RUBBER COMPOSITION COMPRISING AN EPOXIDE RESIN AND A HARDENER

Abstract

The present invention relates to a rubber composition based on at least one diene elastomer, a reinforcing filler, a crosslinking system, and comprising an epoxy resin selected from tri(glycidoxyphenyl)methane, tetra(glycidoxyphenyl)ethane type epoxy resins and their mixtures and a hardener.

Description

Title of the invention: RUBBER COMPOSITION COMPRISING AN EPOXIDE RESIN AND A HARDENER Technical field of the invention

[0001] The present invention relates to rubber compositions intended particularly for the manufacture of tires or semi-finished tire products. The present invention also relates to a finished or semi-finished rubber article comprising a rubber composition according to the invention, as well as a pneumatic or non-pneumatic tire comprising at least one composition according to the invention. Previous art

[0002] It is known to use in certain parts of pneumatic tires, rubber compositions exhibiting high rigidity under small deformations of the pneumatic tire as presented in application WO 02 / 10269. Resistance to small deformations is one of the properties that a pneumatic tire must exhibit to withstand the stresses to which it is subjected.

[0003] This stiffening can be obtained by increasing the rate of reinforcing charge or by incorporating certain reinforcing resins into the rubber compositions constituting the parts of the pneumatic tire.

[0004] Reinforcing resins conventionally used to increase the rigidity of compositions are reinforcing resins based on a methylene acceptor / donor system. The terms "methylene acceptor" and "methylene donor" are well known to those skilled in the art and widely used to designate compounds capable of reacting together to generate, by condensation, a three-dimensional reinforcing resin that overlaps and interpenetrates with the reinforcing filler / elastomer network on the one hand, and with the elastomer / sulfur network on the other (if the crosslinking agent is sulfur). Typically, the methylene acceptor is a phenolic resin. Novolac phenolic resins have already been described in rubber compositions, particularly those intended for tires or tire treads, for applications as varied as adhesion or reinforcement: see, for example, patent EP 0 649 446..

[0005] The methylene acceptor described above is associated with a hardening agent, capable of crosslinking or hardening it, also commonly called a "methylene donor" or simply a "hardener". Crosslinking of the resin is then induced during the curing of the rubber matrix, by the formation of methylene bridges between the carbons in the ortho and para positions of the phenolic rings of the resin and the donor. of methylene, thus creating a three-dimensional resin network.

[0006] By way of example, application WO 2011 / 045342 describes compositions comprising an epoxy resin pair with an amine hardener. These compositions, in addition to the advantage of avoiding formaldehyde formation, exhibit, after crosslinking, stiffnesses superior to conventional compositions while maintaining acceptable rolling resistance. Application WO 2018 / 002538 describes compositions comprising an epoxy resin and an amine hardener including at least two primary amine groups located on at least one six-atom aromatic ring, which aim to improve the trade-off between processability, in particular roasting time, and stiffness compared to known compositions. These documents show that rubbery properties are dependent on the constituents used and difficult to predict.

[0007] It is always desirable to further improve the properties of rubber compositions, and in particular the compromise between stiffness at low deformations and hysteretic losses.

[0008] Unexpectedly, the Applicant discovered during its research that the combination of a particular structure epoxy resin and a hardener makes it possible to improve the stiffness at low deformations and the hysteretic losses of a rubber composition. Detailed description of the invention

[0009] The invention relates to a rubber composition based on at least:

[0010] • a diene elastomer;

[0011] • a reinforcing charge;

[0012] • a crosslinking system;

[0013] • between 1 and 30 pieces of an epoxy resin chosen from among the epoxy resins of type tri(glycidoxyphenyl)methane, tetra(glycidoxyphenyl)ethane and their mixtures;

[0014] • 0.5 to 15 pc of a hardener.

[0015] The invention also relates to a finished or semi-finished rubber article comprising such a composition and a pneumatic or non-pneumatic tire comprising such a composition. Definitions

[0016] The expression "part by weight per hundred parts by weight of elastomer" (or pce) is to be understood in the context of the present invention as the part, by mass per hundred parts by mass of elastomer or rubber.

[0017] In the present, unless expressly stated otherwise, all percentages (%) indicated are percentages (%) by mass.

[0018] On the other hand, any interval of values ​​designated by the expression "between a and b" re presents the range of values ​​from more than a to less than b (i.e., bounds a and b excluded) while any range of values ​​designated by the expression "from a to b" means the range of values ​​from a to b (i.e., including the strict bounds a and b).

[0019] The expression "composition based on" means a composition comprising the mixture and / or the in situ reaction product of the different constituents used, some of these constituents being able to react and / or being intended to react with each other, at least partially, during the different phases of manufacturing the composition; the composition can thus be in a totally or partially crosslinked state or in a non-crosslinked state.

