Vehicle
Patent Information
- Application Number
- JP2023137112
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2023-08-25
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2043-08-25
AI Technical Summary
【0009】 本発明によれば、排気経路の自由度を向上させながら、排気ダクトの車幅方向の位置ずれを吸収可能な車両を提供できる。
Smart Images

Figure 2025031119000001_ABST
Abstract
Description
[Technical field]
[0001] The present invention relates to a vehicle in which electric equipment is cooled by air within the vehicle compartment. [Background technology]
[0002] In recent years, efforts to realize a low-carbon or carbon-free society have become more active, and research and development into electrification technologies is being conducted in vehicles to reduce CO2 emissions and improve energy efficiency.
[0003] Vehicles such as electric vehicles and hybrid vehicles that use a motor as a drive source are equipped with an electric power equipment unit that houses electric power equipment such as a battery. In this type of vehicle, in order to prevent performance deterioration of the electric power equipment due to an abnormal rise in temperature, the electric power equipment is cooled by air taken in from the vehicle interior to maintain the temperature of the electric power equipment within an appropriate range.
[0004] For example, in the vehicle described in Patent Document 1, the air that has cooled the battery is returned to the vehicle interior from the exhaust duct through an extension duct. In addition, in the vehicle described in Patent Document 1, a ring-shaped bellows-shaped connecting mechanism provided between the exhaust duct and the extension duct absorbs the positional deviation between the exhaust duct and the extension duct in the vehicle width direction. [Prior art documents] [Patent documents]
[0005] [Patent Document 1] Patent Publication No. 2021-146801 Summary of the Invention [Problem to be solved by the invention]
[0006] However, the annular bellows-shaped connecting mechanism seals the exhaust path, which limits the flexibility of the exhaust path. On the other hand, it is also necessary to deal with misalignment of the exhaust duct in the vehicle width direction.
[0007] The present invention provides a vehicle that can absorb misalignment of an exhaust duct in the vehicle width direction while improving the degree of freedom of the exhaust path. [Means for solving the problem]
[0008] The present invention relates to Case and an electric power device accommodated in the case; a cooling mechanism that introduces air from within a vehicle cabin into the case to cool the electric power device, The cooling mechanism includes: an exhaust duct for exhausting the air from the case; The exhaust duct is A first duct portion connected to the case; A second duct portion fixed to a floor panel of the vehicle; a plate-shaped connecting member that connects the first duct portion and the second duct portion, the second duct portion and the connecting member are fixed by a fixing member passing through a through hole of the second duct portion and a through hole of the connecting member, the fixing member is fitted into either one of the through hole of the second duct portion and the through hole of the connecting member, The other of the through hole of the second duct portion and the through hole of the connecting member is longer than the one of the through holes at least in the width direction of the vehicle. Effect of the Invention
[0009] According to the present invention, a vehicle can be provided that can absorb misalignment of the exhaust duct in the vehicle width direction while improving the degree of freedom of the exhaust path. [Brief description of the drawings]
[0010] [Figure 1] 1 is a diagram showing a vehicle V equipped with a battery pack 1 according to an embodiment of the present invention. [Diagram 2] FIG. 2 is a perspective view of the battery pack 1. [Diagram 3]FIG. 2 is an exploded oblique view of the battery pack 1. [Figure 4] 2 is an exploded perspective view of an exhaust duct 53 disposed on a floor panel F of a vehicle V. FIG. [Diagram 5] 2 is a plan view of an exhaust duct 53 disposed on a floor panel F of a vehicle V. FIG. [Figure 6] 4 is a cross-sectional view showing a connecting portion between a first duct portion 531 and a second duct portion 532 of an exhaust duct 53. FIG. [Figure 7] 2 is a plan view of a main portion showing the exhaust flow path of an exhaust duct 53. FIG. [Figure 8] 8 is a cross-sectional view taken along line AA in FIG. 7. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0011] An embodiment of the present invention will be described below with reference to Fig. 1 to Fig. 8. The drawings are to be viewed in the direction of the symbols, and in the following description, front, rear, left, right, up and down are indicated according to the direction as seen from the driver, with the front of the vehicle indicated as Fr, the rear as Rr, the left as L, the right as R, the top as U, and the bottom as D.
[0012] [vehicle] As shown in FIG. 1, a vehicle V of this embodiment is, for example, an electric vehicle such as a hybrid vehicle, and is driven by an engine and a motor generator (not shown).
