Monitoring system, monitoring method, and program

The monitoring system addresses the challenge of integrating raw and recycled material information with machine learning and optional blockchain, ensuring quality control and data integrity in recycled product manufacturing.

JP2025016217APending Publication Date: 2025-01-31MITSUI CHEMICALS INC
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Patent Information

Application Number
JP2023119350
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-07-21
Publication Date
2025-01-31

AI Technical Summary

Technical Problem

Existing systems fail to monitor both information about raw materials containing cyclic olefin resin and recycled materials effectively, which can affect the quality of recycled products.

Method used

A monitoring system that integrates raw material and recycled material information acquisition, including form, type, composition, and quality scoring, using machine learning to calculate optical characteristics and provide certification for recycled products, with an optional blockchain network for secure data management.

Benefits of technology

Enables comprehensive monitoring and certification of raw and recycled materials, ensuring quality control and preventing falsification of data, thereby enhancing the reliability of recycled product manufacturing processes.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a monitoring system, a monitoring method, and a program which can monitor both information on a raw material containing a cyclic olefin resin, and information on a recycled material as a recycled product of the raw material.SOLUTION: A monitoring system for monitoring production of a raw material containing a cyclic olefin resin and recycling of the raw material includes: a raw material information acquisition part for acquiring raw material information on the raw material; and a recycled material information acquisition part for acquiring recycled material information on a recycled material as a recycled product of the raw material.SELECTED DRAWING: Figure 2
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Description

[Technical field]

[0001] The present invention relates to a monitoring system, a monitoring method, and a program. [Background technology]

[0002] Conventionally, efforts have been made to reduce waste materials by recycling raw materials used in the manufacture of products. However, since recycled materials obtained by recycling may contain a wide variety of mixtures, there is a possibility that the quality of the product may be reduced when the recycled materials are used. Therefore, a system has been proposed that determines the quality of raw material components based on markers contained in the raw material components (Patent Document 1). [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Special Publication No. 2022-552246 Summary of the Invention [Problem to be solved by the invention]

[0004] However, the technology described in Patent Document 1 does not allow the system to monitor both information about raw materials containing cyclic olefin resins and information about recycled materials, which are recycled products of the raw materials.

[0005] The present invention has been made in consideration of these circumstances, and one of its objectives is to provide a monitoring system, monitoring method, and program that can monitor both information related to raw materials containing cyclic olefin resins and information related to recycled materials, which are recycled products of the raw materials. [Means for solving the problem]

[0006] [1] A monitoring system for monitoring the production of raw materials containing cyclic olefin resins and the reuse of the raw materials, the monitoring system comprising: a raw material information acquisition unit that acquires raw material information regarding the raw materials; and a recycled material information acquisition unit that acquires recycled material information regarding recycled materials that are recycled products of the raw materials.

[0007] [2] The monitoring system described in [1], wherein the raw material information includes form information indicating the form of the raw material and type information indicating the type of the raw material.

[0008] [3] The monitoring system described in [1], wherein the recycled material information includes morphology information indicating the shape of the recycled material, type information indicating the type of the recycled material, composition information indicating the amount of the cyclic olefin resin in the recycled material, and a quality score indicating the quality of the recycled material.

[0009] [4] The monitoring system described in [3] further comprises a learning unit that generates a trained model by performing machine learning using the blending information as an input variable and optical property information indicating the optical properties of the recycled material as an output variable.

[0010] [5] The monitoring system described in [4] further includes a calculation unit that outputs the optical property information based on the trained model in response to input of the blending information, and a quality score calculation unit that calculates the quality score based on the optical property information output by the calculation unit.

[0011] [6] The monitoring system according to [4], wherein the optical characteristic information includes at least one of haze, light transmittance, refractive index, birefringence, and yellow index.

[0012] [7] The monitoring system according to [1], further comprising a molded product information acquisition unit that acquires molded product information relating to a molded product molded using the raw materials or the recycled material.

[0013] [8] The monitoring system described in [7], wherein the molded product information includes type information indicating the type of the molded product, material information regarding the raw materials or recycled materials used in molding the molded product, and recycling information indicating whether the molded product was molded using the recycled materials.

[0014] [9] The monitoring system according to [7], further comprising a product information acquisition unit that acquires product information relating to products manufactured using the molded product.

[0015]

[10] The monitoring system described in [9], wherein the product information includes type information indicating the type of the product, molded product information regarding the molded products used in the manufacture of the product, recycled content information indicating the percentage of recycled materials in the product, and certification information indicating whether the product has been certified as a recycled product.

[0016]

[11] The monitoring system described in

[10] further includes an authentication unit that certifies the product as the recycled product when it is determined that the proportion of recycled materials in the product is equal to or greater than a predetermined threshold based on the recycling proportion information.

[0017]

[12] A monitoring system described in any one of [1] to

[11] , wherein the monitoring system is configured by a computer system, and the raw material information and the recycled material information are obtained from a terminal device capable of communicating with the computer system.

[0018]

[13] The monitoring system described in

[12] , wherein the computer system is configured using a blockchain network, and the raw material information and the recycled material information are managed in a distributed manner in the computer system.

[0019]

[14] A monitoring method in which a monitoring system for monitoring the production of raw materials containing cyclic olefin resins and the reuse of the raw materials acquires raw material information regarding the raw materials and acquires recycled material information regarding recycled materials that are recycled products of the raw materials.

