Method and system for controlling the tension of at least one elongated body
A vision-based method for measuring spoke tension in spoked wheels uses camera analysis to calculate tension accurately and quickly, addressing inefficiencies in existing manual and noisy measurement techniques.
Patent Information
- Authority / Receiving Office
- FR · FR
- Patent Type
- Applications
- Current Assignee / Owner
- EXPERTISE VISION
- Filing Date
- 2024-12-03
- Publication Date
- 2026-06-05
AI Technical Summary
Existing methods for measuring spoke tension in spoked wheels are inefficient in production environments due to interference from ambient noise and require manual sampling, making it difficult to achieve uniform and correct tensioning.
A vision-based method using a camera to capture images of vibrating elongated bodies, analyzing their displacement, and calculating tension based on parameters like diameter, length, and Young's modulus, eliminating noise interference and enabling rapid, automated measurement.
The method allows for precise and rapid tension measurement of multiple spokes in spoked wheels, compatible with production rates, without the need for precise alignment or contact, and is insensitive to ambient noise.
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Abstract
Description
Title of the invention: Method and system for controlling the tension of at least one elongated body technical field
[0001] The invention relates to a method for controlling the tension of at least one elongated body, as well as a corresponding control system. By elongated body, we mean any body, wire-like, long, or thread-like, whether single-strand or multi-strand, made of any natural or artificial material, used alone or in combination, for example, any elongated body (or wire, cable, or rope) made of metal, plastic, or textiles. The invention can be applied in particular to a spoke of a spoked wheel, especially for a cycle such as a bicycle. Technical background
[0002] A spoked wheel, particularly of a bicycle, comprises a hub in a central part, the hub having a transverse shaft defining a transverse axis, a peripheral rim surrounding the central hub, and a number of spokes connecting the central hub and the peripheral rim, a tire being fixed to an outer circumference of the rim. The number of spokes varies depending on the type of wheel. The spokes may, in particular, be arranged in two sets that connect the peripheral rim to one end of the central hub.
[0003] The spokes structurally connect the peripheral rim and the central hub, which gives the wheel rigidity and resistance to stress.
[0004] When spoke tensions are not properly adjusted, particularly in the case of uneven spoke tension, this impacts the wheel's rigidity, and can also impact the parameters of jump (radial runout), sag (axial runout), offset (centering relative to the fixings), rigidity and these parameters being crucial for the quality of the spoked wheel.
[0005] For a spoked wheel to be "correctly" rigid, i.e. meeting the rigidity criteria defined for use, the spokes must not be excessively tensioned, and primarily their tension is uniform.
[0006] Contrary to an erroneous assumption that the more the spokes are stretched, the more rigid the spoked wheel will be, excessive spoke tension can weaken the spoked wheel, for example the rim can be cracked.
[0007] Conversely, insufficient tension on one spoke can cause overtension on an opposite spoke, or even generate noise when pedaling due to spoke clashing. The spoke tension must be sufficient to prevent a spoke from loosening during normal use of the spoked wheel, which could lead to a local loss of rigidity. A lack of rigidity in the spoked wheel can be particularly noticeable when pedaling hard (uphill).
[0008] The target tension of a spoke can vary and depends in particular on the side of the wheel on which it is located, for example, the chain or disc side, the number of spokes, the angle formed between the spoke and the transverse axis, the material and the shape. For example, the closer the angle of the spoke to the transverse axis is to 90°, the tighter the spoke should be.
[0009] One of the challenges with spoked wheels lies in applying the correct, and not excessive, spoke tension. To this end, spoke tension must be measured. However, this measurement is made difficult by the different spoke positions, particularly depending on the type of spoked wheel (front, rear, hub type).
[0010] A known solution consists of measuring the beam tension by a vibro-acoustic method. However, this technology is incompatible with a production environment, as the vibro-acoustic method can be disrupted by ambient noise.
[0011] In order to enable application in production, a solution generally used is to carry out sampling and measure manually with a mechanical tool, such as a strain tensiometer.
[0012] An objective of the present invention is to resolve at least partially one or more of the aforementioned drawbacks by proposing an alternative solution for controlling the tension of at least one elongated body, such as a spoke of a spoked bicycle wheel.
