Nuclear cogeneration plant with light water reactor (LWR) with thermal storage cycle connected to a heat network and arranged in thermal parallel with the reactor conversion cycle.
A thermal storage loop in parallel with the reactor's energy conversion system addresses the limitations of existing cogeneration facilities, enabling full-power reactor operation and high-temperature heat supply for industrial processes, enhancing efficiency and decarbonization.
Patent Information
- Authority / Receiving Office
- FR · FR
- Patent Type
- Patents
- Current Assignee / Owner
- COMMISSARIAT A LENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
- Filing Date
- 2024-07-25
- Publication Date
- 2026-06-26
AI Technical Summary
Existing nuclear cogeneration facilities face limitations in operating reactors at maximum capacity independent of electrical grid demand and cannot supply high-temperature heat required by industrial processes, leading to reduced efficiency and limited decarbonization of the heat market.
A thermal storage loop is configured in thermal parallel with the reactor's energy conversion system, allowing independent operation of reactors at maximum capacity and supplying high-temperature heat to industrial processes.
Enables reactors to operate at full power regardless of grid demand, supplies high-temperature heat, and enhances overall energy efficiency while decarbonizing industrial processes.
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Abstract
Description
Title of the invention: Nuclear cogeneration plant with a light water reactor (LWR) with a thermal storage cycle connected to a heat network and arranged in thermal parallel with the reactor conversion cycle. Technical field
[0001] The present invention relates to the field of light water nuclear reactors (LWR), in particular pressurized water reactors (PWR).
[0002] More particularly, the invention relates to cogeneration plants comprising such nuclear reactors. "Cogeneration" is understood here and within the scope of the invention as the simultaneous or separate production of electricity and useful heat.
[0003] The main objective of the invention is to improve both the economics of a nuclear power plant and to contribute to the decarbonisation of the heat market.
[0004] Although described with reference to a pressurized water nuclear reactor, the invention applies to any nuclear reactor with an indirect thermodynamic cycle belonging to the family of so-called second, third, and fourth generation (GEN IV) reactors. It applies in particular to fast neutron reactors cooled with liquid metal, notably liquid sodium, known as SFRs (Sodium Fast Reactors), which are part of the GEN IV reactor family. Prior art
[0005] In the context of climate and energy transition, the nuclear industry must meet several challenges for the future. Indeed, to address tomorrow's energy and societal challenges, it will be necessary to design nuclear reactors that enable:
[0006] - to limit the need for a so-called "environmental" liquid cold source (rivers, rivers, sea) and associated discharges into the environment;
[0007] - to be more flexible and therefore more complementary to other so-called energies renewables (RES), to meet fluctuating electricity demand and the intermittency of RES;
[0008] - to decarbonize processes by supplying heat to industries energy consumers (desalination, heat networks, hydrogen, chemicals...) while increasing energy efficiency;
[0009] - to capture atmospheric CO2 to limit the effects of warming climate and contribute to closing the carbon cycle as a source of carbon for industrial processes;
[0010] and this without degrading the profitability of the installation, either by economically benefiting from the new services provided, or by significantly increasing the amount of electricity produced during the day.
[0011] In the conventional PWR sector, reactors are classified by major categories of use:
[0012] - so-called power-generating reactors which are dedicated solely to the production of electricity;
[0013] - so-called calogen reactors which are dedicated solely to the production of heat;
[0014] - so-called cogeneration reactors, dedicated to both the production of electricity and heat, simultaneously or not.
[0015] As detailed in [1], the principle of cogeneration from a nuclear reactor consists of modifying the design of the energy conversion cycle so that the heat is released at the cold source at a temperature that allows for its utilization. Indeed, limiting global warming requires minimizing heat losses at all levels, and in particular, at the cold source of a thermodynamic installation. This cogeneration objective becomes all the more relevant for a nuclear reactor since industrial or domestic heat is often traditionally obtained by burning fossil fuels responsible for greenhouse gas emissions.
[0016] Moreover, the economics of a nuclear reactor are very capital-intensive and therefore, mainly based on the amortization of the initial investment in the reactor.
[0017] Once the investment has been made, it is essential to seek to operate the reactor with a load factor at full power approaching its maximum capacity.
[0018] Purely power-generating nuclear reactors, because electricity cannot be stored in large quantities, must adapt to variations in power demand on the electrical grid. Therefore, they do not operate continuously at 100% of their capacity.
[0019] On average in France, for example, the full-power load rate of a nuclear reactor in the French fleet is 73% while its full-power availability rate is approximately 85%.
[0020] There is therefore an unexploited production capacity of around 10 to 12% on average.
[0021] Fig. 1 shows a load curve of reactors in the French nuclear power plant fleet, located on different sites (SITES 1, 2, 3) over a few days of operation, highlighting the variations in load and therefore in reactor operation between 100% power and the technical minimum at approximately 20%.
[0022] There is therefore a general need to use this untapped capacity to help significantly improve the economics of nuclear reactors while contributing to the decarbonisation of the energy system, in particular through cogeneration, i.e. the joint production and supply of heat in addition to electricity.
