Integrated production system and method for banknote cutting, inspection, and sealing, device, medium, and chip

Abstract

The present application relates to the technical field of banknote production, and provides an integrated production system and method for banknote cutting, inspection, and sealing, a device, a medium, and a chip. The production system comprises: an automatic banknote feeding module, which uses a first numerical value to divide a large sheet product to form large sheet stacks, and performs, by means of vibration, banknote alignment and counting on the large sheet stacks; a cutting module, which cuts the large sheet stacks to form small sheet products, and uses a second numerical value to divide the small sheet products into small sheet stacks; an inspection module, which performs quality inspection on the small sheet stacks, so as to determine whether the small sheet stacks meet quality standards; a defective banknote processing module, wherein if the small sheet stacks do not meet the quality standards, the small sheet stacks enter the defective banknote processing module; a counting and transfer module, wherein if the small sheet stacks meet the quality standards, the small sheet stacks enter the counting and transfer module, and said module counts the small sheet stacks; a plastic sealing module, which performs thermoplastic sealing on the small sheet stacks; and a boxing module, which is used for putting the plurality of small sheet stacks into a storage box.

Description

FIELD

[0001] The present application relates to the technical field of banknote production, and in particular, to an integrated production system and method for banknote cutting, inspection, and sealing, a device, a medium, and a chip.BACKGROUND

[0002] Banknote cutting, inspection, and packaging are the end of an entire banknote production flow, and realize the process of cutting large sheet products into small sheet products, conducting quality inspection on the small sheet products, and bundling qualified products until packaging. In related technologies, each process is relatively independent and scattered, requiring manual labor to transfer paper stacks and requiring manual labor to arrange the paper stacks in advance before cutting, thus resulting in low work efficiency and low degree of automation.SUMMARY

[0003] The present application aims to solve at least one of the above technical problems, and a purpose of the present application is to provide an integrated production system for banknote cutting, inspection and sealing.

[0004] Another purpose of the present application is to provide an integrated production method for banknote cutting, inspection and sealing.

[0005] Another purpose of the present application is to provide an electronic device.

[0006] Another purpose of the present application is to provide a computer-readable storage medium.

[0007] Another purpose of the present application is to provide a chip.

[0008] In order to achieve the above purposes, a first aspect of the present application provides an integrated production system for banknote cutting, inspection and sealing, comprising: an automatic banknote feeding module for connecting to a printing module, wherein a large sheet product enters the automatic banknote feeding module from the printing module, the automatic banknote feeding module is configured to divide the large sheet product with a first numerical value to form large sheet stacks, and the automatic banknote feeding module can perform, by vibration, banknote alignment and counting on the large sheet stacks; a cutting module connected to the automatic banknote feeding module, wherein the large sheet stacks can enter the cutting module from the automatic banknote feeding module, the cutting module is configured to cut the large sheet stacks to form small sheet products, and the cutting module can divide the small sheet products with a second numerical value into small sheet stacks; at least two small sheet inspection modules connected to the cutting module, wherein the small sheet stacks can enter the small sheet inspection modules from the cutting module, and the small sheet inspection modules are configured to perform quality inspection on the small sheet stacks to determine whether the small sheet stacks are qualified and generate a first determination result; a defective banknote processing module connected to the small sheet inspection modules, wherein, if the first determination result is negative, the small sheet stacks enter the defective banknote processing module from the small sheet inspection modules; a counting and transfer module connected to the small sheet inspection modules, wherein, if the first determination result is positive, the small sheet stacks enter the counting and transfer module from the small sheet inspection modules, and the counting and transfer module is configured to count the small sheet stacks; a plastic sealing module connected to the counting and transfer module, wherein the plastic sealing module is configured to perform thermoplastic sealing on the small sheet stacks; and a boxing module connected to the plastic sealing module, wherein the small sheet stacks enter the boxing module from the plastic sealing module, and the boxing module is configured to place a plurality of small sheet stacks into a storage box.

[0009] According to the technical solution of the integrated production system for banknote cutting, inspection and sealing provided by the present application, the integrated production system for banknote cutting, inspection and sealing can realize automatic connection between production processes such as banknote cutting, inspection and boxing, and does not need manual labor for banknote feeding and transferring; this design method, firstly, has low dependence on labor, which is conducive to saving labor costs and improving work efficiency, and can further fully consider the matching of operation efficiency between processes, optimize the production process design, and maximize production efficiency; secondly, it has a high degree of automation and can meet the requirements of automated production.

[0010] Specifically, the integrated production system for banknote cutting, inspection and sealing comprises the automatic banknote feeding module, the cutting module, the at least two small sheet inspection modules, the defective banknote processing module, the counting and transfer module, the plastic sealing module, the boxing module and a stacking module. Wherein, the automatic banknote feeding module is configured to connect the printing module. The large sheet products can enter the automatic banknote feeding module from the printing module. Optionally, after the printing module completes printing the large sheet products, the large sheet products enter the automatic banknote feeding module. The automatic banknote feeding module is configured to divide the large sheet products with the first numeric value to form large sheet stacks. Optionally, the first numeric value is 100 sheets. Optionally, the automatic banknote feeding module can divide the large sheet products into hundreds, with every 100 sheets as a portion to form large sheet stacks. Furthermore, the automatic banknote feeding module can perform, by vibration, banknote alignment and counting on the large sheet stacks.

[0011] Optionally, the automatic banknote feeding module comprises a banknote feeding and transfer unit, an automatic hundred-sheet dividing unit, an empty stack conveying unit, a first air cushion table unit, a second air cushion table unit, a banknote vibration unit and a first counting unit. After an AGV (Automated Guided Vehicle) places the large sheet products at a designated position of the banknote feeding and transfer unit, the banknote feeding and transfer unit starts and conveys the large sheet products to the working position of the automatic hundred-sheet dividing unit. After the sensor of the automatic hundred-sheet dividing unit confirms that the large sheet products have reached the working position, the automatic hundred-sheet dividing unit starts the hundred-sheet dividing operation, dividing every 100 sheets into one portion to form large sheet stacks. A manipulator device of the automatic hundred-sheet dividing unit grabs the large sheet stacks and transfers to the first air cushion table unit, a pushing mechanism of the first air cushion table unit pushes the large sheet stacks to the second air cushion table unit, and a pushing mechanism of the second air cushion table unit pushes the large sheet stacks to the banknote vibration unit. Optionally, the first air cushion table unit is a lifting air cushion table unit; the second air cushion table unit is a manual processing air cushion table unit. After the banknote vibration unit completes the banknote alignment of the large sheet stacks by vibration, the manipulator device of the first counting unit grabs the large sheet stacks and transfers to the counting station for double-corner recheck. After counting, the large sheet stacks enter the cutting module for the next process.

[0012] By providing the automatic banknote feeding module, large sheet products can be divided into hundreds to form large sheet stacks, and the large sheet stacks can be subjected to banknote alignment by vibration and counting. Before the large sheet stacks enter the cutting module, it does not need manual labor to arrange the large sheet stacks in advance. This design method, firstly, has low dependence on manual labor, which is conducive to saving labor costs and improving work efficiency; secondly, it has a high degree of automation and can meet the requirements of automated production.

