FLAT ROOF STRUCTURES SUPPORT

DE502023000882D1Active Publication Date: 2025-05-22ED ZUBLIN AKTIENGESELLSCHAFT
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Patent Information

Application Number
DE502023000882
Authority / Receiving Office
DE · DE
Patent Type
Patents
Current Assignee / Owner
Filing Date
2023-03-03
Publication Date
2025-05-22
Estimated Expiration
2043-03-03

AI Technical Summary

Technical Problem

Existing flat roof structures face challenges in ensuring adequate corrosion protection, particularly in hollow cylindrical tubes, which makes it difficult to verify if the zinc layer reaches the interior, thus compromising the structure's durability against corrosion.

Method used

A flat roof structure design featuring a lower and upper pipe element, where the pipe elements are open at their ends, allowing for easy application and verification of corrosion protection, including a full-surface zinc coating. This design also enables thermal insulation and adjustable support height.

Benefits of technology

The design ensures reliable and long-lasting corrosion protection, allows for efficient thermal insulation, and provides adjustable support height, making it suitable for various applications while reducing production costs and time.

✦ Generated by Eureka AI based on patent content.
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Description

[0001] The space available on a flat roof is often used to install technical building equipment or roof terraces above the flat roof. Such objects, which are permanently mounted above the flat roof, are permanently supported on the flat roof by means of a flat roof support. For inspection purposes, the flat roof support protrudes at least 50 cm above the top edge of the flat roof structure. Such flat roof support is custom-made and consists of a hollow cylindrical tube with plates welded to both ends. After the plates are welded on, ventilation openings are inserted into the tube to allow for subsequent galvanization of the flat roof support on its inside as well. Nevertheless, applying the zinc layer is difficult. It is not possible to control whether the zinc reaches every point inside the hollow cylindrical tube of the roof support.As a result, it is uncertain whether the roof structure support is adequately protected against corrosion.

[0002] DE 31 48 046 C2 discloses an anchoring post for fastening to a building roof. It consists of a tube welded to an anchoring plate and open at the top. It has a welded-in ring with an internal thread, into which a cap with a tubular external thread is screwed.

[0003] A two-part roof structure support is known from JP 4 653 578 B2.

[0004] The invention is based on the object of providing a durable flat roof structure support.

[0005] This object is achieved by a flat roof structure support having the features of claim 1.

[0006] A further object of the invention is to provide a method for producing a flat roof superstructure support for permanently supporting an object to be permanently mounted above a flat roof on the flat roof, with which a durable flat roof superstructure support can be produced.

[0007] This object is achieved by a method having the features of claim 11.

[0008] The flat roof structure support according to the invention comprises a lower tubular element and an upper tubular element. The lower tubular element is formed separately from the upper tubular element. The base of the flat roof structure support is arranged on the lower tubular element. The head of the flat roof structure support is arranged on the upper tubular element. The lower tubular element has an upper tubular element end. The upper tubular element end faces away from the base arranged on the lower tubular element. The upper tubular element has a lower tubular element end. The lower tubular element end faces away from the head arranged on the upper tubular element. The lower tubular element end is open at its upper tubular element end. The upper tubular element end is open at its lower tubular element end. The flat roof structure support comprises a connecting device for connecting the lower tubular element to the upper tubular element.

[0009] Because the flat roof superstructure support comprises at least the lower tubular element and the upper tubular element as components, and because the two tubular elements are each open at the ends facing each other when assembled, corrosion protection, in particular full-surface corrosion protection, can be easily applied to the inside of the tubular elements. The insides are thus easily accessible, and the corrosion protection can be applied without obstruction. A subsequent visual inspection to determine whether the inside is completely protected against corrosion is readily possible. Due to its two-part design, the flat roof superstructure support according to the invention can be reliably manufactured with full-surface corrosion protection. This is not possible with the prior art.

[0010] Due to the flat roof support structure's construction, which consists of a lower tubular element and an upper tubular element, the flat roof support structure can also be easily thermally insulated on the inside. To do this, an inner insulation element is inserted into the interior of the upper or lower tubular element before the lower tubular element is connected to the upper tubular element using the connecting device. Only then is the upper tubular element or the lower tubular element connected to the other tubular element using the connecting device. This is also not possible with the current technology. Depending on the installation situation, a decision can be made on site whether or not an inner insulation element should be installed.

[0011] Furthermore, the flat roof superstructure support according to the invention allows for adjustment of the support height due to the separate design of the lower and upper tubular elements. The design of the flat roof superstructure support with a lower tubular element and an upper tubular element allows for relative movement of the lower tubular element relative to the upper tubular element to adjust the support height. The support height can be adjusted flexibly and easily on-site at the construction site.

[0012] The inventive design of the flat roof superstructure support, with its lower tubular element and the upper tubular element formed separately from the lower tubular element, enables the flat roof superstructure support to be used for a wide variety of applications. Unlike in the prior art, it is no longer necessary to manufacture each flat roof superstructure support specifically for a specific application; instead, the flat roof superstructure support according to the invention can be adapted to the respective operating conditions with regard to support height and thermal insulation. The flat roof superstructure support according to the invention provides a standard support. The introduction of such a standard saves time and money in the planning and production of the flat roof superstructure support. Statics and thermal insulation no longer have to be calculated individually for each specific construction project, but can be calculated once for the flat roof superstructure support according to the invention.The standardized design of the flat roof support allows for cost-effective, large-scale production. The flat roof support according to the invention can be produced in advance and delivered quickly and cost-effectively when needed. The tedious and time-consuming search for a metalworker who can custom-make the flat roof support for a specific construction project is eliminated.