[0013] A battery pack 1 is placed on a floor panel F of a vehicle V, below a front seat 6 (i.e., a driver's seat and a passenger seat) arranged in a vehicle compartment 7. For example, the battery pack 1 is accommodated in a recess formed in the floor panel F and fixed to the floor panel F or the vehicle frame. The battery pack 1 is connected to a motor generator via a DC line (not shown).
[0014] [Battery pack] 2 and 3, the battery pack 1 includes a battery case 2, a battery module 3 and an electric device 4 housed in the battery case 2, and a cooling mechanism 5 that introduces air from within the vehicle cabin into the battery case 2 to cool the battery module 3. The electric device 4 is, for example, a battery ECU (Electronic Control Unit), a junction box, etc.
[0015] The battery case 2 includes a case body 21 having a bottom and an opening at the top, and a lid 22 that covers the opening of the case body 21. The internal space of the battery case 2 accommodates a plurality of battery modules 3, electrical equipment 4, and a cooling fan 51 that is a part of a cooling mechanism 5.
[0016] The cooling mechanism 5 includes case intake ports 26L and 26R formed in the battery case 2, upstream intake ducts 55L and 55R that guide the air in the vehicle cabin introduced into the internal space of the battery case 2 through the case intake ports 26L and 26R to the battery module 3, a downstream intake duct 50 that guides the air that has cooled the battery module 3 to the cooling fan 51, the cooling fan 51, a case exhaust port 52 that is formed at the rear end of the battery case 2 and in the center in the vehicle width direction and that discharges the air that has cooled the battery module 3 to the outside of the battery case 2, and an exhaust duct 53 that discharges the air discharged from the case exhaust port 52 into the vehicle cabin. Hereinafter, the exhaust duct 53, which is a main part of the present invention, will be described with reference to FIGS. 4 to 8.
[0017] As shown in Figures 4 and 5, the exhaust duct 53 is arranged along the vehicle width direction on the rear side of the battery case and includes a first duct portion 531 connected to the battery case 2, left and right second duct portions 532 arranged on the left and right outer sides of the first duct portion 531 and fixed to the floor panel F, and left and right connecting members 533 connecting the first duct portion 531 and the second duct portion 532.
[0018] The first duct portion 531 is equipped with an inlet 531a connected to the case exhaust port 52 of the battery case 2 and introducing air discharged from the case exhaust port 52 into the inside of the first duct portion 531, left and right extension portions 531b extending in the vehicle width direction from the inlet 531a and directing the air introduced from the inlet 531a to the left and right outside sides, an exhaust port 531c (see Figure 7) that discharges air to the outside from the tips (outer ends) of both extension portions 531b, a screw portion 531d that fixes the first duct portion 531 to the battery case 2 near the inlet 531a, and a clip portion 531e that fixes the first duct portion 531 to the floor panel F at the tip sides of both extension portions 531b.
[0019] In this embodiment, the first duct portion 531 is a flattened cylindrical member that alone forms a flow path for the air introduced from the inlet 531a, but it may also be a cover member that covers the floor panel F, forming a flow path between it and the floor panel F.
[0020] As shown in Figure 7, the second duct portion 532 faces the exhaust port 531c of the first duct portion 531, and is provided with an inlet port 532a that introduces air discharged from the exhaust port 531c into the inside of the second duct portion 532, an exhaust port 532b that exhausts the air introduced from the inlet port 532a forward, and a screw portion 532c that fixes the second duct portion 532 to the floor panel F.
[0021] In this embodiment, the second duct portion 532 is a cover member that covers the floor panel F and forms an air flow path between it and the floor panel F, but it may also be a tubular member that forms an air flow path by itself.
[0022] The connecting member 533 is a plate-shaped member that covers the outer end of the first duct portion 531 and the inner end of the second duct portion 532 from above, and is fixed to the outer end of the first duct portion 531 via a screw portion 533a and to the second duct portion 532 via a clip 533b, thereby connecting the first duct portion 531 and the second duct portion 532.
[0023] 6, the clip 533b passes through the through hole 533c of the connecting member 533 and the through hole 532d of the second duct portion 532 from above and fits into the through hole 532d of the second duct portion 532, thereby fixing the connecting member 533 to the second duct portion 532. The through hole 533c of the connecting member 533 is longer than the through hole 532d of the second duct portion 532 in the vehicle width direction and the front-rear direction.
