a in a forward direction indicated by arrow F. As stated above, when the first member 30a begins to move the second member 30b from a hidden position within the housing 24 of the headrest assembly 20, the upwardly extending engagement flange 92 of the second member 30b moves to engage the inner edge portion 100 of the housing 24, as best shown in the Fig. 5E, Fig. 5F and Fig. 5G to pivot the upper portion 96 of the second link 30b relative to the first link 30a. The pivoting movement of the second link 30b relative to the first link 30a is again a rearward pivoting movement at the pivot point P7, as best shown in Fig. 5G shown.

[0051] It will be apparent to one of ordinary skill in the art that the construction of the described invention and other components is not limited to any particular material. Other embodiments of the invention disclosed herein may be formed from a variety of materials, unless otherwise described herein.

[0052] For purposes of this disclosure, the term "coupled" (in all its forms, coupling, coupled, etc.) generally means the direct or indirect interconnection of two components (electrical or mechanical). Such interconnection may be stationary or movable. Such interconnection may be achieved with the two components (electrical or mechanical) and any additional intermediate elements integrally formed as a single unitary body with each other or with the two components. Such interconnection may be permanent or removable or detachable, unless otherwise specified.

[0053] It is also important to note that the construction and arrangement of the elements of the invention as shown in the embodiments are illustrative only. While only a few embodiments of the present innovations have been described in detail in this disclosure, one skilled in the art who reads this disclosure will readily recognize that many modifications are possible (e.g., variations in size, dimensions, structures, shapes, and proportions of the various elements, parameter values, mounting arrangements, use of materials, colors, orientations, etc.) without materially departing from the novel teachings and advantages of the subject matter presented.For example, elements shown as being integrally formed may be made from multiple parts, or elements shown as being integrally formed may be integrally formed, the functionality of the interfaces may be reversed or otherwise varied, the length or width of the structures and / or links or connectors or other elements of the system may be varied, the type or number of adjustment positions provided between the elements may be varied. It should be noted that the elements and / or assemblies of the system may be constructed from any of a wide variety of materials that provide sufficient strength or durability, in any of a wide variety of colors, textures, and combinations. Accordingly, all such modifications are intended to be within the scope of the present invention.Other substitutions, modifications, changes, and omissions may be made to the design, operating conditions, and arrangement of the desired and other exemplary embodiments without departing from the spirit of the present invention.

[0054] It is understood that any described processes or steps within described processes may be combined with other disclosed processes or steps to form structures within the scope of the present invention. The exemplary structures and processes disclosed herein are for illustrative purposes and should not be construed as limiting.

[0055] It is also to be understood that variations and modifications may be made to the above structures and methods without departing from the concepts of the present invention, and it is further understood that such concepts are intended to be covered by the following claims unless such claims expressly state otherwise. List of reference symbols: 10 vehicle seat 10a Vehicle seat 12 vehicles 14 Vehicle interior 16 Seat part 18 Seat back 18a upper part of the seat back 19 connecting link 19A Inner surface of the locking link 19C Recess part 20 Headrest arrangement 20a Headrest arrangement 22 headrest cushions 22a front part 22b Coupling part 24 housings 24a front fairing 24b rear fairing 24c housing 26 support rods 28 seat back frame 30 Cover arrangement 30a first link 30b second member 40 support plate 42 Mounting plate 42a Front of the mounting plate 42b Back of the mounting plate 42c access breakthrough 44 Channel and rail arrangement 46 channel 48 rail 50 brackets 52 rod system 54 first connecting link 56 upper part 58 Cross member 59 lower part of the rod system 60 second connecting link 62 upper part 64 cross member 66 lower part of the second connecting link 68 connecting bracket 70 base plate 72 first side of the base plate 73 Mounting bracket 74 Bottom wall of the base plate 80 bracket 82 Engine 84 threaded link 86 Arrow 88 connecting nose 90 support structure 92 engagement flange 94 Arrow 96 upper part of the second link 98 Arrow 99 Opening of the front panel 100 inner edge part 130 flexible cover member 132 plate link 132A Front of the plate member 132B Inner surface of the plate member 132C lower part of the plate link 134 support frames 136 flexible connection 138 first upright lateral segment 140 second upright lateral link 142 connecting part 144 mounting slots 150 flexible connectors 152 flexible connector 154 retractable part 156 retractable part 160 molded stiffener 162 Heat Contact Rivet Features 164 mounting clamps 170 upper heel part 172 elongated slot 174 clamping link 176 Assembly breakthrough 180 pre-tensioning mechanism 182 first end 184 second end 186 Mounting nose 190 Outer surface of the first link 192 interior surface 194 first page 196 second side panel 198 upper part 199 rear edge 200 mounting nose 202 assembly approaches 203 distance features 204 assembly openings 206 Swivel breakthrough 208 Swing breakthrough 210 guide slot 212 guide slot 220 Outer surface of the second link 222 interior surface 224 first page 226 second side part 228 upper part 230 Leading member 232 swivel link 234 Intervention feature 236 Intervention feature 240 spacer 242 spacer 244 inner edge part 246 Interior of the second link

