Distribution assembly and associated electrical panel

Abstract

Distribution assembly and associated electrical switchboard. This distribution assembly (100), which is configured to distribute electrical power from a power source to at least one electrical load, comprises a power bus (124) with at least one phase bus, associated with a respective phase of the power source, and optionally a neutral bus. A main switch box (200), comprising static switching means (210) and primary sensing means (212), is arranged between the power source and the power bus. At least one feeder switch box (300), configured to be connected to a respective electrical load and comprising electromechanical switching means (310) and secondary sensing means (312), is reversibly connected to the power bus. (See Figure 5 for abbreviations.)

Description

Title of the invention: Distribution assembly and associated electrical panel

[0001] The present invention relates to an electrical power distribution assembly, as well as an electrical panel comprising such a distribution assembly.

[0002] The distribution system considered here allows an electrical power source to be connected to at least one electrical load. Distribution devices comprising so-called "static" switching means are known, that is to say, in particular, semiconductor switching means, which allow for rapid, arc-free switching. However, these static switching means are relatively expensive.

[0003] It is known, notably from GB-2 182 812-A, to connect static switching means to several outgoing terminal blocks, each outgoing terminal block being respectively associated with mechanical switching means. However, such an arrangement is difficult to maintain in the event of degradation of the mechanical switching means.

[0004] It is these problems that the invention intends to remedy in particular, by proposing a distribution system that offers both an acceptable cost and is easy to maintain.

[0005] To this end, the invention relates to a distribution assembly, configured to distribute electrical energy from a power source to at least one electrical load, the power source comprising a neutral and at least one phase, the distribution assembly comprising: - a power bus, which includes several conductive bars: • which include at least one phase busbar and possibly a neutral busbar, the neutral busbar being associated with the neutral of the power source, each phase busbar being respectively associated with a phase of the power source, • which extend parallel to each other along a principal axis of the distribution system and which are aligned along a height axis that is orthogonal to the principal axis, - a main unit, which includes: • input terminals, which are configured to be connected to the neutral and each phase of the power source, • output terminals, which are configured to be connected to the conductor bars, each output terminal being associated with a respective conductor bar and a respective input terminal, - at least one starter box, each starter box comprising: • an incoming terminal block, which is reversibly connectable to the conductor bars and which includes incoming terminals, each incoming terminal being configured to be electrically connected to a respective conductor bar, and • a starter box, which is configured to be connected to an electrical load and which includes starter terminals, each starter terminal being respectively associated with a corresponding input terminal,

[0006] in which: - Each starting box is configured to be mounted reversibly on the power bus, so that each arrival terminal is electrically connected to the corresponding conductor bus, - Each starter kit includes: • secondary detection means, which are configured to measure electrical quantities at the corresponding starting terminals and to detect at least one initial electrical fault, • electromechanical switching means comprising separable contacts, which are movable between a closed position, in which each incoming terminal is electrically connected to the associated outgoing terminal, the relevant outgoing box being in a closed configuration, and an open position, in which the passage of an electric current between the incoming terminal and the associated outgoing terminal is prevented, the relevant outgoing box being in an open configuration, - Each starting box is configured to switch from the closed configuration to the open configuration when the secondary detection means detect a first electrical fault; a time interval between the moment of detection of the electrical fault and the start of the movement of the separable contacts from the closed position to the open position defines an opening delay. - The main unit includes: • primary detection means, which are configured to measure electrical quantities at the output terminals, and • static switching means, which are switchable between a forward configuration, in which each input terminal is electrically connected to the associated output terminal, the main unit being in a forward configuration, and a switching configuration, in which the passage of an electric current between the input terminal and the associated output terminal is prevented, the main unit being in a switching configuration, - the main unit is configured to switch from the pass-through configuration to the cut-off configuration when the main detection means detect a first electrical fault, a time interval between the moment of detection of the electrical fault and the switch to the cut-off configuration defining a cut-off delay, the cut-off delay being less than the opening delay, - at least one starting box includes a first box,

[0007] in which, when the main box is initially in the forward configuration and the first box is initially in the closed configuration: - The starting box is electrically connected to the output terminals, so that when an electrical fault occurs, the electrical fault is detectable both by the main box, by means of the main detection means, and by the first box, by means of the secondary detection means, - The distribution system is configured so that, when an electrical fault occurs: • The first unit detects the first electrical fault using secondary detection methods, • The main control unit detects the first electrical fault using the main detection means, then • the main unit switches to the disconnected configuration before the first unit switches from the closed configuration to the open configuration, then • The main unit is configured to switch from the cut-off configuration to the pass-through configuration after a predetermined waiting time, the waiting time being greater than the opening delay and less than 20 ms.

[0008] Thanks to the invention, the starting device(s) are mounted reversibly on the power bus – it is therefore possible to replace them, if necessary, without having to modify the rest of the installation. Maintenance of the entire distribution system is thus facilitated. Furthermore, the static switching means of the main device are shared between each starting device, which helps to keep the total cost of the entire distribution system at an acceptable level. In the event of a failure of a starting device, only that device is replaced, reducing the operating cost of the entire distribution system.