[0020] When referring to a "major" compound, for the purposes of this invention, it is understood that this compound is the majority among the compounds of the same type in the composition; that is, it is the one that represents the largest quantity by mass among the compounds of the same type. Thus, for example, a major elastomer is the elastomer representing the greatest mass relative to the total mass of the elastomers in the composition. Similarly, a so-called major filler is the one representing the greatest mass among the fillers in the composition. By way of example, in a system comprising a single elastomer, this elastomer is the major component for the purposes of this invention; and in a system comprising two elastomers, the major elastomer represents more than half of the mass of the elastomers. Conversely, a "minor" compound is a compound that does not represent the largest mass fraction among the compounds of the same type.Preferably, by majority, we mean present at more than 50%, preferably more than 60%, 70%, 80%, 90%, and most preferably the "majority" compound represents 100%.

[0021] The carbon-containing compounds mentioned in the description may be of fossil origin or bio-based. In the latter case, they may be partially or totally derived from biomass or obtained from renewable raw materials derived from biomass. Similarly, the compounds mentioned may also come from the recycling of previously used materials; that is, they may be partially or totally derived from a recycling process, or obtained from raw materials themselves derived from a recycling process. This includes, in particular, polymers, plasticizers, fillers, etc. Dienic elastomer

[0022] The composition according to the invention comprises at least one diene elastomer. It may therefore contain a single diene elastomer or a mixture of several diene elastomers.

[0023] By "dienic" elastomer (or indistinctly "rubber"), whether natural or synthetic, one should understand, in a known manner, an elastomer composed at least of part (i.e., a homopolymer or a copolymer) of diene monomer units (monomers bearing two carbon-carbon double bonds, conjugated or not).

[0024] These diene elastomers can be classified into two categories: "essentially unsaturated" or "essentially saturated". Generally, "essentially unsaturated" means a diene elastomer derived at least in part from conjugated diene monomers, having a proportion of diene-derived motifs or units (conjugated dienes) greater than 15% (mole percent). Thus, diene elastomers such as butyl rubbers or EPDM-type diene-alpha-olefin copolymers do not fall under the preceding definition and can be described, in particular, as "essentially saturated" diene elastomers (low or very low proportion of diene-derived motifs, always less than 15%). The diene elastomers included in the composition according to the invention are preferably essentially unsaturated.

[0025] The term diene elastomer, which can be used in compositions according to the invention, is particularly understood to mean: a. any homopolymer of a diene monomer, conjugated or not, having from 4 to 18 carbon atoms; b. any copolymer of a diene, conjugated or not, having from 4 to 18 carbon atoms and at least one other monomer.

[0026] The other monomer may be ethylene, an olefin or a diene, conjugated or not.

[0027] Conjugated dienes with 4 to 12 atoms are suitable. of carbon, in particular 1,3-dienes, such as 1,3-butadiene and isoprene.

[0028] Suitable olefins are vinylaromatic compounds having 8 to 20 carbon atoms and aliphatic α-monoolefins having 3 to 12 carbon atoms.

[0029] Suitable examples of vinylaromatic compounds include styrene, ortho-, meta-, para-methylstyrene, the commercial "vinyl-toluene" mixture, para-tert-butylstyrene.

[0030] As aliphatic α-monoolefins, α-monoolefins are particularly suitable acyclic aliphatics having from 3 to 18 carbon atoms.

[0031] Preferably, the diene elastomer is chosen from the group consisting of polybutadienes (BR), natural rubber (NR), synthetic polyisoprenes (IR), butadiene copolymers, isoprene copolymers, and mixtures of these elastomers. Butadiene copolymers are particularly chosen from the group consisting of butadiene-styrene copolymers (SBR).

[0032] Preferably, the diene elastomer is an isoprene elastomer.

[0033] By "isoprene elastomer", one understands in a known way a homopolymer or a copolymer of isoprene, in other words a diene elastomer selected from the group consisting of natural rubber (NR), synthetic polyisoprenes (IR), various isoprene copolymers, and mixtures of these elastomers. Among the isoprene copolymers, particular mention should be made of isobutene-isoprene (butyl rubber - IIR), isoprene-styrene (SIR), isoprene-butadiene (BIR), or isoprene-butadiene-styrene (SBIR). This isoprene elastomer is preferably selected from the group consisting of natural rubber, synthetic cis-1,4 polyisoprenes, and their mixtures; among these synthetic polyisoprenes, polyisoprenes with a cis-1,4 bonding percentage (molar %) greater than 90% are preferred, and even more preferably greater than 98%. Preferably and according to any one of the arrangements herein, diene elastomer is natural rubber.