Claims

[1] Headrest assembly (20) comprising: a housing (24); a linkage system (52) which is at least partially arranged in the housing (24) and can be operated between a front and a rear position; and a cover assembly (30) having a first member (30a) coupled to the linkage system (52) for movement therewith and a second member (30b) pivotally coupled to the first member (30a), the second member (30b) configured to contact the housing (24) and pivot rearwardly as driven outwardly by the linkage system (52). [2] The headrest assembly of claim 1, wherein the second member (30b) includes first and second side portions (224, 226) spaced apart from each other and an upper portion (228) interconnecting the first and second side portions (224, 226). [3] The headrest assembly of claim 2, wherein the first member (30a) includes first and second side portions (194, 196) spaced apart from each other and an upper portion (198) interconnecting the first and second side portions (194, 196). [4] Headrest assembly according to claim 3, comprising: Pivoting members (232) extending inwardly from the first and second side portions (224, 226) of the second member (30b); and Pivoting apertures (206, 208) arranged on the first and second side parts (194, 196) of the first member (30a), wherein the pivoting members (232) of the first and of the second side part (224, 226) of the second member (30b) are received in the pivot openings (206, 208) of the first and second side parts (194, 196) of the first member (30a) to define a pivot axis between the first and second members (30a, 30b) of the cover assembly (30). [5] Headrest assembly according to claim 4, comprising: Guide slots (210, 212) formed through the first and second side portions (194, 196) of the first member (30a); and Guide members (230) extending inwardly from the first and second side portions (224, 226) of the second member (30b), the guide members (230) being received in the guide slots (210, 212) to limit pivotal movement of the second member (30b) relative to the first member (30a): [6] Headrest assembly according to claim 5, comprising: Mounting apertures (204) arranged on opposite sides of the rod system (52); and Mounting lugs (202) extending inwardly from the first and second side portions (194, 196) of the first link (30a), wherein the mounting lugs (202) of the first and second side portions (194, 196) of the first link (30a) are received in the mounting apertures (204) of the linkage system (52). [7] The headrest assembly of any one of claims 1 to 6, wherein the second member (30b) further includes an engagement flange (92) extending outwardly from an outer surface (220) of the second member (30b). [8] The headrest assembly of claim 7, wherein the housing (24) includes a front panel (24a) having an inner edge portion (100). [9] The headrest assembly of claim 8, wherein the engagement flange (92) of the second member (30b) contacts the front panel (24a) of the housing (24) at the inner edge portion (100) when the second member (30b) is driven outwardly by the linkage system (52). [10] The headrest assembly of claim 9, wherein the inner edge portion (100) of the front trim panel (24a) retains the second member (30b) on the engagement flange (92) to pivot an upper portion (96) of the second member (30b) rearwardly when the second member (30b) is driven outwardly by the linkage system (52). [11] Headrest assembly (20) comprising: a linkage system (52); a headrest cushion (22) coupled to the linkage system (52) for movement between an extended and a retracted position; and a cover assembly (30) comprising a first member (30a) coupled to the linkage system (52) and partially received in and movably connected to a second member (30b) pivotally coupled to the first member (30a), the cover assembly (30) being movable between a deployed and a stowed position while the headrest cushion (22) moves between the extended and retracted positions. [12] Headrest assembly according to claim 11, comprising: a housing (24) having an inner edge portion (100), wherein the second member (30b) is disposed in an interior of the housing (24) when the cover assembly (30) is in the stowed position. [13] The headrest assembly of claim 12, wherein the second member (30b) includes first and second side portions (224, 226) and an upper portion (228) interconnecting the first and second side portions (224, 226). [14] The headrest assembly of claim 13, wherein the second member (30b) further includes an engagement flange (92) extending outwardly from an outer surface of the second member (30b) along the first and second side portions (224, 226) and the top portion (228) of the second member (30b). [15] The headrest assembly of claim 14, wherein the engagement flange (92) of the second member (30b) contacts the inner edge portion of the housing (24) when the cover assembly (30) is driven to the deployed position by the linkage system (52), and further wherein the second member (30b) pivots rearwardly on a pivot axis defined between the first member (30a) and the second member (30b). [16] Headrest assembly (20) comprising: an adjustable cover assembly (30) having an inner member telescopically engaged with an outer member; a linkage system (52) coupled to the inner member and a headrest cushion (22) and configured for movement between a forward and a rearward position, wherein movement of the linkage system (52) between the forward and rearward positions drives movement of the adjustable cover assembly (30) between a deployed and a stowed position to at least partially conceal the linkage system (52); and Pivoting members (232) extending inwardly from first and second side portions of the outer member; and Pivot apertures (206, 208) disposed on the first and second side portions of the inner member, wherein the pivot members (232) of the first and second side portions of the outer member are received in the pivot apertures (206, 208) of the first and second side portions of the inner member to define a pivot axis between the inner and outer members of the cover assembly (30). [17] The headrest assembly of claim 16, wherein the pivot members (232) include clamps having spaced apart and resilient engagement features. [18] A headrest assembly according to claim 16 or claim 17, comprising: Guide slots (210, 212) formed through the first and second side portions of the inner member; and Guide members (230) extending inwardly from the first and second side portions of the outer member, the guide members (230) of the outer member being received in the guide slots (210, 212) of the inner member. [19] Headrest assembly according to one of claims 16 to 18, comprising: a biasing mechanism (180) having a first end coupled to the linkage system (52) and a second end coupled to the outer member of the adjustable cover assembly (30).

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