[0013] Optionally, the automatic hundred-sheet dividing unit is a banknote counting mechanism, which comprises a banknote counting suction cup. The banknote counting suction cup has high adaptability to the neatness of large sheet stacks, which helps reduce the problem of inaccurate hundred-sheet division caused by insufficient neatness of the large sheet stacks. To adapt to the problem of stack inclination and position errors during feeding, the banknote counting mechanism can perform real-time positioning according to the edges of the large sheet stacks. A high-performance photoelectric sensor, an electric cylinder and a integrated mechanism are used, and algorithm control is carried out via a PLC (Programmable Logic Controller), and the relative position of the banknote counting suction cup and that of the edges of the large sheet stack is the same before each hundred-sheet division, thus avoiding the problem of hundred-sheet division failure caused by verticality errors of large sheet stacks. Considering that the top surface of large sheet stacks may not be flat, the banknote counting mechanism further has the function of horizontal movement along the banknote edge, which can be adjusted correspondingly according to the flatness or flat position of the top surface of the large sheet stacks. Optionally, to ensure the accuracy of the hundred-sheet dividing operation, the automatic hundred-sheet dividing unit further comprises a large sheet hundred-sheet division inspecting system. A code-reading camera is configured to capture the printed code number of the large sheet stack and verify whether the last digits are 01, to verify the accuracy of the hundred-sheet division. Before entering the cutting module, a dual-head automatic banknote counting unit (a first counting unit) is configured to perform two-corner rechecking on the large sheet stacks to ensure the accuracy of the hundred-sheet division. Optionally, to ensure the banknote vibrating effect, a set of unpowered rollers are disposed between a transition tabletop and a lifting air cushion table. When the large sheet stacks pass the unpowered rollers, a height difference causes a surge action of the banknote surface, which loosens compacted or ink-adhered banknotes, and provide favorable conditions for ensuring the banknote vibrating effect and improving efficiency subsequently. To ensure the banknote vibrating precision, the banknote vibration unit comprises an air blowing system, auxiliary components such as sensors and electromagnetic valves are used, and the air blowing time and rhythm are adjusted through the PLC to ensure that the banknote vibrating precision meets requirements.

[0014] Furthermore, the cutting module is connected to the automatic banknote feeding module. The large sheet stacks can enter the cutting module from the automatic banknote feeding module. The cutting module is configured to cut the large sheet stacks to form small sheet products, and can divide the small sheet products with a second numeric value to form small sheet stacks. Optionally, the second numeric value is 1000 sheets. The cutting module can realize functions such as automatic banknote feeding, edge trimming, strip cutting, small sheet cutting, thousand sheet collecting, and conveying and distributing of large sheet stacks. Optionally, the cutting module comprises a banknote feeding unit, an edge trimming unit, a strip cutting unit, an arranging unit, a strip collecting unit, a small sheet cutting unit, a thousand-sheet collecting unit, a thousand-sheet distributing unit, and a thousand-sheet conveying unit. Optionally, the large sheet stacks enter the banknote feeding unit of the cutting module from the automatic banknote feeding module. The banknote feeding unit can sequentially convey the large sheet stacks to the edge trimming unit, the strip cutting unit, the arranging unit, the strip collecting unit, and the small sheet cutting unit. The edge trimming unit is configured to trim the edges of the large sheet stacks; the strip cutting unit is configured to cut the large sheet stacks into strips; the small sheet cutting unit is configured to cut the large sheet stacks to form small sheet products. Subsequently, the small sheet products enter the thousand-sheet collecting unit, which is configured to collect the small sheet products into thousands, with every 1000 sheets as one portion to form the small sheet stacks. The small sheet stacks then enter the thousand-sheet distributing unit and the thousand-sheet conveying unit for conveying and distributing.

[0015] Optionally, the integrated production system for banknote cutting, inspection and sealing further comprises a first transfer module. The first transfer module is configured to connect the automatic banknote feeding module with the cutting module. By providing the first transfer module, the large sheet stacks can be transferred, enabling the large sheet stacks to enter the cutting module from the automatic banknote feeding module. 100 sheets of the large sheet products with accurate counts are automatically conveyed to the cutting module for cutting. The first transfer module is an automatic banknote feeding mechanism, and is configured to automatically clamp and convey the 100 sheets of the large sheet products disposed in the previous process to the banknote feeding platform of the cutting module. Optionally, the first transfer module comprises a linear unit, a servo motor, a clamping gripper mechanism, a support, and a drag chain. Through the continuous actions of the first transfer module, the continuous conveying of the large sheet stacks is realized.

[0016] Furthermore, the number of the small sheet inspection modules is at least two, that is, there may be two or more small sheet inspection modules, which can be flexibly configured according to actual needs. The small sheet inspection modules are connected to the cutting module, and the small sheet stacks can enter the small sheet inspection modules from the cutting module. The small sheet inspection modules are configured to conduct quality inspection on the small sheet stacks to determine whether the small sheet stacks are qualified and generate a first determination result. If the first determination result is negative, the small sheet stacks enter the defective banknote processing module from the small sheet inspection modules; if the first determination result is positive, the small sheet stacks enter the counting and transfer module from the small sheet inspection modules.

[0017] Optionally, the small sheet inspection module comprises a first sheet number recognition system, which can realize the recognition and verification of the first sheet number of each small sheet stack which is about to enter the small sheet inspection module according to a cutting pushing sequence. The small sheet inspection module has been upgraded in both software and hardware systems, and establishes two modes of standalone independent operation and multi-level linked operation. When the small sheet inspection module switches between the two modes, a banknote loading trolley moves from the inside of the machine to a connecting channel, the manipulator device places the small sheet stacks subjected to cutting on the banknote loading trolley, and the banknote loading trolley returns to the inside of the machine for sorting. In terms of the software system, a real-time intelligent data sorting technology is provided and applied for the first time, and realizes the reception, inspection and transmission of product information. After the inspection by the small sheet inspection module, unqualified small sheet products (defective products) are destroyed in-line after image collection and number comparison.

[0018] Optionally, the integrated production system for banknote cutting, inspection and sealing further comprises at least two second transfer modules. The number of the second transfer modules is at least two, that is, there may be two or more second transfer modules, which can be flexibly configured according to actual needs. Optionally, the number of the second transfer modules is consistent with that of the small sheet inspection modules. Furthermore, the second transfer modules are connected to the cutting module, and each second transfer module is connected to a corresponding small sheet inspection module. By providing the second transfer modules, the small sheet stacks can be transferred, enabling the small sheet stacks to enter the small sheet inspection modules from the cutting module.

[0019] Optionally, the thousand-sheet distributing unit and thousand-sheet conveying unit of the cutting module realize the automatic transmission of small sheet stacks after cutting and thousand-sheet collecting, and transfer them to the small sheet inspection module for small sheet quality checking. Optionally, the thousand-sheet distributing unit conveys the entire row (7K / 8K) of sequentially numbered small sheet stacks disposed by the thousand-sheet collecting unit to at least two small sheet inspection modules respectively. The number of the small sheet inspection modules is two. Structurally, the thousand-sheet distributing unit adopts a modular design, and is mainly composed of distributing modules and transition modules. A left distributing module and a right distributing module are disposed at the left and right ends respectively, and the distributing modules are connected by left and right transition modules. Based on the division from function, the thousand-sheet distributing unit mainly comprises a distributing trolley mechanism and its transmission mechanism, two sets of trolley delivery mechanisms, and two sets of distributing mechanisms. The distributing trolley mechanism is a precise product transportation mechanism controlled by a servo motor unit, and performs reciprocating motion on guide rails installed on a frame. The trolley delivery mechanism pushes the entire row of products in the distributing trolley mechanism to the working platform of the distributing mechanism. The distributing mechanism conveys the entire row of small sheet stacks to the thousand-sheet conveying unit one by one. Optionally, the cutting module comprises two thousand-sheet conveying units with the same mechanical structure, which are connected to two sorting machines respectively. Optionally, the thousand-sheet conveying unit is composed of a longitudinal rotary conveying mechanism, a servo forward-feeding lifting mechanism, and a manipulator clamping and flipping mechanism. The small sheet stacks conveyed from the thousand-sheet distributing unit pass the longitudinal rotary conveying mechanism, the servo forward-feeding lifting mechanism, the manipulator clamping and flipping mechanism, etc., and enter the conveying trolley of the sorting machine in a configuration required by a process to await sorting and verification.

[0020] Furthermore, the defective banknote processing module is connected to the small sheet inspection modules, and the counting and transfer module is connected to the small sheet inspection modules. If the first determination result is negative, the small sheet stacks are unqualified, and they enter the defective banknote processing module from the small sheet inspection modules. Optionally, the defective banknote processing module processes the unqualified small sheet stacks, which then re-enter the small sheet inspection modules. Furthermore, if the first determination result is positive, the small sheet stacks are qualified, and they enter the counting and transfer module from the small sheet inspection modules. The counting and transfer module is configured to count the small sheet stacks.

