MODULE FOR AN AIRCRAFT TURBOMACHINE

The module with annular bearing supports and a sealing gasket effectively contains oil within the lubrication enclosure, addressing the issue of oil leakage and ensuring clean air supply in aircraft turbomachines.

FR3162465B1Active Publication Date: 2026-06-05SAFRAN AIRCRAFT ENGINES SAS

Patent Information

Authority / Receiving Office
FR · FR
Patent Type
Patents
Current Assignee / Owner
SAFRAN AIRCRAFT ENGINES SAS
Filing Date
2024-05-24
Publication Date
2026-06-05

AI Technical Summary

Technical Problem

The risk of oil leakage into the primary channel due to the decoupling of bearing supports in an aircraft turbomachine, leading to contamination of the engine and potential supply of polluted air to the aircraft, is not adequately addressed by existing shear screw decoupling devices.

Method used

A module with annular bearing supports featuring a cylindrical web and annular sealing gasket that maintains a seal between flanges, ensuring oil containment within the lubrication enclosure even when shear screws break, preventing oil leakage.

Benefits of technology

Prevents oil leakage into the engine by maintaining a seal between flanges, thus avoiding contamination and ensuring clean air supply to the aircraft.

✦ Generated by Eureka AI based on patent content.

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Abstract

Module (30) for an aircraft turbomachine (10), this module (30) comprising a lubrication chamber (38) which is at least partially delimited by bearing supports (32, 34) having flanges (32a, 34a) applied axially to one another and fastened together by shear screws (42), one of the first and second flanges (32a, 34a) having a cylindrical shell (80) which extends axially towards the other flange and radially within that other flange, and which carries an annular sealing gasket (82) configured to provide a seal between the flanges (32a, 34a). Figure for the abbreviation: Figure 5
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Description

Title of the invention: MODULE FOR AN AIRCRAFT TURBOMACHINE Technical field of the invention

[0001] The present invention relates to a module for an aircraft turbomachine, as well as a turbomachine comprising such a module. Technical background

[0002] The prior art includes in particular document EP-B1-2 721 260.

[0003] An aircraft turbomachine includes a gas generator which conventionally comprises, from upstream to downstream, with reference to the flow of gases in the turbomachine, at least one compressor, an annular combustion chamber and at least one turbine.

[0004] In the case of a twin-spool turbofan engine, with low-pressure and high-pressure components respectively, the gas generator comprises successively a low-pressure compressor, a high-pressure compressor, the combustion chamber, a high-pressure turbine, and a low-pressure turbine. The gas generator defines a first annular flow path of gas, called the primary flow, which passes through the compressors, the combustion chamber, and the turbines.

[0005] The rotor of the high-pressure compressor is connected to the rotor of the high-pressure turbine by a high-pressure shaft. The rotor of the low-pressure compressor is connected to the rotor of the low-pressure turbine by a low-pressure shaft which passes through the high-pressure shaft and drives a shaft of a propulsion propeller generally located upstream of the gas generator.

[0006] When this propeller is enclosed and therefore surrounded by an annular casing, this propeller is called a blower and generates an airflow, called a secondary flow, which flows around the gas generator.

[0007] The propeller shaft and the low-pressure shaft are guided by bearings housed in a lubrication enclosure. This enclosure is surrounded by the first channel and is at least partially delimited by bearing supports. A first rolling bearing located upstream is supported by a first bearing support, and a second rolling bearing located downstream is supported by a second bearing support. These bearing supports have annular flanges that are radially oriented and axially applied to each other and to an annular flange of a stator housing.

[0008] The lubrication chamber is designed to lubricate the bearings and maintain an oily atmosphere around them. The oil is supplied to the chamber via a supply circuit.

[0009] The propeller includes blades that are susceptible to breakage, although this phenomenon is extremely rare. In such a case, a significant imbalance appears on the propeller shaft, generating cyclic loads and vibrations that the upstream bearing transmits to the stator, with a considerable risk of damage.

[0010] To limit the forces transmitted to the stator in the presence of a large imbalance, a shear screw decoupling device is known from document FR-A1-2 831 624. In practice, the second bearing support is fixed to the stator housing by non-shear screws, and the first bearing support is fixed to the second bearing support by shear screws to form a connection that can be broken. These so-called "fuse" screws, whose operation is fully described in the aforementioned document, have a reduced cross-section portion that is likely to break beyond a predetermined mechanical tensile force and thus achieve the decoupling of the bearing supports. In this situation of shear screw failure, the first bearing support is no longer axially restrained. It moves axially upstream and therefore moves axially away from the second bearing support. This is especially true when the bearing supported by the first bearing support is a roller bearing, which does not provide axial restraint to the bearing support when it is separated from the second bearing support.