[0024] According to this configuration, by adopting the plate-shaped connecting member 533, the degree of freedom in forming the flow passage is improved, unlike the conventional annular and bellows-shaped connecting member. In addition, the positional deviation in the vehicle width direction and the front-rear direction between the first duct portion 531 and the second duct portion 532 can be absorbed by the slide-permitting structure formed by the through-hole 533c of the connecting member 533. This improves the ease of installation when installing the connecting member 533 connected to the first duct portion 531 to the second duct portion 532 fixed to the floor panel F.
[0025] In this embodiment, the through hole 533c of the connecting member 533 is made longer than the through hole 532d of the second duct portion 532 in the vehicle width direction and the front-rear direction to absorb the positional deviation in the vehicle width direction and the front-rear direction between the first duct portion 531 and the second duct portion 532, but the through hole 532d of the second duct portion 532 may be made longer than the through hole 533c of the connecting member 533 to absorb the positional deviation in the vehicle width direction and the front-rear direction between the first duct portion 531 and the second duct portion 532. In addition, in this embodiment, the positional deviation in the vehicle width direction and the front-rear direction between the first duct portion 531 and the second duct portion 532 can be absorbed, but the direction in which the positional deviation is absorbed may be only the vehicle width direction.
[0026] As shown in FIG. 5, the exhaust duct 53 forms a first flow path R1 that discharges air discharged from the battery case 2 into the vehicle cabin via the first duct portion 531 and the second duct portion 532, and a second flow path R2 that discharges air discharged from the battery case 2 into the vehicle cabin via the first duct portion 531 but not via the second duct portion 532.
[0027] According to such exhaust duct 53, the exhaust air is dispersed in the vehicle interior, thereby reducing discomfort to the occupants caused by the exhaust air. As described above, the second duct portion 532 is a cover member that covers the floor panel F, and forms the first flow path R1 between the floor panel F and the second duct portion 532. Therefore, by increasing the exhaust area and decreasing the flow rate, the exhaust air can be appropriately controlled and the generation of abnormal noise can be suppressed.
[0028] 7, the second flow path R2 discharges the air discharged from the battery case 2 into the vehicle interior through a gap provided between the first duct portion 531 and the second duct portion 532 and covered from above by the connecting member 533. In this way, the second flow path R2 can be easily formed.
[0029] Furthermore, the first flow path R1 and the second flow path R2 discharge the air discharged from the battery case 2 in different directions in the front-rear direction of the vehicle V. For example, the first flow path R1 discharges the air discharged from the battery case 2 toward the front of the vehicle, and the second flow path R2 discharges the air discharged from the battery case 2 toward the rear of the vehicle. In this way, the exhaust air can be reliably dispersed in the vehicle interior, reducing discomfort to occupants caused by the exhaust air.
[0030] 7 and 8, a harness H is routed between the second duct portion 532 and the floor panel F along the front-rear direction of the vehicle V. For example, the second duct portion 532 of the present embodiment has a recess 532e (see FIG. 4) at the rear end portion, and the harness H is pulled between the second duct portion 532 and the floor panel F through this recess 532e.
[0031] Further, a plurality of ribs 532f protruding downward are formed on the lower surface of the second duct portion 532, and these ribs 532f define the routing path of the harness H. For example, as shown in Fig. 7 and Fig. 8, the harness H of this embodiment is routed between the second duct portion 532 and the floor panel F so as to be inclined in a plan view so as to move toward the inside of the vehicle V as it approaches the front of the vehicle V, and to be inclined in a side view so as to move toward the lower side as it approaches the front of the vehicle V. In this way, the second duct portion 532 can have a support function for the harness H.
[0032] The exhaust port 531c of the first duct portion 531 discharges the air discharged from the battery case 2 toward the harness H. This makes it possible to control the direction of the exhaust air by utilizing the harness H. For example, when the first flow path R1 hits the harness H, the air is distributed into an inner flow path R11 passing through the inside (upper side) of the harness H and an outer flow path R12 passing through the outside (lower side) of the harness H. This makes it possible to further distribute the exhaust air and further reduce discomfort felt by the occupants.
