Drive unit for a test bench for testing an electric axle drive module for a motor vehicle and test bench

Abstract

The invention relates to a drive unit (100) for a test bench (220) for testing an electric axle drive module (240) for a motor vehicle, comprising an electric drive motor (110) and a frame (130), wherein the drive motor (110) is radially enclosed by the frame (130) and held in the frame (130) such that it can drive an input shaft (241) of an axle drive module (240). The drive unit (100) according to the invention is characterized in that the frame (130) has at least one opening (140) which is designed to guide an output shaft (242, 243) of the axle drive module (240) through the frame (130) parallel to the drive motor (110). The invention further relates to a corresponding test rig.

Description

[0001] The invention relates to a drive unit for a test bench for testing an electric axle drive module for a motor vehicle according to the preamble of claim 1 and to a corresponding test bench.

[0002] Transmission test benches or powertrain test benches for testing motor vehicle transmissions or complete motor vehicle powertrains are generally known in the prior art. Such test benches are typically used for quality control to detect malfunctions in powertrains early on through a series of load tests. Typical malfunctions arise, for example, from components with play, such as gears, synchronizer rings, synchronizer bodies, multi-plate clutch discs, or shafts, which can be deflected and excited into vibration. As part of such quality control, the acoustic behavior and shift quality are also usually tested. Furthermore, such test benches are also used in the development and continuous improvement of motor vehicle powertrains.

[0003] Electrically driven axle modules present a particular challenge in this context, as their design typically results in a small radial distance between the transmission input shaft and output shaft, making it difficult to couple the two shafts to a test bench, usually a multi-machine test bench. Furthermore, such electric axle modules typically require comparatively high input speeds, which places correspondingly high demands on the vibration damping properties and rigidity of the test bench.

[0004] From DE 10 2022 202 300 B3, a test bench for a motor vehicle powertrain is known in this context, comprising a first load motor, a second load motor, and a base frame with a test specimen holder. The test bench further comprises a first motor holder for receiving the first load motor and a second motor holder for receiving the second load motor, wherein a first motor shaft of the first load motor and a second motor shaft of the second load motor can be connected to shafts of the test specimen, so that the output shafts of the test specimen can be subjected to torques and speeds.

[0005] From DE 10 2022 202 301 B3, a test rig for a motor vehicle powertrain is also known, comprising at least one electric load motor and a support frame, wherein the at least one electric load motor is arranged with an axial end face on a motor mount of the support frame. The motor mount is adjustable vertically and horizontally for adjusting the position of the at least one electric load motor.

[0006] From DE 10 2016 224 142 A1, a modularly constructed powertrain test bench for electric vehicle drives is known, comprising at least one motor module. An electric motor of the motor module has a housing with a yoke for supporting the electric motor.

[0007] CN 2 11 477 610 U relates to a multifunctional gearbox tester. The gearbox tester has an auxiliary clamping mechanism and a wall plate positioning mechanism at both ends, which are used to secure various gearbox types and allow the connection of oil channels and electrical circuits to the gearboxes.

[0008] DE 10 2018 216 382 A1 describes a test rig for testing a test specimen with torque-transmitting components of a vehicle powertrain. The test rig comprises a carrier for holding a drive motor and the test specimen, and a frame on which the carrier is vertically adjustable. The carrier itself has a motor carrier for holding the drive motor, a test specimen carrier for holding the test specimen, and an adjustment unit for vertically adjusting the carrier relative to the frame. The frame has two side walls made of mineral casting, with guides for guiding the carrier arranged on the side walls.

[0009] DE 10 2022 203 613 B3 discloses a drive unit for a powertrain test bench for testing a motor vehicle powertrain, comprising a frame, an electric motor with a motor shaft, a coupling, and an output shaft. The electric motor is arranged on the frame, and the output shaft is rotatably mounted in a bearing of the frame. The motor shaft is rotationally fixed to the output shaft via the coupling. The drive unit further comprises a brake, the first friction partner of which is a radial outer surface of the coupling, and the second friction partner of which is at least one brake pad.

[0010] However, existing automotive test benches have a disadvantage in that, due to the closely spaced shafts and high rotational speeds, they only allow testing of an electric axle drive module if the module is driven by its own integrated electric motor or if a special gearbox is used to provide radial offset. Such gearboxes are comparatively expensive, do not allow for precise measurement of the torque applied to the test specimen, and are hardly suitable for testing electric axle drive modules for passenger cars.