[0023] Heat is the primary energy use in France, representing 45% of final energy consumption, with 669 TWh in 2020. Decarbonizing the production of this heat, currently 60% of which is generated from fossil fuels, is a major challenge in decarbonizing the French energy mix: [2]. Globally, over 90% of heat is generated from carbon: [3].
[0024] The heat market can be divided into three main classes, each of which is linked to the service provided [4]: - a first class, called "superheated water and steam" up to about 250 °C, this is the class of heat networks for the conditioning of buildings, industrial needs for low temperature steam or processes requiring vaporization (drying, dehydration, ...); - a second class called "chemical", where heat is mainly consumed by the enthalpy of chemical reactions; - a third class called "mineral", where heat above ~1000°C is used to melt solids and / or to cause chemical reactions between these solids (lime, cement, ore sintering, coke production, glassmaking and metallurgy).
[0025] Publication [5] indicates various examples of processes that may be concerned depending on the level of heat required: - first class: petroleum refining, shale oil and tar sands production, pulp and paper production, seawater desalination, district heating; - second class: the direct manufacture of steels, the production of thermochemical hydrogen, steam electrolysis, methane reforming, petrochemicals (ethylene, styrene); - third class: the manufacture of glass and cement.
[0026] By using the heat produced by a PWR-type reactor, typically at around 300 °C, or a FNR-type reactor, typically at around 550 °C, it is therefore possible to contribute significantly to decarbonizing industrial ecosystems. However, it appears that some applications will require temperatures above 300 °C. In this case, the use of nuclear heat can contribute in the form of preheating, and supplementary electricity will help meet the need. In this case, the use of nuclear heat will have contributed to significantly improving overall energy efficiency.
[0027] There is therefore a need to further improve nuclear cogeneration facilities, in order to allow both the operation of the installation's reactor(s) at maximum capacity at full power, even when the electrical grid does not have as much demand as the reactor(s) can produce, and to meet the decarbonization needs of industrial heat.
[0028] The Applicant has already proposed in patent applications WO2023 / 078825A1 and FR3128813A1 thermal storage loop solutions in a nuclear installation, which make it possible to decouple the operation of the nuclear reactor(s) of the installation from that of the electrical grid, which must adapt to load variations. Thanks to this, the combination of a thermal storage loop and the energy conversion system (Rankine cycle) serves to shift in time the thermal power produced by the nuclear reactor(s) into electrical power demanded by the grid. In other words, the thermal storage loop makes it possible to decouple the operation of the reactor, which will be run at maximum capacity, from the electricity demand on the grid, which must follow load demands.
[0029] Figure 2 shows an optimal configuration according to the FR3128813A1 requirement with a pressurized water nuclear reactor (PWR).
[0030] The primary circuit 1 is a closed-loop fluid circuit comprising mainly the reactor core 2, at least one steam generator (SG) as a heat exchanger, referred to as the primary heat exchanger 3, and a hydraulic pump 4 to circulate the heat transfer fluid, which is water maintained in a liquid state within the reactor's operating temperature range, typically around 320°C-330°C during normal operation. Other equipment, such as a pressurizer and all the devices ensuring operation under the required safety conditions, are not described here.
[0031] Thus, the high-pressure water of the primary circuit extracts the energy supplied, in the form of heat, by the fission of uranium nuclei, in the core of reactor 1.
[0032] Next, this water under high pressure and high temperature, typically 155 bars and 320°C-330°C, enters the intermediate exchanger 3 and transmits its energy to a secondary circuit 5, which also uses pressurized water as a heat transfer fluid in a closed loop.
[0033] This secondary circuit 5 includes the intermediate exchanger 3, a turbine 6 comprising a high-pressure body 60 and a low-pressure body 61, a condenser 7 and a hydraulic pump 8 for circulating water in the form of steam or liquid as a heat transfer fluid.
[0034] Thus, in this secondary circuit 5, water in the form of high-pressure steam, typically at about 70 bar, is expanded in the high-pressure body of the turbine, then superheated before continuing its expansion in the low pressure bodies 61. The turbine drives an alternator 9 which produces electricity.
[0035] A thermal storage loop 13 is arranged between the primary circuit 1 and the secondary circuit 5 as well as a CO2 capture system with a dry air air cooler 20 in bypass.
[0036] The thermal storage loop 13 is a closed-loop fluidic circuit in which a heat transfer fluid circulates from the intermediate exchanger 3 of the reactor primary circuit to a hot tank 14, then into a steam generator 16 and into a cold tank 15 to return to the intermediate exchanger 3.
[0037] The circulation of the heat transfer fluid within the loop 13 is ensured by a hydraulic pump 17 downstream of the hot tank 14 and a hydraulic pump 18 downstream of the cold tank 18.
[0038] The fluid branches of loop 13 each consist of a cylindrical pipe with metallic walls resistant to the chemical attack of the heat transfer fluid at high temperatures, typically above 300°C, and which is externally insulated with high-temperature insulation. The diameter of each pipe is calculated to allow the entire thermal power to be dissipated with a maximum permissible flow velocity of the heat transfer fluid, typically on the order of 5 to 10 m / s.
