A kiln furnace for preparing zirconia powder
By designing a kiln combining a rectangular furnace chamber and a cylindrical body, and utilizing a servo motor to drive the rotation and sliding structure, the problems of excessively large kiln volume and high cost were solved, and the efficient classification and preparation of micro-alumina-reinforced nano-zirconia powder was achieved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- JIAOZUO ZHONGCHENG NEW MATERIAL CO LTD
- Filing Date
- 2025-06-04
- Publication Date
- 2026-06-16
AI Technical Summary
Existing kiln furnaces are too large, occupy too much space, and are too expensive, resulting in excessive investment in the research and development of micro-alumina-enhanced nano-zirconia powder, which is not conducive to classified preparation.
A kiln-type furnace was designed, comprising a rectangular furnace chamber, an operating platform, a sealing door, a sealing assembly, a cylindrical assembly, and a tunnel assembly. By driving the cylindrical body to rotate and the furnace chamber to slide using a servo motor, the furnace can achieve the classified preparation of micro-alumina-reinforced nano-zirconia powder, thereby reducing the area occupied and the cost.
This method enables the classified preparation of micro-alumina-reinforced nano-zirconia powder, reducing the amount of material to be prepared, lowering costs, and avoiding uneven heating of the material, making it suitable for small-scale laboratory preparation.
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Figure CN224365317U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of kiln furnaces, specifically a zirconium oxide powder-based standby kiln furnace. Background Technology
[0002] As a calcination device, the kiln furnace needs to provide a uniform temperature field and a suitable atmosphere for the precursor to ensure that the crystal form, particle size and dispersibility of the powder meet the requirements. It adopts a rectangular furnace chamber with the furnace door located at the front. Heating elements (such as resistance wires and silicon carbide rods) are distributed on both sides or the top of the furnace chamber. It is equipped with thermocouples and a temperature control system. Applicable scenarios: small-scale preparation in the laboratory or pilot production, suitable for batch operation.
[0003] Existing kiln furnaces are too large, occupy too much space, and are too expensive, resulting in excessive investment in the research and development of micro-alumina-enhanced nano-zirconia powder, which is not conducive to the classified preparation and research of micro-alumina-enhanced nano-zirconia powder. Utility Model Content
[0004] The purpose of this invention is to provide a standby kiln furnace for zirconium oxide powder production, in order to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A kiln-type furnace for processing zirconia powder includes a rectangular furnace chamber, an operating platform, a sealing door, and a rectangular sealing assembly. The operating platform is installed at the operating area of the rectangular furnace chamber, and a sealing door is provided at the sealing area of the rectangular furnace chamber. The rectangular furnace chamber and the sealing door are installed at the merging point of the rectangular sealing assembly. The furnace also includes...
[0007] The cylindrical assembly is installed on the rectangular furnace chamber;
[0008] A tunnel assembly is disposed on the rectangular furnace chamber;
[0009] The rectangular furnace chamber is equipped with a servo motor at its rear end, a cylindrical body at the sliding part of the rectangular furnace chamber, a bearing ring at the front end of the cylindrical body, a support rod at the support part of the bearing ring, a feeding port at the feeding part of the bearing ring, and a furnace chamber box at the sliding part at the bottom of the rectangular furnace chamber.
[0010] As described above, in the zirconium oxide powder system standby kiln furnace: the cylindrical body is slidably mounted on the bearing ring and the support rod.
[0011] As described above, a kiln-type furnace for preparing zirconia powder can hold trace amounts of alumina-reinforced nano-zirconia powder inside the furnace chamber and the rectangular furnace chamber.
[0012] The zirconium oxide powder preparation kiln furnace as described above: the cylindrical assembly includes a rotary bearing slidably mounted on a cylindrical body, a mounting plate is tightly fastened to the threaded part of the cylindrical body, a drive shaft is provided at the drive part of the mounting plate, and a steel ball bearing ring is provided at the sliding part of the bearing ring.
[0013] As described above, in the zirconium oxide powder system standby kiln furnace: the drive shaft drives the cylindrical body to rotate on the steel ball bearing and the rotary bearing.
[0014] As described above, for a zirconium oxide powder system in a standby kiln: the tunnel assembly includes a groove formed in the furnace chamber, and a tunnel block is installed at a sliding point on the groove.
[0015] As described above, the zirconium oxide powder system is used in a standby kiln furnace: the groove and the furnace chamber are slidably installed inside the rectangular furnace chamber via tunnel blocks.
