Flexible movable ring for gas turbine
The new movable ring design addresses thermomechanical stresses by connecting the radial flange to the downstream flange through an intermediate portion, enhancing rotor disc lifespan and turbomachine performance.
Patent Information
- Authority / Receiving Office
- FR · FR
- Patent Type
- Patents
- Current Assignee / Owner
- SAFRAN AIRCRAFT ENGINES SAS
- Filing Date
- 2023-09-25
- Publication Date
- 2026-06-26
AI Technical Summary
Conventional movable rings in gas turbine modules experience significant thermomechanical stresses due to temperature gradients, leading to reduced lifespan of rotor discs and performance issues.
A new movable ring architecture with a radial flange connected to the downstream flange via an intermediate portion, spreading the temperature gradient and reducing thermomechanical stresses by incorporating a U-shaped structure for flexibility.
The new design extends the lifespan of rotor discs and improves turbomachine performance by minimizing thermomechanical stresses and maintaining functional integrity.
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Abstract
Description
Title of the invention: Flexible movable ring for gas turbine TECHNICAL FIELD OF THE INVENTION
[0001] The technical field of the invention is that of turbomachinery, in particular that of low pressure gas turbine modules of a turbomachine.
[0002] The present invention relates more specifically to a movable ring provided at the junction between two successive rotor discs of a low pressure gas turbine module. TECHNOLOGICAL BACKGROUND OF THE INVENTION
[0003] In a turbojet or turboprop, the gas turbines recover part of the kinetic energy of the gases exiting the combustion chamber in order to ensure the operation of the fan, the compressor and the accessories, or to drive the turbine shaft, the compressor and various accessories in a turboprop.
[0004] The gas turbine module 1 according to the prior art, shown in longitudinal section in [Fig. 1], comprises a distributor formed of a plurality of fixed blades 2 located in a flow channel 3, and a runner formed of a plurality of movable blades 4 also located in the flow channel 3. Each movable blade 4 is mounted by its base in a recess 5 of a rotor disk 6 centered on the longitudinal axis XX' of the turbine. The rotor disks 6 are joined together by upstream ferrules 7 and downstream ferrules 8, which are fixed to each other by bolted connections 9 passing through mounting flanges 10 and 11 of said ferrules 7 and 8. These rotor disks 6 are connected to the turbine shaft (not shown).
[0005] As can be seen on [Fig.2], a movable ring 12 is further provided at the junction between each successive rotor disc 6, opposite the corresponding fixed blade 2.
[0006] Each movable ring 12 preferably has slats 13 provided opposite a block of abradable material 14 fixed at the free end of a sealing ring 15, this sealing ring 15 being mounted on the internal annular surface of each fixed blade 2 in order to limit the passage of gas between the tops of said blades 2 and the outer casing.
[0007] Each movable ring 12 is fixed in the bolted connection 9 by a radial fixing flange 17, for example clamped between the fixing flanges 10 and 11 of the ferrules 7 and 8. The radial fixing flange 17, as well as the bolted connection 9, are usually located substantially halfway between two successive rotor discs 6.
[0008] Each movable ring 12 also includes a downstream flange 18 bearing against a downstream retaining ring 19 provided bearing against a part provided downstream of the movable ring 12, at the level of a cavity 5, this part being for example a rotor disc 6 and / or a movable blade 4.
[0009] Finally, some movable rings 12 have an upstream flange 20, bearing against an upstream retaining ring 21 provided to bear against a part provided upstream of the movable ring 12, at the level of a cavity 5, this part being for example a rotor disc 6 and / or a movable blade 4.
[0010] The downstream retaining rings 19 and upstream 21 are intended to retain the moving blades 4, which are pushed by the fluid downstream of the turbine.
[0011] In conventional movable rings 12, the downstream flange 18 and the upstream flange 20 extend substantially along the longitudinal axis XX', with one end curved radially inwards to bear respectively on the downstream retaining ring 19 and on the upstream retaining ring 21. The radial flange 17 extends radially in a straight line from a substantially median part located between the downstream flange 18 and the upstream flange 20.
[0012] The role of each movable ring 12 is multiple: • Initially, it ensures radial sealing with the fixed blade 2 located opposite, preventing the fluid from slipping under the flow vein 3. • On the other hand, it ensures that the retaining rings 19 and 21 remain in their respective fixing, blocking the axial translation of the movable blades 4, while providing axial sealing with the retaining ring 19 and 21 associated with it. • Finally, it protects the ferrules 7 and 8 of the rotor discs 6 from the high temperatures coming from the flow vein 3.