[0039] The hot tank 14 contains the heat transfer fluid, stores all the heat recovered from the intermediate heat exchanger 3, and supplies heat transfer fluid to the steam generator 16. The hot tank 14 may be cylindrical in shape, with walls made of metal resistant to the chemical attack of the heat transfer fluid at high temperatures, typically above 300°C, and is lined with an external high-temperature insulating layer to limit heat loss. The dimensions (usable storage volume) of the hot tank 14 depend on the characteristics of the heat transfer fluid used: it must allow it to store, at most, all the heat produced by the nuclear reactor over a rolling 24-hour period. For safety reasons, the hot tank 14 is located at a distance, typically at a preliminaryly estimated distance of 60 m from the reactor containment building, with an intermediate embankment.Tank 14 can be equipped with a heat transfer fluid preheating system to ensure the fluid remains in a liquid state and / or a level measurement system with alarm reporting and / or a safety overflow connected directly to the cold tank 15.
[0040] The steam generator 16 produces steam for the turbines 60, 61, which is characteristic of a Rankine cycle with the operating characteristics of a power generation cycle of the installation and must be able to operate according to the needs of the electrical grid 21. The steam generator 16 is typically sized to evacuate 1.5 times the power of the nuclear reactor. It should be noted that turbines 6, 60, 61 are sized based on the peak steam flow produced by steam generator 16.
[0041] The hydraulic pump 17, like the hydraulic pump 18, is designed to operate at least at the availability coefficient Kd of the nuclear reactor and must be able to operate according to the fluctuations in the electricity demands of the electrical grid 21 to which the alternator 9 of the nuclear reactor is electrically connected. The flow rate of the pump 17 or 18 must allow, taking into account the heat capacity of the heat transfer fluid and the sizing of the steam generator 16, for the latter to be supplied with heat transfer fluid at a flow rate sufficient to meet the power demands of the electrical grid 21. Each of the pumps 17, 18 has metallic walls resistant to the chemical attack of the heat transfer fluid at high temperatures, typically above 300°C. Several pumps 17 or 18 can be positioned in parallel to distribute the pumping flow rate, and a redundant pump can be provided for safety reasons.
[0042] The cold storage tank 15 has substantially the same heat transfer fluid storage volume as the hot storage tank 14, recovered from the steam generator 16. The cold storage tank 15 may be cylindrical in shape, with walls made of metal resistant to the chemical attack of the heat transfer fluid at high temperatures, typically above 300°C, and is lined with an external high-temperature insulating layer to limit heat loss. The dimensions (usable storage volume) of the cold storage tank 15 depend on the characteristics of the heat transfer fluid used: it must allow it to store at most all the heat produced by the nuclear reactor over a rolling 24-hour period. For safety reasons, the cold storage tank 15 is located at a distance, typically at a preliminaryly estimated distance of 60 m from the reactor containment building, with an intermediate embankment.Tank 15 can be equipped with a heat transfer fluid preheating system to ensure that the fluid remains in a liquid state and / or a level measurement system with alarm reporting and / or a safety overflow connected directly to the hot tank 14.
[0043] The heat transfer fluid is of the molten salt type, remaining in the liquid phase over a temperature range from 100°C to 350°C, with a margin of 40°C above the maximum operating temperature. Preferably, the salt shall have the following chemical composition: 53% NaNO3, 40% NaNO2, 7% KN03 (HITEC® salt).
[0044] The total volume of salt contained in the closed loop 13 is equal to the total volume of the cold tank 15 and the volume contained in the branches / fluidic lines of the loop 13 to avoid any overflow or pressurization during operation.
[0045] The electrical network 21 connected to the alternator 9 is designed to transport and distribute electricity to end users according to their needs. It is a high-voltage electrical network operating according to power demands related to electricity use, and must be able to accept the peak electrical power produced by the cogeneration plant.
[0046] This cogeneration plant further comprises at least one air-cooled cooling tower 20, known as a dry-air cooling tower, i.e., operating by dry means, connected in a closed loop to the condenser 7 of the reactor's secondary circuit. This air-cooled cooling tower 20 will transfer the heat from the condensed water in the condenser 7 to the ambient air.
[0047] The cooling tower 7 is sized to remove the thermal power not consumed by the turbines 6, 60, 61 by bringing the water supplied from the condenser 7 to the lowest temperature level that the ambient air can allow by heating up significantly.
[0048] Although not shown, the closed loop comprising the condenser 7 and the dry air cooling tower 20 is equipped with a pumping system to circulate the heat transfer fluid within it, this pumping system being able to be directly integrated into the tower 20. The operation of the installation with only this cooling tower 20 is a purely generator operation with the residual power not consumed by the electrical conversion system 6, 9 being dissipated by means of the dry air cooling tower 20. In this configuration, the installation is not fully energy efficient but has the significant advantage of producing more electricity during the day than a PWR reactor according to the state of the art without requiring the withdrawal or discharge of liquid water into the environment.
[0049] In an advantageous configuration, the dry air cooling tower 20 can be connected in bypass of a connection to an atmospheric CO2 capture system 22 (DAC for "Direct Air Capture") or water desalination system.
[0050] Thus, in the event of a shutdown of the atmospheric CO2 capture system, the installation operates according to the configuration only with the cooling tower 20.
[0051] The cogeneration operation with low-temperature heat supply for the atmospheric CO2 capture system 22 aims to utilize all the reactor's thermal energy not used for electricity production. The installation can be classified as having total energy efficiency.