[0011] It is an object of the present invention to propose an improved drive unit for a test bench for testing an electric axle drive module for a motor vehicle.

[0012] This problem is solved according to the invention by the drive unit for a test bench for testing an electric axle drive module for a motor vehicle according to claim 1. Advantageous embodiments are set forth in the dependent claims.

[0013] The invention relates to a drive unit for a test bench for testing an electric axle drive module for a motor vehicle, comprising an electric drive motor and a frame, wherein the drive motor is radially enclosed by the frame and is held in the frame in such a way that it can drive an input shaft of an axle drive module.

[0014] The invention describes a drive unit designed to drive an electric axle drive module for a test procedure on a test bench. The drive unit according to the invention is preferably a component of the test bench. The test bench is accordingly designed as a powertrain test bench and is suitable for testing the electric axle drive module before the electric motor required to drive it is mounted on it.

[0015] The electric axle drive module is designed and suitable for powering a motor vehicle, in particular a passenger car.

[0016] The electric axle drive module, when fully assembled, typically comprises an electric motor, a gearbox, a differential, and two output shafts, which, during operation of the axle module, represent the wheel shafts of the vehicle. Due to their intended use for powering vehicles, and particularly for installation in the rear axle area, they are typically relatively compact, resulting in a very small radial distance between the input shaft of the axle drive module's gearbox and its output shafts.

[0017] Alternatively, the described axle drive modules can also be mounted in vehicles in the area of ​​their front axle, which, however, does not lead to a significantly different design of the axle drive modules.

[0018] Rather, the conditions in both the rear and front axle areas are very similar to identical, since in both cases the axle drive modules must be compact. This is achieved in particular by using high-speed, and therefore compact, electric motors, which in turn rely on a gear reduction stage with at least one comparatively small gear for speed reduction. As a result, the radial center distance between the input shaft of the axle drive module's gearbox and the gearbox's output shafts is necessarily small, as described.

[0019] The drive unit according to the invention is therefore suitable, due to its design and in particular its construction method, to establish a drive connection to an input shaft of the gearbox of the axle drive module despite the confined space conditions.

[0020] The drive unit comprises an electric drive motor and a frame designed to support the drive motor. The frame preferably has vibration-damping properties or is particularly rigid to allow for high drive motor speeds of up to 30,000 rpm and more. Accordingly, the natural frequency of the drive unit is preferably at least 500 Hz.

[0021] The electric drive motor is advantageously designed as an electric motor. Electric motors are comparatively compact, have a wide speed range, especially compared to combustion engines, and advantageously exhibit their maximum torque over a wide speed range.

[0022] Advantageously, the drive motor has a motor housing that encloses the drive motor and, in particular, radially limits it.

[0023] The frame radially encloses the drive motor and preferably has at least a surface contact with the bearing shields of the drive motor. This allows vibrations of the drive motor, which preferably occur at the bearing shields, to be dampened in a targeted and effective manner.

[0024] Advantageously, the frame features cast mounts for the drive motor's bearing shields, which radially enclose and support the shields. For example, the drive motor may have a conical outer shape, particularly in the area of ​​the bearing shields, and the mounts can be precisely adapted to this conical shape.

[0025] A motor shaft of the drive motor can be axially long enough to protrude sufficiently from the frame to be drivenly coupled to the input shaft of the axle drive module, so that the drive motor can drive the axle drive module.

[0026] Alternatively, and preferably, the drive motor's motor shaft can be coupled to an intermediate shaft, which can also be mounted in the frame with vibration damping and rigidity. In this case, the input shaft of the axle drive module can be coupled to the drive motor's motor shaft via the intermediate shaft.

[0027] According to the invention, it is therefore not necessary for the motor shaft of the drive motor to be directly coupled to the input shaft of the axle drive module. Rather, the coupling can also be achieved via an intermediate shaft. However, coupling via a gear stage is not provided for according to the invention.

[0028] The coupling of the motor shaft with the input shaft or with the intermediate shaft, as well as the coupling of the intermediate shaft with the input shaft, is preferably carried out via a flange.

[0029] Preferably, the motor shaft or intermediate shaft has a compensating element, wherein the compensating element is designed for coupling with the input shaft of the axle drive module.

[0030] The compensating element primarily serves to compensate for a slight axial misalignment between the motor shaft or intermediate shaft and the input shaft of the axle drive module.