[0033] Further, the exhaust port 531c of the first duct portion 531 has a branch portion 531f in the middle in the front-rear direction, and the exhaust port 531c is branched into a first exhaust port 531c1 and a second exhaust port 531c2. The first exhaust port 531c1 is located on the front side of the exhaust port 531c and communicates with the inner flow path R11, and the second exhaust port 531c2 is located on the rear side of the first exhaust port 531c1 and communicates with the outer flow path R12. This makes it possible to reliably distribute the air discharged from the exhaust port 531c of the first duct portion 531 to the inner flow path R11 and the outer flow path R12.
[0034] Although various embodiments have been described above with reference to the drawings, it goes without saying that the present invention is not limited to such examples. It is clear that a person skilled in the art can come up with various modified or revised examples within the scope of the claims, and it is understood that these also naturally belong to the technical scope of the present invention. Furthermore, the components in the above-mentioned embodiments may be arbitrarily combined within the scope of the invention.
[0035] This specification describes at least the following items. Note that, in parentheses, components corresponding to those in the above-mentioned embodiment are shown, but the present invention is not limited to these.
[0036] (1) A case (battery case 2), An electric power device (battery module 3) accommodated in the case; A vehicle (vehicle V) including a cooling mechanism (cooling mechanism 5) that introduces air from within a vehicle cabin into the case to cool the electric power equipment, The cooling mechanism includes: An exhaust duct (exhaust duct 53) is provided to exhaust the air from the case, The exhaust duct is A first duct portion (first duct portion 531) connected to the case; A second duct portion (second duct portion 532) fixed to a floor panel (floor panel F) of the vehicle; A plate-shaped connecting member (connecting member 533) that connects the first duct portion and the second duct portion, The second duct portion and the connecting member are fixed by a fixing member (clip 533b) that passes through a through hole (through hole 533c) of the second duct portion and a through hole (through hole 532d) of the connecting member, the fixing member is fitted into either one of the through hole of the second duct portion and the through hole of the connecting member, The other of the through hole of the second duct portion and the through hole of the connecting member is longer than the one of the through holes at least in the width direction of the vehicle. vehicle.
[0037] According to (1), by adopting a plate-shaped connecting member, the degree of freedom in forming the flow passage is improved, unlike the conventional annular and bellows-shaped connecting member. In addition, the positional deviation in the vehicle width direction between the first duct section and the second duct section can be absorbed by a slide mechanism formed by the through hole of the second duct section and the through hole of the connecting member. This improves the ease of installation when installing the connecting member connected to the first duct section to the second duct section fixed to the vehicle body.
[0038] (2) A vehicle as described in (1), The through hole of the connecting member is longer in the width direction of the vehicle than the through hole of the second duct portion. vehicle.
[0039] According to (2), by making the through hole of the connecting member longer in the vehicle width direction than the through hole of the second duct portion, it is possible to absorb positional deviation between the first duct portion and the second duct portion in the vehicle width direction.
[0040] (3) A vehicle as described in (1) or (2), The exhaust duct is a first flow path (first flow path R1) through which the air passes through the first duct portion and the second duct portion; A second flow path (second flow path R2) in which the air passes through the first duct portion and does not pass through the second duct portion. vehicle.
[0041] According to (3), the exhaust gas can be dispersed, which facilitates temperature control within the vehicle cabin and eliminates or reduces discomfort felt by passengers due to exhaust gas from the exhaust duct.
[0042] (4) A vehicle according to any one of (1) to (3), The exhaust duct has a first flow path (first flow path R1) through which the air passes through the first duct portion and the second duct portion, The second duct portion is a cover member that covers the floor panel (floor panel F) of the vehicle, and forms the first flow path between the second duct portion and the floor panel. vehicle.
[0043] According to (4), since the exhaust area can be made large, the exhaust can be controlled by lowering the flow rate, and abnormal noise can be prevented.
[0044] (5) A vehicle according to any one of (1) to (4), Between the second duct portion and the floor panel, a wiring (harness H) is arranged along the front-rear direction of the vehicle. vehicle.
[0045] According to (5), the second duct member can have the function of supporting the wiring.
[0046] (6) A vehicle as described in (5), The exhaust port (exhaust port 531c) of the first duct portion is formed so as to discharge the air toward the wiring. vehicle.
[0047] According to (6), exhaust can be controlled using wiring.