[0052] In the event of a temporary absence of the need for heat for this network, the installation returns to the operating configuration with only the cooling tower 20.
[0053] Typically, the entire cogeneration installation is configured to have in the closed loop integrating the condenser 7 and the atmospheric CO2 capture system 22, a temperature Tl at the inlet of the condenser of at least 60°C and a temperature T2 at the outlet of the condenser 7 of at least 70°C advantageously between 70 and 100°C.
[0054] As can be seen, in this installation, all the fluid circuits of the nuclear reactor, the closed thermal storage loop, the cooling tower and the desalination system are arranged in thermal series.
[0055] This thermal series configuration has three major drawbacks, as follows:
[0056] - the recovery of heat towards an industrial process, at approximately 95 °C for a The DAC system, or a 70°C desalination system, depends on the generator operation. The industrial process, connected in series across the Rankine cycle condenser, can only operate when the conversion cycle is producing electricity and must also operate according to the load drawn by the electrical grid.
[0057] - the temperature level of the heat supplied to the industrial process is limited and does not It is not possible to supply heat at a very high temperature level, i.e., to reach 300°C at the outlet of the primary circuit, due to the upstream conversion to electricity (passage of steam through the turbines). This limits the maximum temperature levels for the heat transferred to around 100°C at the condenser terminals, a temperature that depends on the condenser's operating pressure. Therefore, it is not possible to meet the thermal requirements of industrial processes with a temperature on the order of 300°C.
[0058] - the overall generator efficiency of the installation is reduced compared to a reference of the order of 33% in a purely power-generating PWR reactor, due to an additional pinch of exchanger generated by the interposition of thermal storage between the reactor and the conversion cycle and a temperature level required to supply the processes at the terminals of the condenser higher than a classic temperature of a typical cold source (sea water or cooling tower water).
[0059] Consequently, there is still a need to improve nuclear cogeneration facilities, in order to allow both the operation of the reactor(s) of the facility at the maximum of their capacity at full power even when the electrical grid does not have as much demand as the reactor(s) can produce and to meet the decarbonization needs of industrial heat, and this by overcoming all or part of the disadvantages of the facilities according to patent applications WO2023 / 078825A1 and FR3128813A1.
[0060] The object of the invention is to meet at least partially this need. Description of the invention
[0061] To this end, the invention relates, in one of its aspects, to a nuclear power cogeneration plant comprising:
[0062] - at least one nuclear reactor, in particular a pressurized water reactor (PWR) or a water reactor boiling (REB), comprising:
[0063] • a first fluidic circuit, called the primary circuit, comprising at least one steam generator as the first intermediate heat exchanger,
[0064] • a second fluidic circuit, called the secondary circuit, comprising at least one turbine connected to the first intermediate heat exchanger, a first condenser connected to the turbine and the steam generator, to cool the steam from the turbine and transform it back into water and send it back into the steam generator;
[0065] • an alternator mechanically coupled to the turbine, intended to be connected to a electrical network;
[0066] - a third fluidic circuit configured as a closed loop for energy storage thermal, in which a heat transfer fluid circulates comprising:
[0067] • at least one second condenser, as a second heat exchanger intermediate;
[0068] • at least one outlet heat exchanger, connected in a closed loop to a network of industrial heat;
[0069] • at least one first reservoir called the hot reservoir, connected to the second condenser;
[0070] • at least one first hydraulic pump connected to the hot tank and to the outlet heat exchanger;
[0071] • at least one second tank, called the cold tank, connected to the heat exchanger of exit;
[0072] • at least one second hydraulic pump connected to the cold reservoir and to the second condenser;
[0073] - a fluidic system for thermally paralleling the third circuit fluidic with the second fluidic circuit.
[0074] According to an advantageous embodiment, the fluidic system for thermally paralleling the third fluidic circuit with the second fluidic circuit comprises:
[0075] - a steam distribution and regulation device, connected at the inlet to the generator steam and at the outlet both to the turbine and to the second condenser;
[0076] - a water collection tank connected at the inlet to both the first condenser and the second condenser and outlet to the steam generator;
[0077] - a third pump connected between the water collection tank and the generator steam.
[0078] According to an advantageous embodiment, the steam distribution and regulation device comprises two motorized control valves, one of which connects the steam generator to the turbine and the other connects the steam generator to the second condenser.
[0079] Advantageously, the opening and closing of the valve connecting the steam generator to the turbine are controlled by control setpoints based on reactor load tracking, while the opening and closing of the valve connecting the steam generator to the second condenser are controlled by control setpoints based on the hot tank level.
[0080] Preferably, the water temperature within the collection tank is between 150°C and 200°C.
[0081] Advantageously, the reactor vessel and the steam generator are configured as a modular SMR type reactor with at least one atmospheric CO2 carbon dioxide capture system and / or seawater desalination system connected in a closed loop to the condenser of the reactor's secondary circuit.