[0034] Preferably, the proportion of diene elastomer, preferably isoprene elastomer, preferably natural rubber, is 50 to 100%, more preferably 60 to 100%, more preferably 70 to 100%, more preferably 80 to 100%, and most preferably 90 to 100%. In particular, the proportion of diene elastomer, preferably isoprene elastomer, preferably natural rubber, is most preferably 100%.

[0035] Whether it contains a single diene elastomer or a mixture of several diene elastomers, the rubber composition according to the invention may also contain, in small quantities, any type of synthetic elastomer other than a diene elastomer, or even polymers other than elastomers, for example, thermoplastic polymers. Preferably, the rubber composition according to the invention does not contain any synthetic elastomer other than a diene elastomer or any polymer other than elastomers, or contains less than 10 parts per million, preferably less than 5 parts per million. Epoxy resin

[0036] The rubber composition according to the invention comprises an epoxy resin selected from tri(glycidoxyphenyl)methane, tetra(glycidoxyphenyl)ethane type epoxy resins and their mixture.

[0037] By "tri(glycidoxyphenyl)methane and tetra(glycidoxyphenyl)ethane type epoxy resin, we mean resins based on tri(glycidoxyphenyl)methane and tetra(glycidoxyphenyl)ethane motifs, that is to say comprising these constituents, or oligomers of these constituents.

[0038] Epoxy resin is a hardening resin. A hardening resin is understood to be a resin which, when incorporated into a rubber composition with a hardening agent, increases the rigidity of the rubber composition. However, an increase in the rigidity of a rubber composition generally goes hand in hand with an increase in hysteresis losses.

[0039] The applicant discovered that, surprisingly, the particular structure of These resins made it possible to improve the stiffness / hysteresis compromise compared to other epoxy resins used as additives in rubber compositions.

[0040] The resins used in the context of the invention are preferably chosen from the following generic formula epoxy resins (I) and (II) and their derivatives, that is to say the oligomers of the compounds of generic formula (I) and (II): oo (I)

[0041] n being an integer expressing the degree of polymerization, n ranging from 1 to 15, preferably from 1 to 10, more preferably from 1 to 5 and very preferably from 1 to 3. As examples of such commercially available resins, we can cite the “EPPN-502H”, “EPPN-501H” and “EPPN-501HY” resins from the Nippon Kayaku company, or the “EPON 1031” resin from the Hexion company.

[0042] Preferably, the composition according to the invention does not include any hardening resins other than an epoxy resin selected from tri(glycidoxyphenyl)methane, tetra(glycidoxyphenyl)ethane type epoxy resins and mixtures thereof.

[0043] The composition according to the invention comprises between 1 and 30 parts per annum of epoxy resin, preferably from 10 to 25 parts per annum of epoxy resin. These contents ensure sufficient stiffening of the rubber composition while allowing it to retain elastic behavior once cured. Hardener

[0044] The rubber composition according to the invention comprises from 0.5 to 15 parts per liter of a hardener. Any hardener suitable for crosslinking resin may be used as a hardener. epoxy used in rubber compositions according to the invention. In particular, the hardener can be chosen from aromatic diamines, aliphatic diamines, anhydrides such as, for example, benzoic anhydride or maleic anhydride, and ureas.

[0045] Urea are compounds of general formula (RB R2)N-CO-N(R3, R4) in which each radical RB R2, R3 and R4 is chosen independently from the group consisting of: • a hydrogen atom, • an alkyl radical having from 1 to 20 carbon atoms, • a cycloalkyl radical having from 5 to 24 carbon atoms, • an aryl radical having 6 to 30 carbon atoms and • an aralkyl radical having 7 to 25 carbon atoms,

[0046] the radicals R2 and R3 can together form a ring, each radical Rh R2, R3 and R4 being optionally interrupted by one or more heteroatoms and / or substituted.

[0047] In the general formula (Rb R2)N-CO-N(R3, ITj), it is understood that the CO group represents a carbon atom double-bonded to an oxygen atom, and that the (Rb R2)N group (respectively N(R3, R4)) represents a nitrogen atom covalently bonded to an Ri group and an R2 group. Such a molecule is shown below. in

[0048] Preferably, the hardener is chosen from aromatic diamines and ureas. These families of hardeners offer a particularly advantageous compromise between crosslinking speed during baking and the rigidity of the crosslinked product for the compositions according to the invention.

[0049] Most preferably, according to the invention, the aromatic diamine hardener is chosen from the group consisting of the compounds below and mixtures of these compounds:

[0050] As an example of commercially available amino hardeners that can be used in the context of the present invention, we can cite for example the "Ethacure 100" or the "Ethacure 300" from the company Albemarle, the "Lonzacure DETDA", the "Lonzacure MDEA" or the "Lonzacure MCDEA" from the company Lonza.