[0009] According to advantageous but not mandatory aspects of the invention, such a distribution assembly may incorporate one or more of the following features taken individually or in any technically permissible combination: - At least one starting box includes, in addition to the first box, a second box, the first and second boxes being jointly connected to the conductor bars,

[0010] where the distribution assembly is configured, when the main unit is initially in the forward configuration and the first and second units are each initially in the closed configuration, so that: • when the first starting box detects a first electrical fault by means of the secondary detection means of the first box, the main box also detects the first electrical fault by means of the main detection means, then • The main unit switches to the cutoff configuration before the first unit switches from the closed configuration to the open configuration, the second unit remaining in the closed configuration, then • The main box switches from the cut-off configuration to the pass-through configuration after the waiting time, the second box remaining in the closed configuration. - For each starting box, the corresponding secondary detection means include a differential current detection device, and

[0011] the primary detection means include a differential current detection device. - The main unit also includes, for each input terminal, a general disconnect device, which is a disconnect device with separable contacts, which is interposed between the input terminal and the static disconnect means. - The distribution assembly also includes a supply bus, which is separate from the power bus and is configured to supply energy to each starter box connected to the conductor bars,

[0012] while the main box takes electrical energy necessary to supply the supply bus from the neutral and phases of the power source, between the static switching means and the general switching device. - The distribution assembly is configured to be connected to a three-phase power source comprising three phases and optionally a neutral,

[0013] while the conductor bars include the neutral bar and three phase bars, each of which is associated with a respective phase of the power source, and optionally a neutral bar, which is associated with the neutral of the power source,

[0014] and that each starting box comprises at least two arrival terminals, which include between one and three other arrival terminals, each of which is configured to to be connected to a respective phase busbar, and possibly an additional incoming terminal, which is configured to be electrically connected to the neutral busbar - The distribution assembly includes five starting boxes. - The distribution assembly includes five starter boxes, which each include four arrival terminals.

[0015] The invention also relates to an electrical panel, comprising: - a chest, defining an enclosure and having a bottom, - the distribution assembly as described above,

[0016] wherein the distribution assembly is fixed to the bottom of the housing.

[0017] The invention will be better understood, and other advantages thereof will become more apparent in the light of the following description of an embodiment of a distribution assembly and an electrical panel, in accordance with its principle, given solely by way of example and with reference to the accompanying drawings, in which:

[0018] - [Fig. 1] [Fig. 1] is a partially exploded perspective view of a panel electrical according to the invention, the electrical panel comprising a distribution assembly, also according to the invention;

[0019] - [Fig.2] [Fig.2] is a partially exploded perspective view of the entire assembly distribution of the [Fig.1];

[0020] - [Fig.3] [Fig.3] represents, respectively, on two inserts a) and b), a view in perspective of the distribution assembly [Fig. 1], some parts being hidden, and a perspective view of a transfer bus of the distribution assembly,

[0021] - [Fig.4] [Fig.4] is a partially exploded perspective view of the entire assembly distribution of [Fig. 1], some pieces being hidden, and

[0022] - [Fig.5] [Fig.5] is a schematic representation of the distribution set of the [Fig.l].

[0023] An electrical panel 10, according to the invention, is shown in [Fig. 1]. The electrical panel 10 comprises a box 12, which delimits an enclosure V12 and which has a base 14. The base 14 is generally in a plane orthogonal to a depth axis A14. The enclosure V12 is advantageously closed by a door, which is not shown.

[0024] The electrical panel 10 includes a distribution assembly 100. The distribution assembly 100 is fixed to the bottom 14 of the housing 12. 1. The distribution assembly 100 is configured to distribute electrical energy from a power source to at least one electrical load, the power source comprising a neutral and at least one phase. In the illustrated example, the power source is a three-phase source, comprising a neutral and three phases. In a variant not shown, the power source is single-phase, comprising a neutral and a single phase. According to another variant, the power source comprises three phases, and no neutral. The The power source and the electric charge, which are not shown, are not part of the invention but serve to explain the context of its operation.

[0025] The distribution assembly 100 comprises a distribution device 110, by which the distribution assembly 100 is fixed to the base 14, a main housing 200, which is assembled to the distribution device 110, preferably reversibly, and at least one starting housing 300, here seven starting housings, each starting housing 300 being assembled to the distribution device 110 reversibly, in a mounted position of the starting device 300. It is thus possible to replace, if necessary, the main housing 200 in case of malfunction of the main housing 200, while retaining the other elements of the distribution assembly 100, distribution device 110 and starting housing(s) 300, which is economical.Similarly, it is possible to replace, if necessary, one or more of the 300 starter boxes, for example in case of malfunction, while retaining the other elements, distribution device 110 and main box 200, which is economical.

[0026] The distribution device 110 has an elongated shape, extending along a principal axis Al 10. When the distribution assembly 100 is in its normal operating configuration, the principal axis Al 10 is parallel to the bottom 14, that is, orthogonal to the depth axis A14. Preferably, the principal axis Al 10 is horizontal, as illustrated in [Fig. 1]. A height axis H110 is defined as an axis orthogonal to both the depth axis A14 and the principal axis Al 10. The description is given with regard to the orientation of the various elements as shown in the figures, bearing in mind that this may be different in reality.

[0027] In the example of [Fig.1], the main box 200 is located on the left of the distribution assembly 100, the starting boxes 300 being located on the right of the main box 200.

[0028] When the distribution assembly 100 is fixed to the base 14, a rear portion 112 of the distribution device 110 is oriented towards the base 14, in other words, oriented towards a rear direction of the distribution assembly 100. The rear direction is thus parallel to the depth axis A14. A front direction is also defined as a direction opposite to the rear direction.

