Shock-absorbing sports socks with integrated high-performance protectors made of Poron-XRD and breathable composite structure

Abstract

Sports socks comprising an energy-absorbing protector system made of PORON-XRD, characterized in that the protectors are integrated into the socks in a hexagonal structure and are permanently bonded to the sock textile via a microporous adhesive fleece.

Description

Technical field

[0001] The invention relates to functional sports textiles, in particular shock-absorbing football socks with integrated protector elements made of PORON-XRD, including their material structure, joining technology and optical design. State of the art / Initial situation

[0002] Well-known football socks simply use thicker gam zones for cushioning. Problems of existing solutions:

[0003] Low level of protection against impacts or kicks; no permanent connection of the protective elements; insufficient wash resistance; limited flexibility with thick padding; insufficient breathability. There is no concept that permanently integrates high-quality PORON-XRD protectors into a flexible sock system. Technical problem

[0004] Provision of a sports sock that: absorbs at least 90% of the impact energy, offers significantly higher injury prevention, high wearing comfort and flexibility are guaranteed, has a permanent bond between protector and textile yarn, is washable, It is universally applicable (professionals & leisure). Solution / Key Features

[0005] PORON-XRD protectors - energy-absorbing, dimensionally stable, resilient. Hexagonal arrangement - flexibility, optimal force distribution.

[0006] Adhesive fleece composite layer - breathable, durable, highly washable, permanently fixes protectors to the sock gaiter. Three-layer functional system:

[0007] Protector elements with textile layer Adhesive fleece basic textile structure

[0008] Color / design: black or anthracite hexagonal pattern. Zone-specific arrangement: shin, ankle, instep, Achilles heel. Universal fit - for players of all skill levels. Examples of execution Example 1: Instep - Dorsum Pedis (instep)

[0009] Individually shaped hexagonal protectors: 9 mm honeycomb diameter, 3 mm thickness. Pressure point reduction during shoe and stud contact. Connection via adhesive fleece Impact absorption ≥ 90% Example 2: Circumferential ankle area - Perimalalleore region

[0010] Individually shaped hexagonal protectors: 9 mm honeycomb diameter, 3 mm thickness allows for freedom of rotation. Connection via adhesive fleece. Impact absorption ≥ 90%. Example 3: Achilles tendon region

[0011] Dynamically adapted knitted zones with individually shaped hexagonal protectors, 9 mm honeycomb diameter, 3 mm thickness Connection via adhesive fleece Impact absorption ≥ 90% Example 4: Achilles tendon, fibula

[0012] Individually shaped hexagonal protectors: 9 mm honeycomb diameter, 3 mm thickness, connected via adhesive fleece. Advantages of football socks with integrated, shock-absorbing protector elements made of PORON-XRD • High impact protection • Optimal injury prevention through 90% absorption of impact energy • Reduction of the risk of injury during use • Flexible & breathable • High wearing comfort • Washable • Innovative design Drawings / Legend: 1 Poron XRD, 3mm thick, with hexagonal Ø 9mm honeycomb structure 2 2mm fold (45°) + 2mm hem 3 1 mm web width between the honeycombs 4 0.4 mm textile layers 5 50 µm adhesive fleece 6 Position Protector Pad Shape (Dorsum Pedis - instep) 7 Position Protector Pad Shape (circumferential ankle area - perimalleore region) 8 Position Protector Pad Shape (Shin) Fig. 1: Cross-section of the outer edge of Poron XRD protectors (Thickness: 0.4 mm) + adhesive fleece (thickness: 50 µm) for application to stockings 1 = Poron XRD, 3mm thick, with hexagonal Ø 9mm honeycomb structure 2 = 2mm fold (45°) + 2mm hem 3 = 1 mm web width between the honeycombs 4 = 0.4 mm textile layer 5 = 50 µm adhesive fleece 6 = Stocking yarn Fig. 2: Cross-section of the outer edge of Poron XRD protectors - Smaller scale 1 = Poron XRD, 3mm thick, with hexagonal Ø 9mm honeycomb structure 2 = 2mm fold (45°) + 2mm hem 3 = 1 mm web width between the honeycombs 4 = 0.4 mm textile layer 5 = 50 µm adhesive fleece 6 = Stocking yarn Fig. 3: Protector shapes instep - dorsum pedis (instep) 1 = Poron XRD, 3mm thick, with hexagonal Ø 9mm honeycomb structure 2 = 2mm chamfer (45°) + 2mm hem 3 = 1 mm web width between the honeycombs Fig. 4: Protector shapes around the ankle area - Perimalalleore region 1 = Poron XRD, 3mm thick, with hexagonal Ø 9mm honeycomb structure 2 = 2mm chamfer (45°) + 2mm hem 3 = 1 mm web width between the honeycombs Fig. 5: Protector shapes and positioning with mid-height crew socks 6 = Position Protector pad shape (dorsum pedis - instep) 7 = Position of protector pad shape (circumferential ankle area - perimalleore region) Fig. 6: Protector shapes and positioning with knee-high socks 6 = Position Protector pad shape (dorsum pedis - instep) 7 = Position of protector pad shape (circumferential ankle area - perimalleore region) 8 = Position of protector pad shape (shin)

Claims

[1] Sports socks comprising an energy-absorbing protector system made of PORON-XRD, characterized by , that the protectors are integrated into the socks in a hexagonal structure and are permanently bonded to the sock fabric via a microporous adhesive fleece. [2] Sports socks according to claim 1, wherein the protectors have an energy absorption capacity of at least 90% of the impact energy. [3] Sports socks according to claim 1 or 2, wherein the hexagonal protector elements have a thickness of 3-4 mm and a uniform or varying segment size. [4] Sports socks according to one of the preceding claims, wherein the adhesive fleece is breathable and has high wash resistance. [5] Sports socks according to one of the preceding claims, wherein the protector system is designed in anthracite and / or black hexagonal look. [6] Sports socks according to one of the preceding claims, wherein the protectors are arranged in different functional zones (shin, ankle, instep, Achilles heel) in an application-specific orientation. [7] Sports socks according to one of the preceding claims, wherein the basic textile structure comprises a stretchable functional yarn that optimizes the mobility and fit of the protector zones.

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