[0020]

[15] A program that causes a monitoring system that monitors the production of raw materials containing cyclic olefin resins and the reuse of the raw materials to obtain raw material information regarding the raw materials and to obtain recycled material information regarding recycled materials that are recycled products of the raw materials. Effect of the Invention

[0021] According to one aspect of the present invention, it is possible to provide a monitoring system, a monitoring method, and a program that can monitor both information related to raw materials containing cyclic olefin resins and information related to recycled materials that are recycled products of the raw materials. [Brief description of the drawings]

[0022] [Figure 1] 1 is a diagram illustrating an example of a system configuration according to a first embodiment. [Diagram 2] FIG. 1 is a configuration diagram of an information processing device 100 and a database 200. [Diagram 3] FIG. 2 is a diagram showing an example of the contents of raw material information 210. [Figure 4] FIG. 2 is a diagram showing an example of the contents of molded product information 220. [Diagram 5] FIG. 2 is a diagram showing an example of the contents of product information 230. [Figure 6] FIG. 2 is a diagram showing an example of the contents of recycled material information 240. [Figure 7] A figure showing an example of the configuration of a trained model M. [Figure 8] FIG. 2 is a diagram illustrating an example of processing performed by a calculation unit 130. [Figure 9] FIG. 1 is a schematic diagram showing a part of a neural network used in the trained model M. [Figure 10] FIG. 13 is a diagram showing an example of teacher data D. [Figure 11] 4 is a flowchart showing an example of processing of the information processing device 100. [Figure 12] FIG. 11 is a diagram illustrating an example of a system configuration according to a second embodiment. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0023] The monitoring system, the monitoring method, and the program of the present invention will be described below with reference to the drawings.

[0024] First Embodiment [System Configuration] FIG. 1 is a diagram showing an example of a system configuration according to the first embodiment. The monitoring system 10 is a system that monitors the production of raw materials containing cyclic olefin resins and the reuse of raw materials. The recycled cyclic olefin resin is a resin obtained by recycling cyclic olefin resins. Specific examples of cyclic olefin resins will be described later. The monitoring system 10 includes an information processing device 100 and a database 200. The information processing device 100 is connected to the database 200, and acquires various information by accessing the database 200.

[0025] The process for recycling cyclic olefin resin to manufacture products (recycled products) includes a raw material manufacturing process P1, a molded product manufacturing process P2, a product manufacturing process P3, a recycled material manufacturing process P4, a molded product manufacturing process P5, and a product manufacturing process P6.

[0026] The raw material manufacturing process P1 is a process for manufacturing raw materials containing a cyclic olefin resin. The molded product manufacturing process P2 is a process for manufacturing a molded product using the raw materials manufactured in the raw material manufacturing process P1. For example, the molded product manufactured in the molded product manufacturing process P2 may be a lens, a film, or a container. The product manufacturing process P3 is a process for manufacturing a product using the molded product manufactured in the molded product manufacturing process P2. For example, the product manufactured in the product manufacturing process P3 may be a smartphone or a camera equipped with a lens manufactured in the molded product manufacturing process P2.

[0027] The recycled material manufacturing process P4 is a process for manufacturing a recycled material using waste materials generated in the molded product manufacturing process P2. For example, the waste materials generated in the molded product manufacturing process P2 may be sprues, runners, etc. In the recycled material manufacturing process P4, the recycled material may be manufactured by crushing the waste materials such as sprues and runners.

[0028] The molded product manufacturing process P5 is a process for manufacturing a molded product (recycled product) using the recycled material manufactured in the recycled material manufacturing process P4. For example, the molded product manufactured in the molded product manufacturing process P5 may be a recycled product such as a lens, film, or container. The product manufacturing process P6 is a process for manufacturing a product (recycled product) using the molded product manufactured in the molded product manufacturing process P5. For example, the product manufactured in the product manufacturing process P6 may be a recycled product such as a smartphone or camera equipped with the lens manufactured in the molded product manufacturing process P5.

[0029] The monitoring system 10 is connected to a plurality of terminal devices 300-1 to 300-6 so as to be able to communicate with them. The terminal device 300-1 transmits raw material information, which is information about raw materials manufactured in the raw material manufacturing process P1, to the monitoring system 10. The terminal device 300-2 transmits molded product information, which is information about molded products manufactured in the molded product manufacturing process P2, to the monitoring system 10. The terminal device 300-3 transmits product information, which is information about products manufactured in the product manufacturing process P3, to the monitoring system 10. The terminal device 300-4 transmits recycled material information, which is information about recycled materials manufactured in the recycled material manufacturing process P4, to the monitoring system 10. The terminal device 300-5 transmits molded product information, which is information about molded products (recycled products) manufactured in the molded product manufacturing process P5, to the monitoring system 10. The terminal device 300-6 transmits product information, which is information about products (recycled products) manufactured in the product manufacturing process P6, to the monitoring system 10. Details of the raw material information, molded product information, product information, and recycled material information will be described later.

[0030] [Information processing device and database] 2 is a configuration diagram of the information processing device 100 and the database 200. The information processing device 100 includes, for example, a raw material information acquisition unit 105, a molded article information acquisition unit 110, a product information acquisition unit 115, a recycled material information acquisition unit 120, a learning unit 125, a calculation unit 130, a score calculation unit 135, an authentication unit 140, a communication unit 145, an input unit 150, a display unit 155, and a storage unit 170. The raw material information acquisition unit 105, the molded article information acquisition unit 110, the product information acquisition unit 115, the recycled material information acquisition unit 120, the learning unit 125, the calculation unit 130, the score calculation unit 135, and the authentication unit 140 are realized, for example, by a hardware processor such as a CPU executing a program (software). Some or all of these components may be realized by hardware (including circuitry) such as LSI (Large Scale Integration), ASIC (Application Specific Integrated Circuit), FPGA (Field-Programmable Gate Array), GPU (Graphics Processing Unit), etc., or may be realized by a combination of software and hardware. The program may be stored in advance in a storage device (a storage device having a non-transient storage medium) such as HDD (Hard Disk Drive) or flash memory, or may be stored in a removable storage medium (non-transient storage medium) such as DVD or CD-ROM, and installed in the storage device by mounting the storage medium in a drive device.