[0031] The compensating element can, for example, be designed as an offset coupling.

[0032] The drive motor is preferably designed to provide speeds of 30000 rpm and more.

[0033] In particular, the drive motor is designed to provide speeds of 20000 rpm, 25000 rpm, 30000 rpm, 35000 rpm and 40000 rpm.

[0034] According to the invention, the frame has at least one opening which is designed to guide an output shaft of the axle drive module through the frame parallel to the drive motor.

[0035] Preferably, the opening extends axially completely through the frame, i.e., it forms a passage from a front of the frame to a back of the frame.

[0036] This allows the output shaft of the axle drive module to be radially offset and guided parallel to the drive motor through the frame. This, in turn, makes it possible to use the drive unit according to the invention to drive the axle drive module, since otherwise the output shaft of the axle drive module, which is arranged radially close to the input shaft due to the compact design of the axle drive module, would block access for a drive coupling of the drive unit with the input shaft.

[0037] Preferably, the axle drive module has two output shafts that are aligned coaxially with each other and are arranged on opposite sides of the axle drive module.

[0038] According to a non-inventive embodiment, it is conceivable that at least one stiffening plate is arranged in the at least one opening, wherein the stiffening plate is designed to narrow the opening radially and increase the stiffness of the drive unit.

[0039] By narrowing the opening, the stiffness of the frame and thus its vibration damping capacity can be improved by means of at least one stiffening plate. The at least one stiffening plate is preferably disc-shaped and completely closes the opening radially, except for a preferably narrow passage for the output shaft.

[0040] Preferably, at least three stiffening plates are provided, with one stiffening plate arranged in the area of ​​the drive motor bearings and another stiffening plate in the area of ​​the opening's inlet. Since the area of ​​the drive motor's rear bearing advantageously coincides with the opening's outlet, the opening's outlet is also narrowed.

[0041] The at least one stiffening plate is preferably made of metal.

[0042] According to a further embodiment not in accordance with the invention, it is conceivable that the at least one stiffening plate is designed to be specific to the test specimen and is arranged interchangeably on the drive unit.

[0043] This allows the drive unit to be adapted relatively quickly and easily to different axle drive modules under test. The test-piece-specific design of the at least one stiffening plate is particularly evident in the specific arrangement of the passage for the output shaft of the respective axle drive module. Different axle drive modules typically have different radial distances between the input shaft and the output shaft. The angle that the output shaft makes relative to the horizontal through the input shaft can also vary depending on the axle drive module.

[0044] According to the invention, a drum body is arranged in the at least one opening.

[0045] Instead of one or more stiffening plates, a drum body can also be arranged in the at least one opening. The drum body preferably fills the opening completely or almost completely, both radially and axially.

[0046] Preferably, the drum body itself has at least one passage for the output shaft, so that the output shaft can be guided through the at least one opening by means of the at least one passage in the drum body.

[0047] The at least one passage narrows the opening for the output shaft radially.

[0048] Preferably, the drum body has a plurality of openings that are arranged at different positions on the drum body and form radially different sized or differently shaped passages.

[0049] According to the invention, the drum body is cylindrical and rotatably arranged in a similarly cylindrical opening. Thus, the passage of the drum body can be rotated to a required or desired circular position.

[0050] The drum body is preferably also made of metal.

[0051] According to a particularly preferred embodiment of the invention, the test rig is designed to guide the output shaft past the drive motor at a radial distance of less than 10 cm.

[0052] This also allows axle drive modules to be tested whose input shaft is arranged radially very close to the output shaft.

[0053] According to a further preferred embodiment of the invention, it is provided that at least one bearing for the output shaft of the axle drive module is arranged in the at least one opening.

[0054] This can help to dampen vibrations occurring on the output shaft of the axle drive module or on the motor shaft of the drive motor of the output unit.

[0055] According to a further preferred embodiment of the invention, the frame has a plurality of openings, each of which is designed to guide an output shaft of the axle drive module through the frame parallel to the drive motor.

[0056] This offers the advantage of increased flexibility and a greater number of options for guiding the output shaft of the axle drive module through the frame. In particular, this allows for the testing of differently designed axle drive modules, which, due to their construction, may have different radial distances between the input and output shafts. It also enables different clamping positions and orientations for testing the axle drive module on the test bench.

[0057] According to a further preferred embodiment of the invention, the drive unit is provided to have a torque measuring flange.

[0058] The torque measuring flange is preferably enclosed by the frame.