[0082] According to an advantageous embodiment, the installation comprises a CO2 carbon dioxide capture system and / or seawater desalination system, or any other cogeneration system with a heat requirement compatible with the temperature at the condenser terminals, connected in a closed loop to the condenser of the reactor's secondary circuit. This mode allows, simultaneously:
[0083] - operate the reactor at its nominal design operating rate (Kd), also called the availability coefficient, and this is independent of the power demands of the electrical network connected to the alternator;
[0084] - to make the best use of all or part of the thermal energy produced by the reactor to provide new non-energy services (atmospheric CO2 capture and / or seawater desalination);
[0085] - to at least partially eliminate the need for a liquid water supply by as a source of cooling and associated emissions to contribute to the process of evacuating unrecovered energy.
[0086] As a corollary, this makes it possible to improve the safety of the installation by providing a device contributing to the Evacuation of Residual Power (EPUR) for periods of reactor shutdown.
[0087] According to an advantageous variant, the installation further includes a dry air air cooler connected in bypass of a connection to the CO2 carbon dioxide sensor system or seawater desalination.
[0088] According to an advantageous embodiment, the dry air cooling device is a dry air cooling tower.
[0089] The invention essentially consists of using a thermal storage loop in thermal parallel with the secondary circuit of a reactor.
[0090] In other words, instead of coupling the circuits of a nuclear reactor and a series fluidic thermal storage loop as per patent applications WO2023 / 078825A1 and FR3128813A1, the thermal storage loop is put in parallel with the energy conversion system (Rankine cycle).
[0091] The sizing of the cold and hot storage loop tanks depends on the required temperature level. The tank volume is advantageously between 1000 m3 and 30,000 m3, the industrial feasibility of such tanks already being established in view of current practices in other industrial sectors.
[0092] These dry air cooling towers do not require any liquid water for cooling, regardless of the consumer or heat requirement.
[0093] An installation makes it possible to retain the advantage of not making the operation of the reactor dependent on possible variations in load demand, as per patent applications WO2023 / 078825A1 and FR3128813A1.
[0094] In conclusion, a nuclear cogeneration plant with a PWR nuclear reactor and a thermal storage loop in parallel with the reactor's energy conversion cycle according to the invention offers numerous major advantages compared to a plant according to patent applications WO2023 / 078825A1 and FR3128813A1, among which we can mention:
[0095] - do not add a pinch point in the heat exchanger between the primary circuit and the conversion of energy and therefore, not impacting the thermodynamic efficiency,
[0096] - the ability to supply heat to industrial processes independently the needs of the electrical grid
[0097] - to provide heat at a much higher temperature than that available to condenser terminals.
[0098] According to this mode, the temperature T1 at the inlet of the condenser is preferably equal to at least 60°C and the temperature T2 at the outlet of the condenser is preferably equal to at least 70°C, advantageously between 70 and 100°C.
[0099] Advantageously, each of the hot and cold tanks has a volume between 1000 m3 and 30,000 m3 and may not be located on the site of the nuclear installation.
[0100] Advantageously, the heat transfer fluid of the thermal storage loop is a molten salt or a mixture of molten salts adapted to remain in the liquid phase over a temperature range from 100°C to 350°C with a margin of 40°C compared to the maximum operating temperature of the thermal storage loop.
[0101] Preferably, the heat transfer fluid has the following chemical composition:
[0102] 45% NaNO2, 7% KNO3, 48% Ca(NO3)2(HITEC-XL salt).
[0103] According to an advantageous embodiment, the turbine(s) is / are free of low-pressure body.
[0104] Other advantages and features of the invention will become clearer from the detailed description of examples of implementation of the invention given by way of illustration and not limitation with reference to the following figures. Brief description of the drawings
[0105] [Fig.1] [Fig.1] illustrates a load curve of reactors in the French nuclear power plant fleet, located on different sites (SITES 1, 2, 3) over a few days of operation.
[0106] [Fig.2] [Fig.2] is a schematic view of a configuration of a cogeneration plant according to patent application FR3128813A1, comprising a pressurized water reactor (PWR), a thermal storage loop, an atmospheric CO2 capture system and a dry air-operated air cooler bypassing the atmospheric CO2 capture system.
[0107] [Fig.3] [Fig.3] is a schematic view of a configuration of a cogeneration plant according to the invention, comprising a pressurized water reactor (PWR), a thermal storage loop in parallel with the thermal conversion system of the reactor, an atmospheric CO2 capture system and / or a dry air-operated air cooler bypassing the atmospheric CO2 capture system.
[0108] [Fig.4] [Fig.4] is a load curve of reactors in the French nuclear power plant, located on different sites (SITES 1, 2, 3), as it could be over a few days of operation with reactor operation according to the invention.
[0109] [Fig.5] [Fig.5] is a synoptic view illustrating a mode of operation of an installation according to [Fig.3]. Detailed description
[0110] Throughout this application, the terms "upstream" and "downstream" are to be understood by reference to the direction of flow of a heat transfer fluid within one of the fluidic circuits of a nuclear cogeneration plant according to the invention.
[0111] Figures 1 and 2 relating to the state of the art have already been detailed in the preamble, so they will not be commented on below.
[0112] For the sake of clarity, the same element according to the invention and according to the prior art is designated by the same numerical reference in all of Figures 1 to 5.
[0113] We do not detail again all the different relationships and functions of the common elements between a cogeneration plant according to the invention and a cogeneration plant with thermal storage loop according to the prior art, as illustrated in [Fig.2]. Only some of the elements are described again.