[0013] Another objective is to enable reliable and rapid measurement of the tension in a plurality of elongated bodies, such as spokes of a spoked wheel, after the wheel has been mounted. The invention also aims to achieve the ability to control the plurality of elongated bodies in a time frame compatible with the production rates, for example, of spoked wheels. Yet another objective is to provide a solution that can be quickly adapted to any spoked wheel model. Summary of the invention
[0014] To this end, the invention relates to a method for controlling the tension of at least one elongated body stretched between two fixing points, characterized in that the control method comprises the following steps: - to make at least one reclining body vibrate, - to acquire at least one image of at least one elongated body when it vibrates using a camera, such as a line-of-sight camera, for a predefined period, - transmit at least one acquired image to a data processing unit, - analyze at least one image, using the data processing unit to determine a temporal evolution of the displacement of at least one elongated body, and - calculate, by the data processing unit, a tension of at least one elongated body from the determined time evolution of the displacement of at least one elongated body and on the basis of at least one parameter of at least one elongated body among a diameter, a length, a density, a linear mass, a Young's modulus.
[0015] This is therefore a vision-based control or measurement method that relies on the vibratory resonance of a stretched, elongated body, following an impact, for example. The vibration is recorded visually and then analyzed, thus eliminating interference from disturbances obtained, for example, by analyzing a sound emitted by the vibration, as ambient noise could interfere with the measurement.
[0016] Such a control method can be industrialized / automated. Positioning accuracy such as that required with a laser sensor, for example, is not necessary.
[0017] Precise alignment is not necessary for the acquisition of one or more images, which makes it possible to work on a moving system unlike an acquisition which would be done by means of a laser sensor for example.
[0018] The invention also relates to a system for controlling the tension of at least one elongated body. The control system is configured to implement, at least in part, the method for controlling the tension of at least one elongated body as defined above.
[0019] The control system includes at least one element for vibrating at least one elongated body.
[0020] The control system includes at least one camera, such as a line camera, configured to acquire at least one image of at least one elongated body when it vibrates, for a predefined period.
[0021] The control system includes at least one data processing unit.
[0022] The data processing unit can be configured to receive at least one image acquired by the camera.
[0023] The data processing unit can be configured to analyze at least one image in order to determine a temporal evolution of a displacement of at least one elongated body.
[0024] The data processing unit can be configured to calculate a tension of at least one elongated body from the determined time evolution of the displacement of at least one elongated body and on the basis of at least one parameter of at least one elongated body among a diameter, a length, a density, a linear mass, a Young's modulus.
[0025] The control method and / or control system may further comprise one or more of the following characteristics described below, taken separately or in combination.
[0026] The control method can be implemented to measure the tension of elongated bodies forming spokes mounted in a spoked wheel, in particular for a cycle.
[0027] Such a process has the advantage of being able to be automated when spoked wheels are mounted on the cycle.
[0028] Image acquisition is, for example, at a fixed frequency.
[0029] The method may include at least one step of acquiring lines using a linear camera, for example at a fixed frequency, the image being formed by a stacking of the lines.
[0030] The predefined period for image acquisition(s) may be less than 1s, for example on the order of 0.1s.
[0031] The data processing unit can deduce, from the determined time evolution of the displacement of at least one elongated body, a fundamental resonance frequency and / or a harmonic frequency.
[0032] The data processing unit can calculate the voltage of at least one elongated body as a function of said deduced frequency and at least one parameter of at least one elongated body.
[0033] A frequency spectrum can be calculated from the position of an edge of at least one elongated body on at least one acquired image.
[0034] The frequency spectrum can be calculated by Fourier transform.
[0035] The fundamental resonance frequency can be obtained as the abscissa of the first non-zero frequency peak of the spectrum.
[0036] The data processing unit can calculate the tension of at least one elongated body according to the following formula (A): - with T the voltage, f the deduced fundamental resonance frequency, d the diameter, p the linear mass, L the free length of at least one elongated body, E the Young's modulus.