[0059] This makes it possible to measure the torque applied by the drive unit to the axle drive module with a high degree of precision. This allows the actual load on the axle drive module to be determined and controlled more accurately.

[0060] Preferably, the motor shaft of the drive motor is coupled to the input shaft of the axle drive module in a rotationally fixed manner via the torque measuring flange. The torque measuring flange thus constitutes a connecting element through which the entire drive power is transmitted.

[0061] By also radially enclosing the torque measuring flange within the frame and, in particular, by placing it in contact with the frame over a flat surface, its integration into the drive train can also be made rigid and vibration-damping.

[0062] Preferably, the rotational speed of the drive motor of the drive unit is also recorded, for example via its control electronics, in particular via its inverter. Alternatively, and preferably, the rotational speed of the drive motor can also be measured directly on the motor shaft of the drive motor using a tachometer, for example by extending the motor shaft so that it protrudes sufficiently far from the motor housing on the b-side of the drive motor to accommodate the tachometer. From the known rotational speed and torque, the mechanical power applied to the axle drive module can then be determined.

[0063] According to a further preferred embodiment of the invention, it is provided that the frame consists at least partially of a mineral casting.

[0064] Due to its intrinsic material properties, mineral casting offers a comparatively high stiffness and, consequently, a high vibration damping capacity.

[0065] Preferably, the frame is designed such that the natural frequency of the drive unit is greater than 500 Hz. This can be advantageously achieved with the described design.

[0066] According to a further preferred embodiment of the invention, it is provided that a motor shaft of the drive motor is coupled to an intermediate shaft, wherein the intermediate shaft is held in a rotary bearing.

[0067] Both the intermediate shaft and the rotary bearing are advantageously arranged within the frame, in particular radially enclosed by the frame in such a way that the rotary bearing is in contact with the frame, thus enabling effective vibration damping of the rotary bearing and the intermediate shaft.

[0068] Since the intermediate shaft and the rotary bearing are located axially between the drive motor and the axle drive module, they also act as a protective barrier for the drive motor should the axle drive module be damaged and explosively eject parts during testing. This prevents damage to the drive motor from such parts, which can reach very high speeds. Instead, the parts collide with the intermediate shaft and the rotary bearing, which are comparatively less expensive than the drive motor and therefore easier to replace.

[0069] The invention further relates to a test rig comprising a drive unit according to the invention, a first output unit and a second output unit, as well as a test specimen holder, wherein the first output unit comprises a first electric drive motor with a motor shaft, wherein the second output unit comprises a second electric drive motor with a motor shaft, wherein the test rig is configured to accommodate an electric axle drive module in the test specimen holder such that a motor shaft of a drive motor of the drive unit can be coupled to an input shaft of the axle drive module, that the motor shaft of the electric drive motor of the first output unit can be coupled to a first output shaft of the axle drive module, and that the motor shaft of the electric drive motor of the second output unit can be coupled to a second output shaft of the axle drive module.

[0070] The first and second output units each feature an electric drive motor, enabling them to provide a wide speed range and consistently high torque. Their motor shafts allow them to be coupled to an output shaft of the electric axle drive module, without the need for a gearbox.

[0071] Thus, the first and second output units can generate a load on the electric axle drive module under test by applying a predefinable torque to the output shafts of the electric axle drive module, which counteracts a speed or torque that the drive unit applies to the input shaft of the electric axle drive module.

[0072] The test specimen holder is advantageously designed to be adjustable longitudinally, laterally, and / or vertically. By making the test specimen holder adjustable longitudinally, laterally, and vertically, the axle drive module can be adapted with a high degree of flexibility to the orientation of the drive unit and the two output units.

[0073] Alternatively, and preferably, the test specimen holder can be adjusted in height incrementally solely by means of connecting blocks. These connecting blocks can be used as shims and securely attached to the test stand, for example by means of screws.

[0074] The test specimen holder enables a fixed arrangement of the axle drive module to be tested on the test bench; in particular, it largely prevents the occurrence of vibrations in the axle drive module during the testing process.

[0075] According to a preferred embodiment of the invention, the test rig further comprises a rail system or a cast bed with grooves to enable lateral adjustability of the drive unit and / or longitudinal adjustability of the drive unit, the first output unit and the second output unit.

[0076] This allows the drive unit as well as the first and second output units to be aligned very flexibly in order to enable precise clamping of the test specimen in the test rig.

