Selection conveyor that separates and removes contaminants on waste substance by using air pulse

The conveyor system addresses inefficiencies in waste sorting by using air pulses to separate contaminants, reducing equipment costs and processing time through integrated air pulse technology.

JP2025017290AActive Publication Date: 2025-02-05DAWON INDAL
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Patent Information

Application Number
JP2023135591
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Priority Date
2023-07-24
Filing Date
2023-08-23
Publication Date
2025-02-05
Estimated Expiration
2043-08-23

AI Technical Summary

Technical Problem

Conventional waste sorting systems face inefficiencies in removing contaminants attached to waste during transfer, leading to increased equipment costs and processing time due to the need for additional devices and processes.

Method used

A conveyor system utilizing air pulses to separate and remove contaminants, equipped with sprockets, chains, slats, and air lines that inject compressed air to dislodge and collect contaminants, eliminating the need for separate devices.

Benefits of technology

The system effectively separates and removes contaminants without additional equipment, reducing costs and processing time while stabilizing the transfer of waste like plastic bottles and cans.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a selection conveyor that separates and removes contaminants stuck on a waste substance.SOLUTION: Provided is a selection conveyor that knocks off contaminants stuck on a waste substance while turning over the waste substance by air of a pulse shape in a process of conveying the waste substance by the conveyor, and can separate and remove the contaminants. A selection conveyor that separates and removes contaminants stuck on the waste substance by using air pulse includes: sprockets 20 installed to both sides of a tip end and a rear end; chains 30 wound to both sprockets; a plurality of slates which connect both-side chains, and are fixed and installed at a constant gap; and an air line 50 which is positioned at a lower part of the slates and instantaneously discharges compressed air in a direction of the waste substance placed at an upper part of the slates, and desorbs contaminants stuck on the waste substance.SELECTED DRAWING: Figure 2
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Description

[Technical field]

[0001] The present invention relates to a conveyor that separates and removes impurities attached to waste, and more particularly to a sorting conveyor that separates and removes impurities attached to waste by using air pulses, in which the waste is struck with pulsed air while being transported by the conveyor, causing the waste to turn over and knock off the impurities attached to the waste, which can be separated and removed. [Background technology]

[0002] Generally, various waste materials generated at industrial sites are separated by type, and those that can be recycled are recycled through a reprocessing process. Soil and glass powder attached to waste vinyl and waste plastic must be removed during the recycling process, and this invention is essential for smooth incineration and the production of high-purity pyrolysis oil, as it keeps the content of impurities to a low level.

[0003] Conventionally, impurities have been separated from waste using separate equipment such as air separators and vibration separators, but this has problems such as the high cost of the sorting line facilities and the increased number of processes, which lengthens the work time.

[0004] In addition, the waste is transported from the sorting line to each process through a conveyor system, but conventional conveyors simply transport the waste. If impurities are separated during the process of transporting the waste, the sorting line can be simplified, which has a huge effect of significantly reducing equipment costs and shortening work time, so there is a need for a conveyor system that can remove impurities. [Prior art documents] [Patent documents]

[0005] [Patent Document 1] Korean Patent No. 10-2554537 [Patent Document 2] Korean Patent No. 10-0978247 Summary of the Invention [Problem to be solved by the invention]

[0006] The present invention has been invented to solve the problems of the prior art, and its object is to provide a sorting conveyor that separates and removes impurities attached to waste using air pulses, which removes impurities attached to waste during the process of transporting the waste, thereby eliminating the need for a separate device and process for removing impurities from the sorting line.

[0007] Another object of the present invention is to provide a sorting conveyor that separates and removes impurities attached to waste by striking the waste during the process of transporting the waste, thereby allowing the impurities to be separated more effectively. [Means for solving the problem]

[0008] In order to achieve the above object, the present invention provides a sorting conveyor that uses air pulses to separate and remove impurities attached to waste, comprising: Sprockets installed on both sides of the front and rear ends of the base frame Chain wrapped around sprockets on both sides Multiple slate conveyors with chains on both sides connected and fixed at regular intervals The device is characterized by including an air line which is fixed to the base frame so as to be positioned below the slate and which instantly discharges compressed air in the direction of waste placed on the top of the slate to detach impurities adhering to the waste.

[0009] The base frame further includes a collecting tube for collecting the falling foreign matter at a lower portion thereof.

[0010] In addition, the air line is provided in plurality and is connected to an air compressor and a multi-timer to sequentially discharge compressed air.

[0011] The slate is also characterized in that its cross section is in the shape of an inverted triangle.

[0012] The slate is also characterized by having through holes formed therein through which air and foreign matter can pass.