[0021] Furthermore, the plastic sealing module is connected to the counting and transfer module, and is configured to perform thermoplastic sealing on the small sheet stacks. Furthermore, the boxing module is connected to the plastic sealing module, and the small sheet stacks enter the boxing module from the plastic sealing module. The boxing module is configured to place a plurality of small sheet stacks into a storage box.

[0022] In the technical solution defined in the present application, the integrated production system for banknote cutting, inspection and sealing can realize automatic connection between production processes such as banknote cutting, inspection and boxing, and does not need manual labor for banknote feeding and transferring; this design method, firstly, has low dependence on labor, which is conducive to saving labor costs and improving work efficiency, and can further fully consider the matching of operation efficiency between processes, optimize the production process design, and maximize production efficiency; secondly, it has a high degree of automation and can meet the requirements of automated production. In addition, the integrated production system for banknote cutting, inspection and sealing utilizes a visual inspection system to realize the collection and verification of production quality information without manual intervention throughout the process, and achieves sequential closed-loop production in the entire process.

[0023] In some technical solutions, optionally, the integrated production system for banknote cutting, inspection and sealing further comprises a first transfer module, which is configured to connect the automatic banknote feeding module to the cutting module, and is configured to transfer large sheet stacks and the large sheet stacks enter the cutting module from the automatic banknote feeding module.

[0024] In the technical solution, the integrated production system for banknote cutting, inspection and sealing further comprises the first transfer module. Specifically, the first transfer module is configured to connect the automatic banknote feeding module to the cutting module. By providing the first transfer module, large sheet stacks can be transferred, enabling the large sheet stacks to enter the cutting module from the automatic banknote feeding module. This design method does not need manual banknote feeding and transferring, has low dependence on labor, and is conducive to saving labor costs and improving work efficiency.

[0025] 100 sheets of the large sheet products with accurate counts are automatically conveyed to the cutting module for cutting. The first transfer module is an automatic banknote feeding mechanism, which is configured to automatically clamp and convey the 100 sheets of the large sheet products disposed in a previous process to the banknote feeding platform of the cutting module. Optionally, the first transfer module comprises a linear unit, a servo motor, a clamping gripper mechanism, a support, and a drag chain. Through the continuous actions of the first transfer module, the continuous conveying of the large sheet stacks is realized.

[0026] In some technical solutions, optionally, the integrated production system for banknote cutting, inspection and sealing further comprises at least two second transfer modules connected to the cutting module, each second transfer module is connected to a corresponding small sheet inspection module. The second transfer modules are configured to transfer small sheet stacks and the small sheet stacks enter the small sheet inspection modules from the cutting module.

[0027] In the technical solution, the integrated production system for banknote cutting, inspection and sealing further comprises at least two second transfer modules. Specifically, the number of the second transfer modules is at least two, that is, there may be two or more second transfer modules, which can be flexibly configured according to actual needs. Optionally, the number of the second transfer modules is consistent with that of the small sheet inspection modules. Furthermore, the second transfer modules are connected to the cutting module, and each second transfer module is connected to a corresponding small sheet inspection module. By providing the second transfer modules, the small sheet stacks can be transferred, enabling the small sheet stacks to enter the small sheet inspection modules from the cutting module. This design method does not need manual banknote feeding and transferring, has low dependence on labor, and is conducive to saving labor costs and improving work efficiency.

[0028] In some technical solutions, optionally, the integrated production system for banknote cutting, inspection and sealing further comprises a third transfer module, which is configured to connect the plastic sealing module to the boxing module, and the third transfer module is configured to transfer small sheet stacks and the small sheet stacks enter the boxing module from the plastic sealing module.

[0029] In the technical solution, the integrated production system for banknote cutting, inspection and sealing further comprises the third transfer module. Specifically, the third transfer module is configured to connect the plastic sealing module with the boxing module. By providing the third transfer module, the small sheet stacks can be transferred, enabling the small sheet stacks to enter the boxing module from the plastic sealing module. This design method does not need manual transferring, has low dependence on labor, and is conducive to saving labor costs and improving work efficiency.

[0030] In some technical solutions, optionally, the integrated production system for banknote cutting, inspection and sealing further comprises a stacking module connected to the boxing module, which is configured to stack a plurality of storage boxes containing small sheet stacks.

[0031] In the technical solution, the integrated production system for banknote cutting, inspection and sealing further comprises the stacking module. Specifically, the stacking module is connected to the boxing module. By providing the stacking module, the plurality of storage boxes containing small sheet stacks can be stacked.

[0032] In some technical solutions, optionally, the integrated production system for banknote cutting, inspection and sealing further comprises a fourth transfer module, which is configured to connect the boxing module to the stacking module, and the fourth transfer module is configured to transfer the storage boxes and the storage boxes enter the stacking module from the boxing module.

[0033] In the technical solution, the integrated production system for banknote cutting, inspection and sealing further comprises the fourth transfer module. Specifically, the fourth transfer module is configured to connect the boxing module to the stacking module. By providing the fourth transfer module, the storage boxes can be transferred, enabling the storage boxes to enter the stacking module from the boxing module. This design method does not need manual transferring, has low dependence on labor, and is conducive to saving labor costs and improving work efficiency.

[0034] In some technical solutions, optionally, the automatic banknote feeding module comprises: a banknote feeding and transfer unit connected to the printing module, and large sheet products enter the banknote feeding and transfer unit from the printing module; an automatic hundred-sheet dividing unit connected to the banknote feeding and transfer unit, and the large sheet products enter the automatic hundred-sheet dividing unit from the banknote feeding and transfer unit, and the automatic hundred-sheet dividing unit is configured to divide the large sheet products with a first numeric value to form large sheet stacks; a banknote vibration unit connected to the automatic hundred-sheet dividing unit, and the large sheet stacks enter the banknote vibration unit from the automatic hundred-sheet dividing unit, the banknote vibration unit can perform banknote alignment on the large sheet stacks by vibration; a first counting unit connected to the banknote vibration unit, and the large sheet stacks enter the first counting unit from the banknote vibration unit, the first counting unit is configured to count the large sheet stacks, and the first counting unit is connected to the cutting module, and the large sheet stacks can enter the cutting module from the first counting unit.

[0035] In the technical solution, the automatic banknote feeding module comprises the banknote feeding and transfer unit, the automatic hundred-sheet dividing unit, the banknote vibration unit, and the first counting unit. Specifically, the banknote feeding and transfer unit is connected to the printing module. After the printing module completes printing the large sheet products, an AGV (Automated Guided Vehicle) places the large sheet products at a designated position of the banknote feeding and transfer unit. Furthermore, the automatic hundred-sheet dividing unit is connected to the banknote feeding and transfer unit, and the large sheet products enter the automatic hundred-sheet dividing unit from the banknote feeding and transfer unit. The automatic hundred-sheet dividing unit is configured to divide the large sheet products with the first numeric value to form large sheet stacks. Optionally, after the AGV (Automated Guided Vehicle) places the large sheet products at the designated position of the banknote feeding and transfer unit, the banknote feeding and transfer unit starts and conveys the large sheet products to the working position of the automatic hundred-sheet dividing unit. After the sensors of the automatic hundred-sheet dividing unit confirm that the large sheet products have reached the working position, the automatic hundred-sheet dividing unit starts the hundred-sheet dividing operation, dividing every 100 sheets into one portion to form the large sheet stacks.

[0036] Furthermore, the banknote vibration unit is connected to the automatic hundred-sheet dividing unit, and the large sheet stacks enter the banknote vibration unit from the automatic hundred-sheet dividing unit. The banknote vibration unit can perform banknote alignment on the large sheet stacks by vibration. By providing the banknote vibration unit, it does not need manual labor to arrange the large sheet stacks in advance before they enter the cutting module, which is conducive to saving labor costs and improving work efficiency. Furthermore, the first counting unit is connected to the banknote vibration unit, and the large sheet stacks enter the first counting unit from the banknote vibration unit. The first counting unit is configured to count the large sheet stacks. The first counting unit is connected to the cutting module. The large sheet stacks can enter the cutting module from the first counting unit.