[0011] This phenomenon is problematic because the housing continues to be supplied with oil by the aforementioned circuit, and the oil that accumulates in the housing is likely to pass through the annular passage formed between the flanges of the bearing supports, which have moved axially apart. The oil then spills into the engine, generating contamination. This oil can reach the first air intake from which air is drawn to supply air to the aircraft equipped with the turbomachine. There is therefore a risk that the aircraft will be supplied with polluted air, or even with unpleasant fumes and odors.

[0012] The invention relates to a technical solution aimed at eliminating the risk of oil leakage into the primary channel after decoupling the bearing supports from the lubrication chamber. Summary of the invention

[0013] The invention relates to a module for an aircraft turbomachine, this module comprising:

[0014] - a first annular bearing support which extends around an axis and which comprises a first annular fixing flange,

[0015] - a second annular bearing support which extends around the axis and which comprises a second annular fixing flange, the first and second flanges being suitable for to be applied axially against each other and to be fixed together by shear screws,

[0016] - an annular housing that extends around the axis, the second bearing support being fixed to the crankcase,

[0017] - a lubrication chamber which is at least partly delimited by the first bearing support, this lubrication enclosure containing a first bearing supported by the first bearing support and a second bearing supported by the second bearing support, and

[0018] - an oil supply circuit for the enclosure,

[0019] one of the first and second flanges comprising a cylindrical web which extends axially towards the other flange and radially inside this other flange, and which carries an annular sealing gasket configured to ensure a seal between the flanges, the web having an axial length or dimension greater than an axial length or dimension of said other flange and being separated by a radial clearance from this other flange over the entire length of the web.

[0020] In normal operation, the shear screws ensure the axial retention of the first bearing support relative to the second bearing support. If the shear screws break, the bearing supports separate and move axially apart. The flange is designed to maintain a tight seal between the gasket it carries and the flange of the bearing support that moves away from the bearing support to which the flange is connected. Therefore, there is no risk of oil leakage into the engine's oil passage because the oil remains contained within the housing by the gasket.

[0021] The axial length or dimension of said other flange can be understood as a thickness of this flange in particular when the flange extends in a radial direction with respect to the axis.

[0022] The module according to the invention may comprise one or more of the following features, taken individually or in combination with each other: • the veil is deformable, particularly elastically; • the veil has a radial thickness less than or equal to twice, preferably three times, and more preferably four times, the axial length or dimension of said other flange; • the set has a radial thickness less than or equal to two times, preferably three times, and more preferably four times, the axial length or dimension of said other flange; • the axial length or dimension of the sail is greater than or equal to 1.5 times the axial length or dimension of said other flange; • the veil is connected to the bridle by a thinned annular portion; • the web is connected to the flange of the first bearing support; alternatively, the web is connected to the flange of the second bearing support; • the joint is located at a free peripheral edge of the veil; • the seal is radially interposed between the web and the bearing support comprising said other flange; • the flanges of the first and second bearing supports comprise respectively internal radially centering cylindrical surfaces which cooperate with each other, and / or respectively external radially centering cylindrical surfaces which cooperate with each other; • the veil extends axially from the radially internal surface of the corresponding flange; • the veil is radially offset from the radially internal surface of the corresponding flange; • the flange of the second bearing support is axially interposed between the flange of the first bearing support and another flange of the housing;

[0023] — the flange of the second bearing support is fixed to the flange of the housing by screws non-fusible;

[0024] — the veil is housed in an external annular groove of the veil;

[0025] — at least one annular sealing gasket is fitted and in particular interposed axially between radial faces opposite the flanges.

[0026] The present invention also relates to an aircraft turbomachine, comprising at least one module as described above. Brief description of the figures

[0027] Other features and advantages of the invention will become apparent upon reading the detailed description that follows, for an understanding of which reference should be made to the accompanying drawings in which:

[0028] [Fig-1] [Fig.1] is a schematic half-view in axial section of a part of a aircraft turbomachine,

[0029] [Fig.2] [Fig.2] is a partial schematic axial cross-sectional view of an enclosure bearing lubrication,

[0030] [Fig.3] [Fig.3] is a larger-scale view of part of [Fig.2] and shows a decoupling device comprising fusible screws, here unbroken,

[0031] [Fig.4] [Fig.4] is a view similar to that of [Fig.3] and shows the device decoupling with fusible screws, which are broken here.

