Light-emitting element for displays and display device having the same

Abstract

To provide a light-emitting element for displays, and a display device having the same.SOLUTION: A display device according to one embodiment comprises a circuit board and a plurality of pixels arranged on the circuit board, where at least one of the pixels comprises a first light-emitting element and a second light-emitting element spaced apart from the first light-emitting element in a transverse direction. The first light-emitting element has a first LED laminate configured to generate light of a first peak wavelength, and the second light-emitting element has a second LED laminate configured to generate light of a second peak wavelength and a third LED laminate disposed on the second LED laminate and configured to generate light of a third peak wavelength.SELECTED DRAWING: Figure 2

Description

[Technical field]

[0001] The present disclosure relates to a light-emitting element for a display and a display device, and in particular to a light-emitting element for a display having a stacked structure of LEDs and a display device having the same. [Background technology]

[0002] Light emitting diodes, as inorganic light sources, are used in a variety of fields such as display devices, vehicle lamps, general lighting, etc. Light emitting diodes have advantages such as a long life, low power consumption, and fast response speed, and are rapidly replacing existing light sources.

[0003] Meanwhile, conventional light emitting diodes have been mainly used as backlight light sources in display devices. However, display devices using backlight light sources have problems in that the screen is difficult to see in bright places due to the luminous intensity restrictions, and displays with excellent image quality cannot be realized because the device does not have a structure that emits light by itself. In order to solve the shortcomings of displays using backlight light sources, research on micro LEDs, in which blue, green and red light emitting diodes directly act on pixels to realize images, has been actively conducted in recent years.

[0004] A display device generally realizes various colors by using a mixture of blue, green and red colors. The display device includes a number of pixels to realize various images, and each pixel includes blue, green and red sub-pixels, and the color of a particular pixel is determined through the colors of these sub-pixels, and an image is realized by a combination of these pixels.

[0005] LEDs can emit light of various colors depending on the material, and individual LED chips emitting blue, green, and red can be arranged on a two-dimensional plane to provide a display device. However, when arranging one LED chip for each subpixel, the mounting process takes a lot of time because of the large number of LED chips. Normally, in the case of micro LEDs, millions to tens of millions of LEDs must be mounted on a board, which inevitably leads to problems such as reduced productivity and ultimately increases the price of the product.

[0006] Furthermore, since the subpixels are arranged on a two-dimensional plane, the area occupied by one pixel including the blue, green and red subpixels is relatively large. Therefore, in order to arrange the subpixels within the limited area, it is necessary to reduce the area of ​​each LED chip. However, reducing the size of the LED chip may make it difficult to mount the LED chip, and may also lead to a reduction in the light-emitting area, resulting in poor luminance.

[0007] Meanwhile, display devices that realize various colors need to consistently provide high-quality white light. Conventionally, TVs have used an RGB mixing ratio of 3:6:1 to realize the standard white light of D65. In other words, the luminance of red is relatively higher than that of blue, and the luminance of green light is relatively the highest. However, the luminance of blue LEDs in currently used LED chips is generally much higher than that of other LEDs, which makes it difficult to match the RGB mixing ratio in display devices that use LED chips. Summary of the Invention [Problem to be solved by the invention]

[0008] An object of the present disclosure is to provide a light emitting element for a display and a display device capable of increasing the area of ​​each sub-pixel within a limited pixel area.

[0009] Still another problem to be solved by the present disclosure is to provide a light emitting device for a display and a display device capable of shortening the mounting process time.

[0010] Another problem to be solved by the present disclosure is to provide a light emitting device for a display and a display device capable of increasing a process yield.

[0011] Still another problem to be solved by the present disclosure is to provide a light emitting device for a display and a display device capable of easily controlling the RGB mixing ratio. [Means for solving the problem]

[0012] A display device according to one embodiment of the present disclosure includes a circuit board and a plurality of pixels arranged on the circuit board, at least one of the pixels including a first light-emitting element and a second light-emitting element spaced laterally from the first light-emitting element, the first light-emitting element having a first LED stack generating light of a first peak wavelength, the second light-emitting element including a second LED stack generating light of a second peak wavelength, and a third LED stack positioned on the second LED stack generating light of a third peak wavelength.

[0013] A light emitting device for a display according to one embodiment of the present disclosure includes a lower LED stack including a first conductive type semiconductor layer and a second conductive type semiconductor layer; an upper LED stack including the first conductive type semiconductor layer and the second conductive type semiconductor layer and disposed on the lower LED stack; and a bonding material layer bonding the lower LED stack and the upper LED stack, and emits light of only two peak wavelengths.

[0014] A display device according to yet another embodiment of the present disclosure includes a circuit board and a plurality of pixels arranged on the circuit board, at least one of the pixels including a first LED stack generating light of a first peak wavelength; a second LED stack spaced laterally from the first LED stack generating light of a second peak wavelength; and a third LED stack positioned on the second LED stack generating light of a third peak wavelength. [Brief description of the drawings]

[0015] [Figure 1] FIG. 1 is a schematic perspective view illustrating a display device according to an embodiment of the present disclosure. [Diagram 2] FIG. 2 is a schematic plan view illustrating a display panel according to an embodiment of the present disclosure. [Figure 3A] FIG. 2 is a schematic plan view illustrating a first light-emitting element according to an embodiment of the present disclosure. [Figure 3B] FIG. 3B is a schematic cross-sectional view taken along the cut line AA' of FIG. 3A. [Figure 4A] 1A to 1C are schematic cross-sectional views illustrating a first light emitting device according to various embodiments of the present disclosure. [Figure 4B] 1A to 1C are schematic cross-sectional views illustrating a first light emitting device according to various embodiments of the present disclosure. [Figure 4C] 1A to 1C are schematic cross-sectional views illustrating a first light emitting device according to various embodiments of the present disclosure. [Figure 5A] FIG. 4 is a schematic plan view illustrating a second light-emitting element according to an embodiment of the present disclosure. [Figure 5B] FIG. 5B is a schematic cross-sectional view taken along the cut line BB' of FIG. 5A. [Figure 6A] 5A to 5C are schematic cross-sectional views illustrating a second light emitting device according to various embodiments of the present disclosure. [Figure 6B] 5A to 5C are schematic cross-sectional views illustrating a second light emitting device according to various embodiments of the present disclosure. [Figure 7] 11 is a schematic cross-sectional view illustrating a display panel according to still another embodiment of the present disclosure. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0016] Hereinafter, the embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. The following embodiments are provided as examples to fully convey the concept of the present disclosure to those skilled in the art to which the present disclosure pertains. Therefore, the present disclosure is not limited to the embodiments described below, and may be embodied in other forms. In addition, in the drawings, the width, length, thickness, and the like of components may be exaggerated for convenience. In addition, when a component is described as being "on" or "above" another component, this includes not only the case where each part is "directly above" or "directly on" the other part, but also the case where another component is interposed between each component and the other component. The same reference numerals refer to the same components throughout the specification.