[0037] By providing the automatic banknote feeding module, large sheet products can be divided into hundreds to form large sheet stacks, and the large sheet stacks can be subjected to banknote alignment by vibration and counting. Before the large sheet stacks enter the cutting module, it does not need manual labor to arrange the large sheet stacks in advance. This design method, firstly, has low dependence on manual labor, which is conducive to saving labor costs and improving work efficiency; secondly, it has a high degree of automation and can meet the requirements of automated production.

[0038] A second aspect of the present application provides an integrated production method for banknote cutting, inspection and sealing, applied to the integrated production system for banknote cutting, inspection and sealing in any of the above technical solutions. The integrated production method for banknote cutting, inspection and sealing comprising: dividing a large sheet product with a first numerical value to form large sheet stacks; performing, by vibration, banknote alignment and counting on the large sheet stacks; cutting the large sheet stacks to form small sheet products; dividing the small sheet products with a second numerical value to form small sheet stacks; performing quality inspection on the small sheet stacks to determine whether the small sheet stacks are qualified and generate a first determination result; if the first determination result is positive, the small sheet stacks enter a counting and transfer module of the integrated production system for banknote cutting, inspection and sealing, wherein the counting and transfer module is configured to count the small sheet stacks; if the first determination result is negative, the small sheet stacks enter a defective banknote processing module of the integrated production system for banknote cutting, inspection and sealing; performing thermoplastic sealing on the small sheet stacks; placing a plurality of small sheet stacks into a storage box; and stacking a plurality of storage boxes containing small sheet stacks.

[0039] According to the technical solution of the integrated production method for banknote cutting, inspection and sealing of the present application, the integrated production method for banknote cutting, inspection and sealing is applied to the integrated production system for banknote cutting, inspection and sealing in any of the above technical solutions. The integrated production method for banknote cutting, inspection and sealing comprises the following specific steps.

[0040] Step 1, dividing a large sheet product with a first numerical value to form large sheet stacks. The automatic banknote feeding module of the integrated production system for banknote cutting, inspection and sealing is configured to divide the large sheet products with the first numeric value to form large sheet stacks. Optionally, the first numeric value is 100 sheets. Optionally, the automatic banknote feeding module can divide the large sheet product into hundreds, with every 100 sheets as a portion to form large sheet stacks.

[0041] Step 2, performing, by vibration, banknote alignment and counting on the large sheet stacks. A banknote vibration unit of the automatic banknote feeding module can perform, by vibration, banknote alignment on the large sheet stacks. By providing the banknote vibration unit, it does not need manual labor to arrange the large sheet stacks in advance before they enter the cutting module, which is conducive to saving labor costs and improving work efficiency. Furthermore, the first counting unit of the automatic banknote feeding module is configured to count the large sheet stacks.

[0042] Step 3, cutting the large sheet stacks to form small sheet products. The cutting module of the integrated production system for banknote cutting, inspection and sealing is configured to cut the large sheet stacks to form small sheet products.

[0043] Step 4, dividing the small sheet products with a second numerical value to form small sheet stacks. The cutting module can divide the small sheet products with the second numerical value to form small sheet stacks. Optionally, the second numeric value is 1000 sheets. The cutting module can realize functions such as automatic banknote feeding, edge trimming, strip cutting, small sheet cutting, thousand sheet collecting, and conveying and distributing of large sheet stacks.

[0044] Step 5, performing quality inspection on the small sheet stacks to determine whether the small sheet stacks are qualified and generate a first determination result. A small sheet inspection module of the integrated production system for banknote cutting, inspection and sealing is configured to perform quality inspection on the small sheet stacks to determine whether the small sheet stacks are qualified and generate a first determination result. If the first determination result is negative, the small sheet stacks enter the defective banknote processing module from the small sheet inspection modules; if the first determination result is positive, the small sheet stacks enter the counting and transfer module from the small sheet inspection modules.

[0045] Step 6, if the first determination result is positive (the small sheet stacks are qualified), the small sheet stacks enter the counting and transfer module of the integrated production system for banknote cutting, inspection and sealing, and the counting and transfer module is configured to count the small sheet stacks.

[0046] Step 7, if the first determination result is negative (the small sheet stacks are not qualified), the small sheet stacks enter the defective banknote processing module of the integrated production system for banknote cutting, inspection and sealing. Optionally, the defective banknote processing module processes the unqualified small sheet stacks, which then re-enter the small sheet inspection module.

[0047] Step 8, performing thermoplastic sealing on the small sheet stacks. A plastic sealing module of the integrated production system for banknote cutting, inspection and sealing can perform thermoplastic sealing on the small sheet stacks.

[0048] Step 9, placing a plurality of small sheet stacks into a storage box. A boxing module of the integrated production system for banknote cutting, inspection and sealing is configured to place the plurality of small sheet stacks into the storage box.

[0049] Step 10, stacking a plurality of storage boxes containing small sheet stacks. A stacking module of the integrated production system for banknote cutting, inspection and sealing is configured to stack the plurality of storage boxes containing small sheet stacks.

[0050] The technical solution of the present application, firstly, has low dependence on labor, which is conducive to saving labor costs and improving work efficiency, and can further fully consider the matching of operation efficiency between processes, optimize the production process design, and maximize production efficiency; secondly, it has a high degree of automation and can meet the requirements of automated production.

[0051] The third aspect of the present application provides an electronic device, comprising a processor, a memory, and programs or instructions which are stored in the memory and can operate in the processor. When the programs or instructions are executed by the processor, the steps of the integrated production method for banknote cutting, inspection, and sealing in any technical solution described above are realized.

[0052] The fourth aspect of the present application provides a computer-readable storage medium, computer programs are stored in the computer-readable storage medium. When the computer programs are executed by a processor, the steps of the integrated production method for banknote cutting, inspection, and sealing in any technical solution described above are realized.

[0053] The fifth aspect of the present application provides a chip, and the chip comprises a processor and a communication interface, the communication interface is coupled to the processor, and the processor is configured to execute programs or instructions to realize the steps of the integrated production method for banknote cutting, inspection and sealing in the above technical solutions.

[0054] The additional aspects and advantages of the present application will become apparent in the following description or may be learned through practice of the present application.BRIEF DESCRIPTION OF THE DRAWINGS

[0055] FIG. 1 is a first schematic view of an integrated production system for banknote cutting, inspection and sealing according to an embodiment of the present application; FIG. 2 is a second schematic view of an integrated production system for banknote cutting, inspection and sealing according to an embodiment of the present application; and FIG. 3 is a flow chart of an integrated production method for banknote cutting, inspection and sealing according to an embodiment of the present application.

[0056] The reference signs are as follows: 100 integrated production system for banknote cutting, inspection and sealing; 110 automatic banknote feeding module; 111 banknote feeding and transfer unit; 112 automatic hundred-sheet dividing unit; 113 banknote vibration unit; 114 first counting unit; 120 cutting module; 130 small sheet inspection module; 141 defective banknote processing module; 142 counting and transfer module; 150 plastic sealing module; 160 boxing module; 170 stacking module; 181 first transfer module; 182 second transfer module; 183 third transfer module; 184 fourth transfer module; 200 printing module.DETAILED DESCRIPTION OF THE APPLICATION

[0057] For a clearer understanding of the above purposes, features and advantages of the present application, the present application will be further detailed hereinafter in combination with the accompanying drawings and embodiments. It should be noted that as long as there is no conflict, the embodiments and the features in the embodiments of the present application can be combined with each other.

[0058] Many details are set forth in the following description for the convenience of a thorough understanding to the present application, but the present application can further be implemented using other embodiments other than these described herein. Therefore, the protection scope of the present application is not limited to the specific embodiments disclosed in the following text.

