Stretched multilayer film and packaging bag composed of the same

Through coextrusion method and biaxial tensile technology, the problems of low production efficiency and high cost of multilayer films are solved, and a multilayer film with high strength, thermal resistance and heat sealing performance are achieved, which is suitable for food packaging.

JP2025019133AActive Publication Date: 2025-02-06TOYO SEIKAN KAISHA LTD
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Patent Information

Application Number
JP2024202213
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-02-06
Estimated Expiration
2040-09-24

AI Technical Summary

Technical Problem

In the prior art, the production process of multilayer films requires multiple overlapping of adhesives, resulting in low production efficiency, high economic cost, and may affect the flavor of the contents. At the same time, the adjacent orientation of the PET and PBT layers is limited by the copolymer components, affecting thermal resistance and toughness.

Method used

The PBT and PET layers and the heat sealing layer were laminated simultaneously by coextrusion to reduce the use of adhesive, and a multi-layer film was formed by biaxial stretching to ensure the strength and thermal resistance between the PET and PBT layers, while the copolymer content was controlled at 8 mol% and below.

Benefits of technology

The efficient production of multi-layer films is achieved, which improves mechanical strength and thermal resistance, reduces the use of adhesives, reduces costs, and improves the impact resistance and heat sealing performance of the contents.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a stretched multilayer film that has at least one of a PET layer and a PBT layer, and has mechanical strength such as impact resistance and heat resistance, in which a heat-sealable resin layer is simultaneously laminated by co-extrusion, and both excellent heat resistance and toughness of the PET and the PBT are effectively exhibited.SOLUTION: A stretched multilayer film has one or more layers of a PBT layer and a PET layer, and has a heat-sealable resin layer on one outermost surface, in which the total content of a copolymerization component of the PBT is 8 mol% or less, the total content of a copolymerization component of the PET is 5 mol% or less, and each of the PBT layer, the PET layer and the heat-sealable resin layer are laminated without using an adhesive.SELECTED DRAWING: None
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Description

[Technical field]

[0001] The present invention relates to a stretched multilayer film having excellent mechanical strength and heat resistance, and a packaging bag made of this stretched multilayer film. More specifically, the present invention relates to a stretched multilayer film having a heat-sealable resin layer in addition to a layer made of polyethylene terephthalate and a layer made of polybutylene terephthalate, and a packaging bag made of this stretched multilayer film. [Background technology]

[0002] Packaging bags for food and beverages and other contents are made from multilayer films (laminates) made by laminating layers of various materials to meet required performance requirements, such as heat resistance for heat sterilization such as boiling or retort sterilization, or heat cooking such as heating in a hot water bath or in a microwave oven, impact resistance to withstand the impact of being dropped, and barrier properties. For example, Patent Document 1 below proposes a packaging bag made of a laminate consisting of, from the outside, a biaxially oriented polyethylene terephthalate (hereinafter sometimes referred to as "PET") film, a polybutylene terephthalate (hereinafter sometimes referred to as "PBT") film, and a heat-adhesive resin layer in order to prevent holes from being formed when heated in a microwave oven.

[0003] Furthermore, Patent Document 2 listed below describes a laminate material in which a base layer, a barrier layer, and a sealant layer are laminated in that order, characterized in that the base layer is composed of a biaxially oriented multilayer film in which a layer containing at least two types of polyester-based resin layers is directly laminated, and the laminate material described includes at least one PET layer, at least one PBT layer, and a sealant layer, and the PET layer and the PBT layer are laminated adjacent to each other. [Prior art documents] [Patent documents]

[0004] [Patent Document 1] JP 2006-143223 A [Patent Document 2] JP 2018-187819 A Summary of the Invention [Problem to be solved by the invention]

[0005] In the invention described in the above Patent Document 1, a laminate having excellent heat resistance and toughness mainly composed of PET film and PBT film is used, but since the biaxially oriented film is laminated via an adhesive layer, two lamination steps are required to form a three-layer laminate including a heat-adhesive resin layer, which is inferior in productivity and economic efficiency. In addition, as the number of adhesive layers increases, the amount of adhesive used also increases, which not only causes problems in productivity and economy but also raises concerns about the effect on the flavor of the contents.

[0006] In addition, in the above Patent Document 2, PET and PBT are laminated by coextrusion using a T-die method or an inflation method, and then biaxially stretched by a tubular method, a tenter method, or the like to produce a biaxially oriented multilayer film, and then a sealant layer is bonded to the film. As a result, a lamination process using an adhesive is required as in the above Patent Document 1, and therefore the method is still not fully satisfactory in terms of productivity, economic efficiency, and the influence of flavors on the contents. In addition, commercially available PBT and PET generally contain copolymer components to obtain desired physical properties, but depending on the content of these copolymer components, the heat resistance and toughness expected of a stretched multilayer film in which a PBT layer and a PET layer are adjacent may be impaired.