[0013] The through holes of the slate are formed in the longitudinal direction of the slate.

[0014] The slate is also characterized in that a plurality of through holes are formed at regular intervals.

[0015] Also, one or both sides of the slate are formed in a zigzag shape.

[0016] In addition, rod-shaped fixing frames are installed at regular intervals on the base frame so as to be located under the slates, The slate has an open groove that is open on one side, and a striking plate is hinged to the open groove so that when the slate moves, the striking plate, which is positioned vertically, hits the fixed frame and rotates horizontally to strike the waste. Effect of the Invention

[0017] The sorting conveyor of the present invention, which separates and removes impurities attached to waste using air pulses, removes impurities attached to waste by repeated air pulses and impacts during the transportation process, so there is no need for a separate impurity removal device, and the sorting line can be simplified, which results in a significant reduction in equipment costs and shortened operation time.

[0018] In addition, cylindrical waste such as PET bottles and cans are placed between the slates, so they can be transported stably without creating clouds. [Brief description of the drawings]

[0019] [Figure 1] FIG. 1 is a plan view showing the structure of a conveyor according to the present invention. [Diagram 2] FIG. 2 is a front view showing the structure of a conveyor according to the present invention. [Diagram 3] FIG. 3 is a side cross-sectional view showing the structure of a conveyor according to the present invention. [Figure 4] FIG. 4 is a partially enlarged view showing the connection structure between the chain and the slate according to the present invention. [Diagram 5] FIG. 5 is an exemplary view showing the structure of a slate according to the present invention. [Figure 6] FIG. 6 is an exemplary view showing the structure of a slate according to the present invention. [Figure 7] FIG. 7 is an exemplary view showing the structure of a slate according to the present invention. [Figure 8] FIG. 8 is an exemplary view showing the structure of a slate according to the present invention. [Figure 9] FIG. 9 is a plan view showing a structure of a conveyor according to another embodiment of the present invention. [Figure 10] FIG. 10 is a partially enlarged view showing a slate according to another embodiment of the present invention. [Figure 11] FIG. 11 is a diagram showing an operation state of a striking plate according to another embodiment of the present invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0020] The effects of the sorting conveyor of the present invention, which separates and removes foreign matter adhering to waste by using air pulses, will now be described in detail.

[0021] FIG. 1 is a plan view showing the structure of a conveyor according to the present invention, FIG. 2 is a front view showing the structure of a conveyor according to the present invention, FIG. 3 is a side sectional view showing the structure of a conveyor according to the present invention, and FIG. 4 is a partially enlarged view showing the connecting structure of a chain and a slate according to the present invention.

[0022] As shown in these drawings, the sorting conveyor for separating and removing impurities attached to waste using air pulses according to the present invention includes sprockets 20 installed on both the front and rear ends of a base frame 10; a chain 30 wound around both sprockets 20; a plurality of slates 40 connecting the chains 30 on both sides and fixed at regular intervals; and an air line 50 fixed to the base frame 10 so as to be located below the slates 40, which instantly blows compressed air in the direction of the waste placed on the top of the slates 40 to detach impurities attached to the waste.

[0023] The base frame 10 is formed in the shape of a square frame by connecting a plurality of frames horizontally and vertically.

[0024] The sprockets 20 are installed so as to rotate on both the front and rear ends of the base frame 10. The front and rear sprockets 20 are connected to each other by a shaft to rotate.

[0025] The chain 30 is installed by being wound around the front and rear sprockets 20 on both sides, and rollers 32 are provided between the front and rear ends of a pair of opposing plates 31, which are fixed by pins 33. The front and rear ends of the plates 31 are continuously overlapped and connected to form a link-like structure. An extension piece 34 is extended from the inner plate 31, which is extended from the plate 31 but bent horizontally, and one or more fastening holes 35 are formed in the extension piece 34 so that a slate 40 can be connected. A support frame for preventing slack in the chain 30 is installed at the bottom of the chain 30 in the direction in which the chain 30 moves.

[0026] The slate 40 is a long plate shape that connects both sides of the chain 30 and is fixed at a fixed interval. The slate 40 is bent at both ends of the shorter side to prevent it from bending easily, and fastening holes 45 corresponding to the fastening holes 35 of the extension piece 34 of the chain 30 are formed at both ends of the longer side, and the slate 40 is fixed to the chain 30 by using bolts and nuts with both fastening holes 35, 45 aligned. Since the interval between the plates 31 of the chain 30 is fixed, the slate 40 installed thereon also has a fixed interval, and is installed so that a gap is generated between the slates 40 through which compressed air and impurities can pass. Here, the width of the slate 40 may vary depending on the type of waste, and the plates 31 may be installed at fixed intervals.