[0017] A display device according to one embodiment of the present disclosure includes a circuit board and a plurality of pixels arranged on the circuit board, at least one of the pixels including a first light-emitting element and a second light-emitting element spaced laterally from the first light-emitting element, the first light-emitting element having a first LED stack generating light of a first peak wavelength, the second light-emitting element including a second LED stack generating light of a second peak wavelength, and a third LED stack positioned on the second LED stack generating light of a third peak wavelength.

[0018] By employing a second light-emitting element in which the second LED stack and the third LED stack overlap, the number of mounting steps for the light-emitting element can be reduced, and the light-emitting area of ​​each subpixel can be increased without increasing the pixel area.

[0019] The first peak wavelength may be longer than the second and third peak wavelengths. The first LED stack having a longer wavelength operates at a relatively lower voltage than the second and third LED stacks. Thus, by arranging the second and third LED stacks one on top of the other in the second light-emitting element and arranging the first LED stack away from the second light-emitting element, the first and second light-emitting elements can be suitably driven using different power sources. However, the present disclosure is not limited to driving the first and second light-emitting elements using different power sources.

[0020] In one embodiment, the second peak wavelength may be longer than the third peak wavelength. The light of the second peak wavelength, which is a relatively longer wavelength, may be easily emitted to the outside without any light loss through the third LED stack. In another embodiment, the second peak wavelength may be shorter than the third peak wavelength. The light of the second peak wavelength, which is a relatively shorter wavelength, may be partially lost while passing through the third LED stack, and thus the luminance of the light of the second peak wavelength may be reduced. As a result, the luminance of the light of the second peak wavelength emitted to the outside may be reduced, and the luminance of the light of the second peak wavelength and the light of the third peak wavelength may be adjusted.

[0021] For example, the first, second, and third LED stacks can emit red, blue, and green light, respectively.

[0022] The display device may further include a light-blocking material covering side surfaces of the first light-emitting element and the second light-emitting element, and the light-blocking material may cover top surfaces of the first light-emitting element and the second light-emitting element.

[0023] In one embodiment, the top surface of the second light emitting element may be located higher than the top surface of the first light emitting element, while in another embodiment, the top surfaces of the first light emitting element and the second light emitting element may be located at substantially the same height.

[0024] Meanwhile, the first to third LED stacks may each include a first conductive type semiconductor layer and a second conductive type semiconductor layer, and the second light emitting element may include a common anode electrode commonly and electrically connected to the second conductive type semiconductor layers of the second and third LED stacks, or a common cathode electrode commonly and electrically connected to the first conductive type semiconductor layer.

[0025] By employing a common cathode electrode or a common anode electrode, the number of bonding pads can be reduced.

[0026] Furthermore, the first conductive type semiconductor layer or the second conductive type semiconductor layer of the first LED stack can be electrically connected to a common anode electrode or a common cathode electrode.

[0027] In a specific embodiment, the first light emitting element may include at least two active layers stacked with a tunnel junction, which may increase the luminous intensity of the first light emitting element.

[0028] In one embodiment, the second conductive type semiconductor layer of the second LED stack and the second conductive type semiconductor layer of the third LED stack may be electrically connected to each other by bonding.

[0029] Meanwhile, the circuit board may have a left-right direction x and a top-bottom direction z with respect to the displayed screen, and the first light emitting element and the second light emitting element may be arranged in the top-bottom direction, thereby reducing color unevenness in the left-right direction on the displayed screen.

[0030] A light emitting device for a display according to an embodiment of the present disclosure includes a lower LED stack including a first conductive type semiconductor layer and a second conductive type semiconductor layer; an upper LED stack including a first conductive type semiconductor layer and a second conductive type semiconductor layer and disposed on the lower LED stack; a bonding material layer bonding the lower LED stack and the upper LED stack; and a common anode electrode commonly and electrically connected to the second conductive type semiconductor layers of the lower and upper LED stacks or a common cathode electrode commonly and electrically connected to the first conductive type semiconductor layers of the lower and upper LED stacks, and emits light of only two peak wavelengths.

[0031] The two peak wavelengths of light may be green light and blue light. In one embodiment, the lower LED stack may emit green light and the upper LED stack may emit blue light, and the blue light may pass through the lower LED stack and be emitted to the outside. However, in another embodiment, the lower LED stack may emit blue light and the upper LED stack may emit green light.

[0032] Meanwhile, the light emitting device for a display may further include individual electrodes electrically connected to the first conductive type semiconductor layer or the second conductive type semiconductor layer of the lower and upper LED stacks, respectively.

[0033] This allows the lower and upper LED stacks to be driven independently using individual and common electrodes.

[0034] The light emitting device for a display may further include a substrate located below the lower LED stack, and the substrate may be a growth substrate for the lower LED stack.

[0035] A display device according to yet another embodiment of the present disclosure includes a circuit board and a plurality of pixels arranged on the circuit board, at least one of the pixels including a first LED stack generating light of a first peak wavelength; a second LED stack spaced laterally from the first LED stack generating light of a second peak wavelength; and a third LED stack positioned on the second LED stack generating light of a third peak wavelength.

[0036] The circuit board may have a left-right direction x and a top-bottom direction z with respect to a screen to be displayed, and the first LED stack and the second LED stack may be arranged in the top-bottom direction.