[0007] Therefore, an object of the present invention is to provide an oriented multilayer film having at least one PET layer and one PBT layer, which has mechanical strength such as impact resistance and heat resistance, in which a heat-sealable resin layer is simultaneously laminated by coextrusion, and which effectively exhibits both the excellent heat resistance and toughness of PET and PBT. Another object of the present invention is to provide a method for efficiently producing a stretched multilayer film having at least one PET layer and one PBT layer, and a heat-sealable resin layer, and having mechanical strength such as impact resistance and toughness, with a small number of lamination steps. [Means for solving the problem]

[0008] According to the present invention, there is provided a stretched multilayer film having one or more PBT layers made of polybutylene terephthalate and one or more PET layers made of polyethylene terephthalate, and having a heat-sealable resin layer on one of the outermost surfaces, wherein the total content of copolymerization components of the polybutylene terephthalate is 8 mol% or less, the total content of the polyethylene terephthalate is 5 mol% or less, and the PBT layer, the PET layer and the heat-sealable resin layer are laminated without an adhesive.

[0009] In the stretched multilayer film of the present invention, 1. The polybutylene terephthalate is a homopolybutylene terephthalate; 2. The polyethylene terephthalate is a homopolyethylene terephthalate; 3. Having at least one functional resin layer; 4. The PET layer and / or the PBT layer contains a functional resin; 5. The functional resin is made of a resin or a resin composition having one or more functions selected from the group consisting of gas barrier properties, easy tearing properties, oxygen absorption properties, UV barrier properties, visible light barrier properties, and rigidity; 6. The PET layer and / or the PBT layer contains at least one of a reproduced resin, a recycled polyester resin, and a biomass polyester resin; 7. The heat-sealable resin is a polytetramethylene glycol-modified polyester resin or an acid-modified olefin resin; 8. The total thickness of the PBT layers is in the range of 25 to 45% of the total thickness of all layers of the stretched multilayer film; 9. The puncture strength per unit thickness is greater than 400N / mm; is preferred.

[0010] The present invention also provides a packaging bag made of the above-mentioned stretched multilayer film. The present invention further provides a method for producing a stretched multilayer film, which comprises laminating a PBT layer made of polybutylene terephthalate, a PET layer made of polyethylene terephthalate, and a heat-sealable resin layer by coextrusion to form a multilayer film, and then stretching the multilayer film by simultaneous biaxial stretching or sequential biaxial stretching using a tenter method. Effect of the Invention

[0011] The stretched multilayer film of the present invention has at least one PBT layer and one PET layer, and also has a heat-sealable resin layer on one of the outermost surfaces, thereby combining the toughness of PBT and the heat resistance and barrier properties of PET with heat-sealability. Furthermore, by co-extruding the heat-sealable resin layer at the same time as laminating the PBT layer and the PET layer, it is possible to provide the heat-sealable resin layer, which was previously laminated after molding of the stretched film, without going through a lamination process, resulting in excellent productivity and cost-effectiveness. In the stretched multilayer film of the present invention, by stretching a multilayer film co-extruded using PBT and PET having copolymerization components equal to or less than the above-mentioned value, the mechanical strength such as puncture resistance and impact resistance based on the PBT layer and the heat resistance and barrier properties based on the PET layer are significantly improved compared to stretched films using PBT and / or PET having copolymerization components exceeding the above-mentioned value. Furthermore, as is clear from the results of Examples 1 and 2 described below, by using PET with a reduced amount of copolymerization components, it is possible to obtain a synergistic effect of further improving not only heat resistance but also puncture resistance. Furthermore, since the PBT, PET and heat-sealable resin are laminated by co-extrusion, the amount of adhesive used is reduced and the product also has excellent flavor resistance.

[0012] Furthermore, in the method for producing a stretched multilayer film of the present invention, PBT, PET and a heat-sealable resin are laminated by co-extrusion, thereby reducing the number of lamination steps and the amount of adhesive used, thereby improving economy and productivity. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0013] (Stretched multi-layer film) The important feature of the stretched multilayer film of the present invention is that a PBT layer made of PBT having a total content of copolymerization components of 8 mol % or less, a PET layer made of PET having a total content of copolymerization components of 5 mol % or less, and a heat-sealable resin layer are laminated without an adhesive layer, which makes it possible to obtain a stretched multilayer film having a heat-sealable resin layer without a lamination step, and therefore is excellent in productivity and economy. In addition, the film is sufficiently provided with mechanical strength (toughness) such as puncture resistance and impact resistance due to the PBT layer, and heat resistance and barrier properties due to the PET layer, and has excellent mechanical strength, particularly a puncture strength per unit thickness of 400 N / mm or more, particularly 500 N / mm or more. That is, when the copolymerization components of PBT and PET are more than the above values, the oriented crystallinity of PBT and PET decreases, so that not only are physical properties such as puncture strength and heat resistance, which improve with stretching, not improved sufficiently, but the stability of stretching also decreases. The method for measuring the puncture strength per unit thickness will be described later. As is clear from the results of the examples described later, in the stretched multilayer film of the present invention, in dynamic viscoelasticity measurement (also called DMS or DMA), the tan δ peak value is 0.27 or less, and the peak temperature (maximum temperature) of tan δ at the peak value is in the range of 115°C or more. Tan δ is a parameter called loss tangent, and is expressed as the ratio of loss modulus / storage modulus, where the loss modulus is the loss due to the amorphous part, and the storage modulus is the modulus due to the crystalline part. The smaller the peak value of tan δ, the more crystalline parts are present, and the higher the peak temperature showing this peak value, the higher the glass transition point. The stretched multilayer film of the present invention has a small peak value of tan δ and a high peak temperature, and has excellent heat resistance.