[0013] A professional and permanently tight seal for the flat roof superstructure support penetrating the roof waterproofing was previously impossible. Due to its separation into a lower and an upper tubular element, the flat roof superstructure support according to the invention enables simple and reliable sealing of a transition between the flat roof superstructure support and the flat roof. Due to the separation into an upper and lower tubular element, when installing the flat roof superstructure support according to the invention, the lower tubular element can first be fixed to the flat roof and then a sealing element, in particular a tubular sealing element, preferably a shrink tube, can be slipped over the lower tubular element or the upper tubular element such that the lower tubular element or the upper tubular element completely penetrates the sealing element.The sealing element can then later be pulled to the transition between the lower pipe element and the flat roof or the upper pipe element and the flat roof, where it can fulfill its sealing function. In particular, the sealing element can be shrunk there by heating. The part of the sealing element protruding from the roof waterproofing can be expediently shrunk onto the upper pipe element or the lower pipe element by heating. This enables very simple and efficient sealing of the transition between the flat roof structure support and the flat roof. This allows the flat roof structure support to be integrated into the roof waterproofing in a professional and standard-compliant manner. The use of a tubular sealing element is not possible in the current state of the art due to the limitation of each end of the tubular support by a plate projecting beyond the outer surface of the pipe.

[0014] Advantageously, the lower pipe element can be connected to the upper pipe element using the connecting device in such a way that the lower and upper pipe elements define a common cavity. This cavity can be used to accommodate an insulation element for thermal insulation of the flat roof structure support. With previous one-piece supports, the support cavity could only be filled with foam, which inevitably resulted in larger cavities. Due to air convection, these cavities significantly reduce the thermal insulation value of the structure. The cavity described here, defined by the lower and upper pipe elements, can be easily filled with an insulation element designed as an insulation core. This ensures flawless insulation of the cavity.

[0015] The cavity defined by the lower and upper pipe elements can be easily protected from corrosion when the two pipe elements are separated. In particular, corrosion protection can be easily applied when the two pipe elements are separated.

[0016] The upper tubular element and the lower tubular element can be connected to one another using the connecting device without the need for a material connection. This enables a simple and quick connection of the lower tubular element to the upper tubular element. In particular, the upper tubular element and the lower tubular element can be connected to one another using the connecting device without the need for tools.

[0017] The connecting device expediently comprises a screw connection. Preferably, a first part of the screw connection is formed on the lower tubular element, and a second part of the screw connection is formed on the upper tubular element. Preferably, the lower tubular element and the upper tubular element can be connected to one another by means of the screw connection without the need for tools.

[0018] The flat roof superstructure support has a support height measured in its longitudinal direction. The flat roof superstructure support is specifically designed so that the support height can be adjusted by a relative movement of the lower tubular element and the upper tubular element to each other. In particular, the support height can be adjusted by gradually turning the screw connection in the loosening direction or gradually turning the screw connection in the closing direction. The adjustability of the support height allows the flat roof superstructure support to be quickly and easily adapted to different application conditions with regard to the required support height. Tolerances of ± 2 cm are permissible in the shell construction. The quick height adjustment via the screw connection makes it easy to compensate for shell construction tolerances. This eliminates the need for recalculating the statics. This saves time and money.In particular, there's no need to place an order for a custom-made product. This saves the time-consuming and costly search for a metalworker. The flat roof support can be stored and kept in stock for various purposes. This allows for rapid deployment.

[0019] The flat roof structure support advantageously has a locking element for blocking relative movement between the upper tubular element and the lower tubular element. This allows the connection between the upper tubular element and the lower tubular element to be secured by means of the connecting device. In particular, after setting the desired support height of the flat roof structure support, relative movement between the lower tubular element and the upper tubular element can be prevented, thus fixing the flat roof structure support at the desired support height. Advantageously, rotation of the upper tubular element relative to the lower tubular element can be prevented by means of the locking element. In particular, the screw connection between the lower tubular element and the upper tubular element can be secured against rotation by means of the locking element.

[0020] According to the invention, the flat roof structure support has an inner insulating element for thermal insulation. The inner insulating element is arranged in both the upper tubular element and the lower tubular element. The insulating element preferably extends in the longitudinal direction of the flat roof structure support from the base to the head of the flat roof structure support. The inner insulating element enables good thermal insulation of the flat roof structure support. Due to the at least two-part design of the flat roof structure support, the inner insulating element can be easily inserted into an open end of the lower tubular element or the upper tubular element. During the subsequent connection of the lower tubular element and the upper tubular element to one another, the inner insulating element can be inserted into the other tubular element.According to the invention, the inner insulation element protrudes from the lower pipe element in such a way that, when connecting the lower pipe element to the upper pipe element, the upper pipe element can be slipped over the inner insulation element. In particular, the inner insulation element is a soft insulation core. This allows for easy height adjustment of the roof structure support. The insulation element, designed as a soft insulation core, can be compressed to the required height and completely fill the cavity defined by the upper and lower pipe elements.

[0021] In particular, both the upper and lower pipe elements are fully galvanized. In particular, the upper and lower pipe elements are fully galvanized on their inner surfaces. This ensures good corrosion protection. Because the flat roof structure support is designed in at least two parts, with a lower pipe element and an upper pipe element, and because the lower and upper pipe element ends are each open, galvanizing can be carried out and checked easily. The zinc can be introduced into the two pipe elements through the upper and lower pipe ends, respectively. A visual inspection can then be used to easily determine whether the entire inner surface of the respective pipe element is completely protected against corrosion by zinc. It can also be checked whether the outer surface of the respective pipe element is completely protected against corrosion by zinc.With the previous one-piece supports, galvanizing was carried out via a small galvanizing opening and a small vent opening. This made it virtually impossible to check whether the cavity was completely galvanized and could not be performed on site.