[0029] The distribution device 110 thus has a mounting face 114, which is generally oriented towards the front and which is intended for the mounting of the main housing 200 and each starting housing 300.

[0030] The rear portion 112 is made of an electrically insulating material, for example, a synthetic polymer. The rear portion 112 has a generally rectangular shape, extending along its longest dimension parallel to the main axis Al 10. The shorter sides of the rectangle are thus parallel to the height axis H110. The distribution device 110 comprises two flanges 116, which are made of an electrically insulating material. The two flanges 116 are assembled to the short sides of the rear portion 112 so as to form a basket,

[0031] The distribution device 110 here includes an insulating wall 118, which is made of an electrically insulating material and which is assembled to the rear portion 112 and to the flanges 116, so as to form a cavity V110, as illustrated in [Fig.3].

[0032] In the illustrated example, the distribution device 110 advantageously includes a cooling device 400, which is housed in cavity VI10 and is designed to dissipate some of the heat generated by the main housing 200 when the distribution assembly 100 is in operation. The cooling device 400 is thus located on one rear side of the insulating wall 118, while on one front side of the insulating wall 118, the front side being oriented opposite to the rear side, the insulating wall 118 has grooves 120 designed to receive several conductive bars 122, here four conductive bars 122. The conductive bars 122 together form a power bus 124 of the distribution device 110 and, by extension, of the distribution assembly 100. The distribution device 110 is thus a power distribution device.The rear portion 112 is preferably perforated to promote convective cooling of the cooling device 400. The distribution device 110 thus forms a cage around the cooling device 400. The rear portion 112 is configured to ensure an IP20 protection rating, as defined by IEC 60529 - incorporated into EP 60529:1992 - i.e. to prevent any direct contact between a user and the various parts of the cooling device 400, which tend to heat up.

[0033] The conductive bars 122 extend parallel to each other along the main axis Al 10 of the distribution assembly 100 and are aligned along the height axis H110. The conductive bars 122 together define a connection plane P124, which is a plane orthogonal to the depth axis A14, in other words parallel to the height axis H110 and to the main axis Al 10. The mounting face 114 is globally parallel to the connection plane P124.

[0034] The cooling device 400 includes a contact plate 410, which is intended to capture some of the heat emitted by the main housing 200, a radiator 420, which is intended to dissipate heat into the ambient air, and at least one heat pipe 430, here three heat pipes, which connects the contact plate 410 to the radiator 420 and which is configured to transfer to the radiator 420 some of the heat captured by the contact plate 410.

[0035] The contact plate 410 here has a parallelepiped shape and a contact face 412, which extends parallel to the connection plane P124. The contact face 412 is configured to cooperate, in particular by complementarity of shapes, with a rear face 230 of the main housing 200 in a configuration mounted on the distribution device 110, so as to promote heat transfer between the contact plate 410 and the main housing 200.

[0036] The radiator 420 is formed here of a set of metal fins, which are positioned parallel to each other and aligned along the main axis Al 10. The heat pipes 430 connect the fins to the contact plate 410. Preferably, the heat pipes 430 are two-phase heat pipes. For example, the two-phase heat pipes 430 comprise two coaxial tubes, which are arranged to promote the circulation within them of a heat transfer fluid that changes phase, liquid or gas, depending on its temperature. Preferably, the heat pipes 430 are straight and are arranged horizontally when the distribution assembly 100 is in its normal operating configuration. In other words, the main axis Al 10 is preferably horizontal.

[0037] Thus, the heat sink 420 extends along the connection area of ​​the power bus 124, on one rear side of the connection plane P124. In particular, the heat sink 420 is located on the rear side of the insulating wall 118, the heat sink 420 being received in the cavity V110, while the insulating wall 118 is open towards the front of the contact plate 410. In other words, the insulating wall 118 is interposed between the power bus 124 and the heat sink 420. The portion of the insulating wall 118 that supports the conductive bars 122 is preferably continuous, so as to reduce the risk of electrical contact between the conductive bars 122 and the heat sink 420.

[0038] The conductor bars 122 include at least one phase bar and, optionally, one neutral bar, the neutral bar being associated with the neutral of the power source, each phase bar being associated with a respective phase of the power source. In the illustrated example, the power bus 124 comprises four conductor bars 122, the power source being a three-phase source with a neutral. The distribution assembly 100 here has a so-called "3P+N" configuration, or simply 3PN.

[0039] In an alternative configuration not shown, the power source is three-phase, with or without a neutral, while the distribution assembly does not include a busbar associated with the neutral. In other words, the distribution assembly comprises only three phase busbars, each associated with a respective phase of the power source. The distribution assembly is then in a so-called 3P configuration.

[0040] The principles of the invention are applicable regardless of the number of phases in the power source. According to another, unillustrated, embodiment, the power source is single-phase, that is, it comprises only the neutral and a single phase. The busbars then include a single phase busbar and the neutral busbar. The distribution system is then in a so-called P+N, or simply PN, configuration. What Whatever the configurations, there are always several conductor bars, which include at least one phase bar, and possibly a neutral bar.

[0041] The main housing 200 is now described, in particular with reference to Figures 4 and 5. In [Fig.5], the single-phase circuit is shown, the three phases being represented, according to a known convention, by three parallel lines across the circuit.