[0037] On the other hand, the third peak wavelength can be longer than the second peak wavelength.

[0038] Hereinafter, embodiments of the present disclosure will be specifically described with reference to the drawings.

[0039] FIG. 1 is a schematic perspective view illustrating a display device according to an embodiment of the present disclosure.

[0040] The light emitting elements of the present disclosure may be used in, but are not limited to, a smart watch 1000a, a VR display device such as a VR headset 1000b, or an AR display device such as an augmented reality glasses 1000c.

[0041] A display panel is mounted in the display device to realize an image. Fig. 2 is a schematic plan view illustrating a display panel according to an embodiment of the present disclosure.

[0042] Referring to FIG. 2, the display panel includes a circuit board 101 and a pixel 100 .

[0043] The circuit board 101 may include circuitry for passive matrix driving or active matrix driving. In one embodiment, the circuit board 101 may include wiring and resistors therein. In another embodiment, the circuit board 101 may include wiring, transistors, and capacitors. The circuit board 101 may also have pads on its top surface to allow electrical connection to circuitry disposed therein.

[0044] A plurality of pixels 100 are aligned on a circuit board 101. Each pixel 100 may include a first light-emitting element 100R and a second light-emitting element 100GB. Although all pixels 100 may include a first light-emitting element 100R and a second light-emitting element 100GB, the present disclosure is not limited thereto, and it is within the scope of the present disclosure that at least one pixel 100 includes the first and second light-emitting elements 100R and 100GB.

[0045] The second light emitting element 100GB is spaced apart from the first light emitting element 100R in the horizontal direction. In particular, when the horizontal direction x and the vertical direction z are defined based on the displayed screen, the first light emitting element 100R and the second light emitting element 100GB can be arranged in the vertical direction z as shown in FIG. 2. That is, the second light emitting element 100GB may be spaced apart from the first light emitting element 100R in the vertical direction. Although the second light emitting element 100GB is illustrated as being arranged below the first light emitting element 100R, this is not limited thereto, and the first light emitting element 100R may be arranged below the second light emitting element 100GB. In general, when viewing a displayed screen, a user may be more sensitive to color unevenness in the horizontal direction than in the vertical direction. Therefore, by arranging the first light emitting element 100R and the second light emitting element 100GB in the vertical direction, it is possible to prevent color unevenness in the horizontal direction x.

[0046] The specific configurations of the first light emitting element 100R and the second light emitting element 100GB will be described in detail below.

[0047] FIG. 3A is a schematic plan view for illustrating a first light emitting element 100R, and FIG. 3B is a schematic cross-sectional view taken along line AA' in FIG. 3A.

[0048] For ease of explanation, the bump pads 30a, 30b are shown and described as being disposed on the top side, however, the light emitting element 100R is flip bonded onto the circuit board 101 as shown in Figure 2, in which case the bump pads 30a, 30b are disposed on the bottom side of the first light emitting element 100R. Furthermore, in certain embodiments, the bump pads 30a, 30b may be omitted.

[0049] 3A and 3B, the first light emitting element 100R may include a first LED stack 23R, an ohmic electrode 25, an insulating layer 27, connectors 29a, 29b, and bump pads 30a, 30b. The first LED stack 23R includes a first conductive type semiconductor layer 23a, a second conductive type semiconductor layer 23b, and an active layer 23c.

[0050] The first LED stack 23R emits light of a first peak wavelength, which may be red light, and may include an AlGaInP-based well layer.

[0051] The ohmic electrode 25 is in ohmic contact with the second conductive type semiconductor layer 23b. The ohmic electrode 25 may include a reflective metal layer that reflects light generated in the first LED stack 23. However, the present disclosure is not limited thereto, and the ohmic electrode 25 may be formed using a transparent oxide layer such as indium tin oxide (ITO) or a metal layer. The ohmic electrode 25 may cover almost the entire surface of the second conductive type semiconductor layer 23b, and thus may widely distribute current within the first light emitting element 100R.

[0052] Meanwhile, the connector 29a may be electrically connected to the first conductive type semiconductor layer 23a. The connector 29a may be connected to the first conductive type semiconductor layer 23a through a through-hole penetrating the second conductive type semiconductor layer 23b and the active layer 23c, but is not limited thereto, and may be connected to the first conductive type semiconductor layer 23a exposed through mesa etching. Although not shown, an ohmic electrode may be further formed on the first conductive type semiconductor layer 23a, and the connector 29a may be connected to the ohmic electrode.

[0053] Meanwhile, the connector 29a may be insulated from the second conductive type semiconductor layer 23b and the active layer 23c by the insulating layer 27. The insulating layer 27 may also cover the second conductive type semiconductor layer 23b and the ohmic electrode 25. As shown, the connector 29a may have a relatively wide pad on the insulating layer 27.

[0054] The connector 29b may be electrically connected to the ohmic electrode 25. As shown, the connector 29b may be connected to the ohmic electrode 25 through the insulating layer 27. The connector 29b may include a relatively wide pad on the insulating layer 27. However, the disclosure is not limited in this respect and the connector 29b may be formed directly on the ohmic electrode 25.

[0055] Alternatively, the bump pads 30a and 30b may be disposed on the connectors 29a and 29b, respectively. The bump pads 30a and 30b may be used as bonding pads when bonding the first light-emitting element 100R onto the circuit board 101. In another embodiment, the bump pads 30a and 30b may be omitted, and the connectors 29a and 29b may be used as bonding pads.

[0056] The first light emitting element 100R according to this embodiment can be formed by growing the first conductive type semiconductor layer 23a, the active layer 23c, and the second conductive type semiconductor layer 23b on a growth substrate such as a GaAs substrate, forming the ohmic electrode 25, the connectors 29a, 29b, and the bump pads 30a, 30b, and then removing the growth substrate. Thus, the first light emitting element 100R does not include a growth substrate. However, the present disclosure is not limited to this, and the structure and shape of the first light emitting element 100R may be various.

[0057] 4A, 4B, and 4C are schematic cross-sectional views illustrating a first light emitting device according to various embodiments of the present disclosure.

