Battery cell, manufacturing method thereof, manufacturing system therefor, battery and power consumption device
By designing the airflow path extending along the side plate in the battery cell, guiding the gas to the pressure release mechanism, the problem of low exhaust efficiency of the battery when the hot runaway is solved, and the battery safety is improved.
Patent Information
- Application Number
- JP2024212370
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-03-18
- Estimated Expiration
- 2041-07-29
AI Technical Summary
In existing battery technology, safety issues are difficult to effectively solve, especially when the battery's pressure release mechanism is inefficient.
A battery cell is designed, including an electrode assembly, a housing, a pressure release mechanism and a cap assembly. An air flow path extending along the side plate is provided in the housing to guide the gas in the storage space to a pressure release mechanism, so as to release it in time when the pressure reaches a threshold.
By optimizing the design of the airflow path, the battery's exhaust efficiency when the battery is hot and the battery's safety performance is enhanced.
Smart Images

Figure 2025038008000001_ABST
Abstract
Description
[Technical field]
[0001] TECHNICAL FIELD Embodiments of the present application relate to the field of batteries, and more particularly to methods and systems for manufacturing battery cells, batteries, and power consuming devices. [Background technology]
[0002] Battery cells are widely applied in electronic devices such as mobile phones, notebook computers, electric bicycles, electric cars, electric airplanes, electric steamships, electric toy cars, electric toy steamships, electric toy airplanes, power tools, etc. The battery cells may include nickel-cadmium battery cells, nickel-hydride battery cells, lithium-ion battery cells, secondary alkaline zinc-manganese battery cells, etc. Summary of the Invention [Problem to be solved by the invention]
[0003] In the development of battery technology, in addition to improving the performance of battery cells, safety issues have also become a problem that cannot be ignored. If the safety of a battery cell cannot be ensured, the battery cell cannot be used. Therefore, how to improve the safety of battery cells is a technical issue in battery technology that is waiting to be solved as soon as possible. [Means for solving the problem]
[0004] The embodiments of the present application provide a battery cell and a manufacturing method thereof, as well as a manufacturing system thereof, a battery, and a power consuming device, which can improve the safety of the battery cell.
[0005] According to a first aspect of the present application, an embodiment of the present application provides a battery cell, the battery cell including an electrode assembly, a housing, a pressure relief mechanism, and a cover assembly, wherein the housing is provided with an accommodation space for accommodating the electrode assembly, the housing includes a first side plate located on one side along a first direction, the pressure relief mechanism is installed on the first side plate, and the cover assembly is for sealing the housing, wherein a first flow path is provided extending along an inner surface of the first side plate of the housing, the first flow path is for guiding gas in the accommodation space to the pressure relief mechanism, so that when the pressure reaches a threshold value, the pressure relief mechanism is activated and releases the pressure.
[0006] In the above aspect, an embodiment of the present application provides a first flow path on the first side plate of the housing, which guides the gas released when the battery cell experiences thermal runaway from the storage space to the pressure relief mechanism, allowing the pressure relief mechanism to operate in a timely manner and release the gas, thereby improving the exhaust rate when the battery cell experiences thermal runaway and improving the safety of the battery cell.
[0007] In some embodiments, the first flow passage includes a plurality of first grooves disposed on the inner surface of the first side plate and extending along the inner surface of the first side plate, and one end of each of the first grooves communicates with the pressure relief mechanism. The first flow passage is disposed as a plurality of first grooves, and each of the first grooves communicates with the pressure relief mechanism, so that when thermal runaway occurs in the battery cell, the released gas can be guided from the storage space along the first grooves to the pressure relief mechanism for discharge, thereby improving the exhaust rate when the battery cell experiences thermal runaway and improving the safety of the battery cell, and the first grooves are disposed on the inner surface of the first side plate, thereby not occupying the storage space and affecting the energy density of the battery cell.