[0022] In an advantageous development of the invention, the flat roof structure support comprises a sealing element. In particular, the sealing element is tubular. Preferably, the sealing element is a shrink tube. The sealing element serves to seal the transition between the flat roof structure support and a flat roof, in particular against liquid. Because the flat roof structure support comprises a lower tubular element and a separately formed upper tubular element, the sealing element, in particular the tubular sealing element, can first be slipped over the lower tubular element or the upper tubular element during assembly of the flat roof structure support. In this case, the lower tubular element or the upper tubular element can be inserted through the sealing element.After assembling the lower pipe element and the upper pipe element and / or after mounting the lower pipe element on the flat roof, the sealing element can be easily moved to the transition between the lower pipe element or the upper pipe element and the flat roof, where it can provide a seal. In particular, the sealing element can be heated at the transition point between the lower pipe element or the upper pipe element and the flat roof, and can form a seal against both the flat roof and the lower pipe element or the upper pipe element. This enables efficient and simple sealing of the transition between the flat roof and the flat roof structure support. It can also be provided that the sealing element seals a connection point between the lower pipe element and the upper pipe element, in particular in addition to sealing the transition between the flat roof structure support and the flat roof.

[0023] The flat roof support advantageously comprises an outer insulation sleeve for thermal insulation. In particular, the outer insulation sleeve encloses at least the upper pipe element. The outer insulation sleeve expediently completely encloses the flat roof support in the circumferential direction along the longitudinal direction of the flat roof support. In particular, the outer insulation sleeve extends from the flat roof to the head of the flat roof support. This allows for good thermal insulation of the flat roof support in a simple manner. It can also be provided that the outer insulation sleeve encloses both the upper and lower pipe elements.

[0024] According to the inventive method for producing a flat roof superstructure support for the permanent support of an object to be permanently mounted above a flat roof, when installing the flat roof superstructure support on the flat roof, the lower tubular element is first fastened to the flat roof by its base. In a subsequent process step, the upper tubular element is connected with its lower tubular element end to the upper tubular element end of the lower tubular element. This type of assembly enables the production of the upper tubular element and the lower tubular element in such a way that efficient and reliable corrosion protection of the two tubular elements is possible. The corrosion protection can be applied in the factory before the flat roof superstructure support is installed. In this case, it is not necessary to create ventilation openings in the flat roof superstructure support, as is the case with the prior art.The open design of the pipe elements at their ends allows for sufficient air exchange during the production of corrosion protection, for example by galvanizing.

[0025] The assembly method according to the invention also allows for the simple insertion of an insulating element into the interior of the lower or upper pipe element. This allows the flat roof structure support to be thermally insulated in a simple manner.

[0026] The inventive manufacturing method for flat roof superstructure supports makes it possible to design the flat roof superstructure support with an adjustable height. This allows for adaptation to different operating conditions with regard to the support height of the flat roof superstructure support. This enables a standardized manufacturing process with a unique design regarding statics and thermal insulation. The inventive method eliminates the need for time-consuming and costly custom production of the flat roof superstructure support.

[0027] The method according to the invention also enables simple sealing of the transition between the flat roof superstructure support and the flat roof. Before the upper pipe element is connected to the lower pipe element, a sealing element, in particular a tubular sealing element, preferably a shrink tube, can be slipped over the lower pipe element or the upper pipe element and later pulled to the transition location. The sealing element can act as a seal there. In particular, the sealing element can be shrunk there by heating. This enables an efficient and simple method of sealing the transition between the flat roof and the flat roof superstructure support.

[0028] According to the method according to the invention, before the lower pipe element is connected to the upper pipe element, an inner insulation element is inserted into the lower pipe element for thermally insulating the flat roof structure support. Expediently, after the lower pipe element has been fastened with its base to the flat roof, the inner insulation element is inserted into the lower pipe element for thermally insulating the flat roof structure support. According to the invention, the inner insulation element is inserted into the lower pipe element in such a way that the inner insulation element protrudes from the lower pipe element and then, when the lower pipe element is connected to the upper pipe element, the upper pipe element is slipped over the inner insulation element. Expediently, the inner insulation element is then received in the upper pipe element.In particular, the inner insulation element, once housed inside the flat roof support, extends from the base of the flat roof support in the longitudinal direction of the flat roof support to the head of the flat roof support. This enables simple and efficient thermal insulation of the flat roof support. In particular, the inner insulation element is a soft insulation core. This allows for easy height adjustment of the roof support. The insulation element, designed as a soft insulation core, can be compressed to the required height and completely fill the cavity defined by the upper and lower pipe elements.

[0029] The method is expediently expanded in that, before the lower pipe element is connected to the upper pipe element, a sealing element, in particular a shrink tube, is slipped over the lower pipe element or the upper pipe element to seal the transition between the flat roof structure support and the flat roof. This allows the transition between the flat roof and the flat roof structure support to be easily sealed using the sealing element. In particular, it is provided that, after the lower pipe element has been secured with its base to the flat roof, the sealing element is slipped over the lower pipe element or the upper pipe element to seal the transition between the flat roof structure support and the flat roof.

