Electrochemical system and method for rinsing such an electrochemical system

By implementing a fluid flushing mechanism within the electrochemical system using deionized water, the challenges of hydrogen backdiffusion and product gas contamination are addressed, resulting in improved hydrogen purity and yield.

DE102023211003A1Pending Publication Date: 2025-05-08ROBERT BOSCH GMBH
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Patent Information

Application Number
DE102023211003
Authority / Receiving Office
DE · DE
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-11-07
Publication Date
2025-05-08

AI Technical Summary

Technical Problem

Existing electrochemical systems, such as those used in hydrogen production through PEM electrolysis, face challenges with hydrogen backdiffusion when the system is shut off, leading to explosive mixtures of oxygen and hydrogen. Current rinsing methods using chemically inert gases contaminate the product gas and reduce hydrogen yield.

Method used

The electrochemical system incorporates a fluid flushing mechanism using a liquid already available within the system, such as deionized water, to rinse the functional spaces. This involves a network of valves and fluid paths that allow for the introduction and circulation of liquid through the system, effectively removing gases and improving hydrogen purity.

Benefits of technology

The use of liquid flushing enhances the purity and yield of hydrogen production by preventing external contamination and ensuring that only the system's own liquid is used for rinsing, thereby increasing the safety and flexibility of the electrochemical system.

✦ Generated by Eureka AI based on patent content.

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Abstract

An electrochemical system (1) with a stack (10), which stack (10) has a functional chamber (81). The functional chamber (81) is connected to a functional path (80). Furthermore, the electrochemical system (1) has a flushing line (2), which flushing line (2) can be fluidically connected to the functional chamber (81) via the functional path (80). In addition, the flushing line (2) can be connected to a liquid inlet (200) for flushing the functional chamber (81) and / or the functional line (3) with liquid. Furthermore, the invention relates to a method for rinsing such an electrochemical system.
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Description

[0001] The present invention relates to an electrochemical system. Furthermore, the invention relates to a method for purging such an electrochemical system. State of the art

[0002] Devices for generating hydrogen, for example, by electrolysis of liquid, are known from the prior art. An electrolytic cell is used for this purpose, which has an anode compartment and a cathode compartment. The anode compartment is filled with liquid or an aqueous solution, for example, an electrolyte. The anode compartment and the cathode compartment are separated from each other by a membrane, which is provided with electrodes on both sides. The side facing the anode compartment has an anode electrode, and the side facing the cathode compartment has a cathode electrode.

[0003] If a direct current is applied between the anode and cathode electrodes, a catalytic splitting of the liquid occurs on the anode side. In the example of PEM electrolysis, the protons, H + -ions pass through the membrane to the cathode side and react there with electrons to form hydrogen.

[0004] Such electrolytic cells, which work with a so-called proton exchange membrane (PEM), are known, for example, from DE 10 2014 217 462 A1.

[0005] A stack of such electrolytic cells is also referred to as a cell stack. An electrolysis system comprises at least one stack, which contains at least one electrolytic cell.

[0006] Electrolyzers have a semipermeable membrane that is conductive to certain ions but electrically non-conductive. In PEM electrolyzers, the membrane is permeable to protons, whereas other types of electrolysis exist in which the membrane is permeable to anions, for example, the so-called AEM electrolyzers (anion exchange membrane electrolyzers).

[0007] However, a semipermeable membrane also exhibits a certain permeability to other substances, particularly hydrogen molecules (H2). If these enter the anode compartment, for example, after the electrolytic cell has been shut down, a mixture of oxygen and hydrogen forms there. Depending on the mixture, this can become explosive. This back diffusion occurs particularly frequently during differential pressure operation. Therefore, after the electrolytic cell has been shut down, the cathode compartment is purged with, for example, a chemically inert gas to flush the hydrogen out of the cathode compartment.

[0008] However, purging with chemically inert gas leads to foreign contamination of the product gas and thus reduces the hydrogen yield of the entire electrolysis plant. Advantages of the invention

[0009] In contrast, the electrochemical system according to the invention has the advantage that when the flushing medium is replaced from chemically inert gas to a liquid which is already present in the electrochemical system, a higher purity of the hydrogen produced is achieved.