[0042] The main housing 200 comprises input terminals 202, which are configured to be connected to the neutral and each phase of the power source, and output terminals 204, which are configured to be connected to the busbars, each output terminal being associated with a respective busbar and an input terminal. The input terminals 202 are screw terminals. Advantageously, the output terminals 204 are connecting clamps, each of which is designed for reversible connection to a respective busbar 122, according to a connection movement oriented towards the rear of the distribution assembly 100. Thus, during the movement to connect the output terminals 204 to the busbars 122, the rear face of the main housing 200 comes into contact with the contact face 412.

[0043] For each input terminal 202, the main housing has a corresponding input line 203, which is connected to the corresponding input terminal 202, and an output line 205, which is connected to the associated output terminal 204.

[0044] The main box 200 includes static switching means 210, which are switchable between a forward configuration, in which each input terminal 202 associated with a phase of the power source is electrically connected to the associated output terminal 204, the main box 200 being in a forward configuration, and a cut-off configuration, in which the passage of an electric current between the input terminal 202 and the associated output terminal 204 is prevented, the main box 200 being in a cut-off configuration.

[0045] The static switching means 210 are power switches based on semiconductor components, preferably insulated-gate field-effect transistors, known as JFETs or MOSFETs, and are thus called "static" in contrast to switching means with moving contacts. The static switching means 210 are connected in series between the input line 203 and the associated output line 205. The static switching means 210 are shown schematically in Figures 4 and 5.

[0046] During operation, the switching means 210 release heat, on the order of a few tens of watts. The switching means 210 are advantageously arranged to facilitate the transfer of at least some of the heat released to the cooling device 400.

[0047] In particular, the switching means 210 are advantageously arranged against a rear wall 231 of the main housing 200, preferably in surface contact with the rear wall 231. The rear wall 231 is present, for example, when the main housing 200 is removable from the contact plate 410. The rear wall 231 protects the rear face 230, the rear face 230 being oriented opposite to the switching means 210. The rear wall 231 is thus interposed between the switching means 210 and the contact plate 410 when the main housing 200 is mounted on the distribution device 110, so that part of the heat generated by the switching means 210 in operation is transferred to the contact plate 410 through the rear wall.

[0048] The rear wall 231 is made of a thermally conductive and electrically insulating material. In the illustrated example, the rear wall 231 is formed by an assembly of an electrically insulating insulating element 232, made of a synthetic polymer material, and a copper plate 233, which provides rigidity to the assembly while promoting thermal conductivity. The copper plate 233 protects the rear face 230 and rests against the contact plate 410 when the main housing 200 is mounted on the distribution device 110. In an alternative not illustrated, the copper plate 233 is omitted, and the rear face 230 is formed directly by the insulating element 232.

[0049] The main housing 200 includes main detection means 212, which are configured to measure electrical quantities at the output terminals and to detect an electrical fault based on the measured values. The main detection means 212 are schematically represented here by measurement loops, which are arranged on the output lines 205. The schematic representation of the main detection means does not limit the type of electrical faults that the main detection means 212 are capable of detecting.

[0050] The main box 200 is configured to switch from the pass-through configuration to the cut-off configuration when the main detection means 212 detect a first electrical fault, in particular a short-circuit fault.

[0051] The main housing 200 includes a control unit 214, or ECU for Electronic Control Unit, which is configured to control the static switching means 210, in other words, to switch the static switching means 210 between the conducting and breaking configurations. The control unit 214 is also configured to analyze the values ​​measured by the main detection means 212 and to determine, based on predefined criteria corresponding to a predetermined type of electrical fault, the presence of an electrical fault of the predetermined type. In [Fig. 5], the use of predefined criteria is schematically represented by the presence of a so-called "primary" filter 222, the filter primary 222 being is intercalated between the main detection means 212 and the control unit 214.

[0052] Thus, the main detection means 212 are configured to detect electrical faults of the short-circuit type. For example, the main detection means 212 include current sensors, in particular one current sensor per phase, while the control unit 214 is configured to analyze the measurements taken by the current sensors and to detect a short circuit.

[0053] Preferably, the main detection means 212 also include a differential current detection device. There are several types of differential faults, which are defined in particular in IEC 60755:2017. In particular, electrical fault types include whether the electrical signal is rectified, whether the signal includes a high-frequency component, the current rating – for example, 30 mA or 300 mA – etc. It is understood that the primary filter 222 defines criteria for the detection of electrical faults by the control unit 214 of the main housing 200. Preferably, the primary filter 222 defines criteria for the detection of a predetermined type of differential fault, the preferred predetermined fault being chosen from among the faults defined in IEC 60755:2017.

[0054] The following description corresponds to the preferred case where the electrical fault considered is a short circuit, the principles of the invention being applicable to other types of electrical faults. An AC break-up delay is defined as a time interval between the moment of detection of the electrical fault and the switch-to-break configuration. The AC break-up delay thus includes the time required to analyze the measurements taken by the main detection means, the time required to send an opening command to the static breaking means 210, and the break-up time of the static breaking means 210 once the opening command is sent. The break-up time of the static breaking means 210 depends on the structure of the static breaking means and is less than 1 microsecond. Thus, the AC break-up delay is essentially related to the operation of the control unit 210.Typically, the AC cutoff delay is on the order of microseconds or a few tens of microseconds, for example between 5 iis and 500 lis.