[0058] 4A, the first light emitting device 100R' according to this embodiment may include a growth substrate 21. The growth substrate 21 may be, for example, a GaAs substrate, but is not limited thereto.

[0059] Meanwhile, the connectors and bump pads may be formed on the top or bottom of the growth substrate 21 so that the light generated in the active layer 23c can be emitted to the outside.

[0060] Referring to FIG. 4B, the first light-emitting element 100R″ of this embodiment is different in that it includes a window layer 121 instead of a growth substrate 21. For example, as shown in FIG. 4A, after the first conductive type semiconductor layer 23a, the active layer 23c, and the second conductive type semiconductor layer 23b are grown on the growth substrate 21, the window layer 121 can be formed on the second conductive type semiconductor layer 23b, and then the growth substrate 21 can be removed to provide the first light-emitting element 100R″.

[0061] Light generated in the active layer 23c may be emitted to the outside through the window layer 121, and therefore a connector and bump pad may be formed below the first conductive type semiconductor layer 23a so that light can be emitted through the window layer 121.

[0062] Referring to FIG. 4C, the first light emitting device 100R'" according to this embodiment includes two active layers 23c, 23c' formed by a tunnel junction. For example, the first conductive type semiconductor layer 23a, the active layer 23c, the second conductive type semiconductor layer 23b, the first conductive type semiconductor layer 23a', the active layer 23c', and the second conductive type semiconductor layer 23b' may be grown in order on a growth substrate to form the first LED stack 23R', and the second conductive type semiconductor layer 23b and the first conductive type semiconductor layer 23a' may be joined by a tunnel junction layer.

[0063] On the other hand, as described with reference to FIG. 4B, a window layer 121 may be formed and the growth substrate may be removed to provide a first light-emitting element 100R'" having the layered structure of FIG. 4C. However, the present disclosure is not limited to this, and the growth substrate may be removed without forming a window layer 121, or the growth substrate may be left unremoved.

[0064] FIG. 5A is a schematic plan view illustrating a second light-emitting element according to an embodiment of the present disclosure, and FIG. 5B is a schematic cross-sectional view taken along line BB' in FIG. 5A.

[0065] For ease of explanation, the bump pads 63a, 63b, and 63c are shown and described as being disposed on the top side, however, the light emitting element 100GB is flip bonded onto the circuit board 101 as shown in Figure 2, in which case the bump pads 63a, 63b, and 63c are disposed on the bottom side of the second light emitting element 100GB. Furthermore, in certain embodiments, the bump pads 63a, 63b, and 63c may be omitted.

[0066] 5A and 5B, the second light-emitting element 100GB may include a second LED stack 33, a third LED stack 43, a second ohmic electrode 35, a third ohmic electrode 45, an n-electrode pad 47a, a lower p-electrode pad 47b, an upper p-electrode pad 37b, a bonding layer 49, a lower insulating layer 51, a sidewall insulating layer 53, buried layers 55a, 55b, 55c, 55d, connectors 57a, 57b, 57c, an upper insulating layer 61 and bump pads 63a, 63b, 63c.

[0067] 5B, in the embodiment of the present disclosure, the second LED stack 33 and the third LED stack 43 are stacked vertically. Meanwhile, the LED stacks 33 and 43 are grown on different growth substrates, but the growth substrate on which the second LED stack 33 is grown is separated from the second LED stack 33. Also, the substrate 41 may serve as a growth substrate for growing the third LED stack 43, and may remain in the second light-emitting element 100GB or may be removed.

[0068] The second LED stack 33 and the third LED stack 43 each include a first conductive type semiconductor layer 33a or 43a, a second conductive type semiconductor layer 33b or 43b, and an active layer (not shown) interposed therebetween. The active layer may have a multiple quantum well structure. In this specification, the first conductive type semiconductor layer 23a, 33a, 43a of each LED stack 23, 33, or 43 is an n-type semiconductor layer, and the second conductive type semiconductor layer 23b, 33b, 43b is a p-type semiconductor layer.

[0069] In one embodiment, the third LED stack 43 is disposed below the second LED stack 33. Therefore, the second LED stack 33 may be referred to as the upper LED stack, and the third LED stack 43 may be referred to as the lower LED stack. However, it should be noted that when the second light emitting element 100GB is mounted on the circuit board 101 as shown in FIG. 2, the up-down direction of the second light emitting element 100GB may be reversed.

[0070] The light generated in the second and third LED stacks 33, 43 may be finally emitted to the outside through the third LED stack 43. That is, the light generated in the third LED stack 43 may be directly emitted to the outside, and the light generated in the second LED stack 33 may pass through the third LED stack 43 and be emitted to the outside.

[0071] The second and third LED stacks 33, 43 may emit light having a shorter wavelength than the first peak wavelength emitted from the first LED stack 23R. In addition, in one embodiment, the second LED stack 33 may emit light having a second peak wavelength longer than the third LED stack 43, and the third LED stack 43 may emit light having a third peak wavelength shorter than the first and second peak wavelengths. For example, the second LED stack 33 may be an inorganic light emitting diode that emits green light, and the third LED stack 43 may be an inorganic light emitting diode that emits blue light. The second LED stack 33 may include an AlGaInP-based or AlGaInN-based well layer, and the third LED stack 43 may include an AlGaInN-based well layer. Since the second LED stack 33 emits light having a longer wavelength than the third LED stack 43, the light generated in the second LED stack 33 may pass through the third LED stack 43 and be emitted to the outside.

[0072] In another embodiment, the second LED stack 33 may emit light of a second peak wavelength that is shorter than the third LED stack 43, and the third LED stack 43 may emit light of a third peak wavelength that is longer than the second peak wavelength. For example, the second LED stack 33 may be an inorganic light emitting diode that emits blue light, and the third LED stack 43 may be an inorganic light emitting diode that emits green light. The third LED stack 43 may include an AlGaInP-based or AlGaInN-based well layer, and the second LED stack 33 may include an AlGaInN-based well layer. Since the second LED stack 33 emits light of a shorter wavelength than the third LED stack 43, a part of the light generated by the second LED stack 33 may be absorbed by the third LED stack 43 and lost.