[0037] Alternatively, the data processing unit can calculate the tension of at least one elongated body according to the following formula (A'): - with T the voltage, f the deduced fundamental resonance frequency, d the diameter, p the linear mass, L the free length of at least one elongated body, E the Young's modulus, n the rank of the harmonic.
[0038] The vibration of at least one elongated body whose tension is to be calculated is for example within a frequency range of the order of 100 Hz to 1 kHz.
[0039] At least one elongated body can be mounted on a support.
[0040] Said method may include at least one additional step of setting the support in motion at a constant speed, for example a rotation of the spoked wheel forming support of elongated bodies.
[0041] At least one image acquisition step(s) can be performed while the medium is in motion.
[0042] A drift in the position of at least one elongated body on the image can be corrected by image processing.
[0043] The control method may include at least one additional image acquisition step when the medium is static.
[0044] At least one lighting element can be arranged opposite the camera.
[0045] Image acquisition can be implemented when at least one elongated body is on a light path between the camera and the lighting element.
[0046] When the moving support is a spoked wheel, image acquisition steps can be carried out on one or more revolutions of the spoked wheel.
[0047] At least one elongated body can vibrate under the effect of an element arranged near the camera, so as to strike at least one elongated body when it is between the camera and the lighting element.
[0048] The control method may include at least one step of identifying at least one elongated body whose tension is to be calculated.
[0049] The control method can be applied to a spoked wheel comprising a peripheral rim, a central hub and individual connecting spokes stretched between the peripheral rim and the central hub, the spokes being able to be distributed according to two layers which connect the peripheral rim to a respective end of the central hub.
[0050] The spoked wheel can be rotated.
[0051] When the spoked wheel is set in rotation, each spoke can be struck successively.
[0052] The rays of the two sheets can vibrate alternately.
[0053] The steps of acquiring the vibration(s) of each spoke when it vibrates, of transmitting and analyzing the image or images acquired, and of calculating the tension of each spoke can be implemented for the spokes of both sheets in one turn of the spoke wheel.
[0054] At least one lighting element can be arranged opposite the camera.
[0055] Preferably, the camera can be telecentric.
[0056] The lighting element can be telecentric
[0057] Thus, the telecentric camera is sensitive almost exclusively to the rays emitted by the telecentric lighting and very little to ambient lighting.
[0058] The element for vibrating at least one elongated body can be arranged to strike the elongated body or bodies when it is located between the camera and the lighting element. For example, it is a metal rod. Brief description of the drawings
[0059] Other advantages and features of the invention will become more apparent upon reading the following description, given by way of illustrative and non-limiting example, and the accompanying drawings, among which:
[0060] [Fig.1] shows a tension control system and a spoke wheel mounted on a support for measuring spoke tension by the control system.
[0061] [Fig.2] is a partial view of the control system and spoke wheel of [Fig.1] from another perspective.
[0062] [Fig.3] shows an example of an image of a vibrating spoke of the spoked wheel acquired by means of a linear camera of the control system of Figures 1 and 2.
[0063] In these figures, identical elements bear the same reference numerals.
[0064] The following embodiments are examples. Although the description refers to one or more embodiments, this does not necessarily mean that each reference numeral relates to the same embodiment, or that the features apply only to a single embodiment. Simple features of different embodiments can also be combined or interchanged to provide other embodiments, without departing from the scope of the invention as defined by the claims. Detailed description
[0065] Figure 1 shows an example of a 100 spoked wheel, particularly for a cycle, such as a bicycle. Examples of cycles are known but are not shown.
[0066] The spoked wheel 100 comprises a peripheral rim 101, a central hub 103 and individual connecting spokes 105, stretched between the peripheral rim 101 and the central hub 103.
[0067] The peripheral rim 101, for example, has a hollow structure defining a receiving channel for a tire. This peripheral rim 101 generally includes at least one valve hole (or bore) through which a valve must be able to pass.
[0068] The spokes 105 are each formed by an elongated or long-sloping body, which defines, for each spoke 105, a longitudinal direction and two attachment points opposite, by which the spokes 105 are attached on one side to the central hub 103 and on the other to the peripheral rim 101.