[0051] Most preferably, according to the invention, the ureas are chosen from the compounds carbamide, N,N'-dimethylurea, ethyleneurea, N-phenylurea, 1,3-diphenylurea, most preferably chosen from the compounds urea, N,N'-dimethylurea, N-phenylurea, 1,3-diphenylurea and most preferably chosen from the compounds carbamide and N,N'-dimethylurea and most preferably are carbamide, also called urea, of formula H2N-CO-NH2.

[0052] Preferably, the ureas do not include an aromatic ring.

[0053] Preferably, each Rb radical R2, R3 and R4 is a hydrogen atom. The compound with the formula H2N-CO-NH2 is commonly referred to as "urea" or "carbamide".

[0054] Preferably, the hardener is chosen from the compounds dimethylthiotoluenediamine, carbamide and N,N'-dimethylurea, preferably from the compounds dimethylthiotoluenediamine and carbamide.

[0055] The amount of hardener in the rubber composition is within a range of 0.5 to 15 parts per liter. Below the indicated minimum, the intended technical effect proved insufficient, while above the indicated maximum, there is a risk of compromising the performance of the raw compositions. Preferably, the hardener content is within a range of 0.5 to 10 parts per liter, and more preferably within a range of 0.5 to 8 parts per liter. Reinforcing load

[0056] The composition according to the invention comprises a reinforcing filler.

[0057] The reinforcing filler may include any type of reinforcing filler known for its ability to strengthen a rubber composition usable for manufacturing of pneumatic tires, for example, an organic filler such as carbon black, a reinforcing inorganic filler such as silica, or a mixture of carbon black and reinforcing inorganic filler. More preferably, the reinforcing filler comprises predominantly, and very preferably exclusively, carbon black, particularly when the composition is used in an inner layer. The reinforcing filler may also comprise predominantly an reinforcing inorganic filler, particularly when the composition is used in a tread.

[0058] Such a reinforcing charge typically consists of particles whose average size (by mass) is less than one micrometer, generally less than 500 nm, most often between 20 and 200 nm, in particular and more preferably between 20 and 150 nm.

[0059] All carbon blacks are suitable as carbon blacks, particularly those of the HAF, ISAF, and SAF types conventionally used in pneumatic tires (so-called pneumatic-grade blacks). Among these, carbon blacks of the 100, 200, or 300 series (ASTM grades) are particularly suitable, such as NI 15, N134, N234, N326, N330, N339, N347, and N375, or, depending on the intended application, blacks of higher series (e.g., N660, N683, N772). Carbon blacks could, for example, already be incorporated into an isoprene elastomer in the form of a masterbatch (see, for example, applications WO 97 / 36724 or WO 99 / 16600). The specific surface area BET of carbon blacks is measured according to standard D6556-10 [multipoint method (minimum 5 points) - gas: nitrogen - relative pressure range P / P0: 0.1 to 0.3].

[0060] In the present application, "reinforcing inorganic filler" should be understood, by definition, as any inorganic or mineral filler (regardless of its color and whether of natural or synthetic origin), also called "white" filler, "light" filler or even "non-black filler" as opposed to carbon black, capable of reinforcing on its own, without any other means than an intermediate coupling agent, a rubber composition intended for the manufacture of pneumatic tires, in other words, capable of replacing, in its reinforcing function, a conventional carbon black of pneumatic grade; such a filler is generally characterized, in a known way, by the presence of hydroxyl groups (-OH) on its surface.

[0061] Suitable inorganic reinforcing fillers include mineral fillers of the siliceous type, particularly silica (SiO2), or of the aluminous type, particularly alumina (Al2O3). The silica used may be any reinforcing silica known to those skilled in the art, in particular any precipitated or fumed silica having a BET surface area and a CTAB specific surface area both less than 450 m² / g, preferably from 30 to 400 m² / g. As precipitated silicas Highly dispersible (HDS) silicas include, for example, "Ultrasil 7000" and "Ultrasil 7005" from Degussa, "Zeosil 1165MP, 1135MP and 1115MP" from Rhodia, "Hi-Sil EZ150G" from PPG, "Zeopol 8715, 8745 and 8755" from Huber, and high specific surface area silicas as described in application WO 03 / 16837.

[0062] The specific surface area BET of silica is determined in a known manner by gas adsorption using the Brunauer-Emmett-Teller method described in "The Journal of the American Chemical Society" Vol. 60, page 309, February 1938, more specifically according to French standard NF ISO 9277 of December 1996 (multipoint volumetric method (5 points) - gas: nitrogen - degassing: 1 hour at 160°C - relative pressure range w / in: 0.05 to 0.17). The specific surface area CT AB of silica is determined according to French standard NF T 45-007 of November 1987 (method B).