[0073] In general, the external quantum efficiency of an LED that emits blue light is relatively high compared to the external quantum efficiency of an LED that emits green light. When the second LED stack 33 emits green light and the third LED stack 43 emits blue light, the ratio of the luminosity of the green light and the blue light may not satisfy the mixing ratio required for the display. For example, the mixing ratio of the luminosity required for the display is determined to be about 3:6:1 for the luminosity ratio of red:green:blue. However, if the luminosity of the blue light is too high, it is difficult to satisfy this luminosity mixing ratio, and it is difficult to realize a good color image. Therefore, by forming the second light emitting element 100GB so that the second LED stack 33 emits blue light and the third LED stack 43 emits green light, it is possible to absorb and lose a part of the blue light by the third LED stack 43, thereby reducing the luminosity of the blue light and adjusting the luminosity mixing ratio.

[0074] Furthermore, the light emitting area of ​​the second LED stack 33 can be smaller than that of the third LED stack 43 to adjust the light intensity mixing ratio.

[0075] Meanwhile, in this embodiment, the top surface of the second LED stack 33 is a p-type semiconductor layer 33b, and the top surface of the third LED stack 43 is a p-type semiconductor layer 43b. By arranging the semiconductor layers of the second LED stack 33 in the same order as the semiconductor layers of the third LED stack 43, process stability can be ensured. In order to stack the second LED stack 33 in the same order as the third LED stack 43, a temporary bonding & debonding (TBDB) technique can be used.

[0076] The second LED stack 33 may include a mesa etched region where the second conductive type semiconductor layer 33b is removed to expose the top surface of the first conductive type semiconductor layer 33a. As shown in FIG. 5B, buried layers 55a, 55b may be formed through the mesa etched region of the second LED stack 33, and a buried layer 55c may be formed on the mesa etched region of the second LED stack 33. A through hole may be formed through the second LED stack 33 to form the buried layer. The through hole may be formed to penetrate the first conductive type semiconductor layer 33a exposed in the mesa etched region, but is not necessarily limited thereto, and may penetrate both the second conductive type semiconductor layer 33b and the first conductive type semiconductor layer 33a.

[0077] The third LED stack 43 may also include a mesa etch region where the second conductivity type semiconductor layer 43b has been removed to expose the top surface of the first conductivity type semiconductor layer 43a.

[0078] The side surface of the second light emitting element 100GB may be inclined so that the width becomes wider toward the third LED stack 43 in the second LED stack 33, and thus the light emitting area of ​​the third LED stack 43 may be larger than the light emitting area of ​​the second LED stack 33. The inclination angle of the side surface of the second light emitting element 100GB with respect to the upper surface of the third LED stack 43 may be about 75 degrees to 90 degrees. If the inclination angle is smaller than 75 degrees, the light emitting area of ​​the second LED stack 33 becomes too small, making it difficult to reduce the size of the second light emitting element 100GB.

[0079] Meanwhile, the second ohmic electrode 35 is in ohmic contact with the second conductive type semiconductor layer 33b of the second LED stack 33. As shown, the second ohmic electrode 35 is in contact with the top surface of the second LED stack 33. The second ohmic electrode 35 may be formed of a metal layer or a conductive oxide layer. Examples of the conductive oxide layer include SnO2, InO2, ITO, ZnO, IZO, etc. The second ohmic electrode 35 may also include a reflective metal layer such as Al or Ag.

[0080] The third ohmic electrode 45 is in ohmic contact with the second conductive type semiconductor layer 43b of the third LED stack 43. The third ohmic electrode 45 may be located between the second LED stack 33 and the third LED stack 43, and is in contact with the upper surface of the third LED stack 43. The third ohmic electrode 45 may be formed of a metal layer or a conductive oxide layer that is transparent to the light emitted from the second LED stack 33. Examples of the conductive oxide layer include SnO2, InO2, ITO, ZnO, and IZO. In particular, the third ohmic electrode 45 may be formed of ZnO, which may be formed as a single crystal on the third LED stack 43, and therefore has superior electrical and optical properties compared to metal layers and other conductive oxide layers. In particular, ZnO has a strong adhesive strength to the third LED stack 43, and remains undamaged even when the growth substrate is separated using laser lift-off.

[0081] The third ohmic electrode 45 may be partially removed along the edge of the third LED stack 43, so that the outer side of the third ohmic electrode 45 is not exposed to the outside and can be covered with the bonding layer 49. That is, the side of the third ohmic electrode 45 is recessed inward from the side of the third LED stack 43, and the recessed region of the third ohmic electrode 45 can be filled with the bonding layer 49. On the other hand, the third ohmic electrode 45 is also recessed near the mesa-etched region of the third LED stack 43, and the recessed region can be filled with the bonding layer 49.

[0082] The n-electrode pad 47a is in ohmic contact with the first conductive type semiconductor layer 43a of the third LED stack 43. The n-electrode pad 47a may be disposed on the first conductive type semiconductor layer 43a exposed through the second conductive type semiconductor layer 43b, that is, in the mesa-etched region. The n-electrode pad 47a may be formed of, for example, Cr / Au / Ti. The upper surface of the n-electrode pad 47a may be higher than the upper surface of the second conductive type semiconductor layer 43b and further the upper surface of the third ohmic electrode 45. For example, the thickness of the n-electrode pad 47a may be about 2 μm or more. The n-electrode pad 47a may have a truncated cone shape, but is not limited thereto, and may have various shapes such as a truncated pyramid shape, a cylinder shape, a square tube shape, and the like. In another embodiment, the n-electrode pad 47a may be omitted.