[0059] With reference to FIGS. 1 to 3, an integrated production system and method for banknote cutting, inspection, and sealing, a device, a medium, and a chip according to some embodiments of the present application are described below.

[0060] In an embodiment of the present application, as shown in FIG. 1 and FIG. 2, the integrated production system 100 for banknote cutting, inspection and sealing comprises an automatic banknote feeding module 110, a cutting module 120, at least two small sheet inspection modules 130, a defective banknote processing module 141, a counting and transfer module 142, a plastic sealing module 150, a boxing module 160 and a stacking module 170. Wherein, the automatic banknote feeding module 110 is configured to connect the printing module 200. The large sheet products can enter the automatic banknote feeding module 110 from the printing module 200. Optionally, after the printing module 200 completes printing the large sheet products, the large sheet products enter the automatic banknote feeding module 110. The automatic banknote feeding module 110is configured to divide the large sheet products with the first numeric value to form large sheet stacks. Optionally, the first numeric value is 100 sheets. Optionally, the automatic banknote feeding module 110 can divide the large sheet products into hundreds, with every 100 sheets as a portion to form large sheet stacks. Furthermore, the automatic banknote feeding module 110 can perform, by vibration, banknote alignment and counting on the large sheet stacks.

[0061] Optionally, the automatic banknote feeding module 110comprises a banknote feeding and transfer unit 111, an automatic hundred-sheet dividing unit 112, an empty stack conveying unit, a first air cushion table unit, a second air cushion table unit, a banknote vibration unit 113 and a first counting unit 114. After an AGV (Automated Guided Vehicle) places the large sheet products at a designated position of the banknote feeding and transfer unit 111, the banknote feeding and transfer unit 111starts and conveys the large sheet products to the working position of the automatic hundred-sheet dividing unit 112. After the sensor of the automatic hundred-sheet dividing unit 112 confirms that the large sheet products have reached the working position, the automatic hundred-sheet dividing unit 112 starts the hundred-sheet dividing operation, dividing every 100 sheets into one portion to form large sheet stacks. A manipulator device of the automatic hundred-sheet dividing unit 112 grabs the large sheet stacks and transfers to the first air cushion table unit, a pushing mechanism of the first air cushion table unit pushes the large sheet stacks to the second air cushion table unit, and a pushing mechanism of the second air cushion table unit pushes the large sheet stacks to the banknote vibration unit 113. Optionally, the first air cushion table unit is a lifting air cushion table unit; the second air cushion table unit is a manual processing air cushion table unit. After the banknote vibration unit 113 completes the banknote alignment of the large sheet stacks by vibration, the manipulator device of the first counting unit 114 grabs the large sheet stacks and transfers to the counting station for double-corner recheck. After counting, the large sheet stacks enter the cutting module 120 for the next process.

[0062] By providing the automatic banknote feeding module 110, large sheet products can be divided into hundreds to form large sheet stacks, and the large sheet stacks can be subjected to banknote alignment by vibration and counting. Before the large sheet stacks enter the cutting module 120, it does not need manual labor to arrange the large sheet stacks in advance. This design method, firstly, has low dependence on manual labor, which is conducive to saving labor costs and improving work efficiency; secondly, it has a high degree of automation and can meet the requirements of automated production.

[0063] Optionally, the automatic hundred-sheet dividing unit 112 is a banknote counting mechanism, which comprises a banknote counting suction cup. The banknote counting suction cup has high adaptability to the neatness of large sheet stacks, which helps reduce the problem of inaccurate hundred-sheet division caused by insufficient neatness of the large sheet stacks. To adapt to the problem of stack inclination and position errors during feeding, the banknote counting mechanism can perform real-time positioning according to the edges of the large sheet stacks. A high-performance photoelectric sensor, an electric cylinder and a integrated mechanism are used, and algorithm control is carried out through a PLC (Programmable Logic Controller), and the relative position of the banknote counting suction cup and that of the edges of the large sheet stack is the same before each hundred-sheet division, thus avoiding the problem of hundred-sheet division failure caused by verticality errors of large sheet stacks. Considering that the top surface of large sheet stacks may not be flat, the banknote counting mechanism further has the function of horizontal movement along the banknote edge, which can be adjusted correspondingly according to the flatness or flat position of the top surface of the large sheet stacks. Optionally, to ensure the accuracy of the hundred-sheet dividing operation, the automatic hundred-sheet dividing unit 112 further comprises a large sheet hundred-sheet division inspecting system. A code-reading camera is configured to capture the printed code number of the large sheet stack and verify whether the last digits are 01, to verify the accuracy of the hundred-sheet division. Before entering the cutting module 120, a dual-head automatic banknote counting unit (a first counting unit 114) is configured to perform two-corner rechecking on the large sheet stacks to ensure the accuracy of the hundred-sheet division. Optionally, to ensure the banknote vibrating effect, a set of unpowered rollers are disposed between a transition tabletop and a lifting air cushion table. When the large sheet stacks pass the unpowered rollers, a height difference causes a surge action of the banknote surface, which loosens compacted or ink-adhered banknotes, and provide favorable conditions for ensuring the banknote vibrating effect and improving efficiency subsequently. To ensure the banknote vibrating precision, the banknote vibration unit113 comprises an air blowing system, auxiliary components such as sensors and electromagnetic valves are used, and the air blowing time and rhythm are adjusted through the PLC to ensure that the banknote vibrating precision meets requirements.

[0064] Furthermore, the cutting module 120 is connected to the automatic banknote feeding module 110. The large sheet stacks can enter the cutting module 120 from the automatic banknote feeding module 110. The cutting module 120 is configured to cut the large sheet stacks to form small sheet products, and can divide the small sheet products with a second numeric value to form small sheet stacks. Optionally, the second numeric value is 1000 sheets. The cutting module 120 can realize functions such as automatic banknote feeding, edge trimming, strip cutting, small sheet cutting, thousand sheet collecting, and conveying and distributing of large sheet stacks. Optionally, the cutting module 120comprises a banknote feeding unit, an edge trimming unit, a strip cutting unit, an arranging unit, a strip collecting unit, a small sheet cutting unit, a thousand-sheet collecting unit, a thousand-sheet distributing unit, and a thousand-sheet conveying unit. Optionally, the large-sheet stacks enter the banknote feeding unit of the cutting module 120 from the automatic banknote feeding module 110. The banknote feeding unit can sequentially convey the large sheet stacks to the edge trimming unit, the strip cutting unit, the arranging unit, the strip collecting unit, and the small sheet cutting unit. The edge trimming unit is configured to trim the edges of the large sheet stacks; the strip cutting unit is configured to cut the large sheet stacks into strips; the small sheet cutting unit is configured to cut the large sheet stacks to form small sheet products. Subsequently, the small sheet products enter the thousand-sheet collecting unit, which is configured to collect the small sheet products into thousands, with every 1000 sheets as one portion to form the small sheet stacks. The small sheet stacks then enter the thousand-sheet distributing unit and the thousand-sheet conveying unit for conveying and distributing.

[0065] Optionally, the integrated production system 100 for banknote cutting, inspection and sealing further comprises a first transfer module 181. The first transfer module 181 is configured to connect the automatic banknote feeding module 110 with the cutting module 120. By providing the first transfer module 181, the large sheet stacks can be transferred, enabling the large sheet stacks to enter the cutting module 120 from the automatic banknote feeding module 110. 100 sheets of the large sheet products with accurate counts are automatically conveyed to the cutting module 120 for cutting. The first transfer module 181 is an automatic banknote feeding mechanism, and is configured to automatically clamp and convey the 100 sheets of the large sheet products disposed in the previous process to the banknote feeding platform of the cutting module 120. Optionally, the first transfer module 181comprises a linear unit, a servo motor, a clamping gripper mechanism, a support, and a drag chain. Through the continuous actions of the first transfer module 181, the continuous conveying of the large sheet stacks is realized.