[0013] Thus, the movable rings 12 regulate the pressure difference between the "hot" air coming from the flow vein 3 and the "cold" air coming from the cavity 22 located on the inner side of each rotor disc 6.
[0014] Consequently, during the operation of the gas turbine module 1, the bolted ends of the fixing flanges 10 and 11 of the ferrules 7 and 8 and of the radial fixing flange 17 of the movable rings 12 are at a so-called "cold" temperature because they are much lower than the so-called "hot" temperature of the external middle part of the movable rings 12. In [Fig.3] the "cold" bolted ends are represented with horizontal hatching, while the external "hot" middle part of the movable rings 12, which is the part located between the downstream flange 18 and the upstream flange 20 where the radial fixing flange 17 is connected, is represented with vertical hatching.
[0015] During turbine operation, the "cold" parts undergo slight expansion, while the "hot" parts undergo significant expansion. This difference in expansion results in high thermomechanical stresses, particularly in the radial mounting flange 17 of the movable rings 12.
[0016] The expansion of the outer middle part of the movable rings 12 tends to pull the bolted connection 9 outwards, i.e. away from the turbine shaft, inducing significant stresses in the flanges 18 and 20 of the rotor discs 6.
[0017] In addition, the centrifugal force associated with the mass of each movable ring 12 also contributes to significant stresses in the fixing flanges 10 and 11 of the rotor discs 6.
[0018] These various constraints tend to reduce the lifespan of the rotor discs 6, which affects the performance of the turbomachine.
[0019] There is therefore a need to increase the lifespan of the rotor discs 6. Summary of the invention
[0020] In order to provide a solution to the problems mentioned above and, in particular, to reduce the stresses in the rotor disc mounting flanges and in the radial mounting flange of the movable rings, the invention provides a new architecture for the movable rings, which tends to decrease the thermal gradient within them and allows the outer middle portion of the movable rings to expand without pulling the bolted connection outwards. The proposed invention consists of connecting the movable ring mounting flange to the downstream portion of the downstream flange, instead of connecting it to the substantially central portion located between the upstream and downstream flanges.
[0021] One aspect of the invention relates to a movable ring for a turbomachine of longitudinal axis XX', comprising a radial fixing flange and an upstream flange and a downstream flange located respectively at the upstream and downstream ends of the movable ring and connected to each other by a joining part, where the radial flange is connected to a downstream part of the downstream flange by an intermediate part distinct from the joining part, and where the joining part comprises at least one sealing element.
[0022] Such a movable ring is shown in [Fig. 4]. The intermediate portion allows the temperature gradient between the "hot" and "cold" zones of the movable ring to be spread out. The radial mounting flange is thus connected to the downstream flange by means of an intermediate portion having an "intermediate" temperature, which advantageously reduces the thermomechanical stresses in the radial mounting flange, particularly at the bolted connection.
[0023] On [Fig.5], the "hot" zone is represented with vertical hatching, the "cold" zone by horizontal hatching and the "intermediate" temperature zone by a grid.
[0024] Furthermore, all the functionalities of the movable ring remain unchanged. The possible supports of the upstream and downstream flanges on the retaining rings are unchanged, as is the mounting of the movable ring on the bolted connection.
[0025] Finally, the manufacturing process for the movable ring by turning, milling and / or drilling can remain broadly similar, apart from geometric modifications. The movable ring according to the invention can therefore very easily replace a movable ring according to the prior art.
[0026] According to one aspect of the invention, the radial flange is connected to a downstream end of the downstream flange by the intermediate portion. This configuration advantageously allows for an increase in the length of the intermediate portion, thereby spreading the preceding temperature gradient over a greater area.
[0027] According to another aspect of the invention, the radial flange, the downstream flange, the upstream flange and the intermediate part are in one piece, which in particular makes it possible to reduce the manufacturing costs of the movable ring and to facilitate its assembly and maintenance.
[0028] According to a further aspect of the invention, the intermediate portion is connected to the downstream flange by a curved section, the intermediate portion, the downstream flange, and the curved section forming an assembly whose cross-section is in the shape of a U lying approximately along the longitudinal axis XX'. This configuration advantageously provides flexibility in the structure of the movable ring, which reduces thermomechanical stresses in the bolted connection. Indeed, the U-shape gives the movable ring an elastically deformable character.
[0029] According to one aspect of the invention, the upstream flange comprises a first part extending downstream substantially along the longitudinal axis XX' and connected to the joining part. Thus, the upstream flange can, in particular, be equipped with scrapers provided opposite a block of material that can be abraded in a conventional manner.
