portable diagnostic equipment used in an industrial environment

The portable diagnostic equipment system addresses the lack of mobility in existing industrial diagnostic tools by providing a wireless, sensor-equipped, and computationally capable solution for flexible site use and cost-effective resource monitoring.

FR3156193A1Active Publication Date: 2025-06-06VALEO EAUTOMOTIVE GERMANY GMBH
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Patent Information

Application Number
FR2023013394
Authority / Receiving Office
FR · FR
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-11-30
Publication Date
2025-06-06
Estimated Expiration
2043-11-30

AI Technical Summary

Technical Problem

Existing diagnostic equipment in industrial environments is typically permanently installed and lacks mobility, limiting its use across different sites and functions.

Method used

A portable diagnostic equipment system that includes a shell housing, wireless communication interfaces, sensors for measuring various quantities, and a computer system capable of establishing diagnoses based on received data and sensor measurements.

Benefits of technology

Enables flexible use across various industrial sites, reduces costs by allowing sharing between sites, and provides effective diagnostics for production operations and resource consumption.

✦ Generated by Eureka AI based on patent content.

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Abstract

Portable equipment (1) for diagnosing a condition in an industrial environment, comprising: - a shell (2) defining a housing (3), - at least one communication interface capable of exchanging data wirelessly with at least one external data source, - at least one sensor (10, 11, 12) capable of measuring a quantity accessible in the environment of the shell (2), and - a computer system (7) arranged in the housing (3) and configured to receive: data from the communication interface and, the measurements made by the sensor (10, 11, 12) and configured to establish at least one diagnosis on the basis of all or part of this data. Abstract figure: Fig.4
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Description

Title of the invention: Portable diagnostic equipment used in an industrial environment

[0001] The present invention relates to portable diagnostic equipment used in an industrial environment. The equipment is for example used in a parts production site, such as a factory.

[0002] In order to monitor the consumption of a useful quantity in such an industrial environment, for example electricity or air pressure, it is known to provide different sensors connected to a computer terminal allowing the monitoring of the consumption of this quantity, in order to react if necessary. Such a solution is however permanently installed or has limited mobility, so that its use on other sites and for other functions is not possible.

[0003] There is a need to address these drawbacks.

[0004] The invention aims to meet this need and achieves this, according to one of its aspects, using portable equipment for diagnosing a condition in an industrial environment, comprising:

[0005] - a shell defining a housing,

[0006] - at least one communication interface capable of exchanging data wirelessly with at least one external data source,

[0007] - at least one sensor capable of measuring a quantity, in particular an ac quantity transferable in the hull environment, and

[0008] - a computer system arranged in the housing and configured to receive: data from the communication interface and the measurements made by the sensor, and configured to establish at least one diagnosis based on all or part of this data.

[0009] The exploitation of the data received from the communication interface(s) can allow a diagnosis as to the consumption of a useful quantity in the industrial environment, for example the electricity consumption or the air pressure level in a circuit supplying pneumatic actuators in the industrial environment, or the water consumption in the industrial environment. Integration into portable equipment allows the equipment to be used successively in various sites, regardless of the distance between the sites. Transport of the equipment via any means of transport between these two sites is thus possible. The relative cost of the equipment is consequently reduced since it can be shared between several sites. Several communication interfaces are for example provided, which may differ depending on the communication protocol. communication interface used. Thus, one communication interface can allow an exchange via Zigbee®, another communication interface an exchange via Wifi® and another communication interface an exchange via Bluetooth®, for example. If necessary, a wired communication interface can be provided, for example via a socket for a standardized connector.

[0010] These data received via the communication interface(s) may originate from sensors arranged in one or more production lines or in the industrial environment, for example sensors for measuring the electricity consumed by a line, by an area of ​​the factory, or for measuring the pressure in the compressed air supply circuit of pneumatic actuators. Other types of data are possible, for example from sensors for measuring water consumption. The sensors sending data to the communication interface(s) are for example current sensors or pressure gauges. Alternatively or additionally, these data received via the communication interface(s) may originate from control units present in the industrial environment, for example production line automation control units, or control units for devices in the industrial environment.These control units implement, for example, electronic cards. If necessary, a communication interface, for example one of the aforementioned communication interfaces, allows connection to a local network to which the PLC control units are already connected.

[0011] The use of the measurements made by the sensor(s) of the portable equipment can enable a diagnosis of production operations in progress in the industrial environment. This diagnosis concerns, for example, the operation of a production line. Thus, the diagnostic function regarding the consumption of a useful quantity in the industrial environment can be added to the diagnostic function regarding production operations in progress in the industrial environment.