[0010] For this purpose, the electrochemical system comprises a stack, which stack has at least one functional chamber connected to a functional path. Furthermore, the electrochemical system comprises a flushing line that can be fluidically connected to the functional chamber via the functional path. Furthermore, the flushing line can be connected to a liquid inlet for flushing the functional chamber and / or the functional line with liquid.

[0011] This provides a simple way to increase the flexibility of the purging process and the safety of the entire electrochemical system. Furthermore, the use of liquid as the purging medium increases the purity of the produced hydrogen, as no foreign medium (e.g., nitrogen) is introduced during the purging process.

[0012] In a first advantageous embodiment, a conveying device, preferably with a downstream filter, is arranged at the fluid inlet in the flushing line, through which the fluid for flushing the functional space can be fed. This allows the fluid to be easily conveyed into the functional path toward the functional space.

[0013] In an advantageous development, the liquid in the liquid inlet comprises a liquid that is already present in the electrochemical system. Advantageously, the liquid comprises DI water (deionized water).

[0014] In a further embodiment of the invention, it is advantageously provided that the electrochemical system is an electrolysis system, preferably a PEM electrolysis system or an AEM electrolysis system.

[0015] In a further embodiment of the invention, it is advantageously provided that the functional path comprises a cathode path of the electrolysis system, and the functional space comprises a cathode space of the stack. This allows the cathode path of the electrolysis system and the cathode space of the stack to be easily flushed with liquid.

[0016] In a further embodiment of the invention, it is advantageously provided that the functional path comprises an anode path of the electrolysis system, and the functional space comprises an anode space of the stack. Thus, the anode path of the electrolysis system and the anode space of the stack can be easily flushed with liquid.

[0017] In a further embodiment of the invention, it is advantageously provided that a first valve, a second valve, a third valve and a fourth valve are each electrically controllable and switchable in such a way that flushing of the functional space and / or the functional line with liquid is possible.

[0018] In an advantageous further development, it is provided that the functional path has a functional line which can be connected to the purge line by means of the first valve, wherein a check valve is arranged in the functional line which prevents the inflow of gas from the functional line into the purge line.

[0019] In a further embodiment of the invention, it is advantageously provided that the functional space of the stack has a first functional space outlet and a second functional space outlet, which first functional space outlet opens into the functional line at a first bypass node and which second functional space outlet opens into the functional line at a second bypass node. Advantageously, the functional line has a bypass channel between the first bypass node and the second bypass node, in which bypass channel the second valve is arranged.

[0020] In an advantageous development, the functional line is provided with a third bypass node downstream, which third bypass node opens into a first fluid outlet channel for low pressure and a second fluid outlet channel for high pressure. This allows for flushing at low pressure and high pressure in a structurally simple manner. Furthermore, the discharge to two different pressure levels simplifies the integration into the system periphery.

[0021] In a further embodiment of the invention, it is advantageously provided that the third valve for opening and closing a connection between the functional line and the first liquid outlet channel is arranged in the first liquid outlet channel.

[0022] In an advantageous further development, it is provided that the fourth valve for opening and closing a connection between the functional line and the second liquid outlet channel is arranged in the second liquid outlet channel.

[0023] Furthermore, the invention relates to a method for flushing such an electrochemical system, comprising the following steps: a. closing the second valve and the fourth valve and opening the first valve and the third valve; b. Introducing fluid, which is at a pressure lower than the operating pressure, from the flushing line into the functional line, so that the fluid flows through the functional space of the stack via the first functional space outlet and leaves it again via the second functional space outlet and flows via the third valve in the direction of the first fluid outlet channel.

[0024] In this way, the liquid flushes the gas from the functional line and the functional chamber. This not only increases the efficiency and purity of hydrogen production, but also prevents, for example, the diffusion of hydrogen from the cathode chamber through the membrane into the anode chamber. This also prevents the diffused hydrogen from reacting with the oxygen in the anode chamber to form a potentially explosive gas mixture.