[0066] Furthermore, the number of the small sheet inspection modules 130 is at least two, that is, there may be two or more small sheet inspection modules 130, which can be flexibly configured according to actual needs. The small sheet inspection modules 130 are connected to the cutting module 120, and the small sheet stacks can enter the small sheet inspection modules 130 from the cutting module 120. The small sheet inspection modules 130 are configured to conduct quality inspection on the small sheet stacks to determine whether the small sheet stacks are qualified and generate a first determination result. If the first determination result is negative, the small sheet stacks enter the defective banknote processing module 141 from the small sheet inspection modules 130; if the first determination result is positive, the small sheet stacks enter the counting and transfer module 142 from the small sheet inspection modules 130.

[0067] Optionally, the small sheet inspection module 130 comprises a first sheet number recognition system, which can realize the recognition and verification of the first sheet number of each small sheet stack which is about to enter the small sheet inspection module 130 according to a cutting pushing sequence. The small sheet inspection module 130 has been upgraded in both software and hardware systems, and establishes two modes of standalone independent operation and multi-level linked operation. When the small sheet inspection module 130 switches between the two modes, a banknote loading trolley moves from the inside of the machine to a connecting channel, the manipulator device places the small sheet stacks subjected to cutting on the banknote loading trolley, and the banknote loading trolley returns to the inside of the machine for sorting. In terms of the software system, a real-time intelligent data sorting technology is provided and applied for the first time, and realizes the reception, inspection and transmission of product information. After the inspection by the small sheet inspection module, unqualified small sheet products (defective products) are destroyed in-line after image collection and number comparison.

[0068] Optionally, the integrated production system 100 for banknote cutting, inspection and sealing further comprises at least two second transfer modules 182. The number of the second transfer modules 182 is at least two, that is, there may be two or more second transfer modules 182, and the second transfer modules 182 can be flexibly configured according to actual needs. Optionally, the number of the second transfer modules 182 is consistent with that of the small sheet inspection modules 130. Furthermore, the second transfer modules 182 are connected to the cutting module 120, and each second transfer module 182 is connected to a corresponding small sheet inspection module 130. By providing the second transfer modules 182, the small sheet stacks can be transferred, enabling the small sheet stacks to enter the small sheet inspection modules 130 from the cutting module 120.

[0069] Optionally, the thousand-sheet distributing unit and thousand-sheet conveying unit of the cutting module 120 realize the automatic transmission of small sheet stacks after cutting and thousand-sheet collecting, and transfer them to the small sheet inspection module 130 for small sheet quality checking. Optionally, the thousand-sheet distributing unit conveys the entire row (7K / 8K) of sequentially numbered small sheet stacks disposed by the thousand-sheet collecting unit to at least two small sheet inspection modules 130 respectively. The number of the small sheet inspection modules 130 is two. Structurally, the thousand-sheet distributing unit adopts a modular design, and is mainly composed of distributing modules and transition modules. A left distributing module and a right distributing module are disposed at the left and right ends respectively, and the distributing modules are connected by left and right transition modules. Based on the division from function, the thousand-sheet distributing unit mainly comprises a distributing trolley mechanism and its transmission mechanism, two sets of trolley delivery mechanisms, and two sets of distributing mechanisms. The distributing trolley mechanism is a precise product transportation mechanism controlled by a servo motor unit, and performs reciprocating motion on guide rails installed on a frame. The trolley delivery mechanism pushes the entire row of products in the distributing trolley mechanism to the working platform of the distributing mechanism. The distributing mechanism conveys the entire row of small sheet stacks to the thousand-sheet conveying unit one by one. Optionally, the cutting module 120comprises two thousand-sheet conveying units with the same mechanical structure, which are connected to two sorting machines respectively. Optionally, the thousand-sheet conveying unit is composed of a longitudinal rotary conveying mechanism, a servo forward-feeding lifting mechanism, and a manipulator clamping and flipping mechanism. The small sheet stacks conveyed from the thousand-sheet distributing unit pass the longitudinal rotary conveying mechanism, the servo forward-feeding lifting mechanism, the manipulator clamping and flipping mechanism, etc., and enter the conveying trolley of the sorting machine in a configuration required by a process to await sorting and verification.

[0070] Furthermore, the defective banknote processing module 141 is connected to the small sheet inspection modules 130, and the counting and transfer module 142 is connected to the small sheet inspection modules 130. If the first determination result is negative, the small sheet stacks are unqualified, and they enter the defective banknote processing module 141 from the small sheet inspection modules 130. Optionally, the defective banknote processing module 141 processes the unqualified small sheet stacks, which then re-enter the small sheet inspection modules 130. Furthermore, if the first determination result is positive, the small sheet stacks are qualified, and they enter the counting and transfer module 142 from the small sheet inspection modules 130. The counting and transfer module 142 is configured to count the small sheet stacks.

[0071] Furthermore, the plastic sealing module 150 is connected to the counting and transfer module 142, and is configured to perform thermoplastic sealing on the small sheet stacks. Furthermore, the boxing module 160 is connected to the plastic sealing module 150, and the small sheet stacks enter the boxing module 160 from the plastic sealing module 150. The boxing module 160 is configured to place a plurality of small sheet stacks into a storage box.

[0072] In the technical solution defined in the present application, the integrated production system 100 for banknote cutting, inspection and sealing can realize automatic connection between production processes such as banknote cutting, inspection and boxing, and does not need manual labor for banknote feeding and transferring; this design method, firstly, has low dependence on labor, which is conducive to saving labor costs and improving work efficiency, and can further fully consider the matching of operation efficiency between processes, optimize the production process design, and maximize production efficiency; secondly, it has a high degree of automation and can meet the requirements of automated production. In addition, the integrated production system 100 for banknote cutting, inspection and sealing utilizes a visual inspection system to realize the collection and verification of production quality information without manual intervention throughout the process, and achieves sequential closed-loop production in the entire process.

[0073] In some embodiments, optionally, as shown in FIG. 1, the integrated production system 100 for banknote cutting, inspection and sealing further comprises the first transfer module 181. Specifically, the first transfer module 181 is configured to connect the automatic banknote feeding module 110with the cutting module 120. By providing the first transfer module 181, large sheet stacks can be transferred, enabling the large sheet stacks to enter the cutting module 120 from the automatic banknote feeding module 110. This design method does not need manual banknote feeding and transferring, has low dependence on labor, and is conducive to saving labor costs and improving work efficiency.

[0074] 100 sheets of the large sheet products with accurate counts are automatically conveyed to the cutting module 120 for cutting. The first transfer module 181 is an automatic banknote feeding mechanism, which is configured to automatically clamp and convey the 100 sheets of the large sheet products disposed in a previous process to the banknote feeding platform of the cutting module 120. Optionally, the first transfer module 181comprises a linear unit, a servo motor, a clamping gripper mechanism, a support, and a drag chain. Through the continuous actions of the first transfer module 181, the continuous conveying of the large sheet stacks is realized.

[0075] In some embodiments, optionally, as shown in FIG. 1, the integrated production system 100 for banknote cutting, inspection and sealing further comprises the at least two second transfer modules 182. Specifically, the number of the second transfer modules 182 is at least two, that is, there may be two or more second transfer modules 182, and the second transfer modules 182 can be flexibly configured according to actual needs. Optionally, the number of the second transfer modules 182 is consistent with that of the small sheet inspection modules 130. Furthermore, the second transfer modules 182 are connected to the cutting module 120, and each second transfer module 182 is connected to a corresponding small sheet inspection module 130. By providing the second transfer modules 182, the small sheet stacks can be transferred, enabling the small sheet stacks to enter the small sheet inspection modules 130 from the cutting module 120.This design method does not need manual banknote feeding and transferring, has low dependence on labor, and is conducive to saving labor costs and improving work efficiency.

[0076] In some embodiments, optionally, as shown in FIG. 1, the integrated production system 100 for banknote cutting, inspection and sealing further comprises a third transfer module 183. Specifically, the third transfer module 183 is configured to connect the plastic sealing module 150with the boxing module 160. By providing the third transfer module 183, the small sheet stacks can be transferred, enabling the small sheet stacks to enter the boxing module 160 from the plastic sealing module 150. This design method does not need manual transferring, has low dependence on labor, and is conducive to saving labor costs and improving work efficiency.