[0012] The equipment comprises for example at least one of: an image sensor, a sound sensor or a vibration sensor. This is for example a camera, a microphone or an accelerometer. The computer system is for example configured to compare these images and / or these sounds and / or these vibrations with reference data and to deduce from this comparison a diagnosis as to a production operation in the industrial environment. These sensors are for example positioned so as to provide measurements as to a production line and the diagnosis relates to the proper functioning of this production line. These sensors can be permanently mounted in the equipment, being then fixed in a non-removable manner to the equipment. Alternatively, they are simply placed in the housing and can be moved in the industrial environment, while exchanging data in a wired or wireless with the computer system. In this variant, the sensors can be stored in a compartment of the housing from which they can be removed for use in diagnostics.

[0013] The shell comprises, for example, means for providing electromagnetic shielding of the housing from the outside. These means are, for example, constituted by an envelope defining the external layer of the shell. This envelope is, for example, made of aluminum.

[0014] The shell comprises, for example, means for ensuring that the housing is sealed against the outside. These means can enable the equipment to meet the IP65 standard. A seal is, for example, arranged along an edge of the shell against which another edge of the shell bears when the equipment is closed.

[0015] The hull comprises, for example, means of protection against pressure drops at altitude, in particular during transport in the hold of an airplane. Depending on the target altitude:

[0016] - the hull may include a wooden layer providing means of protection against pressure drops at altitude, and where appropriate also electromagnetic shielding, or

[0017] - the shell may comprise an assembly of two layers, namely a layer external metal such as aluminum for electromagnetic shielding, and an internal layer of wood for protection against pressure drops at altitude.

[0018] The hull has, for example, the following dimensions:

[0019] - length between 40 cm and 60 cm, for example 50 cm or 55 cm,

[0020] - width between 30 cm and 40 cm, for example 35 cm,

[0021] - height between 20 cm and 40 cm, for example 25 cm or 30 cm,

[0022] Such dimensions may give the equipment its ability to be easily transported.

[0023] The equipment has, for example, a weight of between 5 kg and 15 kg. A reduced weight is preferred in that it allows transport by plane in the “cabin baggage” category, the weight then being less than 12 kg or 8 kg depending on the airline.

[0024] The computer system may have a user interface combining at least one screen and at least one keyboard. Thus, the user of the equipment benefits from a suitable working environment anywhere for carrying out diagnostics.

[0025] Where appropriate, the or one of the communication interfaces may allow the computer system to exchange data with a set of remote servers (called a “cloud” in English), in order to send the data received and the measurements received for processing to establish the diagnosis(es), or in order to send the diagnosis to remote users or to record the diagnosis on a server. distant.

[0026] Alternatively, the establishment of the diagnosis(es) is done exclusively by the computer system, without transit via a remote server.

[0027] The computer system comprises, for example, software solutions enabling processing of the received data and the received measurements. These software solutions can enable visual diagrams of the received data (“data vision” in English).

[0028] These software solutions can implement machine learning and / or deep learning algorithms in order to establish correlations between the measurements carried out and other reference data.

[0029] These software solutions can also define, among other things, a conversational agent (chatbox) to help the user define the diagnosis, for example on the basis of diagnoses already established.

[0030] The equipment may have means of mobility on the ground, for example wheels. The equipment is for example in the form of a suitcase.

[0031] The invention also relates, according to one of its aspects, to a method of diagnosis of production operations in progress in an industrial environment and of diagnosis as to the consumption of a useful quantity in the industrial environment, method in which the diagnosis is established using the above equipment.

[0032] The invention may be better understood by reading the following description of a non-limiting example of its implementation and by examining the attached drawing in which:

[0033] [Fig.l] is a view of equipment according to an exemplary implementation of the invention, during movement,

[0034] [Fig.2] is a view of the equipment of [Fig.l] in the closed state,

[0035] [Fig.3] is a view of the equipment of [Fig.2] in the open state, and

[0036] [Fig.4] schematically represents the equipment of [Fig.3] in its interaction with the external environment in which it is arranged.

[0037] [Fig.l] shows an example of portable equipment 1 for diagnosing a condition in an industrial environment. The industrial environment is, for example, a room in a parts production site, in which one or more production lines are present. This is, for example, a factory. As will be seen later, the portable equipment 1 can make it possible to establish a diagnosis regarding the consumption of a useful quantity in the room of the industrial environment and to establish a diagnosis on production operations in progress in this room.

[0038] As shown in [Fig.l], the portable equipment may be in the form of a suitcase, comprising a shell 2 internally delimiting a housing 3 receiving electronic components which will be described later.

[0039] The equipment of [Fig.l] has for example a weight of less than 12 kg, in particular 8 kg, and the following dimensions:

[0040] - length of 50 cm,

[0041] - width of 35 cm,

[0042] - height of 25 cm.

[0043] As shown in [Fig.l], in order to facilitate the movement of the equipment 1 on the ground, the latter can be provided with casters 4. The presence of casters 4 is however only optional. In order to facilitate its gripping by a user, the equipment 1 can also be provided with gripping means, such as a handle 5.

[0044] The shell 2 comprises for example a metallic outer layer, for example made of aluminum, in order to provide electromagnetic shielding of the housing 3 from the outside. Alternatively, wood can be used to provide this shielding.