[0031] The communication unit 145 is a communication interface for connecting to a network, and is, for example, a network interface card.

[0032] The input unit 150 is an input device such as a keyboard, a pointing device, etc. The display unit 155 is a display device such as a liquid crystal display device.

[0033] The storage unit 170 is a HDD, a flash memory, a RAM (Random Access Memory), etc. The storage unit 170 may be a NAS (Network Attached Storage) device that the information processing device 100 can access via a network. The storage unit 170 stores information such as a trained model M and teacher data D.

[0034] The database 200 is a large-capacity storage device accessible by the information processing device 100. In this embodiment, the information processing device 100 and the database 200 are separate devices, but these devices may be integrated.

[0035] The database 200 stores information such as raw material information 210, molded product information 220, product information 230, and recycled material information 240. The information processing device 100 can obtain this information by accessing the database 200.

[0036] For example, the raw material information acquisition unit 105 acquires raw material information 210 by accessing the database 200. The molded article information acquisition unit 110 acquires molded article information 220 by accessing the database 200. The product information acquisition unit 115 acquires product information 230 by accessing the database 200. The recycled material information acquisition unit 120 acquires recycled material information 240 by accessing the database 200.

[0037] [Ingredients information] FIG. 3 is a diagram showing an example of the contents of the raw material information 210. In the raw material information 210, for example, form information and type information are associated with a raw material ID. The raw material ID is identification information for identifying a raw material. The form information is information indicating the form of the raw material, such as pellets or crushed material. The type information is information indicating the type of cyclic olefin resin contained in the raw material, for example. The types of cyclic olefin resin will be described later.

[0038] [Molded product information] FIG. 4 is a diagram showing an example of the contents of the molded product information 220. The molded product information 220 is information about a molded product molded using raw materials or recycled materials. For example, the molded product information 220 is information in which type information, material information, and recycle information are associated with a molded product ID. The molded product ID is identification information for identifying a molded product. The type information is information indicating the type of molded product, such as a lens, a film, and a container. The material information is information about raw materials or recycled materials used to mold the molded product. The material information may be, for example, a raw material ID included in the raw material information 210 in FIG. 3 or a recycled material ID to be described later in FIG. 6. The recycle information is information indicating whether or not the molded product is molded using recycled materials (i.e., whether or not it is a recycled product). For example, if the molded product is molded using recycled materials, the recycle information is "Yes". On the other hand, if the molded product is molded using only raw materials, the recycle information is "No".

[0039] [Product Information] FIG. 5 is a diagram showing an example of the contents of the product information 230. The product information 230 is information about a product manufactured using a molded product. For example, the product information 230 is information in which type information, molded product information, recycled content information, and authentication information are associated with a product ID. The product ID is identification information for identifying a product. The type information is information indicating the type of product, such as a smartphone or a camera. The molded product information is information about a molded product used in manufacturing the product. The molded product information may be, for example, the molded product ID included in the molded product information 220 in FIG. 4. The recycled content information is information indicating the proportion of recycled materials in a product. For example, the recycled content information may be the proportion (%) of the weight of recycled materials to the weight of the entire product.

[0040] The authentication information is information indicating whether or not a product has been authenticated as a recycled product. When the authentication unit 140 determines that the proportion of recycled materials in a product is equal to or greater than a predetermined threshold based on the recycling proportion information in the product information 230, it certifies that the product is a recycled product. For example, the authentication unit 140 may set the authentication information to "OK" if the recycling proportion information is 80% or greater, and may set the authentication information to "NG" if the recycling proportion information is less than 80%. "OK" means that the product has been authenticated as a recycled product, and "NG" means that the product has not been authenticated as a recycled product.

[0041] [Recycled material information] FIG. 6 is a diagram showing an example of the contents of the recycled material information 240. The recycled material information 240 is information about recycled materials, which are recycled products of raw materials. In the recycled material information 240, for example, form information, type information, blending information, and quality score are associated with a recycled material ID. The recycled material ID is identification information for identifying the recycled material. The form information is information indicating the form of the recycled material, such as pellets or crushed material. The type information is information indicating the type of cyclic olefin resin contained in the recycled material, for example. The types of cyclic olefin resin will be described later. The blending information is information indicating the blending amount of the recycled cyclic olefin resin in the recycled material. For example, the blending amount may be the ratio of the weight of the recycled cyclic olefin resin to the weight of the entire recycled material. The quality score is information indicating the quality of the recycled material.

[0042] The score calculation unit 135 calculates the quality score using the trained model M, and writes the calculated quality score to the recycled material information 240. A method for calculating the quality score using the trained model M will be described below.

[0043] [Trained model] Fig. 7 is a diagram showing an example of the configuration of a trained model M. The trained model M includes an input layer L1, an intermediate layer L2, and an output layer L3. In Fig. 7, the trained model M includes one intermediate layer L2, but may include multiple intermediate layers L2.

[0044] The calculation unit 130 of the information processing device 100 reads out the trained model M from the storage unit 170. When the calculation unit 130 inputs an input variable to the input layer L1 of the trained model M, an output variable is output from the output layer L3 of the trained model M.

[0045] FIG. 8 is a diagram showing an example of processing performed by the calculation unit 130. As shown in FIG. 8, in this embodiment, an example will be described in which the input variables input to the trained model M are blending information, and the output variables output from the trained model M are optical property information. As described above, the blending information is information indicating the blending amount of recycled cyclic olefin resin in the recycled material. In addition, the optical property information may include at least one of the haze, light transmittance, refractive index, birefringence, and yellow index of a molded product (such as a lens) molded using the recycled material.