[0014] In addition, since the multilayer film in which the PBT layer and the PET layer are laminated by co-extrusion lamination without an adhesive layer is stretched, the interfacial adhesion strength between the PBT layer and the PET layer is strong, and as a result, it is possible to exhibit superior puncture resistance and heat resistance than a stretched multilayer film laminated with a stretched PBT film and a stretched PET film. In addition to the heat-sealable resin layer, the stretched multilayer film may have a PET layer and a resin layer that can be laminated with the PET layer by co-extrusion. In particular, by having a functional resin layer, which will be described later, it becomes possible to impart various functions to the stretched multilayer film.

[0015] [PBT layer and PET layer] In the present invention, both the PBT layer and the PET layer are layers that can serve as base materials for a stretched multilayer film. The PBT layer improves the impact resistance and puncture resistance of the film, and the PET layer improves the heat resistance and barrier properties of the film. The polybutylene terephthalate constituting the PBT layer preferably contains as little copolymerization component as possible, and is preferably a homopolybutylene terephthalate containing 8 mol % or less of copolymerization component, and more preferably 0 mol % of copolymerization component. It is important that PBT is composed mainly of terephthalic acid as a dicarboxylic acid component and 1,4-butanediol as an alcohol component, and that the copolymerization component is 8 mol % or less (in this specification, the term polybutylene terephthalate (PBT) also includes butylene terephthalate copolymers containing copolymerization components).

[0016] In addition, the polyethylene terephthalate constituting the PET layer also preferably contains as little copolymerization component as possible, and it is important that the content is 5 mol % or less (in this specification, ethylene terephthalate copolymers containing copolymerization components are also referred to as polyethylene terephthalate (PET)). Note that, in PET, diethylene glycol is inevitably produced and contained as a side reaction during the synthesis of PET due to the dimerization of ethylene glycol, so that a homopolyethylene terephthalate is defined as a material containing zero copolymerization components excluding the unavoidably contained copolymerization components. Furthermore, the PBT and / or PET may be a blend of two or more of the above homopolyesters and copolymer polyesters, so long as the amount of copolymerization component is equal to or less than the above value.

[0017] Examples of dicarboxylic acid components (copolymerization components) other than the terephthalic acid component of PBT and PET include isophthalic acid, naphthalenedicarboxylic acid, p-β-oxyethoxybenzoic acid, biphenyl-4,4'-dicarboxylic acid, diphenoxyethane-4,4'-dicarboxylic acid, 5-sodium sulfoisophthalic acid, hexahydroterephthalic acid, adipic acid, sebacic acid, trimellitic acid, and pyromellitic acid. On the other hand, examples of alcohol components (copolymer components) other than ethylene glycol and 1,4-butanediol include alcohol components such as propylene glycol, neopentyl glycol, 1,6-hexylene glycol, diethylene glycol, triethylene glycol, cyclohexane dimethanol, bisphenol A ethylene oxide adduct, glycerol, trimethylolpropane, pentaerythritol, dipentaerythritol, and sorbitan.

[0018] PBT and PET should have a molecular weight that allows them to be formed into a film, and from the viewpoint of mechanical strength, it is preferable that the intrinsic viscosity measured using a phenol / tetrachloroethane mixed solvent as the solvent is 0.5 dL / g or more, particularly in the range of 0.55 to 1.20 dL / g. The PBT layer and the PET layer may contain other resins, such as the functional resins described below, within the scope of not impairing the above-mentioned functions of the PBT layer and the PET layer. Although not limited thereto, the resins may be contained in an amount of 50% by mass or less of the PBT layer or the PET layer. Furthermore, the PBT layer and the PET layer may contain conventionally known resin compounding agents such as lubricants, antiblocking agents, fillers, antioxidants, colorants, and antistatic agents in known formulations.