[0008] In some embodiments, the first grooves are parallel to each other, which is advantageous for improving exhaust efficiency in the longitudinal direction of the first grooves, or the first grooves are divergently extending from the pressure relief mechanism to the periphery, which is advantageous for improving exhaust efficiency in the circumferential direction of the pressure relief mechanism.
[0009] In some embodiments, a protrusion protruding into the storage space is formed on the inner surface of the first side plate, the protrusion has a top surface away from the inner surface, and the first flow path is formed in the space between the top surface of the protrusion and the inner surface. In the embodiments, the top surface of the protrusion is for supporting the electrode assembly, and the first flow path is formed in the space between the top surface of the protrusion and the inner surface, which can improve the exhaust rate when the battery cell experiences thermal runaway and improve the safety of the battery cell.
[0010] In some embodiments, the first flow passage includes a plurality of branch flow passages communicating with the pressure relief mechanism, the protrusions are multiple, the plurality of protrusions extend circumferentially around the pressure relief mechanism in a divergent manner and are spaced apart from one another, and one branch flow passage is formed between two adjacent protrusions and the inner surface. The plurality of protrusions extend circumferentially around the pressure relief mechanism in a divergent manner and are spaced apart from one another, which is advantageous for improving exhaust efficiency in the circumferential direction of the pressure relief mechanism.
[0011] In some embodiments, the first flow passage includes a plurality of branch passages and a connecting passage, the protrusions are multiple, each protrusion extends substantially along the second direction of the first side plate, the plurality of protrusions are spaced apart and spaced apart from each other along the third direction of the first side plate, a branch passage is formed between two adjacent protrusions and the inner surface, the two adjacent branch passages communicate with each other via a connecting passage, at least one of the branch passages communicates with the pressure relief mechanism via the connecting passage, the second direction is perpendicular to the first direction, and the third direction is perpendicular to the first direction and the second direction. By providing the protrusions extending along the second direction of the first side plate, forming a branch passage between two adjacent protrusions and the inner surface, and connecting the branch passage to the pressure relief mechanism via the connecting passage, the exhaust efficiency in the second direction can be improved.
[0012] In some embodiments, the housing includes a pair of second side plates disposed opposite to each other along the second direction, and a third gap is provided between one end of each protrusion in the second direction and an adjacent one of the second side plates, and the third gap forms at least a part of the connecting flow passage. By providing the third gap to form a part of the connecting flow passage connecting the branch flow passage to the pressure relief mechanism, the gas in the branch flow passage can be quickly guided to the pressure relief mechanism by the connecting flow passage and discharged.
[0013] In some implementations, the at least one protrusion includes a plurality of sub-protrusions, the sub-protrusions being spaced apart along the second direction, and a fourth gap is formed between adjacent sub-protrusions, the fourth gap forming at least a portion of the connecting passage. By providing the fourth gap to form a portion of the connecting passage connecting the branch passage to the pressure relief mechanism, gas in the branch passage can be quickly guided to the pressure relief mechanism by the connecting passage and discharged.
[0014] In some embodiments, the protrusion is configured in an arc shape or a broken line shape protruding in a direction away from the pressure relief mechanism in the third direction. The arc shape or broken line shape protruding in a direction away from the pressure relief mechanism can guide the airflow toward the pressure relief mechanism during exhaust, which is advantageous for rapid exhaust of gas.
[0015] In some embodiments, an insulating layer is provided on the top surface of the protrusion, and the insulating layer is for realizing insulation between the electrode assembly and the housing, which does not require the installation of additional support parts, reduces the space occupied, and is advantageous for improving the energy density of the battery cell without affecting the exhaust of the battery cell.
[0016] In some embodiments, the housing includes a pair of second side plates disposed opposite to each other in a second direction, the storage space includes a first gap disposed between the electrode assembly and each of the second side plates, the second direction being perpendicular to the first direction, the housing further includes a pair of third side plates disposed opposite to each other in a third direction, the storage space includes a second gap disposed between the electrode assembly and each of the third side plates, the third direction being perpendicular to the first direction and the second direction, and the first flow path communicates with the first gap and / or the second gap. The first flow path communicates with the first gap and / or the second gap, thereby realizing communication between the first flow path and the storage space.