[0030] According to another aspect of the invention, at an upstream end, the upstream flange comprises a second part curved radially outwards or inwards, which allows it in particular to bear against a retaining ring in a conventional manner.
[0031] According to a further aspect of the invention, the downstream flange includes a part extending upstream substantially along the longitudinal axis XX' and connected to the junction part, which in particular allows for radial orifices to be provided in this part extending upstream.
[0032] According to one aspect of the invention, at least one sealing element is in the form of a lip extending outwards, which advantageously allows the passage of gas between the tips of the blades and the outer casing to be limited in a conventional manner.
[0033] Another aspect of the invention relates to a turbomachine comprising a plurality of rotor disks, characterized in that it comprises at least one movable ring as described previously and located between two successive rotor discs. Such a turbomachine thus offers a longer lifespan for the rotor discs, resulting in improved performance.
[0034] According to one aspect of the invention, at least one movable ring is mounted by its radial flange between two successive rotor discs by a bolted connection. Thus, the movable ring can advantageously be fixed in a conventional manner, without having to modify the rest of the turbomachine in any way.
[0035] The invention and its various applications will be better understood upon reading the following description and examining the accompanying figures. BRIEF DESCRIPTION OF THE FIGURES
[0036] The figures are presented by way of illustration and in no way limit the invention.
[0037] [Fig. 1] represents a turbomachine gas turbine module according to the prior art.
[0038] [Fig. 2] represents an enlarged portion of the boxed part in [Fig. 1] illustrating a movable ring according to earlier art, the other parts being represented in ghostly outlines.
[0039] [Fig.3] is a view similar to [Fig.2], where the "cold" areas are represented with horizontal hatching while the "hot" area of a movable ring according to the prior art is represented with vertical hatching.
[0040] [Fig.4] is a view similar to [Fig.2], but illustrating a movable ring along 1' invention, the other pieces being represented in ghost lines.
[0041] [Fig.5] is a view similar to [Fig.4], where the "cold" areas are represented with horizontal hatching, the "hot" area of the moving ring is represented with vertical hatching, while the intermediate area, with reduced thermal gradient, is represented with a grid. DETAILED DESCRIPTION
[0042] Unless otherwise specified, the same element appearing on different figures has a unique reference.
[0043] By convention, in this application, the terms "upstream" and "downstream" are defined with respect to the direction of airflow in the turbomachine. Thus, the upstream side is located on the air inlet side (left in the figures), while the downstream side is located on the air outlet side (right in the figures). Similarly, the term "longitudinal" or "axial" corresponds to a direction parallel to the longitudinal axis XX' along which the turbomachine extends, while the term "radial" refers to a direction substantially perpendicular to the longitudinal axis XX'. Furthermore, in this application, the terms "inside" and "outside," and "internal" and "external," are defined radially with respect to the longitudinal axis XX' of the turbomachine. Thus, a cylindrical part extending along the longitudinal axis XX' has a face an inner radial face facing towards the longitudinal axis XX' of the turbomachine and an outer radial face, opposite its inner face and facing towards the outer casing of the turbomachine.
[0044] It should be noted that the longitudinal axis XX' is the same for the turbomachine and for the movable ring according to the invention.
[0045] The invention relates to a movable ring 120, suitable for being mounted in a gas turbine module 1 of a turbomachine, in place of a conventional movable ring 12, at the junction between two successive rotor discs 6, opposite a corresponding fixed blade 2.
[0046] In a conventional manner, the movable ring 120 comprises an upstream flange 200, a downstream flange 180 and a radial fixing flange 170, the movable ring extending between said upstream flange 200 and said downstream flange 180. The upstream flange 200 and the downstream flange 180 are connected by a junction part 125.
[0047] The downstream flange 180 is preferably designed to bear against a rotor disc 6 and / or a movable blade 4, for example via a downstream retaining ring 19, preferably at the level of a cavity 5.
[0048] The upstream flange 200 is preferably designed to bear against a rotor disc 6 and / or a movable blade 4, for example via an upstream retaining ring 21, preferably at the level of a cavity 5.
[0049] The radial mounting flange 170 is preferably intended to fix the movable ring 120 between two rotor discs 6, for example by being clamped between the mounting flanges 10 and 11 of the upstream 7 and downstream 8 ferrules of the two adjacent rotor discs 6, and assembled to them by a bolted connection 9. For this purpose and in a conventional manner, the radial mounting flange 170 has a plurality of through holes extending along the longitudinal axis XX'.
[0050] The movable ring 120 according to the invention is distinguished in that the radial flange 170 is connected to a downstream part of the downstream flange 180 by an intermediate part 300.