[0069] The central hub 103 may have two axial ends. According to the example shown, the spokes 105 are arranged in two layers, the spokes 105 of each layer being attached on one side to the peripheral rim 101 and on the other side to a respective axial end of the central hub 103, forming two attachment points. By way of non-limiting example, the spoked wheel 100 may comprise from 24 to 32 spokes 105, for example 28 spokes 105, arranged in two layers.
[0070] The spoked wheel 100 forms a support for the spokes 105. According to one embodiment, each spoke 105 can be indexed according to its positioning relative to the valve hole.
[0071] Such a spoked wheel 100 can in turn be mounted on a support 200. The support 200 allows, for example, the spoked wheel 100 to be held by its central hub 103. The support 200 allows, in particular, the spoked wheel 100 to be rotated.
[0072] Control system
[0073] The invention relates to a control system 1 for the tension of at least one stretched elongated body, which can be applied to the measurement of the tension of one or more spokes 105 of a spoked wheel 100 as represented in the example of [Fig.1].
[0074] The control system 1 can be intended to be used to measure or determine the tension of one or more spokes 105 of a spoked wheel 100, when the latter is stationary, static or on the contrary in motion.
[0075] Any other example can be considered, namely that the control system 1 can be intended to be used to measure the tension of any type of elongated, stretched body between two fixing points. The elongated body is, for example, a wire, a cable, a spoke 105 of a 100 spoked bicycle wheel, or a rope, or any other element of generally elongated, wire-like, threadlike, or long-slender shape.
[0076] The elongated body can be single-stranded or multi-stranded. For a multi-stranded wire, such as a cable, with several parallel strands, the strands react differently due to the interaction between them. Another example of a multi-strand assembly is a guitar or piano string, generally consisting of a core wire and another wire tightly wound around the core to increase the linear density. In this case, only the core contributes to the string's stiffness.
[0077] The elongated body can be made of any natural or artificial material
[0078] The control system 1 includes at least one element for vibrating at least one elongated body, such as a radius 105.
[0079] This is, for example, a metal rod 3, visible in [Fig. 2], which strikes the elongated body, such as the radius 105, the tension of which must be controlled. The following the description refers to such a rod 3. Of course, the description can apply to any other element enabling striking the elongated body, or radius 105.
[0080] The rod 3 can be intended to strike several spokes 105 successively during a rotation of the spoked wheel 100.
[0081] The control system 1 allows measurement or control of the tension of an elongated body or stretched radius 105, without contact, by vision.
[0082] The control system 1 includes for this purpose a camera 5 and at least one associated lighting element 7.
[0083] The camera 5 and the associated lighting element 7 form an optical device for acquiring one or more images. Advantageously, this is a telecentric optical device.
[0084] The element or rod 3 can be designed to strike the elongated body or radius 105 when it is located between the camera 5 and the associated lighting element 7. This element, such as the rod 3, is therefore arranged near the camera 5.
[0085] The relative arrangement of the optical device 5, 7 and the elongated body or radius 105 can be adapted. For example, the camera 5 can be arranged opposite a central portion of the elongated body or radius 105. According to another example, the camera 5 can be arranged closer to one end, for example at the rim of the spoked wheel. The lighting element 7 is arranged on the other side of the elongated body or radius 105, opposite the camera 5.
[0086] The camera 5 is configured to acquire one or more images of the elongated body or radius 105 when it vibrates for a predefined period.
[0087] Camera 5 is in particular a linear camera 5. Such a linear camera 5 can be configured to film / capture at least one image at a fixed frequency.
[0088] The camera 5 can be telecentric. According to this embodiment, the camera 5, such as a linear camera, has a telecentric lens. The telecentric lens can have a diaphragm at one of the lens's focal points. It is configured so that the light rays are parallel to the optical axis in front of and behind the lens.
[0089] The lighting element 7 is arranged opposite the associated camera 5.
[0090] The lighting element 7 can be telecentric. The lighting element 7 is configured to send light beams parallel to each other.
[0091] The telecentric optical device (camera 5 and lighting element 7) allows for a very focused light, with an exposure time that can be on the order of a few microseconds.