[0017] In some embodiments, from a position where the first flow passage communicates with the pressure relief mechanism, at least a portion of the first flow passage has a gradually decreasing depth in a direction away from the pressure relief mechanism, thereby forming a slope that gradually increases in depth in a direction approaching the pressure relief mechanism and is inclined toward the exhaust direction of the pressure relief mechanism, which is advantageous in guiding the gas to the pressure relief mechanism and discharging it, thereby improving exhaust efficiency.
[0018] In some embodiments, the device further includes a support part disposed between the first side plate and the electrode assembly to support the electrode assembly, and a second flow passage is provided on the support part, and the second flow passage communicates with the first flow passage and the storage space. By forming the second flow passage on the support part and communicating the first flow passage and the storage space, the exhaust flow passage area can be increased, and the exhaust efficiency can be improved.
[0019] In some embodiments, the second flow path includes a first through hole passing through the support component along the first direction, the first through hole communicating the first flow path with the receiving space.
[0020] In some embodiments, the housing includes a pair of second side plates arranged opposite each other in a second direction, the accommodating space includes a first gap arranged between the electrode assembly and each second side plate, the second direction being perpendicular to the first direction, the housing further includes a pair of third side plates arranged opposite each other in a third direction, the accommodating space further includes a second gap arranged between the electrode assembly and each third side plate, the third direction being perpendicular to the first direction and the second direction, the support part has a first surface and a second surface arranged opposite each other, the first surface faces the first side plate and the second surface faces the electrode assembly, the second flow path includes a second groove provided on the first surface, the second groove communicates with the first gap and / or the second gap, and the second groove communicates with the first flow path. By providing a first gap and / or a second gap in the support component, and a second groove communicating with the first flow path, the exhaust flow path area can be increased, thereby improving exhaust efficiency.
[0021] In some embodiments, the housing further includes an insulating film for enclosing a portion of the electrode assembly and separating the electrode assembly from the housing, the insulating film including a first side film located between the electrode assembly and the support component, the first side film having a second through hole, the second through hole and the first through hole of the support component not overlapping in projection in the first direction. The second through hole of the first side film of the insulating film and the first through hole of the support component not overlapping in projection in the first direction, realizing reliable insulation between the electrode assembly and the first side plate, and realizing communication between the storage space and the first flow path by the first through hole and the second through hole, thereby improving exhaust efficiency.
[0022] According to a second aspect of the present application, there is provided a battery, the battery including a battery cell of the first aspect.
[0023] According to a third aspect of the present application there is provided a power consuming device, the power consuming device comprising a battery according to the second aspect.
[0024] In some embodiments, the power consuming device is a vehicle, a watercraft, or a spacecraft.
[0025] According to a fourth aspect of the present application, there is provided a method for manufacturing a battery cell, the method including: providing an electrode assembly; providing a housing having an accommodation space for accommodating the electrode assembly and including a first side plate located on one side along a first direction; providing a pressure relief mechanism installed on the first side plate; providing a cover assembly for sealing the housing; and assembling the electrode assembly, the housing, the pressure relief mechanism and the cover assembly to form a battery cell, wherein providing the housing includes forming a first flow path on an inner surface of the first side plate of the housing, the first flow path being for guiding gas in the accommodation space to the pressure relief mechanism so that the pressure relief mechanism is activated and releases pressure when a pressure threshold is reached.
[0026] According to a fifth aspect of the present application, there is provided a battery cell manufacturing system, the system including: an electrode assembly providing device for providing an electrode assembly; a housing providing device for providing a housing having an accommodation space for accommodating the electrode assembly and including a first side plate located on one side along a first direction; a pressure relief mechanism providing device for providing a pressure relief mechanism to be installed on the first side plate; a cover assembly providing device for providing a cover assembly for sealing the housing; and an assembly device for assembling the electrode assembly, the housing, the pressure relief mechanism and the cover assembly to form a battery cell, wherein a first flow path is formed on an inner surface of the first side plate of the housing, the first flow path extending along the inner surface, and the first flow path is for guiding gas in the accommodation space to the pressure relief mechanism so that the pressure relief mechanism is activated and releases pressure when a pressure threshold is reached.