[0051] Preferably, the radial flange 170 is connected to a downstream end 181 of the downstream flange 180 by the intermediate part 300.
[0052] The radial flange 170, the downstream flange 180, the upstream flange 200 and the intermediate part 300 are preferably of a single piece.
[0053] According to a preferred embodiment, the intermediate part 300 has: • a first part 301 curved radially inwards and connected to the radial flange 170, • a central part 302 extending downstream substantially along the longitudinal axis XX', and • a second part 303 curved radially outwards and connected to the downstream end of the downstream flange 180.
[0054] According to this preferred embodiment, the intermediate part 300 is connected to the downstream flange 180 by the curved part 303. Thus, the intermediate part 300, the downstream flange 180 and the curved part 303 form an assembly whose cross-section is in the shape of a U lying substantially along the longitudinal axis XX'.
[0055] Preferably, the upstream flange 200 comprises a first part 201 extending downstream and substantially along the longitudinal axis XX' to form an upstream part of the junction part 125. At an upstream end, the upstream flange 200 may comprise a second part 202 curved radially outwards or inwards, for example to bear against the upstream retaining ring 21.
[0056] The junction part 125 or the upstream flange 200 may include a through orifice 203 which has the function of calibrating the flow rate of the airflow passing from the cavity 22 located on the internal side of each rotor disc 6, to the external cavity located on the side of the flow vein 3, from where it will return to said flow vein 3 after cooling the alveoli 5 of the rotor disc 6 upstream.
[0057] Preferably, the downstream flange 180 comprises a part 182 extending upstream and substantially along the longitudinal axis XX' to form a downstream part of the junction part 125.
[0058] Conventionally, the joining part 125, the downstream flange 180 and / or the upstream flange 200 may include at least one sealing element 135, preferably two, for example known as a labyrinth seal, and preferably in the form of a lip 130, extending outwards and provided opposite a block of abradable material 14 fixed at the free end of a sealing ring 15 mounted on the internal annular surface of each fixed blade 2. At least one lip 130 may be provided in the part 182 extending upstream of the downstream flange 180 or in the first part 201 extending downstream of the upstream flange 200.
[0059] The invention can be used in any type of gas turbine engine, for example a turbojet, a turboprop, or a turboshaft engine. It also relates to a turbomachine comprising at least one movable ring 120 as described above. A turbomachine may comprise such a movable ring 120 between each of the rotor discs 6, the movable ring 120 preferably being mounted by its radial flange 170 between two successive rotor discs 6 by a bolted connection 9.
Claims
Demands
1. A movable ring (120) for a longitudinally oriented turbomachine (XX'), comprising a radial mounting flange (170) and an upstream flange (200) and a downstream flange (180) located respectively at the upstream and downstream ends of the movable ring (120) and connected to each other by a connecting portion (125), characterized in that the radial flange (170) is connected to a downstream portion of the downstream flange (180) by an intermediate portion (300) distinct from the connecting portion (125), in that the connecting portion (125) comprises at least one sealing element (135), in that the upstream flange (200) and the intermediate portion (300) are of a single piece, and in that the intermediate portion (300) is connected to the downstream flange (180) by a curved portion (303), the intermediate portion (300), the downstream flange (180), and the portion curved (303) forming an assembly whose cross-section is in the shape of a U lying approximately along the longitudinal axis (XX').
2. Movable ring (120) according to claim 1, characterized in that the radial flange (170) is connected to a downstream end (181) of the downstream flange (180) by the intermediate part (300).
3. Movable ring (120) according to any one of the preceding claims, characterized in that the upstream flange (200) comprises a first part (201) extending downstream substantially along the longitudinal axis (XX') and connected to the joining part (125).
4. Movable ring (120) according to any one of the preceding claims, characterized in that at an upstream end, the upstream flange (200) comprises a second part (202) curved radially outwards or inwards.
5. Movable ring (120) according to any one of the preceding claims, characterized in that the downstream flange (180) comprises a part (182) extending upstream substantially along the longitudinal axis (XX') and connected to the joining part (125).
6. Movable ring (120) according to any one of the preceding claims, characterized in that at least one sealing element (135) is in the form of a lip (130) extending outwards.
7. Turbomachine comprising a plurality of rotor disks (6), characterized in that it comprises at least one movable ring
8. (120) according to one of the preceding claims and located between two successive rotor discs (6). Turbomachine according to the preceding claim, characterized in that at least one movable ring (120) is mounted by its radial flange (170) between two successive rotor discs (6) by a bolted connection (9).