[0016] Compared with the prior art, the beneficial effects of this utility model are: the servo motor can drive the drive shaft through the mounting plate, which can make the cylindrical body rotate and flip. When the trace amount of alumina-reinforced nano-zirconia powder is put into the cylindrical body and the feeding port, the rectangular furnace and the cylindrical body are heated and prepared at the same time, which can reduce the occupied area, reduce the cost, and reduce the amount of R&D investment in the preparation of trace amount of alumina-reinforced nano-zirconia powder. The cylindrical body is in motion to avoid the material accumulation thickness and prevent uneven heating. The rectangular furnace and the cylindrical body can be combined for preparation and R&D.
[0017] Users can add different amounts of trace alumina-reinforced nano-zirconia powder, which is then slidably installed inside a rectangular furnace chamber. This allows the laboratory to conduct preparation and research based on the amount of trace alumina-reinforced nano-zirconia powder added. The simultaneous heating of the rectangular furnace chamber, furnace chamber, and cylindrical cylinder reduces the amount of trace alumina-reinforced nano-zirconia powder required for preparation and research, facilitating the classified preparation and research of trace alumina-reinforced nano-zirconia powder. The rectangular furnace chamber, furnace chamber, and cylindrical cylinder are used for incremental addition of the powder for preparation and research. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a schematic diagram of the structure of the cylindrical assembly of this utility model;
[0020] Figure 3 This is a schematic diagram of the bearing ring structure of this utility model;
[0021] Figure 4 This is a schematic diagram of the structure of the tunnel component of this utility model.
[0022] In the diagram: 1. Rectangular furnace chamber; 2. Operating platform; 3. Cylindrical cylinder; 4. Servo motor; 5. Bearing ring; 6. Feed port; 7. Sealing door; 8. Support rod; 9. Furnace chamber; 10. Rotary bearing; 11. Mounting plate; 12. Drive shaft; 13. Steel ball bearing ring; 14. Groove; 15. Tunnel block. Detailed Implementation
[0023] Various exemplary embodiments, features, and aspects of this application will now be described in detail with reference to the accompanying drawings. The same reference numerals in the drawings denote elements that have the same or similar functions. Although various aspects of the embodiments are shown in the drawings, they are not necessarily drawn to scale unless specifically indicated otherwise.
[0024] The term “exemplary” as used herein means “serving as an example, embodiment, or illustration.” Any embodiment illustrated herein as “exemplary” is not necessarily to be construed as superior to or better than other embodiments.
[0025] Furthermore, to better illustrate this application, numerous specific details are provided in the following detailed embodiments. Those skilled in the art should understand that this application can be implemented even without certain specific details. In some instances, methods, means, and elements well-known to those skilled in the art have not been described in detail in order to highlight the main points of this application.
[0026] Please see Figures 1-4 A standby kiln furnace for zirconium oxide powder system is proposed, including a rectangular furnace chamber 1, an operating platform 2, a sealing door 7, and a rectangular sealing assembly.
[0027] An operating table 2 is installed at the operating point on the rectangular furnace 1. A sealing door 7 is provided at the sealing point on the rectangular furnace 1. The rectangular furnace 1 and the sealing door 7 are installed at the merging point on the rectangular sealing assembly. A cylindrical assembly is installed on the rectangular furnace 1. A tunnel assembly is set on the rectangular furnace 1.
[0028] Trace amounts of alumina-reinforced nano-zirconia powder are introduced into the rectangular furnace chamber 1, and the operation is carried out through the operating table 2 on the rectangular furnace chamber 1. The sealing door 7 is then sealed and installed on the rectangular furnace chamber 1. The heating elements of the rectangular furnace chamber 1, such as resistance wires and silicon carbide rods, are distributed on both sides or the top of the furnace chamber, which can be used to prepare trace amounts of alumina-reinforced nano-zirconia powder.
[0029] The rectangular furnace chamber 1 is equipped with a servo motor 4 at its rear end, a cylindrical body 3 at the sliding part of the rectangular furnace chamber 1, a bearing ring 5 at the front end of the cylindrical body 3, a support rod 8 fixed at the support part of the bearing ring 5, a feeding port 6 at the feeding part of the bearing ring 5, and a furnace box 9 at the sliding part at the bottom of the rectangular furnace chamber 1.