[0055] Preferably, the main housing 202 also includes, for each input terminal 202, a main disconnect device 216, which is a disconnect device with separable contacts, here a disconnect switch. The main disconnect device 216 is controlled by the electronic control unit 214 and allows the power source to be electrically disconnected from the distribution assembly 100, for example in the event of a malfunction of the static disconnecting means 210. The main disconnect device 216 is interposed between each input terminal 202 and the static disconnecting means 210.

[0056] Advantageously, the distribution device 110, and by extension the distribution assembly 100, also includes a transfer bus 150. The transfer bus 150, which is shown separately in [Fig. 3]#b), is designed to supply power to each starter box 300 in the mounted position, i.e., connected to the conductor bars 122. The transfer bus 150 is therefore a power transfer bus, in other words, a supply bus, which is separate from the power bus 124. By way of illustration, the transfer bus 150 operates at a voltage of a few tens of volts, for example, 50 V DC, while the power bus 124 operates at a voltage of 400 V AC three-phase. The transfer bus 150 is a separate component, which is assembled to the rest of the distribution device 110.

[0057] The transfer bus 150 includes a body 152, which is made of an electrically insulating material, which has an elongated shape extending along the power bus 124. Thus the transfer bus 150 extends along the main axis Al 10.

[0058] The transfer bus 150 defines several mounting zones 154, which are intended to be connected to each starter box in the mounted position. The mounting zones 154 are distributed, preferably regularly, along the main axis Al 10 and each is associated with a unique position along the main axis Al 10. The transfer bus 150 preferably comprises fifteen mounting zones 154, which are here spaced 18 mm apart. Other spacings are, of course, possible. In an alternative configuration not shown, the mounting zones 154 are spaced 9 mm apart.

[0059] The transfer bus 150 comprises at least two transfer lines 156, which extend along the body 152 and are configured to be electrically connected to each starter box 300 in the mounted position. The transfer lines 156 are here power lines.

[0060] The transfer bus 150 also includes a connection zone 158, which is intended for connecting the main box 200 in the mounted position on the distribution device 110. For example, the main box 200 includes an additional terminal block 250, which is configured to cooperate with the connection zone 158, so that the main box is electrically connected to the transfer lines 156. In the preferred example shown, the main box 200 draws electrical energy necessary to supply the transfer bus 150 from the neutral and phases of the power source, between the static switching means 210 and the main switching device 216, the electrical energy thus supplied being available to the starting boxes 300 for their operation.

[0061] The transfer bus 150 is here implemented by a printed circuit board, the transfer lines 156 being conductive tracks formed on the surface of the board, while The mounting areas 154 and the connection area 158 are tabs formed in the board substrate. In the illustrated example, the transfer bus 150 advantageously integrates a communication bus between the main unit 200 and each starting unit 300.

[0062] The starting boxes 300 are now described.

[0063] Each starting box 300 thus comprises an incoming box that is reversibly connectable to the conductor bars 122 and that includes at least two incoming terminals 302, each incoming terminal 302 being configured to be electrically connected to a respective conductor bar 122. For each starting box 300, the incoming terminals 302 include a neutral incoming terminal, which is configured to be electrically connected to the neutral bar, and between one and three other incoming terminals, each of which is configured to be connected to a respective phase bar. Each starting box 300 is configured to be mounted reversibly on the power bus 114, so that each incoming terminal 302 is electrically connected to the corresponding conductor bar 122.

[0064] Each starter box 300 also includes a starter terminal block, which is configured to be connected to an electrical load and which includes starter terminals 304, each starter terminal 304 being respectively associated with a respective input terminal 302. The starter terminals 304 are shown schematically in [Fig. 5].

[0065] In the illustrated, non-limiting example, the 300 starter boxes have different widths, the width being measured along the main axis Al 10. Thus, the 300 starter boxes are divided here into two subgroups, corresponding to two different widths: narrow 300 starter boxes and wide 300 starter boxes, which are approximately three times wider than the narrow 300 starter boxes. Other widths of 300 starter boxes are, of course, possible. The width of the 300 starter boxes is preferably a multiple of the pitch between each mounting zone 154 of the transfer bus 150, i.e., 18 mm here. In an alternative not shown, the 300 starter boxes have a width equal to a multiple of 9 mm.

[0066] In the illustrated example, a 300 starter box configured to supply a single-phase electrical load advantageously has a width of 18 mm, while a 300 starter box configured to supply a three-phase electrical load has a width of three times 18 mm, i.e. 54 mm.

[0067] The thinner 300 starter boxes are configured to be connected to two conductor bars 122, including a neutral bar and a phase bar, while the wider 300 starter boxes are configured to be connected to four conductor bars 122. The principles of the invention are applicable regardless of the number of phases to which each of the 300 starter boxes is connected.

[0068] Preferably, the distribution device 110 is designed to receive five outgoing boxes 300, each comprising four incoming terminals, i.e., five wide outgoing boxes 300. According to an example not shown, the distribution assembly 100 comprises five outgoing boxes 300, each comprising four incoming terminals 302. As a corollary, the distribution device 110 is also designed to receive fifteen narrow outgoing boxes 300, each comprising two incoming terminals 302.

[0069] The conductive bars 122 each comprise: - a power supply portion 126, which is configured to be connected to an associated output terminal 204 of the main enclosure 200 in a mounted configuration of the main enclosure, and - a connection portion 128, which extends on the same side of the power supply portion 126. The connection portions 128 are geometrically located on one front side of the connection plane P124 and together define a connection area of ​​the power bus 124.