[0025] Flushing increases the safety of the electrochemical system and increases the flexibility of the liquid flushing process. This leads to improved availability of the entire electrochemical system. Short description of the drawing

[0026] The invention is described in more detail below with reference to the drawing.

[0027] It shows: Fig. 1 a possible embodiment of an electrochemical system according to the invention in a schematic view, Fig. 2 a possible embodiment of a cluster of a number x of electrochemical system modules in a schematic view. Description of the embodiments

[0028] Fig. Figure 1 shows a schematic view of a possible embodiment of an electrochemical system 1 according to the invention. The electrochemical system 1 comprises a stack 10 with a functional space 81. The functional space 81 is connected to a functional path 80. The stack 10 comprises at least one electrochemical cell, whereby a stack of several electrochemical cells is typically referred to as a stack. Furthermore, the stack 10 can be, for example, a PEM stack or an AEM stack. In this embodiment, it is a PEM stack.

[0029] The stack 10 has an anode compartment 102 and a cathode compartment 101, which are separated from each other by a semipermeable membrane 103. The membrane 103 is provided with an anode electrode 106 on the anode side and a cathode electrode 105 on the cathode side.

[0030] The functional path 80 is designed, for example, as a cathode path 300 or anode path 1020.

[0031] In this embodiment, the functional path 80 corresponds to the cathode path 300 of the electrolysis system 1 and the functional space 81 corresponds to the cathode space 101 of the stack 10.

[0032] In an alternative embodiment, the functional path 80 corresponds to the anode path 1020 of the electrolysis system 1 and the functional space 81 corresponds to the anode space 102 of the stack 10.

[0033] The functional path 80, here cathode path 300, has a functional line 3, which can be connected to a flushing line 2 by means of a first valve 23. The flushing line 2 is connected to a liquid inlet 200. Furthermore, a conveying device 21, e.g., designed as a pump, and a downstream filter 22 are arranged in the flushing line 2, through which liquid for flushing the functional space 81 can be fed into the functional line 3. The liquid inlet 200 is fluidly connected, preferably under pressure, to a liquid reservoir 20, wherein the liquid in the liquid reservoir 20 is deionized liquid.

[0034] In the functional line 3 there is also a check valve 24 which prevents the flow of gas from the functional line 3 into the purge line 2.

[0035] The first valve 23 in the flushing line 2 is electrically controlled and open when de-energized.

[0036] The functional chamber 81 of the stack 10 has a first functional chamber outlet 7 and a second functional chamber outlet 8. The first functional chamber outlet 7 opens into the functional line 3 at a first bypass node 82, and the second functional chamber outlet 8 opens into the functional line 3 at a second bypass node 83.

[0037] Between the first bypass node 82 and the second bypass node 83, the functional line 3 has a bypass line 3a in which a second valve 25 is arranged. The second valve 25 is electrically controllable and closed when de-energized.

[0038] Furthermore, the functional line 3 has a third bypass node 300 downstream, which opens into a first liquid outlet channel 5 for low pressure and a second liquid outlet channel 6 for high pressure. The high pressure is assumed here to be the operating pressure of the stack 10, which, for example, covers a range from 0.5 bar to 100 bar. A pressure close to atmospheric pressure is assumed to be the pressure level of the anode chamber 102, i.e., low pressure corresponds to a pressure relief of the cathode chamber 101.

[0039] A third valve 27 is arranged in the first fluid outlet channel 5 for opening and closing a connection between the functional line 3 and the first fluid outlet channel 5. The first fluid outlet channel 5 also opens into a drain 30. The third valve 27 is electrically controllable and is open when de-energized.

[0040] A fourth valve 26 is arranged in the second liquid outlet channel 6 for opening and closing a connection between the functional line 3 and the second liquid outlet channel 6. The second liquid outlet channel 6 leads downstream to a gas-liquid separator 54. The fourth valve 26 is electrically controlled and closed when de-energized.