[0019] From the viewpoint of impact resistance, etc., the thickness of the PBT layer before stretching is preferably in the range of 25 to 500 μm, particularly 50 to 200 μm, and when a plurality of PBT layers are provided, it is desirable that the total thickness is in the above range. If the thickness of the PBT layer is thinner than the above range, the impact resistance, puncture resistance, crack resistance, etc. will be inferior compared to when it is in the above range, while if it is thicker than the above range, the tear resistance and economy will be inferior compared to when it is in the above range. From the viewpoints of heat resistance, barrier properties, etc., the thickness of the PET layer before stretching is preferably in the range of 25 to 500 μm, particularly 50 to 200 μm, and when a plurality of PET layers are provided, it is desirable that the total thickness is in the above range. If the thickness of the PET layer is thinner than the above range, the heat resistance and barrier properties will be inferior to those in the above range, while if the thickness is thicker than the above range, the tearability and economy will be inferior to those in the above range.

[0020] [Heat sealable resin] The resin constituting the heat-sealable resin layer can be used without any restrictions as long as it is a heat-sealable resin that can be co-extruded with PBT and PET. For example, but not limited to, amorphous polyester such as PETG, low-melting point polyester resin such as ethylene terephthalate / isophthalate copolymer, polyester resin made by blending polyester resin with high glass transition temperature (Tg) and polyester resin with low glass transition temperature (Tg), heat-sealable polyester resin such as polyester thermoplastic elastomer such as polytetramethylene glycol modified polybutylene terephthalate (PBT-PTMG), and acid-modified olefin resin can be preferably used. Among them, PBT-PTMG or acid-modified olefin resin can be preferably used because the deterioration of heat-sealability due to stretching is small. The thickness of the heat-sealable resin layer before stretching is preferably in the range of 25 to 1000 μm, particularly 50 to 500 μm, taking into consideration the thinning caused by stretching.

[0021] [Functional resin layer] The stretched multi-layer film of the present invention may have layers made of various functional resins other than the heat-sealable resin, so long as they are co-extrudable with PBT and PET. Examples of such functional resin layers include, but are not limited to, a gas barrier resin layer, an easy-tear resin layer, an oxygen-absorbing resin layer, a UV barrier resin layer, a visible light barrier resin layer, a rigid resin layer, an impact-resistant resin layer, a chemical-resistant layer, a puncture-resistant layer, and a heat-resistant layer. In the present invention, it is preferable that the functional resin layer be at least one layer selected from the gas barrier resin layer, the easy-tear resin layer, the oxygen-absorbing resin layer, the UV barrier resin layer, the visible light barrier resin layer, and the rigid resin layer. The functional resin layer is preferably made of a functional resin having as its base resin the polyester resin described for the PBT layer and the PET layer, and recycled polyester or biomass polyester can also be used as described later. The polyester resin that is the base of the functional resin should also have a molecular weight that allows film formation, similar to the above-mentioned PBT and PET, and preferably has an intrinsic viscosity in the above-mentioned range.

[0022] <Gas barrier resin layer> Examples of the resin constituting the gas barrier resin layer include, but are not limited to, polymetaxylylene adipamide (nylon MXD6) obtained by polycondensation reaction of metaxylylene diamine and adipic acid, polyvinyl alcohol (PVOH), ethylene-vinyl alcohol copolymer (EVOH), vinylidene chloride copolymer (PVDC), acrylonitrile copolymer (PAN), polyglycolic acid (PGA), etc. Two or more of the above gas barrier resins may be blended. The thickness of the gas barrier resin layer before stretching is preferably in the range of 5 to 500 μm, particularly 10 to 100 μm. If the thickness of the gas barrier resin layer is thinner than the above range, sufficient gas barrier properties cannot be obtained compared to when the thickness is within the above range, while if the thickness is thicker than the above range, the functions of the PBT layer and PET layer may be impaired and the economic efficiency will be poor.

[0023] <Easily tearable resin layer> The resin constituting the easy-tear resin layer is not limited to the above, but polyester-based resin compositions having linear tearability, such as a blend of polybutylene terephthalate containing polytetramethylene glycol units and polyethylene terephthalate, or a blend of polyethylene terephthalate and a polyester elastomer in which the polyester elastomer is dispersed in the polyethylene terephthalate, can be suitably used. The thickness of the easy-tear resin layer before stretching is preferably in the range of 5 to 500 μm, particularly 10 to 100 μm. If the thickness of the easy-tear resin layer is thinner than the above range, sufficient tearability cannot be obtained compared to the case of the above range, while if the thickness is thicker than the above range, there is a risk that the tearability may decrease.