[0030] In this embodiment, the support rod 8 is fixedly connected inside the rectangular furnace chamber 1, so that the bearing ring 5 on the cylindrical body 3 is fixed on the support rod 8. The cylindrical body 3 slides through the bearing ring 5. The furnace chamber 9 is installed inside the rectangular furnace chamber 1, so that trace amounts of alumina-reinforced nano-zirconia powder can be separately added into the rectangular furnace chamber 1, the furnace chamber 9 and the cylindrical body 3 for classified preparation. The cylindrical body 3 is driven by the servo motor 4 to rotate, so as to avoid uneven heating of the trace amounts of alumina-reinforced nano-zirconia powder.
[0031] Preferably, the cylindrical body 3 is slidably mounted on the bearing ring 5 and the support rod 8. The cylindrical body 3 is slidably mounted on the bearing ring 5 and rotates under the drive of the servo motor 4. The support rod 8 can support the bearing ring 5 and the bottom of the cylindrical body 3. The cylindrical body 3 can rotate inside the rectangular furnace chamber 1. The heating elements of the rectangular furnace chamber 1, such as resistance wires and silicon carbide rods, are distributed on both sides or the top of the furnace chamber, which can heat the trace amount of alumina-reinforced nano-zirconia powder inside the cylindrical body 3.
[0032] Preferably, trace amounts of alumina-reinforced nano-zirconia powder can be placed inside the furnace chamber 9 and the rectangular furnace chamber 1. The trace amounts of alumina-reinforced nano-zirconia powder can be directly added to the rectangular furnace chamber 1 or placed inside the furnace chamber 9 for heating. The trace amounts of alumina-reinforced nano-zirconia powder are prepared by heating in two different ways.
[0033] Please refer to Figure 2 and Figure 3 In this embodiment, the cylindrical assembly includes a rotary bearing 10 slidably mounted on a cylindrical body 3, a mounting plate 11 is fastened to the threaded portion of the cylindrical body 3, a drive shaft 12 is provided on the drive portion of the mounting plate 11, and a ball bearing ring 13 is provided on the sliding portion of the bearing ring 5.
[0034] The steel ball bearing ring 13 is installed inside the bearing ring 5. When the cylindrical body 3 is driven to rotate by the servo motor 4, the cylindrical body 3 slides and flips inside the bearing ring 5 through the steel ball bearing ring 13. The mounting plate 11 is threadedly fastened to the rear end of the cylindrical body 3. The drive shaft 12 on the servo motor 4 can be threadedly fastened to the rear end of the cylindrical body 3 through the mounting plate 11.
[0035] Preferably, the drive shaft 12 drives the cylindrical body 3 to rotate on the steel ball bearing 13 and the rotary bearing 10. When the cylindrical body 3 is slidably mounted on the steel ball bearing 13 and the rotary bearing 10, the cylindrical body 3 can be driven by the servo motor 4. The servo motor 4 can push the drive shaft 12 through the mounting plate 11, which can make the cylindrical body 3 rotate and flip. When a small amount of alumina-reinforced nano-zirconia powder is put into the cylindrical body 3 and the feeding port 6, the rectangular furnace 1 and the cylindrical body 3 are heated and prepared at the same time. This can reduce the occupied area and reduce the cost, as well as the amount of R&D investment in the preparation of alumina-reinforced nano-zirconia powder. The cylindrical body 3 is in motion to avoid a large accumulation of material thickness and to prevent uneven heating. The rectangular furnace 1 and the cylindrical body 3 can be combined for preparation and R&D.
[0036] Please refer to Figure 3 and Figure 4 In this embodiment, the tunnel assembly includes a groove 14 formed on the furnace box 9, and a tunnel block 15 is installed at a sliding part on the groove 14.
[0037] The tunnel block 15 is fixedly connected to the inside of the rectangular furnace chamber 1. The groove 14 on the furnace chamber 9 is slidably installed on the tunnel block 15. The furnace chamber 9 is slidably installed inside the rectangular furnace chamber 1 through the tunnel block 15.