[0041] Furthermore, Fig. 1 shows an electrochemical system module 100 with a number n of stacks 10, 10', 10" of the electrochemical system 1 described above. These are hydraulically connected in parallel, so that for an electrochemical system module 100, liquid is conveyed via the flushing line 2 by means of this one conveying device 21 arranged in the flushing line 2 into the functional space 81 of the n stacks 10, 10', 10" and these are flushed. In this case, a control valve (not shown here) can advantageously be arranged at each inlet of the n stacks 10, 10', 10" in order to ensure a uniform liquid volume flow to the n stacks 10, 10', 10" in the electrochemical system module 100.

[0042] In an alternative design, one conveyor device 21 per stack 10, 10', 10" is also possible.

[0043] During operation, the first valve 23 is closed so that no liquid flows from the purge line 2 toward the functional path 80 and the functional space 81 of the stack 10 or the stacks 10, 10', 10". Furthermore, the check valve 24 ensures a backflow into the purge line 2 and toward the liquid inlet 200 as well as toward the parallel-connected stacks 10, 10', 10" of the electrolysis system module 100 during hydrogen production. The second valve 25 in the bypass line 3a is electrically controlled during hydrogen production and held in an open position. Thus, produced hydrogen flows from the first functional space outlet 7 via the first bypass node 82 and from the second functional space outlet 8 via the second bypass node 83 into the functional line 3 via the open fourth valve 26 into the second liquid outlet channel 6 in the direction of the gas-liquid separator 54.The gas-liquid separator 54 typically separates the produced hydrogen from entrained DI water.

[0044] In certain operating states, for example a system shutdown, an emergency shutdown, or a standby, the electrochemical system 1 or the electrochemical system module 100, in particular the functional line 3 and the functional space 81 of the stacks 10, 10', 10", is flushed with liquid to ensure the removal of the gases, in particular hydrogen or oxygen. This is also referred to as liquid-based inerting or flushing. The liquid in the liquid inlet 200 comprises a liquid that is already present in the electrochemical system. In this embodiment, it is a PEM electrolysis system, so the liquid comprises DI water.

[0045] In alternative designs, for example in an AEM electrolysis system, KOH lye or a liquid alkaline electrolyte solution or any dilution of the electrolyte solution is used as the liquid.

[0046] For the purging, a control strategy of the electrochemical system 1 or the electrochemical system module 100 is used, whereby the second valve 25 and the fourth valve 26 close and the first valve 23 and the third valve 27 are opened. By means of the conveying device 21, liquid now flows from the liquid reservoir 20, preferably under pressure, in the direction of the functional line 3 of the n stacks 10, 10', 10". Since the bypass line 3a is not passable due to the closed second valve 25, the liquid flows via the first functional space outlet 7 into the functional space 81 of the stack 10, 10', 10" and via the second functional space outlet 8 back out of the stack 10, 10', 10" into the functional line 3. Via the third bypass node 300, the liquid is drained by means of the third valve 27 into the first liquid outlet channel 5 in the direction of the drain 30.

[0047] In this embodiment, the hydrogen can be easily flushed through the liquid from the functional chamber 81, the cathode chamber 101, and separated from the liquid again by the gas-liquid separator 54. This increases the efficiency of hydrogen production and minimizes the possibility of hydrogen diffusing from the cathode chamber 101 into the anode chamber 102 via the membrane 103, where it, in combination with the oxygen, leads to an oxyhydrogen reaction.

[0048] In an alternative embodiment, the liquid does not flush the hydrogen from the functional space 81, cathode space 101, but rather the oxygen from the anode space 102.

[0049] Fig.Figure 2 shows a schematic view of a possible embodiment of a cluster 1000 of a number x of electrochemical system modules 100, 100', 100''. The electrochemical system modules 100, 100', 100'' each have an outlet 30, 30', 30" into which liquid from the electrochemical system module 100, 100', 100" can be conducted via the first liquid outlet channel 5, 5', 5''.