[0063] Mineral fillers of the aluminous type, in particular alumina (Al2O3) or aluminum (oxide)hydroxides, or reinforcing titanium oxides, for example described in US 6,610,261 and US 6,747,087, are also suitable as reinforcing inorganic fillers.

[0064] The physical state of the reinforcing inorganic filler is irrelevant, whether it is in the form of powder, microbeads, granules, spheres, or any other suitable densified form. Of course, the term "reinforcing inorganic filler" also includes mixtures of different reinforcing inorganic fillers, in particular highly dispersible siliceous and / or aluminous fillers.

[0065] A person skilled in the art will understand that, as an equivalent charge to the reinforcing inorganic charge described in this paragraph, a reinforcing charge of another nature, in particular organic, could be used, provided that this reinforcing charge is covered with an inorganic layer such as silica, or has functional sites on its surface, in particular hydroxyl sites, allowing the bond to be established between the charge and the elastomer in the presence or not of a coating or coupling agent.

[0066] To couple the reinforcing inorganic filler to the diene elastomer, a coupling agent (or bonding agent) that is at least bifunctional can be used in a well-known manner to ensure sufficient chemical and / or physical connection between the inorganic filler (surface of its particles) and the diene elastomer. Organosilanes or polyorganosiloxanes that are at least bifunctional are used in particular. "Bifunctional" means a compound having a first functional group capable of interacting with the inorganic filler and a second functional group capable of interacting with the diene elastomer. For example, such a bifunctional compound may comprise a first functional group comprising a silicon atom, the said first functional group being able to interact with the hydroxyl groups of an inorganic charge and a second functional group comprising a sulfur atom, the said second functional group being able to interact with the diene elastomer.

[0067] Preferably, the organosilanes are chosen from the group consisting of polysulfide organosilanes (symmetric or asymmetric) such as bis(3-triethoxysilylpropyl) tetrasulfide, abbreviated TESPT and marketed under the name "Si69" by Evonik, or bis-(triethoxysilylpropyl) disulfide, abbreviated TES PD and marketed under the name "Si75" by Evonik, polyorganosiloxanes, mercaptosilanes, and blocked mercaptosilanes, such as S-(3-(triethoxysilyl)propyl) octanethioate, marketed by Momentive under the name "NXT Silane". More preferably, the organosilane is a polysulfide organosilane.

[0068] The coupling agent content is preferably less than 12 parts per liter, it being understood that it is generally desirable to use as little as possible. Typically, when a reinforcing inorganic filler is present, the coupling agent content represents 0.5% to 15% by weight relative to the amount of inorganic filler. Its content is preferably in the range of 0.5% to 15 parts per liter. This content is easily adjusted by those skilled in the art according to the amount of inorganic filler used in the composition.

[0069] According to the invention, when the reinforcing filler is present, the reinforcing filler ratio, preferably the reinforcing filler comprising mainly, or even exclusively, carbon black, can be in a range from 20 to 200 pc, preferably from 30 to 150 pc, preferably from 40 to 100 pc, preferably from 50 to 80 pc. Crosslinking system

[0070] The crosslinking system can be any type of system known to those skilled in the art in the field of rubber compositions for pneumatic tires. In particular, it can be based on sulfur, and / or peroxide, and / or bismaleimides.

[0071] Preferably, the crosslinking system is sulfur-based. This is then referred to as a vulcanization system. The sulfur can be supplied in any form, in particular as molecular sulfur, or as a sulfur-donating agent. At least one vulcanization accelerator is also preferably present, and, optionally and also preferably, various known vulcanization activators such as zinc oxide, stearic acid or equivalent compounds such as stearic acid salts and transition metal salts, guanidine derivatives (in particular diphenylguanidine), or even known vulcanization retardants can be used.

[0072] Sulfur is used at a preferential rate of between 0.5 and 12 parts per thousand, in particular between 1 and 10 pc. The vulcanization accelerator is used at a preferential rate of between 0.5 and 10 pc, more preferably between 0.5 and 8.0 pc.