[0114] The nuclear cogeneration plant according to the invention illustrated in [Fig.3] includes, in addition to the usual components of a conventional PWR plant, a thermal storage loop 13 in thermal parallel with the secondary circuit 5 of the reactor.
[0115] The thermal storage loop 13 is a closed-loop fluidic circuit in which a heat transfer fluid circulates from a condenser as an intermediate exchanger 16 to a hot reservoir 14 then into an outlet heat exchanger 19 and into a cold reservoir 15 to return to the condenser 16.
[0116] The circulation of the heat transfer fluid within the loop 13 is ensured by a hydraulic pump 17 downstream of the hot reservoir 14 and a hydraulic pump 18 downstream of the cold reservoir 15.
[0117] The fluidic branches of loop 13 each consist of a cylindrical pipe with metallic walls, resistant to the chemical attack of the heat transfer fluid at high temperatures, typically above 300°C, and insulated externally with high-temperature insulation. The diameter of each pipe is calculated to allow the entire thermal power to be dissipated with a maximum permissible flow velocity of the heat transfer fluid, typically on the order of 5 to 10 m / s.
[0118] The hot tank 14 contains the heat transfer fluid, stores all the heat recovered from the condenser 16, and supplies the condenser 16 with heat transfer fluid. The hot tank 14 may be cylindrical in shape, with walls made of metal resistant to the chemical attack of the heat transfer fluid at high temperatures, typically above 300°C, and is lined with an external high-temperature insulating layer to limit heat loss. The dimensions (usable storage volume) of the hot tank 14 depend on the characteristics of the heat transfer fluid used: it must allow it to store, at most, all the heat produced by the nuclear reactor over a rolling 24-hour period. For safety reasons, the hot tank 14 is located at a distance, typically at a preliminaryly estimated distance of 60 m from the reactor containment building, with an intermediate embankment.Tank 14 can be equipped with a heat transfer fluid preheating system to ensure fluid retention. in liquid form and / or a level measurement system with alarm reporting and / or a safety overflow connected directly to the cold tank 15.
[0119] The condenser 16 transfers the heat contained in the steam produced in the steam generator 3 to the heat transfer fluid of the loop. This intermediate heat exchanger 16 is a condenser because the steam from the steam generator 3 releases its energy by condensing.
[0120] The hydraulic pump 17, like the hydraulic pump 18, is designed to operate at least at the availability coefficient Kd of the nuclear reactor and must be able to accommodate fluctuations in the electricity demand of the electrical grid 21 to which the alternator 9 of the nuclear reactor is electrically connected. The flow rate of the pump 17 or 18 must, taking into account the heat capacity of the heat transfer fluid and the sizing of the steam generator 16, supply the latter with heat transfer fluid at a flow rate sufficient to meet the power demands of the electrical grid 21. Each of the pumps 17, 18 has metal walls resistant to the chemical attack of the heat transfer fluid at high temperatures, typically above 300°C. Several pumps 17 or 18 can be positioned in parallel to distribute the pumping flow rate, and a redundant pump can be provided for safety reasons.
[0121] The cold storage tank 15 has substantially the same heat transfer fluid storage volume as the hot storage tank 14, recovered from the condenser 16. The cold storage tank 15 may be cylindrical in shape, with walls made of metal resistant to the chemical attack of the heat transfer fluid at high temperatures, typically above 300°C, and is lined with an external high-temperature insulating layer to limit heat loss. The dimensions (usable storage volume) of the cold storage tank 15 depend on the characteristics of the heat transfer fluid used: it must allow it to store at most all of the heat produced by the nuclear reactor over a rolling 24-hour period. For safety reasons, the cold storage tank 15 is located at a distance, typically at a preliminaryly estimated distance of 60 m from the reactor containment building, with an intermediate embankment.Tank 15 can be equipped with a heat transfer fluid preheating system to ensure that the fluid remains in a liquid state and / or a level measurement system with alarm reporting and / or a safety overflow connected directly to the hot tank 14.
[0122] The outlet heat exchanger 19 transfers the heat contained in the heat transfer fluid of the loop 13 to the heat transfer fluid of an industrial heating network (water) 30. If the industrial heating network requires steam, then this component 19 is a steam generator. Its sizing depends on the characteristics of the heat transfer fluid used: it must allow it to transfer at most all of the heat produced by the nuclear reactor over a rolling 24-hour period. This period could The system must be adapted on a case-by-case basis according to the actual installation configurations and the industrial needs of the heating network. At the outlet of the heat exchanger 19, the water or steam for the network 30 can be superheated to 240°C. The fluid conveyed can therefore be steam or superheated water, depending on the nature of the industrial requirements.
[0123] The heat transfer fluid is of the molten salt type to remain in liquid phase over a temperature range from 160°C to 350°C with a margin of 40°C relative to the maximum operating temperature. Preferably, the salt shall have the following chemical composition: 45% NaNO2, 7% KNO3, 48% Ca(NO3)2 (HITEC-XL salt).
[0124] The total volume of salt contained in the closed loop 13 is equal to the total volume of the cold tank 15 and the volume contained in the branches / fluidic lines of the loop 13 to avoid any overflow or pressurization during operation.