[0024] <Oxygen-absorbing resin layer> As the resin composition constituting the oxygen-absorbing resin layer, a conventionally known oxygen-absorbing resin composition containing an oxidizable organic component and a transition metal-based catalyst with a polyester resin that can be used in the PBT layer and the PET layer, the above gas barrier resin, etc. as the matrix resin can be used. Examples of the oxidizable organic component include, but are not limited to, polymers containing an ethylenically unsaturated group. In particular, polymers derived from polyene monomers, homopolymers of polyene, or random copolymers, block copolymers, etc. obtained by combining two or more polyenes or combining polyene with other monomers can be used as the oxidizable organic component. The polyene-based polymer is preferably an acid-modified polyene polymer into which a carboxylic acid group, a carboxylic anhydride group, or a hydroxyl group is introduced.

[0025] The oxidizable organic component is preferably contained in the oxygen-absorbing resin composition in a proportion of 0.01 to 10% by mass. As the transition metal-based catalyst, Group VIII metals of the periodic table such as iron, cobalt, and nickel are suitable. However, other Group I metals such as copper and silver, Group IV metals such as tin, titanium, and zirconium, Group V metals such as vanadium, Group VI metals such as chromium, Group VII metals such as manganese, etc. may also be used. The transition metal-based catalyst is generally used in the form of inorganic salts, organic salts, or complex salts of the above transition metals with a lower valence. The transition metal-based catalyst is preferably in the range of 100 to 3000 ppm in terms of the concentration of transition metal atoms (weight concentration basis) in the oxygen-absorbing resin composition. The thickness of the oxygen-absorbing resin layer before stretching is preferably in the range of 5 to 500 μm, particularly 10 to 100 μm. If the thickness of the oxygen-absorbing resin layer is thinner than the above range, sufficient oxygen absorbency cannot be obtained compared to the case within the above range. On the other hand, if it is thicker than the above range, the economy deteriorates.

[0026] <UV Barrier Resin Layer> As the resin constituting the UV barrier resin layer, polyethylene naphthalate, polybutylene naphthalate, etc. containing 2,6-naphthalenedicarboxylic acid as the dicarboxylic acid in the above-mentioned polyester resin can be used. The thickness of the UV barrier resin layer before stretching is preferably in the range of 5 to 500 μm, particularly preferably 10 to 100 μm.

[0027] <Visible light barrier resin layer> As the resin composition constituting the visible light barrier resin layer, a resin composition in which a white pigment such as titanium oxide is added to the above-mentioned polyester resin can be used. The thickness of the visible light barrier resin layer before stretching is preferably in the range of 5 to 500 μm, particularly 10 to 100 μm.

[0028] <Rigid resin layer> The stretched multilayer film of the present invention has excellent rigidity by itself since it has layers made of PBT and PET, but it can also be provided with a rigid resin layer. As the resin composition constituting such a rigid resin layer, a resin composition in which an inorganic filler is added to the above-mentioned polyester resin can be used. Examples of inorganic fillers include layered silicate minerals such as the kaolinite group (kaolinite), the pyrophyllite group (pyrophyllite), the talc group (talc), the smectite group (montmorillonite, beidellite, hectorite, saponite, sauconite, stevensite), and the mica group (muscovite, sericite). In particular, mica mainly composed of talc, muscovite, and sericite can be preferably used. In addition, it is particularly preferable that the resin composition is a nanocomposite in which the inorganic filler is dispersed in the continuous phase at a nano-order level, which allows strain hardening to occur densely due to local overstretching during stretching, making it possible to obtain an excellent stretching balance. The thickness of the rigid resin layer before stretching is preferably in the range of 5 to 500 μm, particularly 10 to 100 μm.

[0029] <Other layers> In addition to the above, reproduced resins, recycled polyester resins, or biomass polyesters can also be used as the functional resin layers, and by having these layers, the stretched multilayer film can have the function of being excellent in environmental compatibility. The reproduced resin is a resin obtained by pulverizing and reducing the resin or film discharged in the process of producing the stretched multilayer film of the present invention, and is a resin mainly composed of PBT or PET. The reproduced resin may also contain virgin polyester. An example of a recycled polyester resin is polyester recycled by mechanical recycling. In general, the polyester is recycled by crushing and cleaning collected polyester bottles. This polyester generally contains ethylene glycol as an alcohol component and terephthalic acid and isophthalic acid as carboxylic acid components. The recycled polyester resin may contain virgin polyester in addition to recycled polyester.

[0030] Examples of biomass polyesters include polyesters that use ethylene glycol derived from biomass ethanol produced from raw materials such as sugar cane or corn as a diol component and the above-mentioned dicarboxylic acids derived from fossil fuels as a dicarboxylic acid component. The biomass polyester may contain virgin polyester in addition to the biomass polyester.

[0031] [Layer composition] The layer structure of the stretched multilayer film of the present invention is not particularly limited except that the heat-sealable resin layer is located on one surface of the film. However, when the film has the above-mentioned functional resin layer, it is preferably located as an intermediate layer. Specific examples include PET layer / PBT layer / heat-sealable resin layer, PBT layer / PET layer / heat-sealable resin layer, PET layer / functional resin layer / PBT layer / heat-sealable resin layer, PBT layer / functional resin layer / PET layer / heat-sealable resin layer, PET layer / PBT layer / functional resin layer / heat-sealable resin layer, PET layer / functional resin layer A / PBT layer / functional resin layer B / heat-sealable resin layer, and the like.