[0073] Any compound capable of acting as a vulcanization accelerator for diene elastomers in the presence of sulfur can be used as an accelerator, in particular accelerators of the thiazole type and their derivatives, accelerators of the sulfenamide, thiuram, dithiocarbamate, dithiophosphate, thiourea and xanthate types. Examples of such accelerators include the following compounds: 2-mercaptobenzothiazyl disulfide (abbreviated "MBTS"), N-cyclohexyl-2-benzothiazyl sulfenamide ("CBS"), N,N-dicyclohexyl-2-benzothiazyl sulfenamide ("DCBS"), N-ter-butyl-2-benzothiazyl sulfenamide ("TBBS"), N-ter-butyl-2-benzothiazyl sulfenimide ("TBSI"), tetrabenzylthiuram disulfide ("TBZTD"), zinc dibenzyldithiocarbamate ("ZBEC") and mixtures of these compounds. Various additives

[0074] Rubber compositions according to the invention may also include all or part of the usual additives and processing agents known to those skilled in the art and commonly used in rubber compositions for pneumatic tires, such as plasticizers (such as plasticizing oils and / or plasticizing resins), pigments, protective agents such as anti-ozone waxes, chemical anti-ozonants, antioxidants, anti-fatigue agents.

[0075] Preferably, the composition according to the invention does not comprise nitrile compounds or comprises less than 10 pc, preferably less than 5 pc, preferably less than 2 pc, most preferably less than 1 pc and even more preferably less than 0.5 pc.

[0076] The composition can be either in the raw state (before crosslinking or vulcanization), or in the cooked state (after crosslinking or vulcanization).

[0077] Finished or semi-finished rubber article and pneumatic tire

[0078] The present invention also relates to a finished or semi-finished rubber article comprising a composition according to the invention. By semi-finished article, we mean an article intended to be used as a building block of a finished article.

[0079] The present invention also relates to a pneumatic bandage comprising a composition according to the invention.

[0080] Three types of zones can be defined within the pneumatic tire: • The radially outer zone in contact with ambient air, comprising the so-called outer layers, these layers essentially including the tread and the outer sidewall of the pneumatic tire. An outer sidewall is an elastomeric layer located outside the carcass reinforcement relative to the internal cavity of the pneumatic tire, between the summit and the rim so as to totally or partially cover the area of ​​the frame reinforcement extending from the summit to the rim. • The radially inner zone in contact with the inflation gas, this zone generally being made up of the layer that is airtight to the inflation gases, sometimes called the inner airtight layer or inner rubber (“inner liner” in English). • The inner zone of the tire, that is, the area between the outer and inner zones. This zone includes layers or plies which are referred to here as the inner layers of the tire. These are, for example, carcass plies, tread sub-layers, tire belt plies, or any other layer that is not in contact with the ambient air or the tire's inflation gas.

[0081] The composition defined in this description is particularly well suited to the inner and outer layers of pneumatic tires, and in particular, for the outer layers, to tread compositions.

[0082] According to the invention, the inner layer can be selected from the group consisting of carcass plies, crown plies, bead fillers, crown feet, decoupling layers, edge rubbers, filler rubbers, tread sublayer, and combinations of these inner layers. Preferably, the inner layer is selected from the group consisting of carcass plies, crown plies, bead fillers, crown feet, decoupling layers, and combinations of these inner layers.

[0083] The composition according to the invention can also be suitable for the inner and outer layers of non-pneumatic tires, in particular for the treads of non-pneumatic tires. It should be noted that a non-pneumatic tire is a tire that supports the load of a vehicle by means other than pressurized inflation gas, for example by means of semi-rigid stays.

[0084] The invention relates particularly to tires intended to equip motor vehicles of the passenger car type, SUVs ("Sport Utility Vehicles"), or two wheels (in particular motorcycles), or aircraft, or even industrial vehicles chosen from among vans, "Heavy Goods Vehicles", i.e. metro, buses, road transport vehicles (trucks, tractors, trailers), off-road vehicles such as agricultural or civil engineering vehicles, and others.

[0085] The invention relates to articles comprising a rubber composition according to the invention, both in the raw state (i.e., before cooking) and in the cooked state (i.e., after crosslinking or vulcanization). Preparation of rubber compositions

[0086] The rubber composition according to the invention can be manufactured in suitable mixers, using two successive preparation phases well known to those skilled in the art: - a first thermomechanical working or mixing phase (the so-called "non-productive" phase), which can be carried out in a single thermomechanical step during which all the necessary constituents, including the elastomeric matrix, fillers, and any other miscellaneous additives, with the exception of the crosslinking system, are introduced into a suitable mixer such as a standard internal mixer (for example, of the 'Banbury' type). The incorporation of the filler into the elastomer can be carried out in one or more stages by thermomechanical mixing.In the case where the filler is already incorporated in whole or in part into the elastomer in the form of a masterbatch, as described for example in applications WO 97 / 36724 or WO 99 / 16600, it is the masterbatch which is directly mixed and where appropriate the other elastomers or fillers present in the composition which are not in the form of a masterbatch, as well as any other miscellaneous additives other than the crosslinking system, are incorporated.