[0070] In [Fig. 4], only the power supply portions 126 of the conductive bars 122 are visible, the connection portions 128 being hidden. The connection area is configured to receive at least one starter box 300, so that the starter box is connected to the power bus 129. The starter box 300 is then ready to be connected to an electrical load, so as to supply the electrical load with electrical power.

[0071] Each starting box 300 includes electromechanical switching means 310, which are interposed between each incoming terminal 302 and the corresponding outgoing terminal 304. The electromechanical switching means 310 include separable contacts, which are movable between a closed position, in which each incoming terminal 302 is electrically connected to the associated outgoing terminal 304, the relevant starting box 300 being in a closed configuration, and an open position, in which the passage of an electric current between the incoming terminal 302 and the associated outgoing terminal 304 is prevented, the relevant starting box 300 being in an open configuration.

[0072] Each starting box 300 includes secondary detection means 312, which are configured to measure electrical quantities at the corresponding starting terminals and to detect at least one electrical fault of a predetermined type, i.e., corresponding to predetermined detection criteria. The secondary detection means 312 are schematically represented here by measuring loops, which are arranged on the wires connecting the incoming terminals 302 to the starting terminals 304. The schematic representation of the secondary detection means 312 does not limit the type of electrical faults that the secondary detection means are capable of detecting. Thus, the secondary detection means 312 are configured to detect electrical faults of the short-circuit type.

[0073] For example, the secondary sensing means 312 include current sensors, in particular a current sensor per phase, while the starting box 300 includes a microcontroller 320, which receives the measurements from the current sensors and is capable of determining whether the measured current(s) exceed a short-circuit threshold.

[0074] The microcontroller 320 is powered via the transfer bus 150. For this purpose, each starting unit 300 includes a transfer terminal block 350, which comprises transfer terminals (not shown). The transfer terminal block 350 is configured to be connected to the transfer bus 150 so that each transfer terminal is electrically connected to a respective transfer line 156. The transfer terminal block 350 is therefore a power supply terminal block. The transfer terminals are distinct from the input terminals 302 or the output terminals 304.

[0075] Preferably, the secondary detection means 312 also include a differential current detection device. Preferably, the microcontroller 320 is also configured to evaluate the differential current measurement using a so-called "secondary" filter 322, the secondary filter 322 being previously stored in a memory of the microcontroller 320 of the starting unit 300 and being adapted for the detection of a differential fault.

[0076] It is understood that the secondary filter 322 defines the criteria for detecting electrical faults detected by the microcontroller 320 of the starting box 300. Preferably, the secondary filter 322 defines criteria for detecting a predetermined type of differential fault, which is chosen from among the faults defined in the IEC 60755:2017 standard.

[0077] Each microcontroller 320 is supplied with operating electrical energy via the transfer bus 150, regardless of the configuration, armed or disengaged, of the switching mechanism, here the electromechanical switching means 310, of the starting box 300.

[0078] Each starter box 300 here includes an actuator 324, which is configured to move the electromechanical switching means 310 to the open position when the actuator receives a trip signal. The microcontroller 320 is configured to send the trip signal to the actuator 324 upon detection of an electrical fault, in particular a short-circuit fault or a differential fault. More generally, each starter box 300 is configured to switch from the closed to the open position when the secondary detection means 312—and by extension the microcontroller 320—detect an electrical fault.

[0079] An opening delay AO is defined as a time interval between the moment the microcontroller 320 detects the electrical fault and the start of the movement of the separable contacts of the electromechanical switching means 310 from the closed position to the open position. In the illustrated example, the opening delay AO therefore includes the time for the microcontroller 320 to send the switching command to the actuator 324. Typically, the opening delay AO is on the order of milliseconds, for example, from 2 ms to 9 ms.

[0080] In a minimal configuration of the distribution assembly 100, the distribution assembly includes the distribution device 110, on which are mounted the main box 200 and a single starting box 300. It is assumed that the distribution assembly 100 is connected to a power source, via the input terminals 202, while an electrical load is connected to the starting terminals 304.

[0081] In a normal operating configuration, the main unit 200 is initially in the conducting configuration, while the starting unit 300 is initially in the closed configuration. Thus, the starting terminals 304 are each electrically connected to a respective output terminal 204 via the associated conductor busbar 122. When an electrical fault occurs, for example, in the case of a short circuit due to a failure of the electrical load, the electrical fault is detectable both by the main unit 200, by means of the primary detection means 212, and by the starting unit 300, by means of the secondary detection means 312.

[0082] In other words, the electrical fault detection criteria used by the main box 200 are identical to the electrical fault detection criteria used by the starting box 300 under consideration.

[0083] Many types of electrical faults are possible. For example, in the case of a short circuit, a short-circuit current can reach several times, for example, 5 times, the value of a rated operating current. Other examples of electrical faults include overcurrents, differential current faults, etc. Compared to short-circuit faults, the electrical currents involved in overcurrents or differential faults are much lower, for example, less than 1.2 times the value of the rated operating current.