[0077] According to a particularly preferred embodiment of the invention, the lateral adjustability is provided to be at least + / - 300 mm.

[0078] Such lateral adjustability has proven sufficient in practice to reliably couple different test specimens to the drive unit or to the first and second output units.

[0079] The invention is explained below by way of example with reference to embodiments shown in the figures.

[0080] They show: Fig. 1. An exemplary and schematic embodiment of a drive unit according to the invention for a test bench for testing an electric axle drive module for a motor vehicle in a sectional view. Fig. 2. Exemplary and schematic representation of the drive unit of the Fig. 1 in a perspective view from a slightly oblique front view, Fig. 3. Exemplary and schematic representation of the drive unit of the Fig. 1 in a perspective view from a slightly oblique rear view, Fig. 4. By way of example and schematically, another possible embodiment of a drive unit according to the invention, Fig. 5 By way of example and schematically a further possible embodiment of a drive unit according to the invention, Fig. 6. By way of example and schematically, another possible embodiment of a drive unit according to the invention, Fig. 7. An exemplary and schematic representation of another possible embodiment of a drive unit according to the invention and Fig. 8. An exemplary and schematic embodiment of a test rig according to the invention is shown in a top view.

[0081] Identical objects, functional units, and comparable components are designated across all figures using the same reference symbols. These objects, functional units, and comparable components are identical in their technical characteristics unless explicitly or implicitly stated otherwise in the description.

[0082] Fig. Figure 1 shows an exemplary and schematic embodiment of a drive unit 100 for a test bench 200 (not shown in Figure 1). Fig. 1) for testing an electric axle drive module 240 (also not shown in Fig. 1) for a motor vehicle in a sectional view.

[0083] The drive unit 100 comprises an electric drive motor 110 and a frame 130, wherein the drive motor 110 is radially enclosed by the frame 130.

[0084] The frame 130 consists, for example, of a metallic base structure 131 which contains a mineral casting 132 inside. This makes the frame 130 extremely rigid and vibration-damping.

[0085] The frame 130 radially encloses the drive motor 110 such that a front bearing shield 112 and a rear bearing shield 113 of the drive motor 110 are in contact with the metallic base structure 131. The receptacles of the frame 130 for the bearing shields 112 and 113 are cast, for example, and adapted to the conical outer shape of the drive motor 110. This allows vibrations, which occur particularly at high speeds in the drive motor 110, to be effectively dampened.

[0086] The drive motor 110 is designed, for example, to provide speeds of more than 30000 rpm.

[0087] As can be seen further, the area of ​​the rear bearing plate 113 of the drive motor 110 is accessible from outside the frame 130. This also allows the drive motor 110 to be arranged in the frame 130 by axial insertion.

[0088] The drive motor 110 is mounted in the frame 130 such that its motor shaft 117 is coupled in the area of ​​the front bearing shield 112 to a compensating element 118 to compensate for a slight radial misalignment. The compensating element 118, in turn, is coupled to a torque measuring flange 119. The torque measuring flange 119 is itself coupled to an intermediate shaft 114, which is held in a rotary bearing 115. At its end opposite the drive motor 110, the intermediate shaft 114 has a connecting flange 116, via which it connects, directly or indirectly, to an input shaft 241 (not shown in the figure). Fig. 1) of an axle drive module 240 (also not shown in Fig. 1) can drive.

[0089] The frame 130 also has an opening 140, which is designed to accommodate an output shaft 242, 243 (not shown in Fig. 1) to guide the axle drive module 240 parallel to the drive motor 110 through the frame 130.

[0090] This makes it possible to connect the drive motor 110 to the input shaft 241 of the axle drive module 240, even though the output shaft 242, 243 of the axle drive module 240 is radially so close to the input shaft 241 that the output shaft 242, 243 cannot pass by the frame 130. The opening 140 allows the output shaft 242, 243 to pass through the frame 130 instead.

[0091] As in Fig. As can be seen in Figure 1, three stiffening plates 141 are arranged in the opening 140, for example. These plates are designed to radially narrow the opening 140 and increase the rigidity of the drive unit 100. As can be seen, the stiffening plates 141 are essentially disc-shaped and radially narrow the opening 140 to a narrow passage 142.

[0092] Fig. Figure 2 shows, by way of example and schematically, the drive unit 100 of the Fig. 1 in a perspective view from a slightly oblique front view.