[0032] [Fig. 5] [Fig. 5] is a schematic axial cross-sectional view of an annular sail of support for a sealing joint, and illustrates an embodiment of the invention,

[0033] [Fig.6] [Fig.6] is a larger-scale view of the veil of [Fig.5]; and

[0034] [Fig.7] [Fig.7] is a view similar to that of [Fig.5] and shows the veil in case of breakage of the fusible screws. Detailed description of the invention

[0035] Fig. 1 shows a turbomachine 10 for an aircraft, this turbomachine 10 being here a twin-spool turbojet.

[0036] Axis A designates the longitudinal axis of the turbomachine.

[0037] The turbomachine 10 comprises a gas generator 12 which includes, from upstream to downstream with reference to the gas flow along axis A, a low-pressure (LP) compressor 14, a high-pressure (HP) compressor, an annular combustion chamber, a high-pressure (HP) turbine, and a low-pressure (LP) turbine. The turbomachine 10 is partially shown, and only the LP compressor 14 is depicted in the drawing.

[0038] Although not visible in [Fig.1], the HP compressor rotor is connected to the HP turbine rotor by a high-pressure shaft, and the LP compressor rotor 14 is connected to the LP turbine rotor by a low-pressure shaft which passes through the high-pressure shaft and drives a propulsion propeller, called a blower 16, located upstream of the gas generator 12 and which is surrounded by an annular casing called a blower casing 18.

[0039] The blower housing 18 is connected to the gas generator 12 by an intermediate housing 20 which includes a central hub 22 and a series of radial arms 24 connecting the hub 22 to the blower housing 18.

[0040] The gas generator 12 defines a main annular flow channel V1 of a first air flow, called primary flow FL. The gas generator 12 is surrounded by a secondary annular flow channel V2 of a second air flow, called secondary flow F2.

[0041] The airflow F entering the blower 16 splits into a portion forming the primary flow FL. The air in this primary flow FL is compressed in the BP 14 and HP compressors, then mixed with fuel and burned in the combustion chamber. The combustion gases of the primary flow are then expanded in the HP and BP turbines and finally flow through an exhaust nozzle.

[0042] The other part of the airflow entering the blower 16 forms the secondary flow F2 and is intended to be mixed with the primary flow Fl downstream of the nozzle.

[0043] Fig. 1 further shows a module 30 of the turbomachine, this module 30 comprising annular bearing supports 32, 34, an annular housing 36, a lubrication chamber 38 and an oil supply circuit 40 for the chamber 38.

[0044] A first annular bearing support 32 extends around the axis A and includes a first annular fixing flange 32a, more clearly visible in [Fig.2].

[0045] A second annular bearing support 34 extends around the axis A and includes a second annular mounting flange 34a. The flanges 32a, 34a extend radially outwards and are suitable for being applied axially against each other and fixed together by screws 42 which are shear-off and more clearly visible in figures 2 to 4.

[0046] An annular housing 36 extends around axis A, and the second bearing support 34 is fixed to this housing 36 by screws that are not shear-resistant and are not shown in the drawings. The shear-resistant and non-shear-resistant screws 42 may be located on the same circumference centered on axis A. The housing 36 may be the intermediate housing 20 of [Fig. 1] or another housing fixed to or integral with this intermediate housing 20.

[0047] The housing 36 includes a flange 36a onto which the flange 34a is applied and fixed by the aforementioned non-sheathable screws. The flange 34a of the second bearing support 34 is axially interposed between the flange 32a of the first bearing support 32 and the flange 36a of the housing 36, as illustrated in Figures 2 to 4.

[0048] The lubrication enclosure 38 is at least partly delimited by the first bearing support 32 and contains a first bearing 44, or upstream bearing, carried by the first bearing support 32, and a second bearing 46, or downstream bearing, carried by the second bearing support 34.

[0049] In the example shown, the upstream bearing 44 is a roller bearing and the downstream bearing 46 is a ball bearing.

[0050] Furthermore, in the example shown, the first bearing support 32 has a generally annular and elongated shape along the axis A, and comprises an upstream end carrying the rolling bearing 44, and a downstream end connected to the flange 32a. The second bearing support 34 has a generally annular and radial shape, and comprises a radially internal end carrying the downstream bearing 46, and a radially external end connected to the flange 34a.