[0046] The calculation unit 130 reads out the trained model M from the storage unit 170, and acquires combination information (an example of an input variable) input by a user using the input unit 150. Then, the calculation unit 130 outputs optical property information (an example of an output variable) in response to the input of the combination information (an example of an input variable) based on the trained model M. The calculation unit 130 may display the output optical property information on the display unit 155.

[0047] Figure 9 is a schematic diagram of a part of a neural network used in trained model M. x indicates the value of the unit (node) in each layer. The value of each unit is calculated using a specified function by multiplying the output of the unit in the previous layer by a weight w and adding them together. These can be expressed as the following equation.

[0048]

number

[0049] Here, b is a bias term. The function f may be a ReLU or sigmoid function. The calculation of the above formula (1) is repeated from the input layer L1 to the output layer L3, and the output variables are output from the trained model M.

[0050] The learning unit 125 generates a trained model M by performing machine learning using the teacher data D. "Learning" means adjusting the weights w and bias terms b to appropriate values. Learning is performed by a stochastic gradient descent method or the like. That is, random values ​​are given to the weights w and bias terms b of each layer, and the teacher data D is given to the input layer L1. In the early stages of learning, the output value output from the output layer L3 is an incorrect value, but in the case of the teacher data D, the value (target value) that is originally desired to be output is known, so the weights and the like are updated in reverse order from the output layer L3 to the input layer L1 so that the deviation (error) between the output value and the target value becomes small. This is called error backpropagation, and the error between the output value and the target value is expressed by squared error, cross entropy, or the like. At this time, if the error is expressed by a differentiable function, the amount of adjustment (gradient) to reduce the error can be calculated.

[0051] FIG. 10 is a diagram showing an example of teacher data D. For example, the teacher data D is a teacher data ID to which blending information and optical property information are associated. The teacher data ID is identification information for identifying the teacher data. As described above, the blending information is information indicating the blending amount of the recycled cyclic olefin resin in the recycled material. For example, the blending amount may be the ratio of the weight of the recycled cyclic olefin resin to the weight of the entire recycled material. In addition, the optical property information may include at least one of the haze, light transmittance, refractive index, birefringence, and yellow index of the resin composition.

[0052] The processing of the information processing device 100 of this embodiment includes processing in a learning stage and processing in an operation stage. In the learning stage, the learning unit 125 of the information processing device 100 generates a trained model M by performing machine learning using the teacher data D. That is, the learning unit 125 generates the trained model M by performing machine learning using the blending information as an input variable and the optical property information as an output variable. The learning unit 125 stores the generated trained model M in the storage unit 170.

[0053] Also, in the operation stage, the calculation unit 130 of the information processing device 100 outputs optical property information using the trained model M generated in the learning stage. Specifically, the calculation unit 130 acquires blending information input by a user using the input unit 150. Then, the calculation unit 130 outputs optical property information based on the trained model M in response to the input of the blending information.

[0054] [Score calculation process] The score calculation unit 135 acquires blending information of the recycled materials from the recycled material information 240 shown in Fig. 6, and outputs the acquired blending information to the calculation unit 130. In response to the input of the blending information of the recycled materials, the calculation unit 130 outputs optical property information based on the trained model M. The score calculation unit 135 calculates a quality score based on the optical property information output by the calculation unit 130. The quality score is a score that indicates a higher value as the quality of the recycled material based on the optical property information (haze, light transmittance, refractive index, birefringence, yellow index, etc.) is better.

[0055] 6, the score calculation unit 135 writes the calculated quality score in association with the recycled material ID into the recycled material information 240. The score calculation unit 135 may also display the calculated blending information on the display unit 155. This allows the user to easily understand the quality score for each recycled material.

[0056] [Flowchart of processing by information processing device] 11 is a flowchart showing an example of processing of the information processing device 100. For example, the processing according to this flowchart is executed by the computer of the information processing device 100 executing a program.

[0057] First, the ingredient information acquiring unit 105 of the information processing device 100 acquires the ingredient information 210 from the terminal device 300-1, and records it in the database 200 (S11). The ingredient information 210 includes an ingredient ID, form information, and type information, as shown in FIG.

[0058] Next, the molded product information acquisition unit 110 acquires the molded product information 220 from the terminal device 300-2 and records it in the database 200 (S12). The molded product information 220 includes a molded product ID, type information, material information, and recycle information, as shown in Fig. 4. Since the molded product information 220 acquired here is for a molded product that is molded using only raw materials (a molded product that is not a recycled product), the recycle information is "No."

[0059] Next, the product information acquisition unit 115 acquires the product information 230 from the terminal device 300-3, and records it in the database 200 (S13). The product information 230 includes a product ID, molded product information, recycling ratio information, and authentication information, as shown in FIG.

[0060] Next, the recycled material information acquisition unit 120 acquires the recycled material information 240 from the terminal device 300-4 and records it in the database 200 (S14). As shown in Fig. 6, the recycled material information 240 includes a recycled material ID, form information, type information, blend information, and a quality score.

[0061] Next, the molded product information acquisition unit 110 acquires the molded product information 220 of the recycled product from the terminal device 300-5, and records it in the database 200 (S15). Since what is acquired here is the molded product information 220 of a molded product (recycled product) that is molded using recycled materials, the recycle information becomes "Yes."

[0062] Next, product information acquisition unit 115 acquires product information 230 of the recycled product from terminal device 300-6 and records it in database 200 (S16). For example, if the recycling ratio information is 80% or more, authentication information may be set to "OK", and if the recycling ratio information is less than 80%, authentication information may be set to "NG". This ends the processing according to this flowchart.