[0092] The telecentric camera 5 is sensitive almost exclusively to the rays emitted by the telecentric lighting element 7 and very little to ambient lighting.
[0093] The control system 1 further comprises a data processing unit (not shown in the figures), such as a computer or an electronic card, comprising one or more controllers or microcontrollers or processors and a memory.
[0094] One or more parameters of the elongated body or radius 105 can be stored in memory. These may include, for example, a diameter, a linear mass, a length, in particular a free length of the elongated body or radius 105, and / or one or more material-related characteristics such as a Young's modulus, a density of the elongated body / radius 105.
[0095] One or more formulas can also be saved in memory. This could be a linear mass density formula p of the elongated body / radius 105: _ ; 4p with p the density of the elongated body / radius 105, d the diameter of the elongated body / radius 105.
[0096] Another example of a formula saved in memory could be a formula (A) for calculating a tension T of the elongated body / radius 105, = 4pL ^(f2- ; - with p the linear mass of the elongated body / radius 105, L the length, in particular the free length, of the elongated body / radius 105, / a fundamental resonance frequency, E the Young's modulus of the elongated body / radius 105, d the diameter of the elongated body / radius 105.
[0097] The camera 5 can exchange data with the data processing unit via a computer link, wired or wireless.
[0098] The data processing unit comprises one or more processing means configured to: - receive one or more images acquired by the camera, and / or - analyze the image or images, and / or - calculate a tension of at least one elongated body or radius 105.
[0099] The processing means can be configured to analyze the image or images in order to determine a temporal evolution of a displacement of the elongated body or radius 105. It may include an image processing module such as image processing software.
[0100] The processing means or another processing means can calculate the tension from the determined time evolution of the displacement of the elongated body or radius 105. This processing means can also take into account at least one parameter of the elongated body or radius 105, including the diameter, the length, in particular the free length, the density, the linear mass density, and the Young's modulus. of one or more parameters that can be stored in the memory of the data processing unit.
[0101] Finally, the control system 1 can be configured to implement, at least in part, a method for controlling the tension of at least one elongated body stretched between two fixing points. Such a control method is described in more detail below.
[0102] Control method
[0103] The control method can be implemented to measure / determine the tension of any type of elongated body, or wire, cable, or rope. According to a particular example, the control method can be implemented to measure / determine the tension of at least one elongated body forming a spoke 105 mounted in a spoked wheel 100, particularly for a bicycle.
[0104] Other applications can be envisaged, for example, but not limited to, in the case of a winding to regulate cable tension. Yet another application could be in the context of a string of an instrument, for example, a musical instrument.
[0105] The control method may include at least one preliminary step for mounting at least one elongated body on a support.
[0106] In the case of a spoke 105, the support corresponds to a spoked wheel 100. This spoked wheel 100 can in turn be mounted on its support 200, during the preliminary step.
[0107] The method for controlling the tension of at least one elongated body, such as a radius 105, stretched between two fixing points includes at least one step for vibrating the or each elongated body / radius 105.
[0108] For this step, the elongated body / radius 105 whose tension is to be measured can be struck with the metal rod 3 to create a vibration of the elongated body / radius 105. Thus, a wave is created in the or each elongated body or radius 105 under the effect of the mechanical shock.
[0109] The impact may have a minimal amplitude allowing the vibration to be observed. This vibration is generally within a frequency range of approximately 100 Hz to 1 kHz.
[0110] For each elongated body with a radius of 105 when vibrating, one or more images can be acquired during a predefined period. This predefined period can be less than 1 second, for example, on the order of 0.1 seconds. The acquired image(s) can optionally be recorded, for example, in the memory of the data processing unit.
[0111] The vibration of the or each elongated body / radius 105 can be acquired and recorded, for example by means of the camera 5, in particular the linear camera 5, and preferably telecentric.
[0112] Image acquisition is implemented when the vibrating elongated body / ray 105 is located on a light path between the camera 5 and the lighting element 7.