[0030] In particular, the method involves adjusting the support height of the flat roof structure support, measured in the longitudinal direction of the flat roof structure support, by moving the upper tubular element relative to the lower tubular element. The support height is advantageously adjusted by a connecting device, which is particularly designed as a screw connection. Advantageously, a first part of the screw connection is arranged on the lower tubular element, and a second part of the screw connection is arranged on the upper tubular element. In particular, following adjustment of the support height, the upper tubular element is secured against movement relative to the lower tubular element by means of a locking element. This ensures that the support height is permanently and securely adjusted.

[0031] In particular, both the upper and lower pipe elements are fully galvanized before the lower pipe element is connected to the upper pipe element. It is advisable to fully galvanize both the upper and lower pipe elements before installing the flat roof support. In particular, the inner surfaces of the lower and upper pipe elements are fully galvanized. This allows for easy and reliable corrosion protection of the flat roof support, both on the inside and outside.

[0032] An embodiment of the invention is explained below with reference to the drawing. It shows: Fig. 1 a schematic sectional view of a flat roof superstructure support mounted on a flat roof with an object arranged thereon and supported by the flat roof superstructure support.

[0033] Fig. 1 shows a flat roof superstructure support 1. The flat roof superstructure support 1 serves to permanently support an object 40 to be permanently mounted above a flat roof 30. For this purpose, the flat roof superstructure support 1 is arranged on the flat roof 30, in particular on a ceiling 21 of the flat roof 30. In the exemplary embodiment, the flat roof superstructure support 1 protrudes from the roof structure of the flat roof 30.

[0034] The flat roof 30 is formed on the ceiling 21 of a building. The ceiling 21 is typically a reinforced concrete ceiling. The ceiling 21 is part of the flat roof 30. A vapor barrier 32 is arranged on the ceiling 21 of the building. The vapor barrier 32 is part of the flat roof 30. The vapor barrier 32 covers the entire surface of the ceiling 21. The flat roof structure support 1 is arranged on the ceiling 21, in the exemplary embodiment on the vapor barrier 32. The flat roof structure support 1 is intended for arrangement on a flat roof 30. The flat roof structure support 1 is fastened to the flat roof 30, in the exemplary embodiment on the ceiling 21, in particular by means of screws. The flat roof 30 comprises a roof insulation layer 34. The roof insulation layer 34 serves to thermally insulate or insulate the flat roof 30 or the building. The roof insulation layer 34 can, for example, comprise or consist of mineral wool.However, it can also be provided that the insulation layer comprises or consists of a foam such as EPS (expanded polystyrene), XPS (extruded polystyrene), or foam glass. The roof insulation layer 34 is arranged on the vapor barrier 32. A roof seal 33 is arranged above the roof insulation layer 34. The roof seal 33 seals the roof insulation layer 34 over its entire surface. A gravel layer 35 of the flat roof 30 is arranged above the roof seal 33. Instead of the gravel layer 35 or in addition to it, a substrate layer can be provided. The substrate layer can, for example, enable a green roof.

[0035] The flat roof structure support 1 is arranged at least partially within the structure of the flat roof 30. The flat roof structure support 1 completely penetrates the roof insulation layer 34. The flat roof structure support 1 completely penetrates the roof waterproofing 33. The flat roof structure support 1 completely penetrates the gravel layer 35 or the substrate layer. The flat roof structure support 1 is arranged above the vapor barrier 32. The flat roof structure support 1 protrudes from the flat roof 30. In the exemplary embodiment, the flat roof structure support 1 protrudes at least 50 cm above the gravel layer 35.

[0036] In Fig. 1Object 40 is arranged on the flat roof structure support 1. Object 40 can be technical building equipment. This term refers to all technical facilities built into the building or permanently connected to it that serve the functional use of buildings. In the context of the invention, this exclusively refers to technical building equipment that can be arranged on a flat roof, in particular outside the building. This includes, among other things, air conditioning systems, refrigeration systems, systems for using renewable energies (solar thermal energy, geothermal energy, photovoltaics), water and sewage supply systems (sanitary installations), power supply systems and / or fire extinguishing systems. Object 40 can also be a roof terrace or any other roof structure.

[0037] The flat roof structure support 1 is designed to support the aforementioned objects 40. Multiple flat roof structure supports 1 can be provided to support the object 40. A single flat roof structure support 1 is statically designed in particular to support a weight of at least 500 kg, preferably at least 1000 kg.

[0038] The flat roof superstructure support 1 has a base 2. The base 2 serves to support the flat roof superstructure support 1 on the flat roof 30. The flat roof superstructure support 1 has a head 3. The head 3 of the flat roof superstructure support 1 serves to support the object 40. The flat roof superstructure support 1 comprises a lower tubular element 4. The flat roof superstructure support 1 comprises an upper tubular element 5. The lower tubular element 4 is formed separately from the upper tubular element 5. The flat roof superstructure support 1 is formed in at least two parts. The lower tubular element 4 is intended for fastening to the flat roof 30, in particular directly by means of screws.

[0039] The base 2 of the flat roof structure support 1 is arranged on the lower tubular element 4. In the exemplary embodiment, the base 2 is formed by the lower tubular element 4. The lower tubular element 4 comprises a base body 17. The base 2 comprises a plate. In the exemplary embodiment, the plate is made of metal, in particular steel. The base body 17 is formed by a tube. The tube essentially has the shape of a hollow cylinder. In the exemplary embodiment, the base body 17 is made of metal, in particular steel. The base body 17 is in particular made of the same material as the plate of the base 2. The lower end of the base body 17 of the lower tubular element 4 is firmly connected to the base 2. In the exemplary embodiment, the plate forming the base 2 is welded to the tube forming the base body 17. The plate in particular completely covers the lower end of the base body 17.