[0063] As described above, the monitoring system 10 of this embodiment includes the raw material information acquisition unit 105 that acquires raw material information 210 related to raw materials, and the recycled material information acquisition unit 120 that acquires recycled material information 240 related to recycled materials that are recycled products of the raw materials. This allows the monitoring system 10 of this embodiment to monitor both information related to raw materials containing cyclic olefin resins and information related to recycled materials that are recycled products of the raw materials.

[0064] [Cyclic olefin resin] The cyclic olefin resin in this embodiment will be described in detail below. The cyclic olefin resin may be a cyclic olefin resin (A) shown below. For example, the cyclic olefin resin (A) may contain at least one selected from a copolymer of ethylene or α-olefin and a cyclic olefin, and a ring-opening polymer of a cyclic olefin. The cyclic olefin resin (A) in this embodiment may be used alone or in combination of two or more.

[0065] The cyclic olefin resin (A) is available as a commercially available product, and examples thereof include products manufactured by Zeon Corporation under the trade names "Zeonex (registered trademark)" and "Zeonor (registered trademark)", products manufactured by JSR Corporation under the trade name "ARTON (registered trademark)", products manufactured by Mitsui Chemicals, Inc. under the trade name "APPEL (registered trademark)", products manufactured by TOPAS Advanced Polymers, and the like.

[0066] The resin composition containing the recycled cyclic olefin resin according to the present embodiment (hereinafter, the recycled cyclic olefin resin composition) contains the recycled cyclic olefin resin (A1) and may contain components other than the recycled cyclic olefin resin (A1) as necessary. The recycled cyclic olefin resin (A1) is a cyclic olefin resin that is recovered and reused by recycling.

[0067] Examples of the recovered cyclic olefin resin (A1) that can be used include injection-molded products such as optical components described below, sprues and runners generated during molding of injection-molded products, waste materials generated in molded products after extrusion molding, and waste materials generated after cutting extrusion-molded products into desired shapes.

[0068] These molded bodies, sprues, runners, waste materials, etc. may be used as they are, or may be crushed to an appropriate size before use. When crushed, the diameter after crushing is preferably 20 mm or less, more preferably 15 mm or less, and even more preferably 10 mm or less. If the diameter after crushing is within this range, melt kneading is easy. A crusher or the like can be used for crushing.

[0069] In this specification, the recycled cyclic olefin resin composition according to the present embodiment is also called a recycled cyclic olefin resin composition when it contains only the recycled cyclic olefin resin (A1). The recycled cyclic olefin resin composition according to the present embodiment may also contain unused cyclic olefin resin (A).

[0070] In this specification, the recovered cyclic olefin resin (A1) and the unused cyclic olefin resin (A) are collectively referred to as "cyclic olefin resin (A)". From the viewpoint of further improving heat resistance while maintaining a good balance of the performance of transparency and refractive index of the obtained molded body and optical parts, and from the viewpoint of further improving moldability, the cyclic olefin resin (A) may contain a cyclic olefin copolymer (P1) having at least one olefin-derived repeating unit (a) represented by the following formula (I) and at least one cyclic olefin monomer-derived repeating unit (b) selected from the group consisting of the repeating unit (AA) represented by the following formula (II), the repeating unit (AB) represented by the following formula (III), and the repeating unit (AC) represented by the following formula (IV).

[0071] [ka]

[0072] In the formula (I), R 300 represents a hydrogen atom or a linear or branched hydrocarbon group having 1 to 29 carbon atoms.

[0073] [ka]

[0074] In the formula (II), u is 0 or 1, v is 0 or a positive integer, preferably an integer of 0 to 2, more preferably 0 or 1, w is 0 or 1, R 61 ~R 78 And R a1 and R b1 may be the same or different, and each is a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 15 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms; R 75 ~R 78 may be bonded to each other to form a monocyclic or polycyclic ring.

[0075] [ka]

[0076] In the formula (III), x and d are 0 or an integer of 1 or more, preferably an integer of 0 or more and 2 or less, more preferably 0 or 1, y and z are 0, 1, or 2, and R 81 ~R 99 may be the same or different, and each is a hydrogen atom, a halogen atom, an aliphatic hydrocarbon group which is an alkyl group having 1 to 20 carbon atoms or a cycloalkyl group having 3 to 15 carbon atoms, an aromatic hydrocarbon group having 6 to 20 carbon atoms, or an alkoxy group; R 89 and R 90 and the carbon atom to which R is bonded. 93 or the carbon atom to which R 91 may be bonded directly or via an alkylene group having 1 to 3 carbon atoms, and when y=z=0, R 95 and R 92 or R 95 and R 99 may be bonded to each other to form a monocyclic or polycyclic aromatic ring.

[0077] [ka]

[0078] In the formula (IV), R 100 and R 101 may be the same or different and represent a hydrogen atom or a hydrocarbon group having 1 to 5 carbon atoms, and f is an integer satisfying 1≦f≦18.

[0079] The olefin monomer, which is one of the copolymerization raw materials for the cyclic olefin copolymer (P1), undergoes addition copolymerization to form the repeating unit (a) represented by the above formula (I). Specifically, the olefin monomer represented by the following formula (Ia) corresponding to the above formula (I) is used.

[0080] [ka]

[0081] In the formula (Ia), R 300 represents a hydrogen atom or a linear or branched hydrocarbon group having 1 to 29 carbon atoms. Examples of the olefin monomer represented by the formula (Ia) include ethylene, propylene, 1-butene, 1-pentene, 1-hexene, 3-methyl-1-butene, 3-methyl-1-pentene, 3-ethyl-1-pentene, 4-methyl-1-pentene, 4-methyl-1-hexene, 4,4-dimethyl-1-hexene, 4,4-dimethyl-1-pentene, 4-ethyl-1-hexene, 3-ethyl-1-hexene, 1-octene, 1-decene, 1-dodecene, 1-tetradecene, 1-hexadecene, 1-octadecene, and 1-eicosene. Two or more types of olefin monomers represented by the formula (Ia) may be used.