[0077] In some embodiments, optionally, as shown in FIG. 1, the integrated production system 100 for banknote cutting, inspection and sealing further comprises the stacking module. 170 Specifically, the stacking module 170 is connected to the boxing module 160. By providing the stacking module 170, the plurality of storage boxes containing small sheet stacks can be stacked.

[0078] In some embodiments, optionally, as shown in FIG. 1, the integrated production system 100 for banknote cutting, inspection and sealing further comprises a fourth transfer module184. Specifically, the fourth transfer module 184 is configured to connect the boxing module 160with the stacking module 170. By providing the fourth transfer module 184, the storage boxes can be transferred, enabling the storage boxes to enter the stacking module 170 from the boxing module 160. This design method does not need manual transferring, has low dependence on labor, and is conducive to saving labor costs and improving work efficiency.

[0079] In some embodiments, optionally, as shown in FIG. 1, the automatic banknote feeding module 110comprises the banknote feeding and transfer unit 111, the automatic hundred-sheet dividing unit 112, the banknote vibration unit 113, and the first counting unit 114. Specifically, the banknote feeding and transfer unit 111 is connected to the printing module 200. After the printing module 200 completes printing the large sheet products, an AGV (Automated Guided Vehicle) places the large sheet products at a designated position of the banknote feeding and transfer unit 111. Furthermore, the automatic hundred-sheet dividing unit 112 is connected to the banknote feeding and transfer unit 111, and the large sheet products enter the automatic hundred-sheet dividing unit 112 from the banknote feeding and transfer unit 111. The automatic hundred-sheet dividing unit 112is configured to divide the large sheet products with the first numeric value to form large sheet stacks. Optionally, after the AGV (Automated Guided Vehicle) places the large sheet products at the designated position of the banknote feeding and transfer unit 111, the banknote feeding and transfer unit 111 starts and conveys the large sheet products to the working position of the automatic hundred-sheet dividing unit 112. After the sensors of the automatic hundred-sheet dividing unit 112 confirm that the large sheet products have reached the working position, the automatic hundred-sheet dividing unit 112 starts the hundred-sheet dividing operation, dividing every 100 sheets into one portion to form the large-sheet stacks.

[0080] Furthermore, the banknote vibration unit 113 is connected to the automatic hundred-sheet dividing unit 112, and the large sheet stacks enter the banknote vibration unit 113 from the automatic hundred-sheet dividing unit 112. The banknote vibration unit 113 can perform banknote alignment on the large sheet stacks by vibration. By providing the banknote vibration unit 113, it does not need manual labor to arrange the large sheet stacks in advance before they enter the cutting module 120, which is conducive to saving labor costs and improving work efficiency. Furthermore, the first counting unit 114 is connected to the banknote vibration unit 113, and the large sheet stacks enter the first counting unit 114 from the banknote vibration unit 113. The first counting unit 114 is configured to count the large sheet stacks. The first counting unit 114 is connected to the cutting module 120. The large sheet stacks can enter the cutting module 120 from the first counting unit 114.

[0081] By providing the automatic banknote feeding module 110, large sheet products can be divided into hundreds to form large sheet stacks, and the large sheet stacks can be subjected to banknote alignment by vibration and counting. Before the large sheet stacks enter the cutting module 120, it does not need manual labor to arrange the large sheet stacks in advance. This design method, firstly, has low dependence on manual labor, which is conducive to saving labor costs and improving work efficiency; secondly, it has a high degree of automation and can meet the requirements of automated production.

[0082] According to an embodiment of the present application, the integrated production method for banknote cutting, inspection and sealing is applied to the integrated production system 100 for banknote cutting, inspection and sealing in any of the above technical solutions. As shown in FIG. 3, the integrated production method for banknote cutting, inspection and sealing comprises the following specific steps.

[0083] S302, dividing a large sheet product with a first numerical value to form large sheet stacks. The automatic banknote feeding module of the integrated production system for banknote cutting, inspection and sealing is configured to divide the large sheet products with the first numeric value to form large sheet stacks. Optionally, the first numeric value is 100 sheets. Optionally, the automatic banknote feeding module can divide the large sheet product into hundreds, with every 100 sheets as a portion to form large sheet stacks.

[0084] S304, performing, by vibration, banknote alignment and counting on the large sheet stacks. A banknote vibration unit of the automatic banknote feeding module can perform, by vibration, banknote alignment on the large sheet stacks. By providing the banknote vibration unit, it does not need manual labor to arrange the large sheet stacks in advance before they enter the cutting module, which is conducive to saving labor costs and improving work efficiency. Furthermore, the first counting unit of the automatic banknote feeding module is configured to count the large sheet stacks.

[0085] S306, cutting the large sheet stacks to form small sheet products. The cutting module of the integrated production system for banknote cutting, inspection and sealing is configured to cut the large sheet stacks to form small sheet products.

[0086] S308, dividing the small sheet products with a second numerical value to form small sheet stacks. The cutting module can divide the small sheet products with the second numerical value to form small sheet stacks. Optionally, the second numeric value is 1000 sheets. The cutting module can realize functions such as automatic banknote feeding, edge trimming, strip cutting, small sheet cutting, thousand sheet collecting, and conveying and distributing of large sheet stacks.

[0087] S310, performing quality inspection on the small sheet stacks to determine whether the small sheet stacks are qualified and generate a first determination result. A small sheet inspection module of the integrated production system for banknote cutting, inspection and sealing is configured to perform quality inspection on the small sheet stacks to determine whether the small sheet stacks are qualified and generate a first determination result. If the first determination result is negative, the small sheet stacks enter the defective banknote processing module from the small sheet inspection modules; if the first determination result is positive, the small sheet stacks enter the counting and transfer module from the small sheet inspection modules.

[0088] S312, if the first determination result is positive (the small sheet stacks are qualified), the small sheet stacks enter the counting and transfer module of the integrated production system for banknote cutting, inspection and sealing, and the counting and transfer module is configured to count the small sheet stacks.

[0089] S314, if the first determination result is negative (the small sheet stacks are not qualified), the small sheet stacks enter the defective banknote processing module of the integrated production system for banknote cutting, inspection and sealing. Optionally, the defective banknote processing module processes the unqualified small sheet stacks, which then re-enter the small sheet inspection module.

[0090] S316, performing thermoplastic sealing on the small sheet stacks. A plastic sealing module of the integrated production system for banknote cutting, inspection and sealing can perform thermoplastic sealing on the small sheet stacks.

[0091] S318, placing a plurality of small sheet stacks into a storage box. A boxing module of the integrated production system for banknote cutting, inspection and sealing is configured to place the plurality of small sheet stacks into the storage box.

[0092] S320, stacking a plurality of storage boxes containing small sheet stacks. A stacking module of the integrated production system for banknote cutting, inspection and sealing is configured to stack the plurality of storage boxes containing small sheet stacks.

[0093] The technical solution of the present application, firstly, has low dependence on labor, which is conducive to saving labor costs and improving work efficiency, and can further fully consider the matching of operation efficiency between processes, optimize the production process design, and maximize production efficiency; secondly, it has a high degree of automation and can meet the requirements of automated production.

[0094] According to an embodiment of the present application, an electronic device comprises a processor, a memory, and programs or instructions which are stored in the memory and can operate in the processor. When the programs or instructions are executed by the processor, the steps of the integrated production method for banknote cutting, inspection, and sealing in any technical solution described above are realized.

[0095] In an embodiment of the present application, a computer-readable storage medium stores computer programs. When the computer programs are executed by a processor, the steps of the integrated production method for banknote cutting, inspection, and sealing in any technical solution described above are realized.

[0096] In an embodiment of the present application, a chip comprises a processor and a communication interface, the communication interface is coupled to the processor, and the processor is configured to execute programs or instructions to realize the steps of the integrated production method for banknote cutting, inspection and sealing in the above technical solutions.