[0032] (Method of manufacturing stretched multilayer film) The stretched multilayer film of the present invention is produced in advance by coextrusion lamination using PBT and PET in which the contents of the above-mentioned copolymerization components are reduced as much as possible, a heat-sealable resin coextrudable with PBT and PET, and, if necessary, the above-mentioned functional resin. The production of a multilayer film by coextrusion can be carried out by a conventionally known method, in which melts of each resin are superimposed in a multilayer die using an extruder corresponding to the type of each resin layer, and the melts are extruded from the die orifice. This film material is previously formed into a multilayer cast film by a T-die method, an inflation method, or the like. When a coextruded film is produced by the T-die method, the film is stretched by the tenter method. That is, the multilayer film coextruded from a T-shaped multilayer die is taken up by a cast roll, and then stretched in the machine direction (MD) by a tenter or a stretching roll, and if necessary, stretched in the transverse direction (TD) by using a tenter, and further heat-set if necessary. The stretching may be either uniaxial or biaxial, but biaxial stretching is preferable. In the case of biaxial stretching, in addition to sequential biaxial stretching in which stretching is performed in the MD and TD directions in sequence, biaxial stretching in which stretching is performed in the MD and TD directions simultaneously by a tenter may also be used. On the other hand, when a coextruded film is produced by the inflation method, the film is stretched by the tubular method. That is, the multi-layer parison coextruded from a circular multi-layer die is cooled, and then the parison is heated to a stretching temperature and then blown, and if necessary, heat-set. The obtained tubular film can be folded as necessary to make a flat film, or slit and then wound into a roll.

[0033] In the present invention, since the occurrence of curling of the film is suppressed even when stretched by the tenter method, it is preferable to produce a stretched multilayer film by the T-die method and the tenter method. By producing a stretched multilayer film by the T-die method and the tenter method, it is possible to stably produce a wide, thin film with little thickness unevenness and no curling by high-speed film production. The stretching ratio is preferably 2 to 10 times, particularly preferably 2 to 5 times, in the case of uniaxial stretching, and is preferably 2 to 10 times, particularly preferably 2 to 5 times, in the case of biaxial stretching, in both MD and TD.

[0034] (Laminate) In the present invention, the stretched multi-layer film obtained through the above-mentioned co-extrusion and stretching steps may be further laminated with other layers to form a laminate. Examples of such other layers that can be laminated as necessary include layers made of resins that cannot be laminated by coextrusion with PBT and PET and have poor adhesion to them, vapor deposition layers or coating layers, gas barrier films that are provided with these layers separately, printed layers, and topcoat layers for protecting the printed layers, etc. Examples of lamination methods for such layers include conventionally known dry lamination methods, extrusion coating methods, fusion methods, etc., and can be appropriately selected depending on the type of layer to be laminated.

[0035] (packaging bag) The packaging bag of the present invention is produced by overlapping the above-mentioned stretched multilayer film so that the heat-sealable resin layers face each other and heat-sealing the overlapping layers. The shape of the packaging bag is not limited, and various shapes such as a pillow-type pouch, a gusset-type pouch, a standing pouch, etc. can be adopted. In the packaging bag of the present invention, when a printing layer and a topcoat layer are formed on the outer surface side of the stretched multilayer film (the surface opposite the heat-sealable resin layer), it is preferable to form the printing layer and the topcoat layer in the state of the stretched multilayer film, but it is also possible to prepare the packaging bag first and then form the printing layer and the topcoat layer on the outer surface of this packaging bag. EXAMPLES

[0036] (Method of Producing Stretched Film) 1.Material The base layer is made of three types of polyethylene terephthalate resin (PET1, 2, 3). PET1 (IV=0.84, isophthalic acid 1.7 mol%, diethylene glycol 2.2 mol%) PET2 (IV=0.80, diethylene glycol 1.6 mol%) PET3 (IV=0.90, isophthalic acid 15 mol%, diethylene glycol 3.6 mol%) and polybutylene terephthalate resin (PBT1, 2, 3) PBT1 (IV=1.14, homozygous PBT) PBT2 (PBT1:PBT3=3:1 blend, isophthalic acid 7.5 mol%) PBT3 (IV=1.00, isophthalic acid 30mol%) Each resin was dried before molding.