[0027] The battery cell and its manufacturing method and manufacturing system, battery and power consuming device according to the present application can improve exhaust efficiency when the battery cell experiences thermal runaway, and can improve the safety of the battery cell. [Brief description of the drawings]
[0028] The drawings described herein are intended to provide further understanding of the present application, constitute a part of the present application, and the illustrative embodiments and the description thereof are intended to interpret the present application and are not to be construed as undue limitations of the present application.
[0029] [Figure 1] 1 is a structural schematic diagram of a vehicle according to some embodiments of the present application. [Diagram 2] FIG. 1 is an exploded schematic diagram of a battery according to some embodiments of the present application. [Diagram 3] FIG. 3 is a structural schematic diagram of the battery module shown in FIG. 2. [Figure 4] FIG. 2 is an exploded schematic diagram of a battery cell according to some embodiments of the present application. [Diagram 5] 1 is a structural schematic diagram of a housing of a battery cell according to some embodiments of the present application. [Figure 6] 6 is a schematic cross-sectional view of the housing shown in FIG. 5 taken along line AA. [Figure 7] FIG. 2 is a top schematic view of a battery cell according to some embodiments of the present application. [Figure 8] 8 is a schematic cross-sectional view of a battery cell shown in FIG. 7, the battery cell employing the housing of the embodiment shown in FIG. 5, taken at a location BB. [Figure 9] 9 is an enlarged schematic view of a portion C of the battery cell shown in FIG. 8. FIG. [Figure 10] 9 is an enlarged schematic view of a portion D of the battery cell shown in FIG. 8. FIG. [Figure 11] FIG. 2 is a structural schematic diagram of a housing of a battery cell according to another embodiment of the present application. [Figure 12] FIG. 2 is a structural schematic diagram of a housing of a battery cell according to another embodiment of the present application. [Figure 13] FIG. 2 is a top schematic view of a battery cell according to another embodiment of the present application. [Figure 14] 14 is a schematic cross-sectional view of a battery cell shown in FIG. 13 that employs the housing of the embodiment of FIG. 12 at a location EE. [Figure 15] 15 is an enlarged schematic view of a portion F of the battery cell shown in FIG. 14. [Figure 16] FIG. 2 is a structural schematic diagram of a housing of a battery cell according to another embodiment of the present application. [Figure 17] FIG. 2 is a structural schematic diagram of a housing of a battery cell according to another embodiment of the present application. [Figure 18] FIG. 2 is a structural schematic diagram of a battery cell provided with a support component according to another embodiment of the present application. [Figure 19] FIG. 2 is a structural schematic diagram of a support component of a battery cell according to another embodiment of the present application. [Figure 20] FIG. 2 is a structural schematic diagram of a support component of a battery cell according to another embodiment of the present application. [Figure 21] FIG. 2 is a structural schematic diagram of a support component of a battery cell according to another embodiment of the present application. [Figure 22] FIG. 2 is a structural schematic diagram of a battery cell provided with a supporting component and an insulating film according to another embodiment of the present application. [Diagram 23] FIG. 2 is an exploded schematic view of a support component and an insulating film of a battery cell according to another embodiment of the present application. [Figure 24] FIG. 24 is a schematic top view of the support component and insulating film shown in FIG. 23 after they have been combined. [Diagram 25] 1 is a flow chart of a method for manufacturing a battery cell according to some embodiments of the present application. [Figure 26] 1 is a schematic block diagram of a battery cell manufacturing system according to some embodiments of the present application. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0030] In order to clarify the purpose, technical solutions and advantages of the embodiments of the present application, the technical solutions in the embodiments of the present application will be clearly described below in conjunction with the drawings of the embodiments of the present application. It is clear that the described embodiments are only a part of the embodiments of the present application, and are not all of the embodiments. All other embodiments obtained based on the embodiments of the present application without the need for creative efforts by those skilled in the art are all within the scope of protection of the present application.