[0093] The frame 130, a connecting flange 116 of the motor shaft 114, and a stiffening plate 141, which is arranged in the entrance area of ​​the opening 140, are shown. The stiffening plate 141 has a passage 142 which radially narrows the opening 140.

[0094] Fig. Figure 3 shows, by way of example and schematically, the drive unit 100 of the Fig. 1 in a perspective view from a slightly rear angle.

[0095] The frame 130 and the rear bearing plate 113 of the drive motor 110 are again visible. A stiffening plate 141, located in the outlet area of ​​the opening 140, is also visible. The stiffening plate 141 has a passage 142 that radially narrows the opening 140.

[0096] Fig. Figure 4 shows, by way of example and schematically, another possible embodiment of a drive unit 100.

[0097] The drive unit 100 of the Fig. 4 differs from the drive unit 100 of the Fig. 1 to 3 by the formation of the opening 140. As can be seen in the exemplary embodiment of the Fig. 4. The opening 140 is located exclusively below and (from the viewer's perspective) to the right of the connecting flange 116. This limits the installation options for an axle drive module 240 to orientations in which the output shafts 242, 243 are aligned below or to the right of the connecting flange 116 or the input shaft 241 of the axle drive module 240.

[0098] However, the correspondingly smaller opening 140 also improves the stiffness of the drive unit 100.

[0099] Fig. Figure 5 shows, by way of example and schematically, another possible embodiment of a drive unit 100 according to the invention.

[0100] The drive unit 100 of the Fig. 5 differs from the drive unit 100 of the Fig. 1 to 4 through the formation of the opening 140.

[0101] The opening 140 is, for example, circular and coaxially surrounds the connecting flange 116. Furthermore, instead of stiffening plates 141, a drum body 143 is provided, which is arranged in the opening 140. The drum body 143 has a plurality of elongated passages 142, which extend axially completely through the drum body 143. The passages 142 are arranged below and laterally to the side of the connecting flange 116, but not above the connecting flange 116.

[0102] Due to the large number of passes 142, there are also a large number of possibilities for how the axle drive module 240 to be tested can be aligned in the test stand 200.

[0103] In the exemplary embodiment, the frame 130 is Fig. 5 also shows a terminal box 150, which includes an inverter for controlling the drive motor 110.

[0104] Fig. Figure 6 shows, by way of example and schematically, another possible embodiment of a drive unit 100 according to the invention.

[0105] The drive unit 100 of the Fig. 6 differs from the drive unit 100 of the Fig. 5 by the formation of drum body 143. Instead of several elongated passages 142 like the drum body 143 of the Fig. 5, the drum body 143 of the Fig. 6 passages 142 which increase in size towards the outer diameter of the drum body 143, and which extend not only below and to the side of the connecting flange 116, but also above the connecting flange 116.

[0106] For example, the drum body 143 is the Fig. 6 is also rotatably mounted in the opening 140, so that the position of the passages can be rotated.

[0107] Fig. Figure 7 shows, by way of example and schematically, another possible embodiment of a drive unit 100 according to the invention.

[0108] The drive unit 100 of the Fig. 7 differs from the drive units 100 of the Fig. 1 to 4 by having a plurality of openings 140. The openings 140 are designed, for example, as bores.

[0109] As can be seen, the openings 140 of the drive unit 100 of the Fig. 7 arranged semicircularly around the connecting flange 116. Each opening 140 can guide the output shaft 242, 243 of the axle drive module 240 through the frame 130.

[0110] Fig. Figure 8 shows, by way of example and schematically, a possible embodiment of a test rig 200 according to the invention in a top view.

[0111] The test stand 200 comprises a drive unit 100 according to the invention, a first output unit 210 and a second output unit 220 as well as a test specimen holder (below the axle drive module 240 and not visible in the illustration of the Fig. 4), in which an axle drive module 240 to be tested is included.

[0112] The drive unit 100 corresponds, for example, to the drive unit 100 of the Fig. 1 to 3 and includes the drive motor 110 as well as the frame 130.

[0113] The first output unit 210 comprises an electric drive motor 210 with a motor shaft and the second output unit 220 also comprises an electric drive motor 220 with a motor shaft.

[0114] The test stand 240 is designed to accommodate an electric axle drive module 240 in the test specimen holder in such a way that a motor shaft 114 of the drive unit 100 can be coupled to an input shaft 241 of the axle drive module 100.