[0040] In the exemplary embodiment, the base 2 comprises a thermally insulating element 18. The thermally insulating element 18 is arranged between the plate of the base 2 and the base body 17 of the lower tubular element. The thermally insulating element 18 is made of a thermally insulating material, for example, a foamed plastic. In particular, the material of the thermally insulating element 18 can be expanded or extruded polystyrene. In the exemplary embodiment, the thermally insulating element 18 is arranged directly on the vapor barrier 32. The thermally insulating element 18 lies directly against the plate of the base 2.

[0041] The lower tubular element 4 has an upper tubular element end 6. The upper tubular element 6 of the lower tubular element 4 faces away from the foot 2. The upper tubular element end 6 is arranged at the longitudinal end of the base body 17 facing away from the foot 2. The lower tubular element 4 is open at its upper tubular element end 6. An interior space 19 is formed inside the lower tubular element 4. The interior space 19 of the lower tubular element 4 is delimited by an inner side of the base body 17 and the foot 2, in particular by the plate of the foot 2. The interior space 19 is open towards the upper tubular element end 6 of the lower tubular element 4.

[0042] The flat roof structure support 1 has a longitudinal direction 50. In the exemplary embodiment, the longitudinal direction 50 is perpendicular to the ceiling 21. The flat roof structure support 1 is connected directly to the ceiling 21 by means of screws. The screws are screwed into the ceiling 21, in particular through the vapor barrier 32. The longitudinal direction of the flat roof structure support 1 extends from the base 2 of the flat roof structure support 1 in the direction of the head 3 of the flat roof structure support 1. The interior space 19 extends in the longitudinal direction 50 of the flat roof structure support 1 over the entire area from the base 2 up to the upper tubular element end 6 of the lower tubular element 4. The base 2 protrudes beyond the base body 17 of the lower tubular element 4 in the transverse direction, in particular in the direction perpendicular to the longitudinal direction 50 of the flat roof structure support 1.

[0043] The head 3 of the flat roof superstructure support 1 is arranged on an upper tubular element 5. The head 3 of the flat roof superstructure support 1 is formed by the upper tubular element 5. In the exemplary embodiment, the head 3 is formed by a plate. In the exemplary embodiment, the plate is made of metal, in particular steel.

[0044] The upper tubular element 5 comprises a base body 22. In the exemplary embodiment, the base body 22 is made of metal, in particular steel. The base body 22 is in particular made of the same material as the head 3. The base body 22 is tubular. The base body 22 essentially has the shape of a hollow cylinder. The head 3 is arranged at one end of the base body 22. The head 3 delimits the base body 22 of the upper tubular element 5 in the longitudinal direction 50. The head 3 is arranged at an upper longitudinal end of the base body 22 facing away from the foot 2. In the exemplary embodiment, the head 3 is welded to the base body 22. The head 3 protrudes beyond the base body 22 in a transverse direction, in particular perpendicular to the longitudinal direction 50. The head 3 covers an upper end of the base body 22, in particular completely.

[0045] The upper tubular element 5 has a lower tubular element end 7. The lower tubular element end 7 of the upper tubular element 5 faces away from the head 3. The lower tubular element 4 is open at its upper tubular element end 6.

[0046] The upper tubular element 5 has an interior space 23. The head 3 and an inner circumferential side of the base body 22 delimit the interior space 23. The interior space 23 is open at the lower tubular element end 7. The interior space 23 of the upper tubular element 5 extends from the lower tubular element end 7 to the head 3 of the upper tubular element 5.

[0047] The upper tubular element end 6 of the base body 17 of the lower tubular element 4 has a lower opening diameter. The lower tubular element end 7 of the base body 22 of the upper tubular element 5 has an upper opening diameter. In the exemplary embodiment, the upper opening diameter is larger than the lower opening diameter. The lower tubular element 4, with its base body 17, can be at least partially received in the base body 22 of the upper tubular element 5.

[0048] The flat roof structure support 1 comprises a connecting device 8. The connecting device 8 serves to connect the lower tubular element 4 to the upper tubular element 5. The connecting device 8 can connect the upper tubular element 5 to the lower tubular element 4 in such a way that the flat roof structure support 1 formed thereby can absorb the weight of the object 40 arranged on the flat roof structure support 1. The connecting device 8 is designed in particular such that the flat roof structure support 1 can absorb at least a weight of 500 kg, preferably at least a weight of 1000 kg. The lower tubular element 4 can be connected to the upper tubular element 5 by means of the connecting device 8 in such a way that the lower tubular element 4 and the upper tubular element 5 delimit a common cavity 9.In the assembled state of the flat roof superstructure support 1, the common cavity 9 extends in the longitudinal direction 50 from the base 2 to the head 3. The upper tubular element 5 and the lower tubular element 4 can be connected to one another by means of the connecting device 8 without a material connection. The lower tubular element 4 and the upper tubular element 5 can be connected to one another on site at the construction site by means of the connecting device 8.

[0049] In the exemplary embodiment, the connecting device 8 comprises a screw connection. It can also be provided that the connecting device 8 is formed exclusively by a screw connection. In the exemplary embodiment, a first part 10 of the screw connection is formed on the lower pipe element 4. A second part 20 of the screw connection is formed on the upper pipe element 5. One of the two pipe elements 4, 5 comprises an external thread and the other of the two pipe elements 4, 5 an internal thread. The internal thread of one pipe element 4, 5 and the external thread of the other pipe element 4, 5 engage with each other when the flat roof structure support 1 is in the assembled state. In the exemplary embodiment, the external thread of the screw connection is arranged on the lower pipe element 4, in particular in the upper region of the lower pipe element 4.In the exemplary embodiment, the internal thread of the screw connection is arranged on the upper pipe element 5, in particular in the lower region of the upper pipe element 5.