[0113] An example of an image acquired by the camera 5, for example in the case of a line camera, is shown in [Fig. 3]. This image shows the evolution of the position P (in arbitrary units ua) of an edge of an elongated body such as a radius 105 as a function of time t (in ms). In [Fig. 3], the scales of position P and time t are given for illustrative purposes only and are not limiting.
[0114] The acquisition of hnage(s) can be done at a fixed frequency.
[0115] As a specific example, a line camera can acquire lines at a fixed frequency, for example around 20 kHz. The time interval is regular, for example 50 ps between each line acquisition. Each line is acquired at a given instant. In this example, an image is formed by stacking several lines to obtain a pixel matrix.
[0116] At least one image acquisition step can be performed statically, that is, when the support for the elongated bodies, such as a spoked wheel 100, is static and immobile. In this case, the elongated bodies or spokes 105 whose tension is to be measured can be placed successively between the camera 5 and the lighting element 7, for the acquisition of image(s).
[0117] Advantageously, at least one image acquisition step can be performed dynamically, that is, when the support for the elongated bodies is in motion. The control method then includes a preliminary step of setting the support for the elongated bodies in motion, preferably at a constant speed.
[0118] When the control method is applied to a 100 spoked wheel, image acquisition can be done after the 100 spoked wheel has been rotated, in particular thanks to the support 200 of the latter.
[0119] In particular, for a wheel 100 with spokes distributed according to two layers, after rotation, the spokes 105 of the two layers vibrate alternately, for example under the effect of the strike of the rod 3.
[0120] The vibration of the elongated body / radius 105 used for measurement is independent of the movement of the support such as the spoked wheel 100. This movement of the support manifests itself as a constant displacement, a drift, of the trace of the elongated body, such as a radius 105, on the image from one time acquisition line to the next.
[0121] Furthermore, acquiring movement data during the movement of the support, such as the spoked wheel 100, avoids stopping phases in front of the camera 5, thus resulting in considerable time savings. Indeed, the movement of the support (spoked wheel 100) ensures the successive positioning of the elongated bodies / spokes 105 within the field of vision of the camera 5.
[0122] For example, when the moving support is a spoked wheel 100, image acquisition steps can be carried out on one or more revolutions of such a wheel 100.
[0123] These so-called dynamic image acquisition steps can be done continuously.
[0124] In particular when the support of the elongated bodies, such as the spoked wheel 100, is in motion, each elongated body or spoke 105 whose tension is to be calculated, can be identified during an identification step.
[0125] When the control method is applied to the measurement of the tension of the spokes 105 of a spoked wheel 100, in particular for a cycle, the identification of the spokes 105 can be done in particular by the location of the valve hole and according to the positioning of each spoke 105 in relation to the located valve hole.
[0126] The control method may optionally combine static (stationary support) and dynamic (moving support) steps for image acquisition. Initially, image acquisition may be static, for example by successively placing each of the elongated bodies, such as spokes 105 of a spoked wheel 100, between the lighting element 7 and the camera 5. One or more dynamic image acquisition steps may be implemented subsequently.
[0127] Then, the image or images acquired, according to one or the other of these static / dynamic variants, can be transmitted, in particular to the data processing unit for analysis. The data / image transmission can be carried out, for example, via a wired or wireless computer link from the camera 5 to the data processing unit.
[0128] The acquired image or images can then be processed.
[0129] At least one image processing operation may optionally be implemented, for example to remove / correct the drift of the trace of the elongated body, such as a 105 ray, on at least one image acquired while the support of the elongated bodies / 105 rays is in motion. The vibration signal can thus be recovered. The displacement of the edge of the ray can then be observed at a constant speed in the image.
[0130] Furthermore, at least one image processing can be implemented so as to obtain one or more data necessary to be able to calculate the tension of the or of each elongated body / radius 105.
[0131] For example, the data processing unit (for example more precisely an image processing module such as image processing software) can analyze the image or images to determine a time evolution of a displacement of the or each elongated body / radius 105.
[0132] In a given image, a line can be compared with the next and / or the previous one. The processing of each image is independent. Several images of the same Elongated bodies allow for improved measurement accuracy, for example by averaging the values obtained for each image.