[0084] In the illustrated example, the detection criteria are defined by the detection filters, namely the primary filter 222 for the main unit 200, and the secondary filter 322 for the feeder unit 300. It is assumed that they functionally define the same detection criteria; in other words, that the primary filter 222 and the secondary filter 322 are functionally identical to each other, so that the main unit 200 and the feeder unit 300 are configured to detect short-circuit electrical faults according to the same criteria. The main unit 200 and The secondary 300 units are thus naturally synchronized with regard to the detection of electrical short-circuit faults.

[0085] The distribution assembly 100 is configured so that, when an electrical fault corresponding to the criteria of the primary filter 222 and the secondary filter 322 occurs: - the starting box 300 detects the electrical fault by means of the secondary detection means 312, then the microcontroller 320 of the starting box commands the switching to the open position of the electromechanical switching means 310, - while the main box 200 detects the same electrical fault by means of the main detection means 212, then the control unit 214 of the main box 200 commands the switching means 210 to the switching configuration.

[0086] Given the proximity of the main box 300 to the starting box 300, the detection of the same electrical fault by the main box 200 and by the starting box 300 is considered to be simultaneous.

[0087] The distribution assembly 100 is configured so that the main box 200 enters the switching configuration before the first box changes from the closed to the open configuration. In other words, the switching delay AC is shorter than the opening delay AO, so that when the separable contacts of the electromechanical switching means 310 begin to move from the closed to the open position, no current flows in the power bus 114. The separable contacts of the electromechanical switching means 310 open without generating an electric arc, which reduces wear on the separable contacts and contributes to the durability of the feeder boxes 300. Thanks to the invention, the feeder boxes 300 are protected by the main box 200 in the event of electrical faults, particularly short circuits.Consequently, the 300 feeder boxes, and in particular the 310 switching devices, do not need to be sized to withstand short-circuit current interruptions, which involve the highest energies among the various types of electrical faults considered. It is therefore possible to manufacture less expensive 300 feeder boxes, which are also easy to replace thanks to the modular structure of the distribution assembly 100.

[0088] In an alternative not shown, the master unit 200 includes independent protection against overcurrent and / or differential electrical faults. For example, an overcurrent threshold as defined in the main unit is equal to the sum of the rated currents of each slave device.

[0089] Once the starting box 300 is in the open configuration, the main box 200 is configured to switch from the cut-off configuration to the configuration passing after a predetermined AW waiting time, the AW waiting time being greater than the opening delay.

[0090] Consider the case where the distribution assembly comprises two or more starting boxes 300, the two starting boxes 300 including a first box and a second box, which are jointly connected to the conductor bars 122. In other words, the two starting boxes 300 are mounted on the same distribution device 110. In normal operation of the distribution assembly 100, the main box 200 is initially in the conducting configuration, while the first box 300 and the second box 300 are each initially in the closed configuration. It is assumed that the first box 300 and the second box 300 are each connected to a respective electrical load.

[0091] When an electrical fault occurs at the starting terminals 300 of the first box 300, for example following a failure of the electrical load connected to the first box 300, the first starting box 300 detects this electrical fault by means of the secondary detection means 312 of the first box 300 and, simultaneously, the main box 200 also detects this electrical fault by means of the main detection means 212. As before, the main box 200 goes into the cut-off configuration before the first box 300 goes from the closed configuration to the open configuration, while the second box 300 remains in the closed configuration.

[0092] Next, the main unit 200 switches from the closed configuration to the open configuration after the waiting time AW, while the second unit 300 remains in the closed configuration. The waiting time AW is sufficiently short so that the power interruption experienced by the electrical load associated with the second unit 300 does not have a negative impact. In practice, the waiting time AW is less than 20 ms, preferably less than 15 ms, and even more preferably less than 10 ms.

[0093] In the illustrated example, each starting box 300 includes a microcontroller 320, which analyzes the measurements from the secondary detection means 312 and determines the presence of an electrical fault, in particular a differential fault. This requires that the microcontroller be powered by an electrical power source, here via the transfer bus 150. The principles of the invention can be applied to cases where the starting boxes 300 do not include a microcontroller, the actuator 324 being, for example, directly powered by the current differential measured by the secondary detection means 312.

[0094] In the illustrated example, the transfer bus 150 is a power bus, which is configured to supply operating power to each starter box 300, in particular to power the microcontroller 320 of each starter box 300. In a variant not shown, the transfer bus 150 is also used for data transfer between each microcontroller 320 and the main box control unit 200. For example, information transfer occurs via the same transfer lines 156 used for power transfer. Alternatively, but not shown, the transfer bus 150 includes specific information transfer lines, distinct from the transfer lines 156, which are managed on the transfer bus 150.

[0095] The embodiments and variants mentioned above can be combined with each other to generate new embodiments of the invention.