[0038] Preferably, the groove 14 and the furnace box 9 are slidably installed inside the rectangular furnace 1 via the tunnel block 15. Users can add different amounts of trace alumina-reinforced nano-zirconia powder. The furnace box 9 is slidably installed inside the rectangular furnace 1, which facilitates laboratory preparation and research based on the amount of trace alumina-reinforced nano-zirconia powder added. The rectangular furnace 1, furnace box 9 and cylindrical cylinder 3 are heated simultaneously for preparation, reducing the amount of trace alumina-reinforced nano-zirconia powder required for preparation and research. This facilitates the classification and preparation of trace alumina-reinforced nano-zirconia powder, and allows for the addition of larger amounts of powder for preparation and research through the rectangular furnace 1, furnace box 9 and cylindrical cylinder 3.
[0039] As can be seen from the above, during use, the cylindrical body 3 slides through the bearing ring 5. When the furnace chamber 9 is installed inside the rectangular furnace chamber 1, trace amounts of alumina-reinforced nano-zirconia powder can be separately added into the rectangular furnace chamber 1, the furnace chamber 9, and the cylindrical body 3 for classified preparation. In the laboratory, the preparation and research are carried out according to the amount of trace amounts of alumina-reinforced nano-zirconia powder added. The preparation is carried out by heating the rectangular furnace chamber 1, the furnace chamber 9, and the cylindrical body 3 simultaneously, which reduces the amount of trace amounts of alumina-reinforced nano-zirconia powder to be added for preparation and research.
[0040] The cylindrical body 3 slides and flips inside the bearing ring 5 via the steel ball collar 13. The mounting plate 11 is threadedly fastened to the rear end of the cylindrical body 3. The drive shaft 12 on the servo motor 4 is threadedly fastened to the rear end of the cylindrical body 3 via the mounting plate 11. The cylindrical body 3 can be driven by the servo motor 4, which can push the drive shaft 12 through the mounting plate 11, causing the cylindrical body 3 to rotate and flip. When a small amount of alumina-reinforced nano-zirconia powder is put into the cylindrical body 3 and the feeding port 6, the rectangular furnace 1 and the cylindrical body 3 are heated and prepared simultaneously, which can reduce the occupied area and reduce the cost.
[0041] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0042] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A kiln-type furnace for preparing zirconia powder, comprising a rectangular furnace chamber (1), an operating platform (2), a sealing door (7), and a rectangular sealing assembly, wherein the operating platform (2) is installed at the operating point on the rectangular furnace chamber (1), the sealing point on the rectangular furnace chamber (1) is provided with a sealing door (7), and the rectangular furnace chamber (1) and the sealing door (7) are installed at the merging point on the rectangular sealing assembly, characterized in that: It also includes settings, The cylindrical assembly is installed on the rectangular furnace chamber (1); A tunnel assembly is disposed on the rectangular furnace chamber (1); The rectangular furnace chamber (1) is equipped with a servo motor (4) at its rear end, a cylindrical body (3) is provided at the sliding part of the rectangular furnace chamber (1), a bearing ring (5) is installed at the front end of the cylindrical body (3), a support rod (8) is fixed at the support part of the bearing ring (5), a feeding port (6) is provided at the feeding part of the bearing ring (5), and a furnace box (9) is provided at the sliding part at the bottom of the rectangular furnace chamber (1).
2. The zirconium oxide powder standby kiln furnace according to claim 1, characterized in that, The cylindrical body (3) is slidably mounted on the bearing ring (5) and the support rod (8).
3. The zirconium oxide powder standby kiln furnace according to claim 1, characterized in that, The furnace chamber (9) and the rectangular furnace chamber (1) can hold trace amounts of alumina-reinforced nano-zirconia powder.
4. The zirconium oxide powder standby kiln furnace according to claim 1, characterized in that, The cylindrical assembly includes a rotary bearing (10) slidably mounted on a cylindrical body (3), a mounting plate (11) is fastened to the threaded part of the cylindrical body (3), a drive shaft (12) is provided on the drive part of the mounting plate (11), and a ball bearing ring (13) is provided on the sliding part of the bearing ring (5).
5. A zirconium oxide powder standby kiln according to claim 4, characterized in that, The drive shaft (12) drives the cylindrical body (3) to rotate on the ball bearing (13) and the rotary bearing (10).
6. The zirconium oxide powder standby kiln furnace according to claim 1, characterized in that, The tunnel assembly includes a groove (14) formed in the furnace box (9), and a tunnel block (15) is mounted on a sliding part of the groove (14).
7. A zirconium oxide powder standby kiln furnace according to claim 6, characterized in that, The groove (14) and the furnace box (9) are slidably installed inside the rectangular furnace (1) via the tunnel block (15).