[0125] The electrical network 21 connected to the alternator 9 is designed to transport and distribute electricity to end users according to their needs. It is a high-voltage electrical network operating according to power demands related to electricity use, which must be able to accept the peak electrical power produced by the cogeneration plant.
[0126] The cogeneration plant includes at least one air-cooled tower 20, known as a dry-air cooling tower, i.e. operating by dry means, connected in a closed loop to the condenser 7 of the reactor's secondary circuit.
[0127] This cooling tower 20 will transfer the heat from the condensed water at the condenser 7 to the ambient air.
[0128] The cooling tower 7 is sized to remove the thermal power not consumed by the turbines 6, 60, 61 by cooling the water supplied from the condenser 7 and heating the ambient air.
[0129] Although not shown, the closed loop comprising the condenser 7 and the dry air cooling tower 20 is equipped with a pumping system to convey the heat transfer fluid within it, this pumping system being able to be directly integrated into the tower 20.
[0130] The dry air cooling tower 20 can be connected in bypass of a connection to an atmospheric CO2 capture system 22.
[0131] Typically, the entire cogeneration installation is advantageously configured to have in the closed loop integrating the condenser 7 and the atmospheric CO2 capture system 22, a temperature Tl at the inlet of the condenser of at least 60°C and a temperature T2 at the outlet of the condenser 7 of at least 70°C advantageously between 70 and 100°C.
[0132] According to the invention, a fluidic system 50 allows the secondary circuit 5 of the reactor to be put in thermal parallel with the thermal storage loop 13.
[0133] This system 50 first comprises a steam distribution and regulation device 51, connected at the inlet to the steam generator 3 and at the outlet to both the turbine 6 and the condenser 16 of the thermal storage loop. This device 51 therefore has the function of distributing the steam produced by the steam generator 3 between the electrical production needs (Rankine Cycle 5) and thermal production needs (storage loop 3 in series with the heat network 50).
[0134] Advantageously, this steam distribution and regulation device 51 includes two motorized control valves, one of which connects the steam generator 3 to the turbine 6, and the other connects the steam generator 3 to the condenser 16 of the thermal storage loop.
[0135] The system 50 also includes a water collection tank 52 connected at the inlet to both the condenser 7 of the circuit 5 and the condenser 16 of the storage loop 13 and at the outlet to the steam generator 3. This tank 52 therefore has the function of collecting water arriving from the conversion cycle 5 and from the condenser 16 of the loop 13 to return it to the steam generator 3. Preferably, this tank 52 is cylindrical in shape and pressurized to about 20 Bars to maintain the holding pressure of the circuit water of the conversion cycle 5, the temperature of which is 150-200°C.
[0136] A pump 53 is located on the circuit connecting the water collection tank 52 and the steam generator 3 to supply the latter with pressurized water. Like pumps 17 and 18, pump 53 is designed to operate at least at the availability coefficient Kd of the nuclear reactor. The flow rate of pump 53 must, taking into account the specific heat capacity of the water heat transfer fluid and the temperature differential across the steam generator 3, be sufficient to remove all the thermal power from the reactor. This pump 53 has metal walls resistant to the chemical attack of the heat transfer fluid at high temperatures, typically above 300°C. Several pumps 53 can be positioned in parallel to distribute the pumping flow rate, and a redundant pump can be provided for safety reasons.
[0137] With such a system 50, the operating principle of the installation, illustrated in [Fig. 5], is as follows:
[0138] - the nuclear reactor operates nominally and only reduces power if the hot water tank 14 has reached its maximum fill level,
[0139] - the filling of tanks 14, 15 is carried out as the network load is monitored.
[0140] Different technical configurations and control modes of the installation according to the invention are possible.
[0141] Figure 5 illustrates a control mode that maximizes the output of the nuclear reactor with:
[0142] - priority given to the electrical network 21;
[0143] - filling of thermal storage tanks;
[0144] - as a condition that, as long as the tanks have not reached a level of Once sufficient filling is achieved, which could initially be around 80%, the reactor's power level is adapted to follow the electrical load.
[0145] According to this control method, the opening and closing of the valve connecting the steam generator 3 to the turbine 6 are controlled by setpoints based on monitoring the reactor's electrical load. The opening and closing of the valve connecting the steam generator 3 to the condenser 16 of the loop 13 are controlled by setpoints based on the level of the hot tank 14.
[0146] The invention is not limited to the examples just described; in particular, features of the illustrated examples can be combined in unillustrated variants.
[0147] Other variants and embodiments may be envisaged without departing from the scope of the invention.
[0148] In the illustrated example, system 22 is a CO2 capture system. However, a seawater desalination system can also be considered in addition to or instead of the CO2 capture system.
[0149] The nuclear cogeneration plant just described in relation to a pressurized water nuclear reactor can be implemented with all indirect thermodynamic cycle nuclear reactors, in which the heat production cycle is physically separated from the energy conversion cycle. This allows for the consideration of second, third, and fourth generation (GEN IV) reactors. It is particularly applicable to fast neutron reactors cooled with liquid metal, notably liquid sodium, known as SFRs (Sodium Fast Reactors), which belong to the GEN IV reactor family.