[0082] When the total repeating units constituting the cyclic olefin copolymer (P1) is taken as 100 mol %, the proportion of the olefin-derived repeating units (a) is preferably 5 mol % or more and 95 mol % or less, more preferably 20 mol % or more and 90 mol % or less, even more preferably 40 mol % or more and 85 mol % or less, and even more preferably 50 mol % or more and 80 mol % or less.

[0083] The proportion of repeating units (a) derived from olefins is as follows: 13 It can be measured by C-NMR.

[0084] The cyclic olefin monomer, which is one of the copolymerization raw materials of the cyclic olefin copolymer (P1), undergoes addition copolymerization to form the repeating unit (b) derived from the cyclic olefin monomer represented by the formula (II), the formula (III) or the formula (IV). Specifically, the cyclic olefin monomers represented by the formulas (IIa), (IIIa) and (IVa) corresponding to the formulas (II), (III) and (IV), respectively, are used.

[0085] [ka]

[0086] In the formula (IIa), u is 0 or 1, v is 0 or a positive integer, preferably an integer of 0 to 2, more preferably 0 or 1, w is 0 or 1, R 61 ~R 78 And R a1 and R b1 may be the same or different, and each is a hydrogen atom, a halogen atom, an alkyl group having 1 to 20 carbon atoms, a halogenated alkyl group having 1 to 20 carbon atoms, a cycloalkyl group having 3 to 15 carbon atoms, or an aromatic hydrocarbon group having 6 to 20 carbon atoms; R 75 ~R 78 may be bonded to each other to form a monocyclic or polycyclic ring.

[0087] [ka]

[0088] In the formula (IIIa), x and d are 0 or an integer of 1 or more, preferably an integer of 0 or more and 2 or less, more preferably 0 or 1, y and z are 0, 1, or 2, and R 81 ~R 99 may be the same or different, and each is a hydrogen atom, a halogen atom, an aliphatic hydrocarbon group which is an alkyl group having 1 to 20 carbon atoms or a cycloalkyl group having 3 to 15 carbon atoms, an aromatic hydrocarbon group having 6 to 20 carbon atoms, or an alkoxy group; R 89 and R 90 and the carbon atom to which R is bonded. 93 or the carbon atom to which R 91 may be bonded directly or via an alkylene group having 1 to 3 carbon atoms, and when y=z=0, R 95 and R 92 or R 95 and R 99 may be bonded to each other to form a monocyclic or polycyclic aromatic ring.

[0089] [ka]

[0090] In the formula (IVa), R 100 and R 101 may be the same or different and represent a hydrogen atom or a hydrocarbon group having 1 to 5 carbon atoms, and f is an integer satisfying 1≦f≦18.

[0091] By using the olefin monomer represented by the above-mentioned formula (Ia) or the cyclic olefin monomer represented by the formula (IIa), (IIIa) or (IVa) as the copolymerization component, the solubility of the cyclic olefin resin (A) in a solvent is further improved, resulting in good moldability and improved product yield.

[0092] Specific examples of the cyclic olefin monomer represented by formula (IIa), (IIIa) or (IVa) that can be used include the compounds described in paragraphs 0037 to 0063 of WO 2006 / 118261.

[0093] Specifically, bicyclo-2-heptene derivatives (bicyclohept-2-ene derivatives), tricyclo-3-decene derivatives, tricyclo-3-undecene derivatives, tetracyclo-3-dodecene derivatives, pentacyclo-4-pentadecene derivatives, pentacyclopentadecadiene derivatives, pentacyclo-3-pentadecene derivatives, pentacyclo-4-hexadecene derivatives, pentacyclo-3-hexadecene derivatives, hexacyclo-4-heptadecene derivatives, and heptacyclo-5-eicosene derivatives. conductors, heptacyclo-4-eicosene derivatives, heptacyclo-5-heneicosene derivatives, octacyclo-5-docosene derivatives, nonacyclo-5-pentacosene derivatives, nonacyclo-6-hexacosene derivatives, cyclopentadiene-acenaphthylene adducts, 1,4-methano-1,4,4a,9a-tetrahydrofluorene derivatives, 1,4-methano-1,4,4a,5,10,10a-hexahydroanthracene derivatives, and cycloalkylene derivatives having 3 to 20 carbon atoms.

[0094] As the cyclic olefin monomer represented by the formula (IIa), bicyclo[2.2.1]-2-heptene (also referred to as "norbornene" in this specification) and tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene (also referred to as "tetracyclododecene" in this specification).

[0095] When the total number of repeating units constituting the cyclic olefin copolymer (P1) is taken as 100 mol %, the proportion of repeating units (b) derived from cyclic olefin monomers is preferably 5 mol % or more and 95 mol % or less, more preferably 10 mol % or more and 80 mol % or less, even more preferably 15 mol % or more and 60 mol % or less, and even more preferably 20 mol % or more and 50 mol % or less.

[0096] The copolymer type of the cyclic olefin copolymer (P1) is not particularly limited, and examples thereof include random copolymers and block copolymers.

[0097] Cyclic olefin copolymers (P1) include ethylene and tetracyclo[4.4.0.1 2,5 .1 7,10 ]-3-dodecene, random copolymers of ethylene and bicyclo[2.2.1]-2-heptene, and random copolymers of ethylene and tetracyclo[4.4.0.1 2,5 .1 7,10 The copolymer may be at least one selected from the group consisting of random copolymers of 1-(2-methyl-1,2-dioxane)-3-dodecene and benzonorbornadiene.