[0027] The airline 50 is fixed to the base frame 10 so as to be located between the upper and lower chains 30, and is composed of a pipe equipped with jet nozzles 51 at regular intervals, and the pipes are installed crossing both chains 30 at regular intervals. Here, the jet nozzles 51 are installed facing upwards, and instantly blow compressed air toward the waste placed on the slates 40 to detach impurities attached to the waste. The compressed air blown from the jet nozzles 51 is blown through the gaps between the slates 40 and blown toward the waste, and the waste is turned over by the compressed air, and the impurities are simultaneously detached, so that the waste can be separated evenly and without omissions. This airline 50 can be connected to an air compressor 52 and a multi-timer 53 so that the compressed air can be blown out sequentially.

[0028] Meanwhile, a collection tube 60 for collecting the falling foreign matter is provided at the bottom of the airline 50. The collection tube 60 is wide at the top and narrow at the bottom, so that the foreign matter detached from the waste falls into the collection tube 60 and is collected in one place.

[0029] 5 to 9 are exemplary diagrams illustrating the structure of a slate according to the present invention, and the shape of the slate 40 can be changed according to the type of waste.

[0030] The slate 40 can be formed with through holes 41 through which air and impurities pass, as shown in Figs. 5 and 6. In the case of a slate 40 without through holes 41, the waste hidden by the slate 40 may not be properly desorbed because compressed air is not injected, and the slate 40 may shake due to the injected pressure, causing impurities to accumulate on the top surface of the slate 40. However, in the case of a slate 40 with through holes 41, compressed air is injected even through the through holes 41, so the waste portion blocked by the slate 40 is minimized, the effect of desorbing impurities is maximized, and impurities pass through the through holes 41, preventing impurities from accumulating on the top surface of the slate 40. In addition, since compressed air is injected through the through holes 41, the waste can be turned over more effectively, and there is an effect of preventing the slate 40 from shaking because there is less resistance to the impact of the compressed air.

[0031] The through holes 41 of the slate 40 can be formed long in the length direction of the slate 40 as shown in Fig. 5. In this case, since a large amount of compressed air passes through the slate 40, it has the effect of easily turning over even relatively heavy waste, and is preferable to use when a large amount of impurities are attached to the waste.

[0032] The through holes 41 of the slate 40 can be formed at regular intervals as shown in Fig. 6. Here, the through holes 41 can be formed in one or more rows, and can be formed in a circular, triangular, square, etc. shape. In this case, the amount of compressed air passing through is small, which is effective for turning over relatively light waste, and is preferable when a small amount of impurities are attached to the waste.

[0033] The slate 40 may be formed with a zigzag shape on one or both sides as shown in Fig. 7. In this case, even if the gap width between the slates is the same, smaller and longer waste materials cannot pass through the gap.

[0034] The slate 40 may be formed with an inverted triangular cross section as shown in Fig. 8. If the slate 40 is simply a flat surface, the injected compressed air will bounce off the slate 40, obstructing the flow of compressed air passing between the slates, and the slate 40 will vibrate due to the injected pressure, but if the slate 40 is formed with an inverted triangular shape, an inclined surface is formed with a narrow lower part and a wide upper part, and the compressed air injected to the slate 40 is guided to the gaps between the slates 40, resulting in a stronger injection and no vibration of the slate 40.

[0035] FIG. 9 is a plan view illustrating the structure of a conveyor according to another embodiment of the present invention, FIG. 10 is a partially enlarged view illustrating a slate according to another embodiment of the present invention, and FIG. 11 is a diagram illustrating the operation of a striking plate according to another embodiment of the present invention.

[0036] As shown in these drawings, a sorting conveyor for separating and removing impurities attached to waste using air pulses according to another embodiment of the present invention has rod-shaped fixed frames 11 installed at regular intervals on a base frame 10 so as to be located below a slate 40, the slate 40 has an open groove 42 open to one side, and a striking plate 43 is connected to the open groove 42 by a hinge 44, so that when the slate 40 moves, the striking plate 43 positioned vertically hits the fixed frame 11 and rotates horizontally to strike the waste placed on the slate 40.

[0037] The fixed frames 11 were fixedly installed on the base frame 10 at regular intervals and were installed parallel to the conveyor width direction, i.e., the length direction of the slate 40.

[0038] The slate 40 is in the form of a long plate, and has an open groove 42 open on one side, and one end of a striking plate 43 is connected to the open groove 42 by a hinge 44, and the opening groove 42 is selectively opened or closed as the striking plate 43 rotates around the hinge 44. One or more opening grooves 42 and striking plates 43 can be formed on one slate 40, and as shown in the drawings, one slate 40 can have one at the center, and the next slate 40 can have two on both sides, and these can be installed alternately.