[0087] The non-productive phase is carried out at high temperature, up to a maximum temperature between 110°C and 190°C, preferably between 130°C and 180°C, for a duration generally between 2 and 10 minutes. - a second mechanical working phase (the so-called "productive" phase), which is carried out in an external mixer such as a roller mixer, after cooling the mixture obtained during the first non-productive phase to a lower temperature, typically below 110°C, for example between 40°C and 100°C. The crosslinking system is then incorporated, and the whole is then mixed for a few minutes, for example between 2 and 15 min.

[0088] The process for preparing such compositions includes, for example, the following steps: a. incorporate into a diene elastomer, during a first step (called "non-productive"), a reinforcing filler, by thermomechanically mixing the whole (for example in one or more stages), until reaching a maximum temperature between 110°C and 190°C; b. cool the assembly to a temperature below 100°C; c. then incorporate, during a second (so-called "productive") stage, a crosslinking system; d. Mix everything together until the temperature reaches a maximum of less than 110°C.

[0089] Between 1 and 30 parts per liter of epoxy resin and 0.5 and 15 parts per liter of hardener may be introduced, independently of each other, either during the non-productive phase (a) or during the productive phase (c). Preferably, the epoxy resin is introduced during the non-productive phase (a) while the hardener is introduced during the productive phase (c).

[0090] The final composition thus obtained can then be calendered, for example in the form of a sheet, a plate in particular for characterization in the laboratory, or extruded in the form of a semi-finished (or profile) of rubber used for the manufacture of a pneumatic tire.

[0091] The crosslinking of the composition can be carried out in a manner known to those skilled in the art, for example at a temperature between 120°C and 200°C, under pressure. Examples Measurements and tests used

[0092] Tensile tests

[0093] The tests were carried out in accordance with French standard NF T 46-002 of September 1988. All tensile measurements were carried out at a temperature representative of the operating temperature of the composition in tire (100±2°C) and under normal hygrometric conditions (50+5% relative humidity), according to French standard NF T 40-101 (December 1979).

[0094]

[0095] The nominal secant modulus, calculated by reducing the measurement to the initial cross-section of the specimen (or apparent stress, in MPa) at 10% elongation, denoted MA10, was measured at the second elongation (i.e., after accommodation) on samples baked at t95 at 150°C. The baking time of each sample, referred to as "t95," is the time required to reach 95% of the maximum torque, determined according to DIN 53529, using an MCCS "C" type oscillating chamber rheometer (parallel measuring chamber). The evolution of the rheometric torque over time describes the evolution of the stiffening of the composition during cross-linking. An RPA type analyzer can also be used.

[0096] Impact losses

[0097] The rolling resistance induced by the tested composition is estimated by measuring the energy losses. This is done by measuring, at a temperature of 60°C, the energy released on the eighth bounce of a sample to which an initial energy has been applied, as described in DIN 53-512 of April 2000. This measurement is denoted P60 and calculated as follows: P60(%) = 100 x (E0 - El) / E0, where E0 represents the initial energy and El the released energy. The lower this value, the fewer hysteretic losses the tested sample exhibits. Preparation of compositions

[0098] The following tests are carried out as follows: the diene elastomer, the reinforcing filler, the various other ingredients (excluding the crosslinking system and the epoxy resin), and finally the epoxy resin are successively introduced into an internal mixer (final filling level: approximately 70% by volume) with an initial tank temperature of approximately 50°C. A thermomechanical process (non-productive phase) is then carried out in a single step, lasting approximately 3 to 4 minutes in total, until a maximum "drop" temperature of 165°C is reached.

[0099] The mixture thus obtained is recovered, cooled, and then sulfur, a sulfenamide-type accelerator and the hardener are incorporated on a mixer (homo-finisher) at 30 °C, mixing everything (productive phase) for an appropriate time (for example between 5 and 12 min).

[0100] The compositions thus obtained are then calendered either in the form of plates (thickness of 2 to 3 mm) or thin sheets of rubber for the measurement of their physical or mechanical properties, or extruded in the form of a profile.

[0101] The crosslinking of the composition is carried out at a temperature of 150°C, for a duration corresponding to t95 under pressure. Rubber composition tests

[0102] Six rubber compositions were prepared as previously described. Their formulations (in pc) and their properties are summarized in Table 1 below.

[0103] The compositions shown in this Table 1 do not generate the formation of formaldehyde during cooking.