[0045] Sealing means are also provided in one example. These means may allow the equipment 1 to have sealing according to the IP65 index.

[0046] Furthermore, means enabling the electronic components in the housing 3 to withstand a pressure drop at altitude are also provided in the example described. These means are for example constituted by a layer of wood.

[0047] In a particular example, the shell 2 combines aluminum and wood, for example in two superimposed layers, can provide this resistance to pressure drop at altitude and electromagnetic shielding. Such a shell allows, for example, the electronic components in the housing 3 to withstand an ambient pressure of 500 hPa, better still 307 hPA, better still 55 hPa.

[0048] The housing 3 comprises, as can be seen in [Fig. 3], a computer system 7 having a user interface combining a screen 8 and a keyboard 9.

[0049] As shown in [Fig.4], the housing 3 provided in the shell 2 also incorporates in the example described:

[0050] - an image sensor 10 which is here a camera,

[0051] - a sound sensor 11 which is here a microphone, and

[0052] - a vibration sensor 12 which is here an accelerometer.

[0053] Other sensors may be integrated into the equipment 1. In the example considered, a current sensor 13 is also provided, the latter comprising for example one or more measuring cores, or even “all or nothing” type sensors for counting parts in a production line. One or more temperature sensors may also be provided in the housing 3.

[0054] All or part of the aforementioned sensors can be fixedly mounted in the housing 3. In other words, they cannot be moved relative to the equipment during of their use.

[0055] As a variant, all or part of the aforementioned sensors may be mobile relative to the equipment 1, for example simply being placed in a compartment of the housing 3. During use, they may be moved relative to the equipment 1, including being placed at a distance from the equipment 1. The sending by these sensors of the measurements to the computer system 7 may then be done by a wired connection or by a wireless connection.

[0056] As can be seen in [Fig.4], the equipment 1 can also have several communication interfaces, which may differ depending on the communication protocol used. Thus, one communication interface can allow an exchange via Zigbee®, another communication interface an exchange via Wifi® and another communication interface exchange via Bluetooth®, for example.

[0057] As can be seen in [Fig.4], the equipment 1 may also comprise a power supply interface 14, making it possible to supply the equipment 1 with electricity from an electricity distribution network, and a switch 15 allowing a connection of two external components to the computer system 7. These data received via the communication interface(s) come from sensors arranged in a production line or in the industrial environment making it possible to measure the electricity consumed by a line, by an area of ​​the factory, or making it possible to measure the pressure in the compressed air supply circuit of pneumatic actuators, or even to measure the water consumption in the industrial environment. These data may also come from control units of line PLCs or any other sensor associated with a production line, for example a parts counting sensor.Other external sensors or more generally other sources sending data to the portable equipment 1 are possible.

[0058] The computer system 7 can then, if necessary after exchange with a set of remote servers, establish a diagnosis concerning for example the operation of a production line and establish a diagnosis as to the consumption of electrical energy in the factory.

[0059] The invention is not limited to the example which has just been described.

Claims

Claims

1. Portable equipment (1) for diagnosing a condition in an industrial environment, comprising: - a shell (2) defining a housing (3), - at least one communication interface capable of exchanging data wirelessly with at least one external data source, - at least one sensor (10, 11, 12) capable of measuring a quantity, in particular a quantity accessible in the environment of the shell (2), and - a computer system (7) arranged in the housing (3) and configured to receive: data from the communication interface and, the measurements carried out by the sensor (10, 11, 12), and configured to establish at least one diagnosis on the basis of all or part of this data.

2. Equipment according to claim 1, comprising several communication interfaces capable of exchanging data wirelessly, differing according to the communication protocol used.

3. Equipment according to claim 1 or 2, comprising at least one of: an image sensor (10), a sound sensor (11), and a vibration sensor (12)

4. Equipment according to claim 3, the computer system (7) being configured to compare these images and / or these sounds and / or these vibrations with reference data and to deduce from the comparison a diagnosis as to a production operation in the industrial environment.

5. Equipment according to any one of the preceding claims, the shell (2) comprising means for ensuring electromagnetic shielding of the housing (3) from the exterior.

6. Equipment according to any one of the preceding claims, the shell (2) comprising means for ensuring sealing of the housing (3) with respect to the exterior.

7. Equipment according to any one of the preceding claims, the hull (2) comprising means of protection against pressure drops at altitude.

8. Equipment according to any one of the preceding claims, the hull having the following dimensions: - length between 40 cm and 60 cm, - width between 30 cm and 40 cm, - height between 20 cm and 40 cm,

9. Equipment according to any one of the preceding claims, having a weight of between 5 kg and 15 kg, in particular less than 12 kg, in particular less than 8 kg.

10. Method for diagnosing ongoing production operations in an industrial environment and for diagnosing the consumption of a useful quantity in the industrial environment, method in which the diagnosis is established using the equipment (1) according to any one of the preceding claims.

Citation Information

Patent Citations

  • Portable water pump unit evaluation system service box

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    FR3050267A1