[0083] The lower p electrode pad 47b may be formed of the same material as the n electrode pad 47a. However, the upper surface of the lower p electrode pad 47b may be located at the same height as the n electrode pad 47a, and therefore the thickness of the lower p electrode pad 47b may be smaller than that of the n electrode pad 47a. That is, the thickness of the lower p electrode pad 47b may be approximately the same as the thickness of the portion of the n electrode pad 47a protruding above the second ohmic electrode 45. For example, the thickness of the lower p electrode pad 47b may be approximately 1.2 μm or less. By positioning the upper surface of the lower p electrode pad 47b at the same height as the upper surface of the n electrode pad 47a, the lower p electrode pad 47b and the n electrode pad 47a can be exposed at the same time when a through hole penetrating the second LED stack 33 is formed. If the heights of the n electrode pad 47a and the lower p electrode pad 47b are different, one of the electrode pads may be significantly damaged in the etching process. Therefore, by adjusting the heights of the n-electrode pad 47a and the lower p-electrode pad 47b to be approximately the same, it is possible to prevent either of the electrode pads from being significantly damaged.

[0084] The bonding layer 49 bonds the second LED stack 33 to the third LED stack 43. The bonding layer 49 can bond between the first conductive type semiconductor layer 33a and the third ohmic electrode 45. The bonding layer 49 can be partially in contact with the second conductive type semiconductor layer 43b and can be partially in contact with the first conductive type semiconductor layer 43a exposed in the mesa etched region. Furthermore, the bonding layer 49 can cover the n-electrode pad 47a and the lower p-electrode pad 47b.

[0085] The bonding layer 49 may be formed of a transparent organic layer or a transparent inorganic layer. Examples of the organic layer include SU8, poly(methylmethacrylate) (PMMA), polyimide, parylene, benzocyclobutene (BCB), etc., and examples of the inorganic layer include Al2O3, SiO2, SiNx, etc. Also, the bonding layer 49 may be formed of spin-on-glass (SOG).

[0086] The upper p-electrode pad 37b may be disposed on the second ohmic electrode 35. As shown in Fig. 5B, the upper p-electrode pad 37b may be covered by a lower insulating layer 51. The upper p-electrode pad 37b may be formed of, for example, Ni / Au / Ti and may be formed to a thickness of about 2 µm.

[0087] A bottom insulating layer 51 is formed on the second LED stack 33 and covers the second ohmic contact 35. The bottom insulating layer 51 can also cover the mesa etched region of the second LED stack 33 to provide a flat top surface. The bottom insulating layer 51 can be formed of, for example, SiO2.

[0088] Through holes may be formed penetrating the lower insulating layer 51, and buried layers 55a, 55b, 55c, and 55d may be formed in the through holes. At least two through holes penetrate the lower insulating layer 51, the second LED stack 33, and the bonding layer 49 to expose the n-electrode pad 47a and the lower p-electrode pad 47b, respectively. At least one through hole exposes the first conductive type semiconductor layer 33a of the second LED stack 33. At least one through hole exposes the upper p-electrode pad 37b.

[0089] The sidewall insulating layer 53 covers the sidewall of the through-hole and has an opening that exposes the bottom of the through-hole. The sidewall insulating layer 53 can be formed, for example, by using a chemical vapor deposition technique or an atomic layer deposition technique, and can be formed of, for example, Al2O3, SiO2, Si3N4, etc. The sidewall insulating layer 53 in some of the through-holes may be omitted. In particular, the sidewall insulating layer 53 in the through-hole that exposes the n-electrode pad 47a, the sidewall insulating layer in the through-hole that exposes the first conductive type semiconductor layer 33a, or the sidewall insulating layer 53 in the through-hole that exposes the upper p-electrode pad 37b may be omitted.

[0090] The buried layers 55a, 55b, 55c, and 55d can fill the through-holes, respectively. The buried layer 55b is insulated from the second LED stack 33 by the sidewall insulating layer 53.

[0091] The buried layer 55a may be electrically connected to the n-electrode pad 47a, the buried layer 55b may be electrically connected to the lower p-electrode pad 47b, and the buried layer 55c may be electrically connected to the first conductivity type semiconductor layer 33a of the second LED stack 33. Also, the buried layer 55d may be electrically connected to the upper p-electrode pad 37b.

[0092] The buried layers 55a, 55b, 55c, and 55d can be formed by using a chemical mechanical polishing technique. For example, a seed layer is formed, the through holes are filled by a plating technique, and then the metal layer on the lower insulating layer 51 is removed by a chemical mechanical polishing technique, thereby forming the buried layers 55a, 55b, 55c, and 55d. Furthermore, a metal barrier layer may be formed before forming the seed layer.

[0093] The buried layers 55a, 55b, 55c, and 55d may be formed together through the same process, so that the upper surfaces of the buried layers 55a, 55b, 55c, and 55d may be substantially aligned with the lower insulating layer 51. However, the present disclosure is not limited to this embodiment, and the buried layers 55a, 55b, 55c, and 55d may be formed through different processes.

[0094] The connectors 57a, 57b, and 57c are formed on the lower insulating layer 51. The common connector 57c may be commonly connected to the buried layers 55a and 55c, the connector 57a may be connected to the buried layer 55b, and the connector 57b may be connected to the buried layer 55d.

[0095] The first conductive type semiconductor layer 33a of the second LED stack 33 and the first conductive type semiconductor layer 43a of the third LED stack 43 are electrically connected to each other by the common connector 57c and the buried layers 55a, 55c. Meanwhile, the connectors 57a, 57b are electrically separated from each other and electrically connected to the second conductive type semiconductor layers 33b, 43b, respectively.

[0096] The connectors 57a, 57b, and 57c can be formed from the same material in the same process, and can be formed, for example, with a multi-layer structure of Ni / Au / Ti.

[0097] The upper insulating layer 61 covers the lower insulating layer 51 and covers the connectors 57a, 57b, and 57c. The upper insulating layer 61 can also cover the side surfaces of the second and third LED stacks 33 and 43. The upper insulating layer 61 may have openings that expose the connectors 57a, 57b, and 57c. The upper insulating layer 61 can be formed of a silicon oxide film or a silicon nitride film and can be formed to a thickness of, for example, about 400 nm.

[0098] Bump pads 63a, 63b, 63c are disposed within openings in the upper insulating layer 61 on and electrically connectable to connectors 57a, 57b, 57c, respectively.