[0039] The striking plate 43 moves in a vertical position due to its own weight as shown in Fig. 11(A), or when it hits the fixed frame 11 as shown in (B), it rotates around the hinge 44 as shown in Fig. 11(C) and moves to a horizontal position as shown in (C), striking the waste placed on the slate 40 to detach the foreign matter attached to the waste, and when it passes the fixed frame 11, the striking plate 43 moves again in a vertical position due to its own weight as shown in (D). That is, the compressed air sprayed through the air line 50 and the striking plate 43 have the effect of more effectively detaching the foreign matter attached to the waste. Or, in the case of large foreign matter that cannot pass through the gaps between the slates 40, the opening groove 42 is wider than the gaps between the slates 40, so that the foreign matter passes through the opening groove 42 and falls.

[0040] In addition, a slanted reinforcing plate 46 is provided vertically on the lower surface of the striking plate 43 so that the reinforcing plate 46 hits the fixed frame 11. The reinforcing plate 46 prevents deformation of the striking plate 43 and allows the fixed frame 11 and the slate 40 to be spaced apart sufficiently, thereby preventing interference between the slate 40 and the fixed frame 11.

[0041] Alternatively, a wear plate 12 can be attached to the tip of the fixed frame 11. The wear plate 12 is made of rubber or fabric material that can absorb shock, preventing damage to parts and preventing noise generation. Wear caused by repeated collisions occurs only on the wear plate 12, so regular replacement of only the wear plate 12 at low cost has the effect of extending the life of other parts.

[0042] In this way, the slate 40 equipped with the striking plate 43 is repeatedly installed in sequence, such as the slate 40 with the through hole 41 formed as shown in FIG. 9 and the zigzag slate 40, thereby achieving the effect of taking advantage of all the advantages of each shape as described above. [Explanation of symbols]

[0043] 10: Base frame 11: Fixed frame 12: Wear plate 20: Sprocket 30: Chain 31: Plate 32: Roller 33: Pin 34: Extension piece 35,45: Fastening hole 40: Slate 41:Through hole 42: Opening groove 43: Striking board 44: Hinge 46: Reinforcement plate 50:Airline 51: Injection nozzle 52: Air compressor 53: Multi-timer 60: Collection tube

Claims

1. Base frame (10) Sprockets (20) installed on both the front and rear ends A chain (30) wound around sprockets (20) on both sides A plurality of slates (40) are fixedly installed at regular intervals by connecting the chains (30) on both sides. The sorting conveyor uses air pulses to separate and remove impurities attached to waste, and is characterized in that it includes an air line (50) that is fixed to a base frame (10) so as to be positioned below a slate (40) and that instantly ejects compressed air in the direction of waste placed on the top of the slate (40) to detach impurities attached to the waste.

2. 2. The sorting conveyor for separating and removing impurities attached to waste using air pulses as set forth in claim 1, further comprising a collection tube (60) for collecting the falling impurities at the bottom of the air line (50).

3. The sorting conveyor of claim 1, which uses air pulses to separate and remove impurities attached to waste, is characterized in that the slate (40) has through holes (41) through which air and impurities pass, and the through holes (41) are formed in the length direction of the slate (40).

4. The slate (40) is formed with through holes (41) through which compressed air and impurities pass, and the through holes (41) are formed at regular intervals in a plurality of places. This is a sorting conveyor that separates and removes impurities attached to waste by using air pulses as described in claim 1.

5. 2. A sorting conveyor for separating and removing foreign matter attached to waste by using air pulses as claimed in claim 1, wherein one or both sides of the slate (40) are formed in a zigzag shape.

6. 2. A sorting conveyor that separates and removes impurities attached to waste using air pulses as described in claim 1, characterized in that the slates (40) have an inverted triangular cross section with a narrow lower portion and a wide upper portion, and the compressed air sprayed onto the slates (40) is guided into the gaps between the slates (40) by the inclined surfaces on both sides.

7. The base frame (10) is provided with rod-shaped fixed frames (11) at regular intervals so as to be located under the slates (40). The slate (40) forms an open groove (42) open to one side, and a striking plate (43) is connected to the open groove (42) with a hinge (44) so ​​that when the slate (40) moves, the striking plate (43) positioned vertically hits the fixed frame (11) and rotates horizontally to strike the waste, and the striking plate (43) repeatedly opens the open groove (42) so that even impurities larger than the gap between the slates (40) can pass through the open groove (42). A sorting conveyor that separates and removes impurities attached to waste by using air pulses as described in any one of claims 1 to 4, characterized in that:

Citation Information

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