[0051] The oil supply circuit 40 of the enclosure 38 is more clearly visible in [Fig.2] and includes an oil distributor 48 and at least one oil line 50. The oil distributor 48 is integral with the housing 36 and includes at least one oil inlet 48a and at least one first oil outlet 48b.

[0052] The oil inlet 48a is suitable for connection to an oil reservoir not shown.

[0053] The oil line 50 is integral with the first bearing support 32 and has an end 40a, here downstream, connected to the first oil outlet 48b of the distributor 48 for the purpose of circulating oil from said inlet 48a to said at least one outlet 48b.

[0054] In the example shown, the distributor 48 comprises two oil outlets 48b, 48c, the first oil outlet 48b mentioned above and a second oil outlet 48c. The second oil outlet 48c can be connected to another line or to an oil nozzle 52 as illustrated in the drawing. The nozzle 52 sprays oil onto the bearing downstream 46, while the line 50 connected to the first outlet 48b of the distributor 48 supplies oil to the upstream bearing 44 for lubrication.

[0055] Preferably, the first outlet 48b is oriented axially, in particular towards the first bearing support 32, i.e. here upstream. The second outlet 48c can be oriented radially inwards.

[0056] Figures 2 to 4 further show that the conduit 50 includes a part which extends axially and which passes through an axial orifice 54 of the second bearing support 34. The conduit 50 is radially interposed between the downstream bearing 46 and the flanges 32a, 34a of the bearing supports 32, 34.

[0057] Figure 3 shows the default and normal operating scenario in which the flanges 32a of the bearing supports 32 are applied axially to each other and fixed together by the shear screws 42.

[0058] As mentioned above, in the event of imbalance and vibrations, the shear screws 42 are liable to break as illustrated in [Fig. 4]. The flange 32a of the first bearing support 32, and in particular the first bearing support 32 as a whole, is then no longer axially restrained and moves axially away from the second bearing support 32. The first bearing support 32 then moves upstream, creating an annular passage 56 between the flanges 32a, 34a of the bearing supports 32, 34.

[0059] The oil supplied by the distributor 48 continues to flow into the enclosure and accumulates there. This oil is then liable to flow by gravity through the passage 56 and can reach the primary vein VI, which is problematic as mentioned above.

[0060] The present invention offers a simple, effective and economical solution to this problem.

[0061] The invention proposes to provide a solution for containing the oil inside the enclosure, even when the screws 42 break and the bearing supports 32, 34 move axially apart from each other.

[0062] As illustrated in figures 5 to 7, the invention thus proposes a cylindrical veil 80 which is carried by one of the flanges 32a, 34a and which extends axially towards the other flange 34a, 32a and in particular radially inside this other flange 34a, 32a.

[0063] In the example shown, it is the flange 34a of the second bearing support 34 that carries the web 80. Alternatively, the web 80 could be carried by the flange 32a.

[0064] The web 80 carries an annular sealing gasket 82 configured to provide a seal between the flanges 32a, 34a. The gasket 82 is, for example, an O-ring. The gasket 82 can be housed in an external annular groove of the web 80.

[0065] Preferably, the veil 80 and the seal 82 are radially engaged inside the flange 32a and are therefore intended to be surrounded by the flange 34a in the mounting position illustrated in [Fig.5].

[0066] The web 80 is separated by a radial clearance R from the flange 32a and has a length L1 or axial dimension greater than or equal to that L2 of the flange 34a. Preferably, the length L1 is greater than 1.5 times the length L2 of the flange 34a. The length L1 may be less than 2.5 or even 3 times the length L2 of the flange 34a. Preferably, the aforementioned clearance R extends over the entire length of the web 80.

[0067] The veil 80 is preferably elastically deformable.

[0068] The veil 80 preferably has a radial thickness El less than or equal to two times, preferably three times, and more preferably four times, the length L2 or axial dimension of the flange 34a.

[0069] The length L2 of the flange 34a is preferably measured between the face of the flange 34a which is applied to the opposite face of the other flange 32a, on the one hand, and the face of the flange 34a on which the heads of the fusible screws 42 bear ([Fig.5]).

[0070] The aforementioned R set preferably has a radial thickness E2 less than or equal to two times, preferably three times, and more preferably four times, the length L2 or axial dimension of the flange 34a.

[0071] The joint 82 is preferably located at a free peripheral edge of the web 80.

[0072] The veil 80 is preferably connected to the flange 34a by an annular portion 80a thinned. The aforementioned length L1 is preferably measured between the free edge of the veil 80 and the origin of its thinned portion 80a.