[0099] The first bump pad 63a can be electrically connected to the second conductivity type semiconductor layer 43b of the third LED stack 43 through the upper connector 57a, the buried layer 55b, the lower p-electrode pad 47b, and the third ohmic electrode 45. The second bump pad 63b can be electrically connected to the second conductivity type semiconductor layer 33b of the second LED stack 33 through the connector 57b, the buried layer 55d, and the second ohmic electrode 35.

[0100] The common bump pad 63c can electrically connect the common connector 57c, the buried layers 55a, 55c, and the lower n-electrode pad 47a to the first conductivity type semiconductor layers 33a, 43a of the second and third LED stacks 33, 43 in common.

[0101] That is, the first and second bump pads 63a, 63b are electrically connected to the second conductive type semiconductor layers 33b, 43b of the second and third LED stacks 33, 43, respectively, and the common bump pad 63c is commonly electrically connected to the first conductive type semiconductor layers 33a, 43a of the second and third LED stacks 33, 43.

[0102] The bump pads 63a, 63b, and 63c can be disposed in the openings of the upper insulating layer 61, and the upper surfaces of the bump pads can be flat surfaces. The bump pads 63a, 63b, and 63c can be located on the flat surfaces of the connectors 57a, 57b, and 57c. The bump pads 63a, 63b, and 63c can be formed of Au / In, for example, Au can be formed to a thickness of 3 μm and In can be formed to a thickness of about 1 μm. The second light emitting element 100GB can be bonded to a pad on the circuit board 101 using In. In this embodiment, bonding of the bump pads using In is described, but bonding is not limited to In, and Pb or AuSn can also be used.

[0103] According to this embodiment, the first LED stack 23 is electrically connected to the bump pads 30a and 30b, the second LED stack 33 is electrically connected to the bump pads 63b and 63c, and the third LED stack 43 is electrically connected to the bump pads 63a and 63c, so that the first to third LED stacks 23, 33, and 43 can be driven independently.

[0104] Meanwhile, in this embodiment, the second light emitting element 100GB is formed by electrically connecting the first conductive type semiconductor layers 33a and 43a of the second LED stack 33 and the third LED stack 43 in common, and includes a common cathode electrode and an individual anode electrode. Furthermore, the first conductive type semiconductor layer 23a of the first light emitting element 100R may be electrically connected to the common cathode electrode through the circuit board 101. When the common cathode electrode is used, the first light emitting element 100R and the second light emitting element 100GB can be driven by different driving power sources. Therefore, the first light emitting element 100R may be electrically isolated from the second light emitting element 100GB.

[0105] However, the present disclosure is not limited to this, and the second light-emitting element 100GB may include a common anode electrode and an individual cathode electrode, and the second conductive semiconductor layer 23b of the first light-emitting element 100R may be electrically connected to the common anode electrode through the circuit board 101.

[0106] In this embodiment, the bump pads 63a, 63b, and 63c are formed, but the bump pads may be omitted. In particular, when the second light emitting element 100GB is bonded to the circuit board 101 using an anisotropic conductive film or anisotropic conductive paste, the bump pads may be omitted and the connectors 57a, 57b, and 57c may be directly bonded. This can increase the bonding area.

[0107] 6A and 6B are schematic cross-sectional views illustrating a second light emitting device according to various embodiments of the present disclosure.

[0108] 6A, the second light emitting device 100GB' according to this embodiment is generally similar to the second light emitting device 100GB described with reference to FIGS. 5A and 5B, except that the order of the second LED stack 33 is changed: the second ohmic electrode 35 is disposed facing the third LED stack 43, and the first conductive type semiconductor layer 33a is located on the second conductive type semiconductor layer 33b.

[0109] The second light-emitting element 100GB' can be formed without using the TBDB process by bonding the second LED stack 33 formed on a growth substrate to face the third LED stack 43 using a bonding layer 149, and then removing the growth substrate from the second LED stack 33.

[0110] Thereafter, electrodes may be formed that connect the second LED stack 33 and the third LED stack 43 to have a common cathode electrode or a common anode electrode.

[0111] In this embodiment, the second ohmic electrode 35 and the third ohmic electrode 45 are bonded to each other by a bonding layer 149. In this embodiment, the bonding layer 149 can be the same material as the bonding layer 49 described above.

[0112] On the other hand, since the second ohmic electrode 35 is positioned on the path of the light generated in the second LED stack 33, it needs to be formed of a transparent oxide layer or metal layer that transmits the light generated in the second LED stack 33.

[0113] Referring to FIG. 6B, in the second light emitting device 100GB″ according to this embodiment, the second LED stack 33 and the third LED stack 43 are bonded by a conductive material layer 50. The conductive material layer 50 may be a transparent oxide layer or a metal layer. For example, the conductive material layer 50 may be an indium tin oxide (ITO) layer, so that the second conductive semiconductor layers 33b and 43b are electrically connected to each other.

[0114] In this embodiment, the buried layer 155c and the common connector 157c may be electrically connected to the conductive material layer 50, thereby providing a common anode electrode. Meanwhile, the buried layer 155a and the connector 157a are electrically connected to the first conductive type semiconductor layer 43a of the third LED stack 43, and the buried layer 155b and the connector 157b are electrically connected to the first conductive type semiconductor layer 33a of the second LED stack 33.

[0115] FIG. 7 is a schematic cross-sectional view illustrating a display panel according to still another embodiment of the present disclosure.

[0116] Referring to FIG. 7, the display panel according to this embodiment is similar to the display panel described with reference to FIG. 2, except that it further includes a light blocking material 200.

[0117] The circuit board 101 may include pads 103 exposed on a surface thereof, and the first light emitting element 100R and the second light emitting element 100GB may be bonded to the pads 103 using bump pads 30,63.

[0118] As described above, the first light emitting element 100R may include two bump pads 30, and the second light emitting element 100GB may include three bump pads 63, but is not necessarily limited to this. In addition to the bump pads 63, the connectors 29a, 29b, 57a, 57b, and 57c may be bonded to the pads 103.