[0150] Installations with one or more SMR-type reactors, particularly PWR-type reactors, can meet the decarbonization needs of industry. To date, the majority of industrial sites (such as chemical industries) use fossil resources and have committed to a decarbonization and defossilization approach.
[0151] SMRs can play a role in meeting these objectives by providing both electricity and heat at the temperature level they can serve modulo the pinch points of the barrier exchangers, i.e. about 300°C for a PWR, about 500°C for an FNR, 600°C for an MSR (English acronym for "Molten Salt Reactor") and 750°C for an HTR (English acronym for "High Temperature Reactor").
[0152] In other words, the implementation of an SMR operating in cogeneration electricity / heat 300°C according to the invention would make it possible to respond to the decarbonization of all or part of a petrochemical site.
[0153] With a cogeneration plant according to the invention, it is possible to consider equipping petrochemical sites producing molecules of interest such as olefins, methanol and polymers. List of cited references
[0154] [1] / "Improving energy efficiency by using cogeneration in the electricity production' Jean-Marie Loiseaux, Henri Safa, Bernard Tamain, Save the Climate Network.
[0155] [2]: Carbon 4 Report - November 2022 - Renewable heat: the great forgotten of the French energy strategy.
[0156] [3]: International Energy Agency - CO2 emissions in 2022.
[0157] [4]: EUROPAIRS End User Requirement for Process heat applications with Innovative Reactors for Sustainable energy supply.
[0158] [5]: Nuclear cogénération: civil nuclear energy in a low-carbon future, The Royal Society UK.
Claims
1. Demands Nuclear power cogeneration plant comprising: - at least one nuclear reactor, in particular a pressurized water reactor (PWR) or a boiling water reactor (BWR), comprising: • a first fluidic circuit, called the primary circuit (1), comprising at least one steam generator as the first intermediate heat exchanger (3), • a second fluidic circuit, called secondary circuit (5) comprising, at least one turbine (6, 60) connected to the first intermediate heat exchanger, a first condenser (7) connected to the turbine and the steam generator, to cool the steam from the turbine and transform it back into water and return it to the steam generator; • an alternator (9) mechanically coupled to the turbine, intended to be connected to an electrical network (21); - a third fluidic circuit configured as a closed loop for thermal energy storage (13), in which a heat transfer fluid circulates comprising: • at least one second condenser (16) as a second intermediate heat exchanger; • at least one outlet heat exchanger (19), connected in a closed loop to an industrial heat network (30); • at least one first reservoir called the hot reservoir (14), connected to the second condenser; • at least one first hydraulic pump (17) connected to the hot tank and the outlet heat exchanger; • at least one second tank called the cold tank (15), connected to the outlet heat exchanger; • at least one second hydraulic pump (18) connected to the cold tank and the second condenser; - a fluidic system (50) to put the third fluidic circuit in thermal parallel with the second fluidic circuit.
2. Cogeneration installation according to claim 1, the fluidic system (50) for putting the third fluidic circuit in thermal parallel with the second fluidic circuit, comprising: - a steam distribution and regulation device (51), connected inlet to the steam generator and outlet to both the turbine and the second condenser; - a water collection tank (52) connected inlet to both the first and second condensers and outlet to the steam generator; - a third pump (53) connected between the water collection tank and the steam generator.
3. Cogeneration plant according to claim 2, steam distribution and control device (51) comprising two motorized control valves, one of which connects the steam generator to the turbine and the other connects the steam generator to the second condenser.
4. Cogeneration installation according to claim 3, the opening and closing of the valve connecting the steam generator to the turbine being controlled by control setpoints based on reactor load following, while the opening and closing of the valve connecting the steam generator to the second condenser are controlled by control setpoints based on the hot tank level.
5. Cogeneration installation according to any one of claims 2 to 4, the water temperature within the collection tank being between 150°C and 200°C.
6. Cogeneration plant according to any one of the preceding claims, the reactor vessel and the steam generator being configured as a modular reactor (100) of type SMR.
7. Cogeneration plant according to any one of the preceding claims, comprising at least one atmospheric CO2 carbon dioxide capture system and / or seawater desalination system (22) or any other cogeneration system with a heat requirement compatible with the temperature at the terminals of the condenser, connected in a closed loop to the condenser of the reactor's secondary circuit.
8. Cogeneration installation according to claim 7, further comprising a dry air air cooler (20) connected in bypass of a connection to the CO2 carbon dioxide capture system or seawater desalination system (22).
9. Cogeneration installation according to claim 8, the dry air cooling device being a dry air cooling tower.
10. Cogeneration installation according to any one of the preceding claims, the temperature T1 at the inlet of the condenser (7) being equal to at least 60°C and the temperature T2 at the outlet of the condenser (7) being equal to at least 70°C, advantageously between 70 and 100°C.
11. Cogeneration plant according to any one of the preceding claims, each of the hot and cold tanks having a volume between 1000 m3 and 30,000 m3.
12. Cogeneration installation according to any one of the preceding claims, the heat transfer fluid of the thermal storage loop being a molten salt or a mixture of molten salts adapted to remain in liquid phase over a temperature range of 100°C to 350°C with a margin of 40°C relative to the maximum operating temperature of the thermal storage loop.
13. Cogeneration installation according to any one of the preceding claims, the turbine(s) being free of low-pressure body(ies).