[0037] The following resins were used as heat-sealable resins. PBT-PTMG (melting point 170°C, glass transition point -50°C, weight average molecular weight 1.6×10 5 )

[0038] 2. Molding (1) Cast film molding A three-layer coextrusion cast film was produced using a Labo Plastomill (manufactured by Toyo Seiki Seisakusho Co., Ltd.) equipped with a multi-layer T-die. In this equipment, the resins extruded from the first, second, and third extruders were joined in a feed block type T-die, and a three-type three-layer film was produced in the order of first / second / third. The temperature of the T-die was set to 280°C, and the temperature of the extruder was changed depending on the resin supplied. The thickness of the entire layer and each layer was adjusted by changing the rotation speed of the extruder and the take-up speed of the attached film take-up machine.

[0039] (2) Forming of stretched film The cast film was used as a raw sheet before stretching and biaxially stretched in a biaxial stretching tester (x6H-S: Toyo Seiki Seisakusho, Ltd.) to form a stretched film.

[0040] (Film evaluation method) (1) Film thickness measurement The thickness of the film was measured by a dial gauge conforming to JIS B 7503 (1997). The number of measurements (n=5) was averaged and the measured value was taken as the average value. (2) Layer ratio measurement of cast film A thin section was cut from the cross section of the cast film using a microtome and observed under a transmission polarizing microscope to measure the thickness of each layer. (3) Measurement of puncture strength of stretched film The puncture strength of the stretched film was measured in accordance with JIS Z1707 (1997). The puncture speed was 50 mm / min. The number of measurements was 5 (n=5), and the average value was taken as the measured value. The measured puncture strength was divided by the total layer thickness of the stretched film to calculate the puncture strength per unit thickness (puncture strength / total layer thickness). The measured puncture strength was also divided by the total thickness of the PBT layers in the stretched multilayer film to calculate the puncture strength per unit thickness of the PBT layers (puncture strength / PBT layer thickness). (4) Dynamic viscoelasticity (tan δ) measurement of stretched film A test piece measuring 10 mm×30 mm was cut out from the stretched film and measured using a viscoelasticity spectrometer (EXSTAR6000DMS: Seiko Instruments Inc.) under the following measurement conditions. Measurement mode: tension sine wave mode Test piece gauge length: 5mm Frequency: 1Hz Minimum tension: 50mN Temperature profile: 25℃ to 200℃ at 2℃ / min From the obtained tan δ curve, the temperature at which tan δ is maximum (tan δ maximum temperature) was calculated.

[0041] Example 1 According to the molding method of the two-kind three-layer cast film, PET1 was fed to the first extruder (set temperature 280°C), PBT1 to the second extruder (set temperature 250°C), and a dry blend of PBT-PTMG / PBT1 = 8 / 2 (weight ratio) was fed to the third extruder (set temperature 250°C) to mold a cast film with a layer structure of PET1 / PBT1 / PBT-PTMG. The total layer thickness of this film was 200μm, and the ratio of each layer thickness was PET1 / PBT1 / PTMG-PBT = 70 / 70 / 50. This cast film was used as a pre-stretching raw material and a stretched film was formed according to the above-mentioned stretched film forming method. The stretching conditions were a simultaneous biaxial stretching method with a pre-stretching heating temperature of 90°C, a stretching ratio of 3.0 times in the vertical axis and 3.0 times in the horizontal axis, and an axial speed of 10 m / min. After the stretching was completed, a heat setting treatment was performed at 190°C for 120 seconds. The total layer thickness of this film was 27 μm. Various evaluation results are shown in Tables 1 and 2.

[0042] Example 2 A cast film having a three-layer structure of PET2 / PBT1 / PBT-PTMG was formed in the same manner as in Example 1, except that PET2 was used instead of PET1. Using this cast film as a raw sheet before stretching, a stretched film was produced in the same manner as in Example 1. The total layer thickness of this film was 27 μm. Various evaluation results are shown in Tables 1 and 2.

[0043] Example 3 A cast film having a three-layer structure of PET2 / PBT2 / PBT-PTMG was molded in the same manner as in Example 1, except that PET2 was used instead of PET1 and PBT2 (a blend of PBT1:PBT2 = 3:1) was used instead of PBT1. Using this cast film as a raw sheet before stretching, a stretched film was produced in the same manner as in Example 1. The total layer thickness of this film was 27 μm. Various evaluation results are shown in Tables 1 and 2.

[0044] Comparative Example 1 A cast film having a three-layer structure of PET1 / PBT3 / PBT-PTMG was molded in the same manner as in Example 1, except that PBT3 was used instead of PBT1. Using this cast film as a raw sheet before stretching, a stretched film was produced in the same manner as in Example 1. The total layer thickness of this film was 27 μm. Various evaluation results are shown in Tables 1 and 2.

[0045] Comparative Example 2 A cast film having a three-layer structure of PET3 / PBT1 / PBT-PTMG was formed in the same manner as in Example 1, except that PET3 was used instead of PET1. Using this cast film as a raw sheet before stretching, a stretched film was produced in the same manner as in Example 1. The total layer thickness of this film was 27 μm. Various evaluation results are shown in Tables 1 and 2.