[0119] Meanwhile, although the pads to which the first light emitting element 100R is bonded and the pads to which the second light emitting element 100GB is bonded are illustrated as being separated from each other, one of the pads to which the first light emitting element 100R is bonded and one of the pads to which the second light emitting element 100GB is bonded may be connected to each other, so that the first light emitting element 100R and the second light emitting element 100GB may be connected in a common cathode or common anode structure.

[0120] 7, the top surfaces of the first light emitting element 100R and the second light emitting element 100GB arranged on the circuit board 101 may be located at substantially the same height. Therefore, the light of the first peak wavelength emitted through the first light emitting element 100R and the light of the second and third peak wavelengths emitted through the second light emitting element 100GB may be emitted to the outside at the same height.

[0121] Meanwhile, the light-blocking material 200 covers the side surfaces of the first light-emitting element 100R and the second light-emitting element 100GB. The light-blocking material 200 blocks light emitted to the side surfaces of the first light-emitting element 100R and the second light-emitting element 100GB to prevent interference between the light-emitting elements. The light-blocking material 200 may also cover the upper surfaces of the first light-emitting element 100R and the second light-emitting element 100GB as shown in FIG. 7. Also, the thickness of the light-blocking material 200 covering the upper surfaces of the first light-emitting element 100R and the second light-emitting element 100GB is limited, so that the light emitted from the first and second light-emitting elements 100G and 100GB may be emitted to the outside through the light-blocking material.

[0122] The light blocking material 200 may be made of a light reflecting material or a light absorbing material, for example, the light blocking material 200 may be a black epoxy molding material.

[0123] In this embodiment, the upper surfaces of the first light emitting element 100R and the second light emitting element 100GB are disposed at the same height as shown and described, but the present disclosure is not limited thereto. For example, the upper surface of the second light emitting element 100GB may be located higher than the upper surface of the first light emitting element 100R. This can prevent damage to the first light emitting element 100R by mounting the first light emitting element 100R first and then mounting the second light emitting element 100GB.

[0124] Although various embodiments of the present disclosure have been described above, the present disclosure is not limited to these embodiments. Furthermore, matters and components described in one embodiment can be applied to other embodiments without departing from the technical idea of ​​the present disclosure.

Claims

1. A display device including a circuit board and a plurality of pixels arranged on the circuit board, At least one of the pixels is a first light emitting element and a second light emitting element spaced laterally from the first light emitting element; the first light emitting element has a first LED stack that produces light at a first peak wavelength; The second light emitting element includes a second LED stack generating light at a second peak wavelength, and a third LED stack positioned on the second LED stack generating light at a third peak wavelength.

2. The display device of claim 1 , wherein the first peak wavelength is longer than the second and third peak wavelengths.

3. The display device of claim 2 , wherein the second peak wavelength is shorter than the third peak wavelength.

4. 4. The display device of claim 3, wherein the first, second and third LED stacks emit red, blue and green light, respectively.

5. The display device of claim 1 , further comprising a light-blocking material covering sides of the first light-emitting element and the second light-emitting element.

6. The display device of claim 5 , wherein the light blocking material covers top surfaces of the first light emitting element and the second light emitting element.

7. The display device according to claim 1 , wherein an upper surface of the second light-emitting element is positioned higher than an upper surface of the first light-emitting element.

8. The display device of claim 1 , wherein the top surfaces of the first light-emitting element and the second light-emitting element are located at substantially the same height.

9. each of the first to third LED stacks includes a first conductive type semiconductor layer and a second conductive type semiconductor layer; 2. The display device of claim 1, wherein the second light emitting element includes a common anode electrode commonly electrically connected to the second conductive type semiconductor layers of the second and third LED stacks or a common cathode electrode commonly electrically connected to the first conductive type semiconductor layers of the second and third LED stacks.

10. The display device of claim 9 , wherein the first conductive type semiconductor layer or the second conductive type semiconductor layer of the first LED stack is electrically connected to the common anode electrode or the common cathode electrode.

11. 10. The display device of claim 9, wherein the first light emitting element comprises at least two active layers stacked with a tunnel junction.

12. The display device of claim 9 , wherein the second conductive type semiconductor layer of the second LED stack and the second conductive type semiconductor layer of the third LED stack are electrically connected to each other by bonding.

13. The display device according to claim 1 , wherein the circuit board has a left-right direction x and a top-bottom direction z with respect to a screen to be displayed, and the first light emitting element and the second light emitting element are arranged in the top-bottom direction.

14. a lower LED stack including a first conductivity type semiconductor layer and a second conductivity type semiconductor layer; an upper LED stack including a first conductivity type semiconductor layer and a second conductivity type semiconductor layer and disposed on the lower LED stack; a bonding material layer bonding the lower LED stack and the upper LED stack; and a common anode electrode electrically connected in common to the second conductive type semiconductor layers of the lower and upper LED stacks or a common cathode electrode electrically connected in common to the first conductive type semiconductor layers of the lower and upper LED stacks; A light-emitting element for displays that simply emits light of two peak wavelengths.

15. The light emitting device for a display according to claim 14, wherein the lights of the two peak wavelengths are green light and blue light.

16. the bottom LED stack emitting green light and the top LED stack emitting blue light; The light emitting device for a display according to claim 15 , wherein the blue light is emitted to the outside through the lower LED stack.

17. The light emitting device for a display according to claim 14, further comprising individual electrodes electrically connected to the first conductive type semiconductor layer or the second conductive type semiconductor layer, respectively.

18. a substrate underlying the lower LED stack; The device of claim 14 , wherein the substrate is a growth substrate for the lower LED stack.

19. A display device including a circuit board and a plurality of pixels arranged on the circuit board, At least one of the pixels is a first LED stack producing light at a first peak wavelength; a second LED stack laterally spaced from the first LED stack producing light of a second peak wavelength; and A display device comprising a third LED stack positioned above the second LED stack and producing light at a third peak wavelength.

20. The display device of claim 19 , wherein the circuit board has a left-right direction x and a top-bottom direction z with respect to a screen to be displayed, and the first LED stack and the second LED stack are arranged in the top-bottom direction.

21. 20. The display device of claim 19, wherein the third peak wavelength of light is a longer wavelength than the second peak wavelength of light.

Images