[0031] Unless otherwise defined, all scientific and technical terms used in this application have the same meaning as commonly understood by those skilled in the art. In this application, the terms used in the specification are used only to describe specific embodiments and are not intended to limit the application. The terms "include", "have" and any variations thereof in the specification and claims of this application and the above description of the drawings are intended to cover non-exclusive "include". The terms "first", "second", etc. in the specification and claims of this application or the above drawings are intended to distinguish different objects and are not intended to describe a specific order or a main-subordinate relationship.
[0032] When referring to an "embodiment" in this application, it means that a particular feature, structure, or characteristic described in the embodiment may be included in at least one embodiment of this application. The phrases appearing in various places in the specification do not necessarily all refer to the same embodiment, nor are they mutually exclusive, separate, or alternative embodiments of other embodiments.
[0033] In the description of the present application, it should be explained that unless otherwise specified and limited, the terms "attached", "connected", "connected" and "externally attached" should be understood in a broad sense, for example, they may be fixedly connected, detachably connected or integrally connected, they may be directly connected, they may be indirectly connected via an intermediate medium, and they may communicate with the insides of two elements. Those skilled in the art can understand the specific meaning of the above terms in the present application according to the specific situation.
[0034] The term "and / or" in this application merely describes the relationship between related objects and indicates that three relationships may exist, for example, A and / or B may represent three cases: A alone, A and B in combination, and B alone. Also, the character " / " in this application generally indicates that the related objects before and after are in an "or" relationship.
[0035] In the embodiments of the present application, the same reference numerals represent the same components, and for the sake of brevity, detailed descriptions of the same components in different embodiments will be omitted. In addition, the dimensions such as thickness, length, width, etc. of each member in the embodiments of the present application shown in the drawings, and the overall dimensions such as thickness, length, width, etc. of the integrated device are merely illustrative and do not limit the present application.
[0036] In this application, "plurality" refers to two or more (including two).
[0037] In the present application, the battery cell may include a lithium ion secondary battery cell, a lithium ion primary battery cell, a lithium sulfur battery cell, a sodium lithium ion battery cell, a sodium ion battery cell, or a magnesium ion battery cell, etc., but is not limited thereto in the embodiments of the present application. The battery cell may have a cylindrical body, a flat body, a rectangular body, or other shapes, etc., but is not limited thereto in the embodiments of the present application. According to the packaging form, the battery cell is generally divided into three types, namely, a prismatic battery cell, a rectangular battery cell, and a pouch battery cell, but is not limited thereto in the embodiments of the present application.
[0038] The battery referred to in the embodiments of this application refers to a single physical module that includes one or more battery cells to provide higher voltage and capacity. For example, the battery referred to in this application may include a battery module or a battery pack. The battery generally includes a housing for packaging one or more battery cells. The housing can prevent liquid or other foreign matter from affecting the charging or discharging of the battery cells.