[0050] Furthermore, the electrochemical system modules 100, 100', 100'' each have the second liquid outlet channel 6, 6', 6'', which open into a common gas-liquid separator 54. Each electrochemical system module 100, 100', 100'' includes a separate and individual liquid inlet (not shown here). QUOTES CONTAINED IN THE DESCRIPTION

[0000] This list of documents submitted by the applicant was generated automatically and is included solely for the convenience of the reader. This list is not part of the German patent or utility model application. The DPMA assumes no liability for any errors or omissions. Cited patent literature

[0000] DE 10 2014 217 462 A1

[0004]

Claims

[1] Electrochemical system (1) with a stack (10), which stack (10) has at least one functional space (81), which functional space (81) is connected to a functional path (80), and with a flushing line (2), which flushing line (2) is fluidically connectable to the functional space (81) by means of the functional path (80), characterized by that the flushing line (2) can be connected to a liquid inlet (200) for flushing the functional space (81) and / or the functional line (3) with liquid. [2] Electrochemical system (1) according to claim 1, characterized by that a conveying device (21), preferably with a downstream filter (22), is arranged at the liquid inlet (200) in the flushing line (2), through which conveying device (21) the liquid for flushing the functional space (81) can be fed. [3] Electrochemical system (1) according to claim 1 or 2, characterized bythat the liquid in the liquid inlet (200) comprises a liquid which is already present in the electrochemical system (1). [4] Electrochemical system (1) according to the preceding claim, characterized by that the liquid includes DI water (deionized water). [5] Electrochemical system (1) according to one of the preceding claims, characterized by that the electrochemical system (1) is an electrolysis system, preferably a PEM electrolysis system or an AEM electrolysis system. [6] Electrochemical system (1) according to the preceding claim, characterized by that the functional path (80) comprises a cathode path (300) of the electrolysis system and the functional space (81) comprises a cathode space (101) of the stack (10). [7] Electrochemical system (1) according to claim 5, characterized bythat the functional path (80) comprises an anode path (1020) of the electrolysis system and the functional space (81) comprises an anode space (102) of the stack (10). [8] Electrochemical system (1) according to one of the preceding claims, characterized by that a first valve (23), a second valve (25), a third valve (27) and a fourth valve (26) are each electrically controllable and switchable in such a way that flushing of the functional space (81) and / or the functional line (3) with liquid is possible. [9] Electrochemical system (1) according to the preceding claim, characterized by in that the functional path (80) has a functional line (3) which can be connected to the purge line (2) by means of the first valve (23), wherein a check valve (24) is arranged in the functional line (3) which prevents the inflow of gas from the functional line (3) into the purge line (2). [10] Electrochemical system (1) according to claim 8, characterized bythat the functional space (81) of the stack (10) has a first functional space outlet (7) and a second functional space outlet (8), which first functional space outlet (7) opens into the functional line (3) at a first bypass node (82) and which second functional space outlet (8) opens into the functional line (3) at a second bypass node (83). [11] Electrochemical system (1) according to the preceding claim, characterized by that the functional line (3) has a bypass channel (3a) between the first bypass node (82) and the second bypass node (83), in which bypass channel (3a) the second valve (25) is arranged. [12] Electrochemical system (1) according to claim 8, characterized by that the functional line (3) has a third bypass node (300) downstream, which third bypass node (300) opens into a first liquid outlet channel (5) for low pressure and a second liquid outlet channel (6) for high pressure. [13] Electrochemical system (1) according to the preceding claim, characterized by that the third valve (27) for opening and closing a connection between the functional line (3) and the first liquid outlet channel (5) is arranged in the first liquid outlet channel (5). [14] Electrochemical system (1) according to claim 12 or 13, characterized by that the fourth valve (26) for opening and closing a connection between the functional line (3) and the second liquid outlet channel (6) is arranged in the second liquid outlet channel (6). [15] Method for flushing an electrochemical system (1) according to one of claims 1 to 14, comprising the following steps: a. closing the second valve (25) and the fourth valve (26) and opening the first valve (23) and the third valve (27); b. Introducing liquid from the flushing line (2) into the functional line (3) so that the liquid flows through the functional space (81) of the stack (10) via the first functional space outlet (7) and leaves it again via the second functional space outlet (8) and flows via the third valve (27) in the direction of the first liquid outlet channel (5).

Citation Information

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