[0050] However, it can also be provided that the connecting device 8 does not comprise a screw connection, but rather a different type of connection. For example, it can be provided that the connecting device is designed as a plug-in connection. In this case, a groove or a fold can be provided on at least one of the two tubular elements 4, 5, against which the other tubular element rests when the flat roof structure support 1 is assembled. A locking bolt or similar device can then be provided to prevent relative movement between the lower tubular element 4 and the upper tubular element 5.

[0051] In the exemplary embodiment, the flat roof structure support 1 comprises a locking element 11. The locking element 11 serves to block a relative movement between the upper tubular element 5 and the lower tubular element 4. The locking element 11 prevents a relative movement between the upper tubular element 5 and the lower tubular element 4. In the exemplary embodiment, the locking element 11 secures the two tubular elements 4, 5 against relative movement by means of frictional force. To do this, the locking element 11 presses on the inner tubular element 4, 5, in the exemplary embodiment on the lower tubular element 4. In the exemplary embodiment, the locking element 11 is screwed through a side wall of the upper tubular element 5, in particular through a side wall of the base body 22 of the upper tubular element 5, and presses on the outside of the side wall of the lower tubular element 4, in particular on the outside of the side wall of the base body 17. In the exemplary embodiment, the locking element 11 is a screw.The locking element 11 acts in a transverse direction, in particular perpendicular to the longitudinal direction 50.

[0052] The locking element 11 is screwed through the side wall of the base body 22 of the upper tubular element 5 in a direction perpendicular to the longitudinal direction 50. In the exemplary embodiment, the locking element 11 is a component of the connecting device 8.

[0053] The flat roof structure support 1 has a support height h measured in the longitudinal direction 50. The support height h is adjustable by a relative movement between the lower tubular element 4 and the upper tubular element 5. The upper tubular element 5 is moved in the longitudinal direction 50 or counter to the longitudinal direction 50 away from the lower tubular element 4 or toward the lower tubular element 4. Subsequently, the upper tubular element 5 is secured to the lower tubular element 4 by means of the locking element 11. In the exemplary embodiment, the connecting device 8, in particular the screw connection, is used to adjust the support height h. In the exemplary embodiment, the screw connection is loosened or closed slightly to adjust the support height h. "Loosening the screw connection" here simply means a rotation of the upper tubular element 5 relative to the lower tubular element 4 in the loosening direction.To adjust the support height h, the upper tubular element 5 is rotated relative to the lower tubular element 4 in or against the loosening direction. The upper tubular element 5 is then secured against rotation relative to the lower tubular element 4 by means of the locking element 11. The support height h of the flat roof superstructure support 1 is then adjusted and fixed. The flat roof superstructure support 1 is then fixed at the desired support height h.

[0054] The flat roof structure support 1 comprises an inner insulation element 12. The inner insulation element 12 serves to thermally insulate the flat roof structure support 1.

[0055] The inner insulation element 12 is arranged in both the upper pipe element 5 and the lower pipe element 4. The inner insulation element 12 completely fills the common cavity 9 of the lower pipe element 4 and the upper pipe element 5. In the assembled state of the flat roof structure support 1, the inner insulation element 12 extends in the longitudinal direction 50 from the base 2 to the head 3. The inner insulation element 12 consists of a thermally insulating material. The thermally insulating material is also referred to as thermally insulating material. This can be, for example, mineral wool, a foam, or the like. The inner insulation element 12 is made of a soft material. The soft material can adapt to a reduction or increase in the support height h of the roof structure support 1. In particular, the soft material can be compressed. In particular, the soft material is elastic.

[0056] Both the upper pipe element 5 and the lower pipe element 4 are fully galvanized. The lower pipe element 4 has an inner surface 14. The upper pipe element 5 has an inner surface 15. Both the inner surface 14 of the lower pipe element 4 and the inner surface 15 of the upper pipe element 5 are fully galvanized.

[0057] The flat roof structure support 1 comprises a sealing element 13. The sealing element 13 serves to seal a transition 31 between the flat roof structure support 1 and the flat roof 30. The sealing element 13 serves in particular to seal the transition 31 against liquid. The sealing element 13 is tubular. The sealing element 13 is in particular a shrink tube. The sealing element 13 is slipped over the lower pipe element 4 or the upper pipe element 5. In the exemplary embodiment, the sealing element 13 is slipped over the upper pipe element 5. The upper pipe element 5 completely penetrates the sealing element 13. The sealing element 13 runs in a closed manner around the upper pipe element 5.

[0058] However, it can also be provided that the sealing element 13 is slipped over the lower pipe element 4. In particular, the sealing element 13 is slipped over the base body 22 of the upper pipe element 5. The upper pipe element 5 is inserted with its base body 22 through the sealing element 13. The sealing element 13 rests against an outer wall of the base body 22 of the upper pipe element 5. The sealing element 13 rests against the roof waterproofing 33 of the flat roof 30. The sealing element 13 is sealingly connected to the flat roof structure support 1 and the flat roof 30. The sealing element 13 rests over its entire surface against both the flat roof structure support 1 and the flat roof 30, in particular against the roof waterproofing 33 of the flat roof 30. The sealing element 13 is made of a liquid-tight material. The sealing element 13 is made of a thermoplastic material. For example, the sealing element 13 is made of polyolefin, polyvinyl chloride, or a similar material.It can also be provided that the sealing element 13 comprises bitumen as a material component or is made entirely of bitumen.