[0073] The flanges 32a, 34a of the bearing supports 32, 34 may respectively comprise internal radially cylindrical centering surfaces 84, 84' which cooperate with each other.

[0074] The flanges 32a, 34a of the bearing supports 32, 34 may respectively comprise radially external cylindrical centering surfaces 86, 86' which cooperate with each other.

[0075] In the example shown, the web 80 extends axially from the radially internal surface 84 of the corresponding flange 34a. The web 80 can be radially offset, here inwards, from the radially internal surface 84 of this flange 34a.

[0076] In normal operation, the web 80 is in the configuration of [Fig. 5] and is in standby mode. The seal 82 it carries is not necessarily functional, as a seal may be provided between the faces opposite the flanges 32a, 34a to ensure their sealing in normal operation. When the screws 42 break and the bearing support 32 moves axially away from the bearing support 34, the web 80 can deform elastically to follow the relative displacements between the bearing supports 32, 34. The seal 82 is held in place by the web bearing against the bearing support 32. This ensures a seal between flanges 32a, 34a. The oil that could pass through passage 56 between flanges 32a, 34a is then retained by the seal 82 and does not escape from enclosure 38.

Claims

Demands

1. A module (30) for an aircraft turbomachine (10), said module (30) comprising: - a first annular bearing support (32) extending about an axis (A) and including a first annular mounting flange (32a), - a second annular bearing support (34) extending about the axis (A) and including a second annular mounting flange (34a), the first and second flanges (32a, 34a) being adapted to be axially pressed against each other and to be fastened together by shear screws (42), - an annular housing (36) extending about the axis (A), the second bearing support (34) being fixed to the housing (36), - a lubrication chamber (38) which is at least partially delimited by the first bearing support (32), this lubrication chamber (38) containing a first bearing support (44) carried by the first bearing support (32) and a second bearing support (46) carried by the second bearing support (34),- an oil supply circuit (40) for the enclosure (38), one of the first and second flanges (32a, 34a) comprising a cylindrical web (80) extending axially towards the other flange and radially within that other flange, and carrying an annular sealing gasket (82) configured to ensure a seal between the flanges (32a, 34a), the web (80) having a length (L1) or axial dimension greater than a length (L2) or axial dimension of said other flange and being separated by a radial clearance (R) from that other flange over the entire length of the web.

2. Module (30) according to claim 1, wherein the web (80) is deformable, in particular elastically.

3. Module (30) according to claim 1 or 2, wherein the web (80) has a radial thickness (El) less than or equal to two times, preferably three times, and more preferably four times, the length (L2) or axial dimension of said other flange.

4. Module (30) according to any one of the preceding claims, wherein the clearance (R) has a radial thickness (E2) less than or equal to two times, preferably three times, and more preferably four times, the length (L2) or axial dimension of said other flange.

5. Module (30) according to any one of the preceding claims, wherein the length (L1) or axial dimension of the web (80) is greater than or equal to 1.5 times the length (L2) or axial dimension of said other flange.

6. Module (30) according to any one of the preceding claims, wherein the web (80) is connected to the flange by a thinned annular portion (80a).

7. Module (30) according to any one of claims 1 to 6, wherein the web (80) is connected to the flange (32a) of the first bearing support (32).

8. Module (30) according to any one of claims 1 to 6, wherein the web (80) is connected to the flange (34a) of the second bearing support (34).

9. Module (30) according to any one of the preceding claims, wherein the joint (82) is located at a free peripheral edge of the web (80).

10. Module (30) according to any one of the preceding claims, wherein the seal (82) is radially interposed between the web (80) and the bearing support comprising said other flange.

11. Module (30) according to any one of the preceding claims, wherein the flanges (32a, 34a) of the first and second bearing supports (32, 34) respectively comprise internal radially internal cylindrical centering surfaces (84a, 84') which cooperate with each other, and / or external radially external cylindrical centering surfaces (86, 86') which cooperate with each other.

12. Module (30) according to claim 11, wherein the web (80) extends axially from the radially internal surface (84) of the corresponding flange.

13. Module (30) according to claim 11 or 12, wherein the web (80) is radially offset from the radially internal surface (84) of the corresponding flange.

14. Module (30) according to the preceding claim, wherein the flange (34a) of the second bearing support (34) is axially interposed between the flange (32a) of the first bearing support (32) and another flange (36a) of the housing (36).

15. Turbomachine (10) for an aircraft, comprising at least one module (30) according to any one of the preceding claims.