[0048] (7) A vehicle as described in (6), When the air hits the wiring, the first flow path is distributed to an inner flow path (inner flow path R11) passing through the inside of the wiring and an outer flow path (outer flow path R12) passing through the outside of the wiring. vehicle.
[0049] According to (7), the exhaust gas can be further dispersed, and discomfort felt by the passengers due to air conditioning can be eliminated or reduced.
[0050] (8) A vehicle according to any one of (1) to (7), The exhaust port of the first duct portion includes a first exhaust port (first exhaust port 531c1) located in the front of the vehicle and communicating with the inner flow passage, and a second exhaust port (second exhaust port 531c2) located behind the first exhaust port and communicating with the outer flow passage. vehicle.
[0051] According to (8), it becomes easier to disperse exhaust gas.
[0052] (9) A vehicle as described in (3), The second flow path is such that the air passes through a gap that is covered by the connecting member and is provided between the first duct portion and the second duct portion. vehicle.
[0053] According to (9), the second flow path can be easily formed by not employing a ring-shaped structure.
[0054] (10) A vehicle as described in (9), The first flow path and the second flow path discharge the air in different directions in the front-rear direction of the vehicle. vehicle.
[0055] According to (10), discomfort felt by passengers due to air conditioning can be eliminated or reduced. [Explanation of symbols]
[0056] 2 Battery case (case) 3 Battery module (power equipment) 5 Cooling mechanism 53 Exhaust Duct 531 First Duct Section 531c Exhaust port 531c1 First exhaust port 531c2 Second exhaust port 532 Second Duct Section 532d through hole 533 Connecting members 533b Clip 533c through hole R1 First flow path R11 Inner passage R12 Outer channel R2 Second flow path F Floor panel H Harness (wiring)
Claims
1. Case and an electric power device accommodated in the case; a cooling mechanism that introduces air from within a vehicle cabin into the case to cool the electric power device, The cooling mechanism includes: an exhaust duct for exhausting the air from the case; The exhaust duct is A first duct portion connected to the case; A second duct portion fixed to a floor panel of the vehicle; a plate-shaped connecting member that connects the first duct portion and the second duct portion, the second duct portion and the connecting member are fixed by a fixing member passing through a through hole of the second duct portion and a through hole of the connecting member, the fixing member is fitted into one of the through hole of the second duct portion and the through hole of the connecting member, The other of the through hole of the second duct portion and the through hole of the connecting member is longer than the one of the through holes at least in the width direction of the vehicle. vehicle.
2. 2. A vehicle as claimed in claim 1, The through hole of the connecting member is longer in the width direction of the vehicle than the through hole of the second duct portion. vehicle.
3. 3. A vehicle according to claim 1 or 2, The exhaust duct is a first flow path through which the air passes through the first duct portion and the second duct portion; a second flow path through which the air passes through the first duct portion and does not pass through the second duct portion; vehicle.
4. 3. A vehicle according to claim 1 or 2, the exhaust duct has a first flow path through which the air passes through the first duct portion and the second duct portion; The second duct portion is a cover member that covers the floor panel of the vehicle, and forms the first flow path between the second duct portion and the floor panel. vehicle.
5. A vehicle according to claim 4, A wiring is arranged between the second duct portion and the floor panel along the front-rear direction of the vehicle. vehicle.
6. 6. A vehicle according to claim 5, The exhaust port of the first duct portion is formed to discharge the air toward the wiring. vehicle.
7. 7. A vehicle as claimed in claim 6, When the first flow path hits the wiring, the air is distributed into an inner flow path passing through the inside of the wiring and an outer flow path passing through the outside of the wiring. vehicle.
8. 8. A vehicle according to claim 7, The exhaust port of the first duct portion includes a first exhaust port located at a front of the vehicle and communicating with the inner flow passage, and a second exhaust port located rearward of the first exhaust port and communicating with the outer flow passage. vehicle.
9. 4. A vehicle according to claim 3, The second flow path is such that the air passes through a gap that is covered by the connecting member and is provided between the first duct portion and the second duct portion. vehicle.
10. 10. A vehicle as claimed in claim 9, The first flow path and the second flow path discharge the air in different directions in the front-rear direction of the vehicle. vehicle.
Citation Information
Patent Citations
Power supply for vehicle
JP2002219949A
Electric vehicle equipped with high-voltage electric component
JP2013244764A
Battery unit cooling device
JP2015118823A
Power supply device mounting structure
JP2021146801A