[0104] [Tables 1] Cansmuanis (pce) Cl C2 03 C4 CS es HR 160.06 106 03 100.00 130 00 100® Hoir de eæteae $$ ?M0 70.00 70.® 70.00 70 00 70.00 8PPD :3d 7 99 2 00 2:513 2.50 2 58 :? 58 Ataa® Stearine (4s 2.00 2 00 2.00 2® 2 68 2 88 iSi 3.00 3.00 3.00 3.® 3 08 3 00 CBS 3.00 2.00 2.00 æ® 2 ® g SG Sulfur 3.00 3.00 3.00 3.® 3 06 3 06 4.00 4 68 4.00 4:® 4.00 4.06 Epoxy resin 1 i'Ss V «pO-jrr 7 7 Epoxy resin 7 {i Or Epoxy resin o {1 5 r Epoxy resin 2 Epoxy resin: 6 U Si 12,® 103 O 12.00 12.00 12.® w 73 Hé S® 561 Loss at sires 60'0 (Base 106} 100 100 94 97 S4 1. Natural Rubber; 2. Carbon black N326 (designation according to ASTM D-1765) 3. Nl,3-dimethylbutyl-N-phenylparaphenylenediamine (“Santaflex 6-PPD” from Flexsys) 4. Stearine (“Pristerene 4931” from the company Uniqema) 5. Zinc oxide (industrial grade - Umicore company) 6. N-cyclohexyl-benzothiazyl sulphenamide (“Santocure CBS” from Flexsys) 7. "Ethacure 300" hardener from Albemarle 8. Epoxy phenol novolac resin (“EPN 1138” from Huntsman) 9. Huntsman "Araldite 1299" resin 10. “EPPN-502H” resin from the company Nippon Kayaku 11. “EPPN-501H” resin from the company Nippon Kayaku 12. “EPPN-501HY” resin from the company Nippon Kayaku 13. “EPON 1031” resin from the company Hexion

[0105] It is noted that the conforming compositions allow for lower losses, therefore lower rolling resistance, while exhibiting greater rigidity than the control compositions.

Claims

Demands

1. Rubber composition based on at least: • a diene elastomer; • a reinforcing filler; • a crosslinking system; • between 1 and 30 parts of an epoxy resin selected from tetra(glycidoxyphenyl)ethane type epoxy resins; • from 0.5 to 15 parts of a hardener.

2. Rubber composition according to the preceding claim, wherein the epoxy resin is selected from the epoxy resins of the following generic formula and the oligomers of the compounds of generic formula (II): (II) .O Ch MF ;.....■ ■'--"s ?"'U 'GO"

3. Rubber composition according to any one of the preceding claims not comprising any curing resins other than an epoxy resin selected from tetra(glycidoxyphenyl)ethane type epoxy resins.

4. Rubber composition according to any one of the preceding claims wherein the epoxy resin content ranges from 10 to 25 parts per cent.

5. Rubber composition according to any one of the preceding claims wherein the hardener is selected from aromatic diamines, aliphatic diamines, anhydride and ureas.

6. Rubber composition according to any one of the preceding claims wherein the hardener is selected from aromatic diamines and ureas.

7. Rubber composition according to any one of the preceding claims, wherein the hardener is a diamine hardener aromatic chosen from the compounds below and mixtures of these compounds: * CÿHi CjHs CaHa Cf CJ C;H5 HyN---V)---<( i)---NH;. x--™< X / X c2h5 c2hs c3h. C3HkS ÇHs CH3 H*N 1 NH* .AH^N, A. "Tl........ OHO gr' XV s£t H^CS" ' 'SCNs HvCS' x SCH3 ir et * ? nh2

8. Rubber composition according to claim 5 or 6 wherein the ureas are selected from the compounds carbamide, N,N'-dimethylurea, ethyleneurea, N-phenylurea, 1,3-diphenylurea, preferably selected from the compounds carbamide, N,N'-dimethylurea, N-phenylurea, 1,3-diphenylurea.

9. Rubber composition according to any one of claims 1 to 4 wherein the hardener is selected from dimethylthiotoluenediamine, carbamide and N,N'-dimethylurea compounds, preferably from dimethylthiotoluenediamine and carbamide compounds.

10. Rubber composition according to any one of the preceding claims wherein the amount of hardener in the rubber composition is in the range of 0.5 to 10 pc, preferably in the range of 0.5 to 8 pc.

11. Rubber composition according to any one of the preceding claims wherein the diene elastomer content is 50 to 100 pc, more preferably 60 to 100 pc, more preferably 70 to 100 pc, more preferably still 80 to 100 pc and most preferably 90 to 100 pc.

12. Rubber composition according to the preceding claim wherein the diene elastomer is an isoprene elastomer.

13. Finished or semi-finished rubber article comprising a rubber composition according to any one of the preceding claims.

14. Pneumatic or non-pneumatic bandage comprising a rubber composition according to any one of the claims Instructions 1 to 12.