High-strength and carbon dioxide corrosion-resistant tubing and casing and manufacturing method therefor

A high-strength petroleum casing pipe with a tailored chemical composition and manufacturing process addresses the challenge of carbon dioxide corrosion, achieving superior mechanical properties and corrosion resistance, ensuring long service life.

EP4759956A1Pending Publication Date: 2026-06-17BAOSHAN IRON & STEEL CO LTD

Patent Information

Authority / Receiving Office
EP · EP
Patent Type
Applications
Current Assignee / Owner
BAOSHAN IRON & STEEL CO LTD
Filing Date
2024-08-08
Publication Date
2026-06-17

AI Technical Summary

Technical Problem

Existing petroleum casing pipes face challenges in achieving both ultra-high strength and carbon dioxide corrosion resistance, particularly due to the high cost and limited performance of materials like 13Cr steel and Ni-based alloys, and low-alloy 3Cr series pipes fail to meet the 110 ksi steel grade requirements.

Method used

A high-strength petroleum casing pipe with a rational chemical element composition comprising C: 0.10-0.20%, Si: 0.10-0.80%, Mn: 0.10-1.50%, Cr: 3-5%, Mo: 0.10-0.70%, Al: 0.01-0.10%, V: 0.10-0.20%, Ni: 0.1-1.0%, Ce: 0.002~0.01%, and La: 0.002~0.01%, along with a manufacturing process involving smelting, continuous casting, quenching, and tempering, to enhance corrosion resistance and mechanical properties.

Benefits of technology

The solution achieves a yield strength of 965-1173 MPa, tensile strength of ≥1034 MPa, and transverse Charpy impact energy of ≥80 J, with a uniform corrosion rate of ≤2.5 mm/a, significantly extending the service life of the casing tube.

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Abstract

Disclosed in the present invention is a high-strength and carbon dioxide corrosion-resistant tubing and casing, comprising Fe and inevitable impurities, and further comprising the following chemical elements: C: 0.10-0.20%, Si: 0.10-0.80%, Mn: 0.10-1.50%, Cr: 3-5%, Mo: 0.10-0.70%, Al: 0.01-0.10%, V: 0.10-0.20%, Ni: 0.1-1.0%, Ce: 0.002-0.01%, and La: 0.002-0.01%. Correspondingly, further disclosed in the present invention is a manufacturing method for the high-strength and carbon dioxide corrosion-resistant tubing and casing. In the present invention, by means of reasonable component design of chemical elements, the tubing and casing having both ultrahigh strength and excellent carbon dioxide corrosion resistance can be obtained.
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