Claims

1. Demands Distribution assembly (100), configured to distribute electrical power from a power source to at least one electrical load, the power source comprising a neutral and at least one phase, the distribution assembly (100) comprising: • a power bus (124), which includes several conductive bars (122): • which include at least one phase busbar and possibly a neutral busbar, the neutral busbar being associated with the neutral of the power source, each phase busbar being respectively associated with a phase of the power source, • which extend parallel to each other along a principal axis (Al 10) of the distribution set (100) and which are aligned along a height axis (H110) which is orthogonal to the principal axis (Al 10), • a main unit (200), which includes: • input terminals (202), each input terminal (202) being configured to be connected to a respective phase and possibly to the neutral of the power source, • output terminals (204), which are configured to be connected to the conductor bars (122), each output terminal (204) being associated with a respective conductor bar (122) and a respective input terminal (202), • at least one starter box (300), each starter box (300) comprising: • an incoming terminal block, which is reversibly connectable to the conductor bars (122) and which comprises incoming terminals (302), each incoming terminal (302) being configured to be electrically connected to a respective conductor bar (122), and • a starting terminal block, which is configured to be connected to an electrical load and which includes starting terminals (304), each starting terminal being respectively associated with a respective input terminal (202), in which: • Each starting box (300) is configured to be mounted reversibly on the power bus (124), so that each arrival terminal (302) is electrically connected to the corresponding conductor bus (122), • Each starter pack (300) includes: • secondary detection means (312), which are configured to measure electrical quantities at the corresponding starting terminals (304) and to detect at least one first electrical fault, • electromechanical switching means (310) comprising separable contacts, which are movable between a closed position, in which each incoming terminal (302) is electrically connected to the associated outgoing terminal (304), the relevant outgoing box (300) being in a closed configuration, and an open position, in which the passage of an electric current between the incoming terminal (302) and the associated outgoing terminal (304) is prevented, the relevant outgoing box (300) being in an open configuration, • Each starting box (300) is configured to switch from the closed configuration to the open configuration when the secondary detection means (312) detect a first electrical fault, a time interval between the moment of detection of the electrical fault and the start of the movement of the separable contacts from the closed position to the open position defining an opening delay (AO), • The main unit (200) includes: • primary detection means (212), which are configured to measure electrical quantities at the output terminals (204), and • static switching means (210), which are switchable between a forward configuration, in which each input terminal (202) is electrically connected to the associated output terminal (204), the main unit (200) being in a forward configuration, and a switching configuration, in which the passage of an electric current between the input terminal (202) and the associated output terminal (204) is prevented, the main unit (200) being in a switching configuration, • The main unit (200) is configured to switch from the on-mode configuration to the off-mode configuration when the main detection means (212) detect a first electrical fault, a time interval between the moment of detection of the electrical fault and the switch to the off-mode configuration defining a cut-off delay (AC), the cut-off delay (AC) being less than the opening delay (AO), • at least one starter box (300) includes a first box, in which, when the main box (200) is initially in the forward configuration and the first box is initially in the closed configuration: • Each starting terminal (304) is electrically connected to the corresponding output terminal (204), so that when an electrical fault occurs, the electrical fault is detectable both by the main box (200), by means of the main detection means (212), and by the first box, by means of the secondary detection means (312), • The distribution assembly (100) is configured so that, when an electrical fault occurs:

2. • the first unit detects the first electrical fault by means of secondary detection means (312), • the main unit (200) detects the first electrical fault by means of the main detection means (212), then • the main unit (200) switches to the cutoff configuration before the first unit switches from the closed configuration to the open configuration, then • The main unit (200) is configured to switch from the cut-off configuration to the pass-through configuration after a predetermined wait time (AW), the wait time being greater than the opening delay (AO) and less than 20 ms. Distribution assembly (100) according to claim 1, wherein: • at least one starting box (300) includes, in addition to the first box, a second box, the first box and the second box being jointly connected to the conductive bars (122), • The distribution assembly (100) is configured, when the main unit (200) is initially in the forward configuration and the first and second units are each initially in the closed configuration, so that: • when the first starting box (300) detects a first electrical fault by means of the secondary detection means (312) of the first box, the main box (200) also detects the first electrical fault by means of the main detection means (212), then • the main box (200) switches to the cutoff configuration before the first box switches from the closed configuration to the open configuration, the second box remaining in the closed configuration, then • The main box (200) switches from the cut-off configuration to the pass-through configuration at the end of the waiting time (AW), the second box remaining in the closed configuration.

3. Distribution assembly (100) according to any one of claims 1 or 2, wherein: • for each starting box (300), the corresponding secondary detection means (312) include a differential current detection device, and • the primary detection means (212) include a differential current detection device.

4. Distribution assembly (100) according to any one of claims 1 to 3, wherein: • the main housing (200) also includes, for each input terminal (202), a general disconnect device (216), which is a disconnect device with separable contacts, which is interposed between the input terminal (202) and the static disconnect means (210).

5. Distribution assembly (100) according to claim 4, wherein: • the distribution assembly (100) also includes a supply bus (150), which is separate from the power bus (124) and which is configured to supply power to each starting box (300) connected to the conductor bars (122), • the main box (200) draws electrical energy necessary to supply the supply bus (150) from the phases of the power source, between the static switching means and the main switching device (216).

6. Distribution assembly (100) according to any one of claims 1 to 5, wherein: • the distribution assembly is configured to be connected to a three-phase power source comprising three phases, and optionally a neutral, • the busbars (122) include three phase bars, each of which is associated with a respective phase of the power source, and optionally a neutral busbar, which is associated with the neutral of the power source; each outgoing box (300) includes at least two incoming terminals (302), which include between one and three additional incoming terminals, each configured to be connected to a respective phase busbar, and optionally an additional incoming terminal (302), which is configured to be electrically connected to the neutral busbar

7. Distribution assembly (100) according to claim 6, wherein: • the distribution assembly (100) comprises five starting boxes (300).

8. Electrical panel (10), comprising: • a box (12), delimiting an enclosure (V12) and having a bottom (14), • the distribution assembly (100) according to any one of claims 1 to 7, in which: • the distribution assembly (100) is fixed to the bottom of the box.

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