[0133] The processing time of an image can, for example, be less than 200 ms, corresponding to an image acquisition time of 20,000 lines per second, in the specific case of acquisition using a line scan camera. Thus, the processing of one or more images can be carried out in the background.
[0134] More specifically, the control method may include a step for calculating or deducing a fundamental resonance frequency from the determined time evolution of the displacement of the elongated body or bodies with a radius of 105. Alternatively or in addition, harmonic frequencies may also be used. When used in addition, harmonic frequencies can, for example, improve measurement accuracy.
[0135] According to one embodiment, the frequency is obtained from the position P of the edge of the ray on the acquired image and the frequency spectrum can be calculated. The frequency spectrum can be calculated by Fourier transform.
[0136] The fundamental resonance frequency is obtained as the abscissa of the first non-zero frequency peak of the spectrum.
[0137] The control method further includes one or more steps for calculating the tension of the or each elongated body / radius 105. The calculation step or steps can be implemented at least in part by the data processing unit.
[0138] The voltage can be calculated through the determined time evolution of the displacement of the or each elongated body / radius 105, more precisely, the fundamental resonance frequency which is deduced from it and which can be related to the voltage of the or each elongated body / radius 105 by a calculation formula.
[0139] In addition to the fundamental resonance frequency, the voltage can also be calculated on the basis of at least one parameter of the or each elongated body / radius 105. The parameter(s) can be chosen from the diameter, the length, in particular the free length, the density, the linear mass, the Young's modulus.
[0140] For example, the tension T of the or of each elongated body or radius 105 is calculated as a function of the fundamental resonance frequency / as well as the diameter d, the linear mass p, the free length L, the Young's modulus E, according to the following formula (A):
[0141] When harmonic frequencies are used, due to the stiffness effect of the stretched elongated body, the harmonic frequencies are not exact multiples of the fundamental resonance frequency: the so-called inharmonicity effect, according to formula (A') modified from the previous formula (A), as follows: - with n being the rank of the harmonic.
[0142] The process may include a preliminary step of calculating the linear mass density p, as a function of the diameter d and the density ρ according to the following formula (B): A* 4 / >
[0143] Thus, the method and the corresponding control system make it possible to measure or determine the tension of any stretched elongated body, by sight, based on the vibratory resonance of stretched elongated bodies after an impact and at least one known characteristic of the elongated body.
[0144] This visual measurement eliminates potential interference that might occur, for example, during analysis of the sound emitted by this vibration. Such interference could originate from ambient noise disrupting the measurement. The proposed solution has the advantage of being insensitive to ambient noise.
[0145] The use of a telecentric optical device (camera 5 such as a linear camera and facing lighting element 7) avoids image blurring. Ambient lighting has little or no effect because the telecentric optics used are highly directional.
[0146] Moreover, since the measurement is also a function of known characteristics of the elongated body (material, diameter, free length), the result obtained does not depend on any calibration.
[0147] When applied to measuring the tension of the spokes 105 of a spoked wheel 100, the control method makes it possible to measure / determine the tension of all the spokes 105 of a spoked wheel in a time compatible with the production rates of these spoked wheels 100, for example less than 30s.
[0148] When the spokes 105 are divided into two layers, these two layers can be measured simultaneously. When the spoked wheel 100 is rotated, the spokes 105 of the two layers vibrate alternately, and the steps of acquiring the vibration(s) of each spoke 105 as it vibrates, transmitting and analyzing the acquired image(s), and calculating the tension of each spoke 105 are implemented for the spokes of both layers in one revolution of the spoked wheel 100. The measurement can take, for example, approximately 5 to 6 seconds for one complete revolution of the spoked wheel 100.
[0149] Finally, the control process can be automated when the 100 spoked wheels are mounted on a cycle.
Claims
Demands
1. A method for controlling the tension of at least one elongated body (105) stretched between two fixing points, characterized in that the control method comprises the following steps: - vibrating the at least one elongated body (105), - acquiring at least one image of the at least one elongated body (105) while it vibrates by means of a camera (5), such as a line camera, for a predefined period, - transmitting the at least one acquired image to a data processing unit, - analyzing the at least one image, by the data processing unit, to determine a time evolution of a displacement of the at least one elongated body (105), and - calculating, by the data processing unit, a tension of the at least one elongated body (105) from the determined time evolution of the displacement of the at least one elongated body (105) and on the basis of at least one parameter of the at least one elongated body (105) among a diameter,a length, a density, a linear mass density, a Young's modulus.