[0046] [Table 1]

[0047] [Table 2] [Industrial Applicability]

[0048] The stretched multilayer film of the present invention has excellent mechanical strength such as impact resistance, heat resistance, barrier properties, etc., and since the number of laminations is small and the amount of adhesive used is reduced, it is excellent in productivity and economy and can be used for various content applications. In particular, since it has excellent flavor properties, it can be preferably used for food applications.

Claims

1. A stretched multi-layer film having at least one PBT layer made of polybutylene terephthalate and at least one PET layer made of polyethylene terephthalate, and having a heat-sealable resin layer on one of the outermost surfaces, The total content of the copolymerization components of the polybutylene terephthalate is 8 mol% or less, and the total content of the copolymerization components of the polyethylene terephthalate is 5 mol% or less, the PBT layer, the PET layer, and the heat-sealable resin layer are laminated together without any adhesive, The stretched multilayer film has a PET layer on the other of the outermost surfaces (excluding the case where the layer structure of the stretched multilayer film is a PET layer made only of polyethylene terephthalate / a PBT layer made only of polybutylene terephthalate / a heat-sealable resin layer). A stretched multilayer film, characterized in that the total thickness of the PBT layers is in the range of 25 to 45% of the total thickness of all layers of the stretched multilayer film, and the puncture strength per unit thickness in the total layer thickness of the stretched multilayer film is greater than 400 N / mm.

2. A stretched multilayer film as described in claim 1 having at least one functional resin layer made of a functional resin.

3. A stretched multilayer film as described in claim 1 or 2, wherein the PET layer and / or the PBT layer contains a functional resin.

4. A stretched multilayer film described in any of claims 1 to 3, wherein the PET layer and / or the PBT layer contains at least one of reproduced resin, recycled polyester resin, and biomass polyester resin.

5. The stretched multilayer film as described in claim 1, wherein the layer structure of the stretched multilayer film is a PET layer / PBT layer / functional resin layer using reproduced resin / heat-sealable resin layer.

6. The stretched multilayer film as described in claim 1, wherein the layer structure of the stretched multilayer film is a PET layer / PBT layer containing a reproduced resin / heat-sealable resin layer.

7. The stretched multilayer film as described in claim 1, wherein the layer structure of the stretched multilayer film is a PET layer / PBT layer / heat-sealable resin layer blended with virgin polyester resin and recycled polyester resin.

8. The stretched multilayer film as described in claim 1, wherein the layer structure of the stretched multilayer film is a PET layer / PBT layer / functional resin layer consisting of a functional resin / heat-sealable resin layer.

9. The stretched multilayer film as described in claim 1, wherein the layer structure of the stretched multilayer film is a PET layer / PBT layer / heat-sealable resin layer containing a functional resin.

10. The stretched multilayer film as described in claim 1, wherein the layer structure of the stretched multilayer film is a PET layer containing virgin polyester resin / a PET layer containing recycled polyester resin / a PBT layer / a heat-sealable resin layer.

11. A stretched multilayer film described in any of claims 3, 4, 9 or 10, wherein the functional resin is a resin or resin composition having one or more of the following functions: gas barrier properties, easy tearability, oxygen absorption, UV barrier properties, visible light barrier properties, and rigidity.

12. The stretched multilayer film of claim 1, wherein the polybutylene terephthalate is a homopolybutylene terephthalate.

13. A stretched multilayer film described in any one of claims 1 to 12, wherein the polyethylene terephthalate is homopolyethylene terephthalate.

14. 14. The stretched multilayer film according to claim 1, wherein the heat-sealable resin forming the heat-sealable resin layer is a polytetramethylene glycol-modified polyester resin or an acid-modified olefin resin.

15. A packaging bag comprising the stretched multilayer film according to any one of claims 1 to 14.

16. A method for producing a stretched multilayer film, comprising laminating a PBT layer made of polybutylene terephthalate, a PET layer made of polyethylene terephthalate, and a heat-sealable resin layer by coextrusion to form a multilayer film, and then stretching the multilayer film by simultaneous biaxial stretching or successive biaxial stretching using a tenter method, comprising the steps of: The total content of the copolymerization components of the polybutylene terephthalate is 8 mol% or less, and the total content of the copolymerization components of the polyethylene terephthalate is 5 mol% or less, The stretched multilayer film has a heat-sealable resin layer on one of its outermost surfaces and a PET layer on the other (excluding the case where the layer structure of the stretched multilayer film is a PET layer made only of polyethylene terephthalate / a PBT layer made only of polybutylene terephthalate / a heat-sealable resin layer). A method for producing a stretched multilayer film, characterized in that a total thickness of the PBT layers is in the range of 25 to 45% of a total thickness of all layers of the stretched multilayer film, and a puncture strength per unit thickness in the total layer thickness of the stretched multilayer film is greater than 400 N / mm.

Citation Information

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