[0039] The battery cell includes an electrode assembly and an electrolyte, and the electrode assembly includes a positive electrode plate, a negative electrode plate, and a separator. The battery cell mainly operates by the movement of metal ions between the positive electrode plate and the negative electrode plate. The positive electrode plate includes a positive electrode collector and a positive electrode active material layer, and the positive electrode active material layer is coated on the surface of the positive electrode collector. The positive electrode collector includes a positive electrode collector part and a positive electrode protrusion protruding from the positive electrode collector part, and the positive electrode collector part is coated with the positive electrode active material layer, and at least a part of the positive electrode protrusion is not coated with the positive electrode active material layer, and the positive electrode protrusion functions as a positive electrode tab. Taking a lithium ion battery as an example, the material of the positive electrode collector may be aluminum, the positive electrode active material layer includes a positive electrode active material, and the positive electrode active material may be lithium cobalt oxide, lithium iron phosphate, ternary lithium, or lithium manganate, etc. The negative electrode plate includes a negative electrode collector and a negative electrode active material layer, and the negative electrode active material layer is coated on the surface of the negative electrode collector. The negative electrode collector includes a negative electrode collector and a negative electrode protrusion protruding from the negative electrode collector. The negative electrode collector is coated with the negative electrode active material layer, and at least a part of the negative electrode protrusion is not coated with the negative electrode active material layer, and the negative electrode protrusion functions as a negative electrode tab. The material of the negative electrode collector may be copper, the negative electrode active material layer includes a negative electrode active material, and the negative electrode active material may be carbon or silicon. The number of positive electrode tabs is multiple and stacked, and the number of negative electrode tabs is multiple and stacked so that melting does not occur even when a large current is passed through them. The material of the separator may be PP (polypropylene) or PE (polyethylene), etc. In addition, the electrode assembly may be a wound type structure or a stacked type structure, and the embodiment of the present application is not limited thereto.
[0040] The battery cell may further include an outer casing assembly, the interior of which has a receiving cavity, the receiving cavity being an enclosed space provided by the outer casing assembly for the electrode assembly and the electrolyte.
[0041] For battery cells, the main safety risk comes from the charging and discharging process, so appropriate environmental temperature design is required. In order to effectively avoid unnecessary losses, there are generally at least three protection measures for battery cells. Specifically, the protection measures include at least a switch element, the selection of a suitable separator material, and a pressure relief mechanism. The switch element is an element that can stop charging or discharging the battery when the temperature or resistance inside the battery cell reaches a certain threshold. The separator is for isolating the positive and negative plates, and can automatically dissolve and remove the micropores on the order of microns (or even nanometers) attached to it when heated to a certain temperature, so that metal ions cannot pass through the separator and the internal reaction of the battery cell is terminated.
[0042] The pressure relief mechanism is an element or member that operates to release the internal pressure when the internal pressure of the battery cell reaches a predetermined threshold. The design of this threshold varies according to design needs. The threshold may be determined by one or more of the materials of the positive plate, the negative plate, the electrolyte, and the separator in the battery cell. The pressure relief mechanism may take the form of an explosion-proof valve, an air valve, a pressure relief valve, a safety valve, etc., and may specifically take the form of a pressure-sensitive element or structure, i.e., when the internal pressure of the battery cell reaches a predetermined threshold, the pressure relief mechanism performs an operation or a fragile structure provided in the pressure relief mechanism bursts, thereby forming an opening or a flow path for releasing the internal pressure or temperature.
[0043] The term "operation" referred to in this application refers to the pressure relief mechanism being activated or being activated to a certain state, thereby releasing the internal pressure of the battery cell. The operation of the pressure relief mechanism may include, but is not limited to, at least a part of the pressure relief mechanism being ruptured, crushed, broken, or opened, etc. When the pressure relief mechanism is activated, the high temperature and high pressure material inside the battery cell is discharged as a discharge from the activated part to the outside. In this manner, if the pressure is controllable, the pressure of the battery cell can be released, thereby avoiding the occurrence of a potentially more serious accident.
[0044] Exhaust from battery cells referred to in this application includes, but is not limited to, electrolyte, melted or split positive and negative plates, separator fragments, high temperature and pressure gases produced by reactions, flames, etc.
[0045] The pressure relief mechanism in a battery cell has an important impact on the safety of the battery cell. For example, when a phenomenon such as a short circuit or overcharging occurs, thermal runaway may occur inside the battery cell, causing a sudden increase in pressure. In such a case, the pressure relief mechanism operates to release the internal pressure to the outside, preventing the battery cell from exploding or catching fire.
[0046] The pressure relief mechanism is usually attached to the outer casing assembly. The inventors discovered that in order to improve the energy density of the battery cell, the space inside the battery cell through which gas can flow is limited, which results in a low gas discharge rate during thermal runaway, and the pressure relief mechanism is shielded by components inside the outer casing assembly, which makes the gas discharge difficult, which may cause potential safety risks.