2. A control method according to the preceding claim, implemented to measure the tension of elongated bodies forming spokes (105) mounted in a spoked wheel (100), in particular for a cycle.
3. A control method according to any one of the preceding claims, wherein the acquisition of at least one image is at a fixed frequency.
4. A control method according to any one of the preceding claims, wherein the data processing unit deduces, from the determined time evolution of the displacement of the at least one elongated body (105), a fundamental resonance frequency ( / ) and / or a harmonic frequency, and calculates the tension of the at least one elongated body as a function of said frequency ( / ) deduced and of at least one parameter of the at least one elongated body (105).
5. A control method according to the preceding claim, wherein the data processing unit calculates the tension of at least one elongated body (105) according to formula (A) or formula (A'): r \J 25(>nL / - with T the voltage, / the fundamental resonance frequency deduced, d the diameter, p the linear mass, L the free length of at least one elongated body (105), E the Young's modulus, n the rank of the harmonic.
6. A control method according to any one of the preceding claims, wherein the vibration of at least one elongated body (105) whose tension is to be calculated is within a frequency range of approximately 100 Hz to 1 kHz.
7. A control method according to any one of the preceding claims, wherein at least one elongated body (105) is mounted on a support (100), said method comprising at least one additional step of setting the support (100) in motion at a constant speed, and wherein at least one step of acquiring at least one image is carried out while the support (100) is in motion.
8. A control method according to the preceding claim, comprising at least one additional step of acquiring at least one image when the support (100) is static.
9. A control method according to any one of the preceding claims, wherein: - at least one lighting element (7) is arranged opposite the camera (5), and wherein - the acquisition of at least one image is carried out when at least one elongated body (105) is on a light path between the camera (5) and the lighting element (7).
10. A control method according to the preceding claim, wherein at least one elongated body (105) vibrates under the effect of an element (3) arranged near the camera (5), so as to strike at least one elongated body (105) when it is between the camera (5) and the lighting element (7).
11. A control method according to any one of the preceding claims, comprising at least one step of identifying at least one elongated body (105) whose tension is calculated.
12.
13. A control method according to claims 2 and 7 in combination with any one of the preceding claims, wherein: - the spoked wheel (100) comprises a peripheral rim (101), a central hub (103) and individual connecting spokes (105) stretched between the peripheral rim (101) and the central hub (103), the spokes (105) being distributed in two layers which connect the peripheral rim (101) to a respective end of the central hub (103), and in which - the spoked wheel (100) is set in rotation, - the rays (105) of the two sheets vibrate alternately, and - the steps of acquiring at least one image of each spoke (105) when it vibrates, of transmitting and analyzing the at least one acquired image, and of calculating the tension of each spoke (105) are implemented for the spokes of the two sheets in one turn of the spoked wheel (100). Control system (1) for the tension of at least one elongated body (105), the control system (1) being configured to implement at least in part a method for controlling the tension of at least one elongated body (105), the control system (1) comprising at least: - an element (3) for vibrating at least one elongated body (105), - a camera (5), such as a line-of-sight camera, configured to acquire at least one image of at least one elongated body (105) as it vibrates, for a predefined period, - a data processing unit configured to receive at least one image acquired by the camera (5) and to analyze the at least one image so as to determine a time evolution of a displacement of at least one elongated body (105), and to calculate a tension of the at least one elongated body (105) from the determined time evolution of the displacement of the at least one elongated body (105) and on the basis of at least one parameter of the at least one elongated body (105) from a diameter,
14.
15. a length, a volumetric mass, a linear mass, a Young's modulus. Control system (1) according to the preceding claim, wherein at least one lighting element (7) is arranged opposite the camera (5). Control system (1) according to any one of claims 13 or 14, in which the camera (5) and / or the lighting element (7) is telecentric.