[0097] In the present application, the terms of "first", "second" and "third" are used only for the purpose of description and shall not be understood to indicate or imply any relative importance; the term of "a plurality of" indicates two or more, unless otherwise explicitly specified or defined. The terms of "mount", "connect with", "connect to", "fix" and the like should be understood in a broad sense, for example, the term "connect to" can be a fixed connection, a detachable connection, or an integral connection; the term "connect with" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skills in the art, they may understand the specific meanings of the above-mentioned terms in the present application according to specific circumstances.

[0098] In the description of the present application, it should be indicated that the orientation or position relationships indicated by terms such as "upper", "lower", "left", "right", "front" and "rear" are based on the orientation or position relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the indicated device or element must have a specific orientation or be constructed and operated in a specific orientation. Therefore, it shall not be construed as a limitation on the present application.

[0099] In the description of the present application, the description of the terms of "an embodiment", "some embodiments", "specific embodiment" and the like is intended to mean that the specific features, structures, materials or characteristics described in combination with the embodiments or examples are included in at least one embodiment or example of the present application. In the description, the illustrative expression of the above terms may not indicate the same embodiment or example. In addition, the described specific features, structures, materials or characteristics may be combined with each other in an appropriate method in one or more of any embodiments or examples.

[0100] The above-mentioned are merely some embodiments of the present application and are not intended to limit the present application, and for one skilled in the art, various modifications and changes may be made to the present application. Any modifications, equivalent substitutions, improvements and so on made within the spirit and principle of the present application should be covered within the scope of protection of the present application.

Claims

1. An integrated production system for banknote cutting, inspection and sealing, comprising: an automatic banknote feeding module (110) for connecting to a printing module (200), wherein a large sheet product enters the automatic banknote feeding module (110) from the printing module (200), the automatic banknote feeding module (110) is configured to divide the large sheet product with a first numerical value to form large sheet stacks, and the automatic banknote feeding module (110) can perform, by vibration, banknote alignment and counting on the large sheet stacks; a cutting module (120) connected to the automatic banknote feeding module (110), wherein the large sheet stacks can enter the cutting module (120) from the automatic banknote feeding module (110), the cutting module (120) is configured to cut the large sheet stacks to form small sheet products, and the cutting module (120) can divide the small sheet products with a second numerical value into small sheet stacks; at least two small sheet inspection modules (130) connected to the cutting module (120), wherein the small sheet stacks can enter the small sheet inspection modules (130) from the cutting module (120), and the small sheet inspection modules (130) are configured to perform quality inspection on the small sheet stacks to determine whether the small sheet stacks are qualified and generate a first determination result; a defective banknote processing module (141) connected to the small sheet inspection modules (130), wherein, if the first determination result is negative, the small sheet stacks enter the defective banknote processing module (141) from the small sheet inspection modules (130); a counting and transfer module (142) connected to the small sheet inspection modules (130), wherein, if the first determination result is positive, the small sheet stacks enter the counting and transfer module (142) from the small sheet inspection modules (130), and the counting and transfer module (142) is configured to count the small sheet stacks; a plastic sealing module (150) connected to the counting and transfer module (142), wherein the plastic sealing module (150) is configured to perform thermoplastic sealing on the small sheet stacks; and a boxing module (160) connected to the plastic sealing module (150), wherein the small sheet stacks enter the boxing module (160) from the plastic sealing module (150), and the boxing module (160) is configured to place a plurality of small sheet stacks into a storage box.

2. The integrated production system for banknote cutting, inspection and sealing according to claim 1, further comprising: a first transfer module (181) configured to connect the automatic banknote feeding module (110)with the cutting module (120), wherein the first transfer module (181) is configured to transfer the large sheet stacks, enabling the large sheet stacks to enter the cutting module (120) from the automatic banknote feeding module (110).

3. The integrated production system for banknote cutting, inspection and sealing according to claim 1, further comprising: at least two second transfer modules (182) connected to the cutting module (120), wherein each second transfer module (182) is connected to a corresponding small sheet inspection module (130), and the second transfer modules (182) are configured to transfer the small sheet stacks, enabling the small sheet stacks to enter the small sheet inspection modules (130) from the cutting module (120).

4. The integrated production system for banknote cutting, inspection and sealing according to claim 1, further comprising: a third transfer module (183) configured to connect the plastic sealing module (150)with the boxing module (160), wherein the third transfer module (183) is configured to transfer the small sheet stacks and the small sheet stacks enter the boxing module (160) from the plastic sealing module (150).

5. The integrated production system for banknote cutting, inspection and sealing according to any one of claims 1 to 4, further comprising: a stacking module (170) connected to the boxing module (160), wherein the stacking module (170) is configured to stack a plurality of storage boxes containing the small sheet stacks.

6. The integrated production system for banknote cutting, inspection and sealing according to claim 5, further comprising: a fourth transfer module (184) configured to connect the boxing module (160)with the stacking module (170), wherein the fourth transfer module (184) is configured to transfer the storage boxes and the storage boxes enter the stacking module (170) from the boxing module (160).

7. The integrated production system for banknote cutting, inspection and sealing according to any one of claims 1 to 4, wherein, the automatic banknote feeding module (110)comprises: a banknote feeding and transfer unit (111) connected to the printing module (200), wherein the large sheet products enter the banknote feeding and transfer unit (111) from the printing module (200); an automatic hundred-sheet dividing unit (112) connected to the banknote feeding and transfer unit (111), wherein the large sheet products enter the automatic hundred-sheet dividing unit (112) from the banknote feeding and transfer unit (111), and the automatic hundred-sheet dividing unit (112)is configured to divide the large sheet products with the first numeric value to form the large sheet stacks; a banknote vibration unit (113) connected to the automatic hundred-sheet dividing unit (112), wherein the large sheet stacks enter the banknote vibration unit (113) from the automatic hundred-sheet dividing unit (112), and the banknote vibration unit (113) can perform banknote alignment on the large sheet stacks by vibration; and a first counting unit (114) connected to the banknote vibration unit (113), wherein the large sheet stacks enter the first counting unit (114) from the banknote vibration unit (113), the first counting unit (114) is configured to count the large sheet stacks, the first counting unit(114) is connected to the cutting module (120), and the large sheet stacks can enter the cutting module (120) from the first counting unit (114).

8. An integrated production method for banknote cutting, inspection and sealing, applied to the integrated production system for banknote cutting, inspection and sealing in any one of claims 1 to 7, wherein the integrated production method for banknote cutting, inspection and sealing comprises: dividing a large sheet product with a first numerical value to form large sheet stacks; performing, by vibration, banknote alignment and counting on the large sheet stacks; cutting the large sheet stacks to form small sheet products; dividing the small sheet products with a second numerical value to form small sheet stacks; performing quality inspection on the small sheet stacks to determine whether the small sheet stacks are qualified and generate a first determination result; if the first determination result is positive, the small sheet stacks enter a counting and transfer module of the integrated production system for banknote cutting, inspection and sealing, and the counting and transfer module is configured to count the small sheet stacks; if the first determination result is negative, the small sheet stacks enter a defective banknote processing module of the integrated production system for banknote cutting, inspection and sealing; performing thermoplastic sealing on the small sheet stacks; placing a plurality of small sheet stacks into a storage box; and stacking a plurality of storage boxes containing the small sheet stacks.

9. An electronic device, comprising a processor, a memory, and programs or instructions which are stored in the memory and can operate in the processor, wherein, when the programs or instructions are executed by the processor, the steps of the integrated production method for banknote cutting, inspection, and sealing in claim 8 are realized.

10. A computer-readable storage medium, wherein the computer-readable storage medium stores computer programs, and the steps of the integrated production method for banknote cutting, inspection, and sealing in claim 8 are realized when the computer programs are executed by a processor.

11. A chip, wherein, the chip comprises a processor and a communication interface, the communication interface is coupled to the processor, and the processor is configured to execute programs or instructions to realize the steps of the integrated production method for banknote cutting, inspection and sealing in claim 8.

Images