[0059] The flat roof structure support 1 comprises an outer insulation sleeve 16. The outer insulation sleeve 16 serves to thermally insulate the flat roof structure support 1. The outer insulation sleeve 16 serves to thermally insulate the flat roof structure support 1. The outer insulation sleeve 16 encloses the upper pipe element 5. The outer insulation sleeve 16 completely encloses the flat roof structure support 1 in the circumferential direction around the longitudinal direction 50. The outer insulation sleeve 16 extends in the longitudinal direction 50 from the flat roof 30, in particular from the seal 33 of the flat roof 30 to the head 3 of the flat roof structure support 1. The outer insulation sleeve 16 is made of a thermally insulating material. The thermally insulating material is also referred to as thermally insulating material. The thermally insulating material is frost- and weather-resistant. The outer insulation sleeve 16 is made of extruded polystyrene or similar, for example.In the exemplary embodiment, the outer insulating sleeve 16 only encloses the upper tubular element 5. However, it can also be provided that the outer insulating sleeve 16 also at least partially encloses the lower tubular element 4. The outer insulating sleeve 16 is arranged radially outside the sealing element 13. The sealing element 13 is arranged between the outer insulating sleeve 16 and the upper tubular element 5, in particular the base body 22 of the upper tubular element 5. The outer insulating sleeve 16 rests on the sealing element 13 at its lower longitudinal end.

[0060] In the method for producing the flat roof structure support 1 for permanently supporting the object 40 to be permanently mounted above the flat roof 30 on the flat roof 30, the lower tubular element 4 is first fastened to the flat roof 30 with its base 2 during the installation of the flat roof structure support 1 on the flat roof 30. The base 2 is fastened to a vapor barrier 32 of the flat roof 30. In the exemplary embodiment, for this purpose, screws are screwed through the vapor barrier 32 into the ceiling 21 through the base 2 of the lower tubular element 4 of the flat roof structure support 1. In this way, the base 2 of the lower tubular element 4 and thus the lower tubular element 4 is fastened to the flat roof 30. It can be provided that the thermally insulating element 18 is arranged between the flat roof 30, in particular between the ceiling 21, and the base 2 of the lower pipe element 4, before the lower pipe element 4 is fastened with its base 2 to the flat roof 30.

[0061] In a subsequent process step, the upper tubular element 5 is connected with its lower tubular element end 7 to the upper tubular element end 6 of the lower tubular element 4. In the exemplary embodiment, this is done by means of the connecting device 8. The upper tubular element 5 is screwed with its internal thread onto the external thread of the lower tubular element 4.

[0062] Before connecting the lower pipe element 4 to the upper pipe element 5, in particular after fastening the lower pipe element 4 with its base 2 to the flat roof 30, the inner insulation element 12 for thermal insulation or insulation of the flat roof structure support 1 is inserted into the lower pipe element 4. The inner insulation element 12 is inserted into the lower pipe element 4 in such a way that the inner insulation element 12 protrudes from the lower pipe element 4. The inner insulation element 12 is supported on the inner side 14 in the area of ​​the base 2 of the lower pipe element 4. When connecting the upper pipe element 5 to the lower pipe element 4, the upper pipe element 5 is slipped over the inner insulation element 12.

[0063] Before connecting the upper pipe element 5 to the lower pipe element 4, in particular after fastening the lower pipe element 4 with its base 2 to the flat roof 30, the sealing element 13 is slipped over the lower pipe element 4 or over the upper pipe element 5 to seal the transition 31 between the flat roof structure support 1 and the flat roof 30. In the exemplary embodiment, the sealing element 13 is slipped over the upper pipe element 5. Subsequently, the upper pipe element 5 is connected to the lower pipe element 4 and then the sealing element 13 is moved on the lower pipe element 4 or the upper pipe element 5, in the exemplary embodiment on the upper pipe element 5, such that the sealing element 13 rests against the flat roof 30, in particular against the roof waterproofing 33 of the flat roof 30. The sealing element 13 is then heated so that it then rests sealingly against the transition 31.

[0064] After connecting the upper pipe element 5 to the lower pipe element 4 and before the sealing element 13 is positioned and / or heated at the transition 31, the support height h of the flat roof structure support 1 is adjusted by moving the upper pipe element 5 relative to the lower pipe element 4. The upper pipe element 5 is then secured against movement relative to the lower pipe element 4 by means of the locking element 11. Both the upper pipe element 5 and the lower pipe element 4 are fully galvanized before connecting the upper pipe element 5 to the lower pipe element 4, in particular before installing the flat roof structure support 1. Both the inner side 14 of the lower pipe element 4 and the inner side 15 of the upper pipe element 5 are fully galvanized before connecting the upper pipe element 5 to the lower pipe element 4, in particular before installing the flat roof structure support 1.