[0047] In view of this, the embodiment of the present application provides a technical solution, in which a battery cell includes an electrode assembly, a housing, a pressure relief mechanism, and a cover assembly, where the housing is provided with an accommodation space for accommodating the electrode assembly, the housing includes a first side plate located on one side along a first direction, the pressure relief mechanism is installed on the first side plate, and the cover assembly is for sealing the housing, where a first flow path is provided on the inner surface of the first side plate of the housing, extending along the inner surface, and the first flow path is for guiding gas in the accommodation space to the pressure relief mechanism so that the pressure relief mechanism is activated and releases pressure when the pressure reaches a threshold value. A battery cell having such a structure guides high-temperature and high-pressure gas to the pressure relief mechanism during thermal runaway, improving the exhaust rate and improving safety performance.
[0048] The technical solutions described in the embodiments of the present application are applicable to batteries and power-consuming devices using batteries.
[0049] The power consumption device may be a vehicle, a mobile phone, a portable device, a notebook computer, a steamship, a spacecraft, an electric toy, an electric tool, etc. The vehicle may be a gasoline automobile, a gas automobile, or a new energy automobile, the new energy automobile may be a pure electric automobile, a hybrid automobile, or a range extender automobile, etc., the spacecraft includes an airplane, a rocket, a space shuttle, a spaceship, etc., the electric toy includes a stationary or mobile electric toy, such as a game machine, an electric car toy, an electric boat toy, an electric airplane toy, etc., and the electric tool includes a metal cutting electric tool, a polishing electric tool, an assembly electric tool, and a railway electric tool, such as an electric drill, an electric grinder, an electric wrench, an electric screwdriver, an electric hammer, a hammer drill, a concrete vibrator, an electric plane, etc. In the embodiment of the present application, the above-mentioned power consumption device is not particularly limited.
[0050] In the following embodiments, for ease of explanation, a case will be described in which the power consuming device is a vehicle.
[0051] 1 is a structural schematic diagram of a vehicle according to some embodiments of the present application. As shown in FIG. 1, a battery 2 is provided inside the vehicle 1, and the battery 2 may be provided at the bottom, front, or rear of the vehicle 1. The battery 2 can be used to supply power to the vehicle 1, for example, the battery 2 can be an operating power source for the vehicle 1.
[0052] The vehicle 1 may further include a controller 3 and a motor 4, the controller 3 for controlling the battery 2 to power the motor 4 for use in, for example, starting, navigation and operating power needs of the vehicle 1 during driving.
[0053] In some embodiments of the present application, the battery 2 can be used not only as an operating power source for the vehicle 1, but also as a driving power source for the vehicle 1, providing driving power to the vehicle 1 in place of, or in place of, gasoline or natural gas.
[0054] 2 is an exploded schematic diagram of a battery according to some embodiments of the present application. As shown in FIG. 2, the battery 2 includes a housing 5 and a battery cell (not shown in FIG. 2) housed within the housing 5.
[0055] The housing 5 is used to house the battery cells, and the housing 5 may have various structures. In some embodiments, the housing 5 may include a first housing portion 51 and a second housing portion 52, and the first housing portion 51 and the second housing portion 52 are covered with each other, and the first housing portion 51 and the second housing portion 52 jointly define a housing space 53 for housing the battery cells. The second housing portion 52 may be a hollow structure that opens at one end, and the first housing portion 51 is a plate-like structure, and the first housing portion 51 is covered with the opening side of the second housing portion 52 to form a housing 5 having the housing space 53. The first housing portion 51 and the second housing portion 52 may also be hollow structures that open on one side, and the opening side of the first housing portion 51 is covered with the opening side of the second housing portion 52 to form a housing 5 having the housing space 53. Of course, the first housing unit 51 and the second housing unit 52 may have various shapes, such as a cylindrical body or a rectangular parallelepiped.