[0115] The test stand 240 is further designed so that the motor shaft of the electric drive motor 212 of the first output unit 210 can be coupled to a first output shaft 242 of the axle drive module 240 and that the motor shaft of the electric drive motor 222 of the second drive unit 240 can be coupled to a second output shaft 243 of the axle drive module 240.

[0116] The wheel flanges 244 and 245, which are intended to accommodate vehicle wheels in the normal operation of the axle drive module 240, serve, for example, to couple the output shafts 242 and 243 with the motor shafts of the output units 210, 220.

[0117] For example, the test stand 200 also includes a rail system 250 (not shown in detail) which allows longitudinal displacement of the first and second output units 210, 220, the drive unit 100 and the test specimen holder in order to align the output units 210, 220, the drive unit 100 and the test specimen holder longitudinally and transversely to each other. Reference sign 100 drive units 110 electric drive motor 111 Engine housing 112 front bearing plate 113 rear bearing plate 114 Intermediate shaft 115 Rotary bearing 116 Connecting flange 117 Motor shaft of the drive motor 118 Compensating element 119 Torque measuring flange 130 frame 131 metallic basic structure 132 Mineral casting 140 Opening 141 Stiffening plate 142nd passage 143 drum bodies 150 terminal boxes 200 test bench 210 first output unit 212 Drive motor of the first output unit 220 second output unit 222 Drive motor of the second output unit 240 axle drive module 241 Input shaft of the axle drive module 242 first output shaft of the axle drive module 243 second output shaft of the axle drive module 244 Wheel flange 245 wheel flange 250 rail system

Claims

[1] Drive unit (100) for a test stand (200) for testing an electric axle drive module (240) for a motor vehicle, comprising an electric drive motor (110) and a frame (130), wherein the drive motor (110) is radially enclosed by the frame (130) and is held in the frame (130) in such a way that it can drive an input shaft (241) of an axle drive module (240) and wherein the frame (130) has at least one opening (140) which is designed to guide an output shaft (242, 243) of the axle drive module (240) through the frame (130) parallel to the drive motor (110), characterized by , that a drum body (143) is arranged in the at least one opening (140) and the drum body (143) is cylindrical and rotatably arranged in the also cylindrical opening (140). [2] Drive unit (100) according to claim 1, characterized by, that the test stand (200) is designed to guide the output shaft (242, 243) past the drive motor (110) at a radial distance of less than 10 cm. [3] Drive unit (100) according to at least one of claims 1 and 2, characterized by , that at least one bearing for the output shaft (242, 243) of the axle drive module (240) is arranged in the at least one opening (140). [4] Drive unit (100) according to at least one of claims 1 to 3, characterized by , that the frame (130) has a plurality of openings (140), each of which is designed to guide an output shaft (242, 243) of the axle drive module (240) parallel to the drive motor (110) through the frame (130). [5] Drive unit (100) according to at least one of claims 1 to 4, characterized by , that the drive unit (100) has a torque measuring flange (119). [6] Drive unit (100) according to at least one of claims 1 to 5, characterized by that the frame (130) consists at least partially of a mineral casting (132). [7] Drive unit (100) according to at least one of claims 1 to 6, characterized by , that a motor shaft (117) of the drive motor (110) is coupled to an intermediate shaft (114), wherein the intermediate shaft (114) is held in a rotary bearing (115). [8] Test bench (200), comprising a drive unit (100) according to at least one of claims 1 to 7, a first output unit (210) and a second output unit (220) as well as a test specimen holder, wherein the first output unit (210) comprises a first electric drive motor (212) with a motor shaft, wherein the second output unit (220) comprises a second electric drive motor (222) with a motor shaft, wherein the test stand (200) is designed to accommodate an electric axle drive module (240) in the test specimen holder in such a manner, that a motor shaft (117) of the drive motor (110) of the drive unit (100) can be coupled to an input shaft (241) of the axle drive module (240), that the motor shaft of the electric drive motor (212) of the first output unit (210) can be coupled to a first output shaft (242) of the axle drive module (240) and that the motor shaft of the electric drive motor (222) of the second output unit (220) can be coupled to a second output shaft (243) of the axle drive module (240). [9] Test stand (200) according to claim 8, characterized by , that the test stand (200) continues to have a rail system (250) or a cast bed with grooves to allow lateral adjustability of the drive unit (100) and / or to allow longitudinal adjustability of the drive unit (100), the first output unit (210) and the second output unit (220).

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