[0098] The cyclic olefin copolymer (P1) may be used alone or in combination of two or more kinds.

[0099] The cyclic olefin copolymer (P1) can be produced by appropriately selecting the conditions according to the methods described in, for example, JP-A-60-168708, JP-A-61-120816, JP-A-61-115912, JP-A-61-115916, JP-A-61-271308, JP-A-61-272216, JP-A-62-252406, JP-A-62-252407, etc.

[0100] In addition, from the viewpoint of further improving heat resistance while maintaining a good balance of the transparency and refractive index of the obtained molded body and optical component, and from the viewpoint of further improving moldability, the cyclic olefin resin (A) may contain a cyclic olefin copolymer (P2) having a repeating unit (AA) represented by the formula (II) and a structural unit (C) derived from a cyclic olefin having an aromatic ring, wherein the repeating unit (AA) does not contain an aromatic ring, and the cyclic olefin having an aromatic ring contains at least one selected from the group consisting of a compound represented by the following formula (C-1), a compound represented by the following formula (C-2), and a compound represented by the following formula (C-3).

[0101] [ka]

[0102] In the formula (C-1), n ​​and q each independently represent 0, 1, or 2; 1 ~R 17 each independently represents a hydrogen atom, a halogen atom other than a fluorine atom, or a hydrocarbon group having 1 to 20 carbon atoms which may be substituted with a halogen atom other than a fluorine atom; R 10 ~R 17 One of them is a bond, and when q=0, R 10 and R 11 , R 11 and R 12 , R 12 and R 13 , R 13 and R 14 , R 14 and R 15 , R 15 and R 10may be bonded to each other to form a monocyclic or polycyclic ring, and when q=1 or 2, R 10 and R 11 , R 11 and R 17 , R 17 and R 17 , R 17 and R 12 , R 12 and R 13 , R 13 and R 14 , R 14 and R 15 , R 15 and R 16 , R 16 and R 16 , R 16 and R 10 may be bonded to each other to form a monocycle or polycycle, the monocycle or polycycle may have a double bond, or the monocycle or polycycle may be an aromatic ring.

[0103] [ka]

[0104] In the formula (C-2), n and m are each independently 0, 1, or 2, q is 1, 2, or 3, and R 18 ~R 31 each independently represents a hydrogen atom, a halogen atom other than a fluorine atom, or a hydrocarbon group having 1 to 20 carbon atoms which may be substituted with a halogen atom other than a fluorine atom, and when q=1, R 28 and R 29 , R 29 and R 30 , R 30 and R 31 may be bonded to each other to form a monocyclic or polycyclic ring, and when q=2 or 3, R 28 and R 28 , R 28 and R 29 , R 29 and R 30 , R 30 and R 31 , R 31 and R 31may be bonded to each other to form a monocycle or polycycle, the monocycle or polycycle may have a double bond, and the monocycle or polycycle may be an aromatic ring.

[0105] [ka]

[0106] In the formula (C-3), q is 1, 2 or 3; R 32 ~R 39 each independently represents a hydrogen atom, a halogen atom other than a fluorine atom, or a hydrocarbon group having 1 to 20 carbon atoms which may be substituted with a halogen atom other than a fluorine atom, and when q=1, R 36 and R 37 , R 37 and R 38 , R 38 and R 39 may be bonded to each other to form a monocyclic or polycyclic ring, and when q=2 or 3, R 36 and R 36 , R 36 and R 37 , R 37 and R 38 , R 38 and R 39 , R 39 and R 39 may be bonded to each other to form a monocycle or polycycle, the monocycle or polycycle may have a double bond, and the monocycle or polycycle may be an aromatic ring.

[0107] When the total content of the repeating unit (AA) and the structural unit (C) in the cyclic olefin copolymer (P2) is taken as 100 mol%, the content of the structural unit (C) in the cyclic olefin copolymer (P2) is preferably 5 mol% or more and 95 mol% or less, more preferably 5 mol% or more and 70 mol% or less, and even more preferably 5 mol% or more and 50 mol% or less.

[0108] In this embodiment, the contents of the repeating unit (AA) and the structural unit (C) are, for example, 1 H-NMR or 13It can be measured by C-NMR.

[0109] The copolymer type of the cyclic olefin copolymer (P2) is not particularly limited, and examples thereof include random copolymers and block copolymers.

[0110] The cyclic olefin copolymer (P2) can be produced by appropriately selecting the conditions according to the methods described in, for example, JP-A-60-168708, JP-A-61-120816, JP-A-61-115912, JP-A-61-115916, JP-A-61-271308, JP-A-61-272216, JP-A-62-252406, JP-A-62-252407, JP-A-2007-314806, JP-A-2010-241932, etc.

[0111] [Other ingredients] In addition to the recycled cyclic olefin resin (A1) and the virgin cyclic olefin resin (A), the recycled cyclic olefin resin composition of this embodiment may contain other known optional components within a range that does not impair the good physical properties of the recycled cyclic olefin resin composition of the present invention.

[0112] Examples of other components include antioxidants, resins other than the cyclic olefin resin (A) (polycarbonate resins, polyester resins, acrylic resins), weather stabilizers, heat stabilizers, antistatic agents, flame retardants, slip agents, antiblocking agents, antifogging agents, lubricants, dyes, pigments, natural oils, synthetic oils, waxes, organic or inorganic fillers, etc. The blending ratio of other components is an appropriate amount.

[0113] <Second embodiment> In the above-described first embodiment, the monitoring system 10 is configured with an information processing device 100 and a database 200. In contrast, in the second embodiment, a monitoring system 10A configured with a blockchain network is provided instead of the monitoring system 10. Details of the second embodiment will be described below.