Claims

1. Flat-roof support for permanently supporting on a flat roof (30) an object (40) to be mounted fixedly above the flat roof (30), such as for example technical building equipment or a roof terrace, wherein the flat-roof support (1) has a foot (2) for support on the flat roof (30), wherein the flat-roof support (1) has a head (3) for supporting the object (40), wherein the flat-roof support (1) comprises a lower pipe element (4) and an upper pipe element (5), which is formed separately from the lower pipe element (4), wherein the foot (2) of the flat-roof support (1) is arranged on the lower pipe element (4), wherein the head (3) of the flat-roof support (1) is arranged on the upper pipe element (5), wherein the lower pipe element (4) has an upper pipe-element end (6) which is directed away from the foot (2), wherein the upper pipe element (5) has a lower pipe-element end (7) which is directed away from the head (3), wherein the lower pipe element (4) is open at its upper pipe-element end (6), wherein the upper pipe element (5) is open at its lower pipe-element end (7), wherein the flat-roof support (1) comprises a connecting device (8) for connecting the lower pipe element (4) to the upper pipe element (5), wherein the lower pipe element (4) is connectable by means of the connecting device (8) to the upper pipe element (5) in such a way that the lower pipe element (4) and the upper pipe element (5) delimit a common cavity (9), wherein the flat-roof support (1) has an inner insulation element (12) for thermal insulation, and in that the inner insulation element (12) is arranged both in the upper pipe element (5) and in the lower pipe element (4), characterized in that the inner insulation element (12) protrudes from the lower pipe element (4) in such a way that, when the lower pipe element (4) is connected to the upper pipe element (5), the upper pipe element (5) can be fitted over the inner insulation element (12).

2. Flat-roof support according to Claim 1, characterized in that the common cavity (9) delimited by the lower pipe element (4) and the upper pipe element (5) is filled by means of the inner insulation element (12), which is configured as an insulation core.

3. Flat-roof support according to Claim 1 or 2, characterized in that the upper pipe element (5) and the lower pipe element (4) are connectable to one another without a materially bonded connection by means of the connecting device (8).

4. Flat-roof support according to one of Claims 1 to 3, characterized in that the connecting device (8) comprises a screw connection, in that a first part (10) of the screw connection is formed on the lower pipe element (4), and in that a second part (20) of the screw connection is formed on the upper pipe element (5).

5. Flat-roof support according to one of Claims 1 to 4, characterized in that the flat-roof support (1) has a support height (h) measured in its longitudinal direction (50), and in that the support height (h) is adjustable by way of relative movement of the lower pipe element (4) and the upper pipe element (5).

6. Flat-roof support according to one of Claims 1 to 5, characterized in that the flat-roof support (1) has a blocking element (11) for blocking a relative movement between the upper pipe element (5) and the lower pipe element (4).

7. Flat-roof support according to one of Claims 1 to 6, characterized in that both the upper pipe element (5) and the lower pipe element (4) are galvanized in a fully areal manner, in particular on the respective inner side (14, 15).

8. Flat-roof support according to one of Claims 1 to 7, characterized in that the flat-roof support (1) comprises a sealing element (13), in particular a shrink-fit tube, for sealing off the transition (31) between the flat-roof support (1) and a flat roof (30), in particular with respect to liquid.

9. Flat-roof support according to one of Claims 1 to 8, characterized in that the flat-roof support (1) comprises an outer insulation sleeve (16) for thermal insulation, and in that the outer insulation sleeve (16) surrounds at least the upper pipe element (5).

10. Method for producing a flat-roof support (1) for permanently supporting on a flat roof (30) an object (40) to be mounted fixedly above the flat roof (30), such as for example technical building equipment or a roof terrace, wherein the flat-roof support (1) comprises a lower pipe element (4) and an upper pipe element (5), which is formed separately from the lower pipe element (4), wherein a foot (2) of the flat-roof support (1) is arranged on the lower pipe element (4), wherein a head (3) of the flat-roof support (1) is arranged on the upper pipe element (5), wherein the lower pipe element (4) has an upper pipe-element end (6) which is directed away from the foot (2), wherein the upper pipe element (5) has a lower pipe-element end (7) which is directed away from the head (3), wherein the lower pipe element (4) is open at its upper pipe-element end (6), wherein the upper pipe element (5) is open at its lower pipe-element end (7), wherein, when the flat-roof support (1) is mounted on the flat roof (30), firstly the lower pipe element (4) is fastened at its foot (2) to the flat roof (30), and wherein, in a subsequent method step, the upper pipe element (5) is connected at its lower pipe-element end (7) to the upper pipe-element end (6) of the lower pipe element (4), wherein, before the connection of the lower pipe element (4) to the upper pipe element (5), an inner insulation element (12) for thermally insulating the flat-roof support (1) is introduced into the lower pipe element (4), characterized in that the inner insulation element (12) protrudes from the lower pipe element (4), and subsequently, when the lower pipe element (4) is connected to the upper pipe element (5), the upper pipe element (5) is fitted over the inner insulation element (12).

11. Method according to Claim 10, characterized in that the inner insulation element (12) is introduced into the lower pipe element (4) after the lower pipe element (4) has been fastened at its foot (2) to the flat roof (30).

12. Method according to Claim 10 or 11, characterized in that, before the connection of the lower pipe element (4) to the upper pipe element (5), in particular after the fastening of the lower pipe element (4) at its foot (2) to the flat roof (30), a sealing element (13), in particular a shrink-fit tube, for sealing off the transition (31) between the flat-roof support (1) and the flat roof (30) is fitted over the lower pipe element (4) or the upper pipe element (5).

13. Method according to one of Claims 1 to 12, characterized in that a support height (h), in the longitudinal direction (50) of the flat-roof support (1), of the flat-roof support (1) is adjusted by way of movement of the upper pipe element (5) relative to the lower pipe element (4), and in particular in that, subsequently, the upper pipe element (5) is secured against movement relative to the lower pipe element (4) by means of a blocking element (11).

14. Method according to one of Claims 1 to 13, characterized in that both the upper pipe element (5) and the lower pipe element (4) are galvanized in a fully areal manner temporally before the connection of the lower pipe element (4) to the upper pipe element (5), in particular before the mounting of the flat-roof support (1), in particular in that the respective inner sides (14, 15) of the lower pipe element (4) and the upper pipe element (5) are galvanized in a fully areal manner.