[0114] FIG. 12 is a diagram showing an example of a system configuration according to the second embodiment. In FIG. 12, parts corresponding to those in FIG. 1 are given the same reference numerals, and description thereof will be omitted. The monitoring system 10A is a system for monitoring the production of raw materials containing cyclic olefin resins and the reuse of the raw materials. The monitoring system 10A is constituted by a computer system. The terminal devices 300-1 to 300-6 are communicably connected to the computer system of the monitoring system 10A. The raw material information 210, the molded product information 220, the product information 230, and the recycled material information 240 are acquired from any of the terminal devices 300-1 to 300-6.

[0115] The computer system of the monitoring system 10A is configured as a blockchain network including multiple computers 400-1 to 400-N (N is an integer equal to or greater than 2). Raw material information 210, molded article information 220, product information 230, and recycled material information 240 are managed in a distributed manner in the computer system of the monitoring system 10A. In the blockchain network, these pieces of information are managed in blocks, and the blocks are linked and stored like a chain. In this way, by using the blockchain technology, it is possible to prevent tampering with this information and improve the stability of the monitoring system 10A.

[0116] The monitoring system 10A may use different blockchain networks to manage the raw material information 210, the molded product information 220, the product information 230, and the recycled material information 240. In this case, the monitoring system 10A may manage information related to the blockchain virtual currency used for each piece of information in a distributed manner in the blockchain network.

[0117] As described above, the monitoring system 10A of this embodiment manages various information such as raw material information 210 related to raw materials and recycled material information 240 related to recycled materials that are recycled products of raw materials, using a blockchain network. This allows the monitoring system 10A of this embodiment to prevent tampering with various information such as the raw material information 210 and recycled material information 240, and to improve the stability of the monitoring system 10A.

[0118] The above describes the form for carrying out the present invention using an embodiment, but the present invention is not limited to such an embodiment, and various modifications and substitutions can be made within the scope that does not deviate from the gist of the present invention. [Explanation of symbols]

[0119] 10. Surveillance System 10A Monitoring System 100 Information processing device 105 Raw Material Information Acquisition Department 110 Molded product information acquisition department 115 Product Information Acquisition Department 120 Recycled Material Information Acquisition Department 125 Learning Department 130 Arithmetic section 135 Score Calculation Section 140 Authentication Department 145 Communications Department 150 Input section 155 Display section 170 Storage section 200 Databases 210 Raw Material Information 220 Molded product information 230 Product Information 240 Recycled material information 300-1~300-6 Terminal equipment 400-1~400-N Computer

Claims

1. A monitoring system for monitoring the production of a raw material comprising a cyclic olefin resin and the recycling of the raw material, comprising: A raw material information acquisition unit that acquires raw material information related to the raw material; a recycled material information acquisition unit that acquires recycled material information regarding a recycled material that is a recycled product of the raw material; A surveillance system comprising:

2. The raw material information includes form information indicating a form of the raw material and type information indicating a type of the raw material. The monitoring system of claim 1 .

3. The recycled material information includes form information indicating the form of the recycled material, type information indicating the type of the recycled material, blending information indicating the blending amount of recycled cyclic olefin resin in the recycled material, and a quality score indicating the quality of the recycled material. The monitoring system of claim 1 .

4. The present invention further includes a learning unit that performs machine learning using the blending information as an input variable and optical property information indicating the optical properties of the recycled material as an output variable to generate a trained model. The monitoring system according to claim 3.

5. A calculation unit that outputs the optical property information based on the trained model in response to the input of the blending information; a quality score calculation unit that calculates the quality score based on the optical characteristic information output by the calculation unit. The monitoring system according to claim 4.

6. The optical characteristic information includes at least one of haze, light transmittance, refractive index, birefringence, and yellow index. The monitoring system according to claim 4.

7. The apparatus further includes a molded product information acquisition unit that acquires molded product information regarding a molded product molded using the raw material or the recycled material. The monitoring system of claim 1 .

8. The molded product information includes type information indicating the type of the molded product, material information regarding the raw materials or the recycled materials used in molding the molded product, and recycle information indicating whether the molded product is molded using the recycled materials. The monitoring system of claim 7.

9. The molded article further includes a product information acquisition unit that acquires product information related to a product manufactured using the molded article. The monitoring system of claim 7.

10. The product information includes type information indicating the type of the product, molded product information regarding the molded product used in the manufacture of the product, recycled content information indicating the content of the recycled material in the product, and authentication information indicating whether the product has been certified as a recycled product. The monitoring system of claim 9.

11. The method further includes the steps of: providing a product to a customer; and providing a product to the customer in a manner that the product is recycled and that the product is not recycled. The monitoring system of claim 10.

12. The monitoring system is configured by a computer system, The raw material information and the recycled material information are obtained from a terminal device capable of communicating with the computer system. A monitoring system according to any one of claims 1 to 11.

13. The computer system is configured by a blockchain network, The raw material information and the recycled material information are managed in a distributed manner in the computer system. The monitoring system of claim 12.

14. A monitoring system for monitoring the production of a raw material comprising a cyclic olefin resin and the reuse of said raw material, Obtaining raw material information regarding the raw material; Obtain recycled material information regarding recycled materials that are recycled products of the raw materials Monitoring method.

15. A monitoring system for monitoring the production of raw materials containing cyclic olefin resins and the reuse of said raw materials, acquiring raw material information relating to the raw material; Obtaining recycled material information regarding recycled materials which are recycled products of said raw materials program.

Citation Information

Patent Citations

  • Management of recyclable products and their raw materials

    JP2022552246A