[0056] In order to improve the sealing performance after the first housing part 51 and the second housing part 52 are connected, a sealing member such as a sealant or a seal ring may be provided between the first housing part 51 and the second housing part 52.
[0057] Assuming that the first housing part 51 is covered on top of the second housing part 52, the first housing part 51 may be referred to as an upper housing cover, and the second housing part 52 may be referred to as a lower housing.
[0058] The battery 2 may have one or more battery cells. If there are multiple battery cells, the multiple battery cells may be connected in series, parallel, or series-parallel, and series-parallel connection means that the multiple battery cells are connected in series or parallel. The multiple battery cells may be directly connected in series, parallel, or series-parallel, and then the entire configuration of the multiple battery cells may be housed in the housing 5. Of course, the multiple battery cells may first be connected in series, parallel, or series-parallel to form a battery module 6, and the multiple battery modules 6 may be further connected in series, parallel, or series-parallel to form a whole and housed in the housing 5.
[0059] Fig. 3 is a structural schematic diagram of the battery module shown in Fig. 2. As shown in Fig. 3, in some embodiments, there are a plurality of battery cells 7, and the plurality of battery cells 7 are first connected in series, parallel, or series-parallel to form a battery module 6. The plurality of battery modules 6 are further connected in series, parallel, or series-parallel to form a whole, and are housed in a housing.
[0060] Electrical connection can be realized between the multiple battery cells 7 in the battery module 6 via bus bars, thereby realizing parallel connection, series connection, or series-parallel connection of the multiple battery cells 7 in the battery module 6.
[0061] FIG. 4 is an exploded schematic diagram of a battery cell according to some embodiments of the present application.
[0062] As shown in FIG. 4 , a battery cell 7 according to an embodiment of the present application includes an electrode assembly 10 and an outer casing assembly 20 , and the electrode assembly 10 is housed in the outer casing assembly 20 .
[0063] In some embodiments, the battery cell 7 includes an electrode assembly 10, a housing 21, a pressure relief mechanism 30, and an end cover 22. Here, the housing 21 is provided with an accommodation space 216 for accommodating the electrode assembly 10, the housing 10 includes a first side plate 212 located on one side along a first direction Z, the pressure relief mechanism 30 is installed on the first side plate 212, and the end cover 22 is for sealing the housing 21, where a first flow path is provided on an inner surface 2120 of the first side plate 212 of the housing 21 and extending along the inner surface 2120, and the first flow path is for guiding gas in the accommodation space 216 to the pressure relief mechanism 30, so that when the pressure reaches a threshold value, the pressure relief mechanism 30 is activated and releases the pressure.
[0064] In some embodiments, the housing assembly 20 may further be for housing an electrolyte, for example, an electrolyte solution. The housing assembly 20 may be of various construction types.
[0065] In some embodiments, the outer casing assembly 20 may include a housing 21 and a cover assembly 22, where the housing 21 is a hollow structure that is open on one side, and the cover assembly 22 covers and forms a sealed connection with the open portion of the housing 21 to form a receiving cavity for receiving the electrode assembly 10 and the electrolyte.
[0066] The housing 21 may have various shapes, such as a cylinder, a rectangle, etc. The shape of the housing 21 can be determined based on the specific shape of the electrode assembly 10. For example, if the electrode assembly 10 has a cylinder structure, a cylinder housing can be selected. If the electrode assembly 10 has a rectangular parallelepiped structure, a rectangular parallelepiped housing can be selected.
[0067] In some embodiments, the cover assembly 22 includes an end cover 221, and the end cover 221 covers the open portion of the housing 21. The end cover 221 may have various structures, for example, the end cover 221 has a plate-like structure. Illustratively, in FIG. 4, the housing 21 has a rectangular parallelepiped structure, the end cover 221 has a plate-like structure, and the end cover 221 covers the open portion at the top of the housing 21.
[0068] The end cover 221 may be made of an insulating material (e.g., plastic) or a conductive material (e.g., metal). When the end cover 221 is made of a metal material, the cover assembly 22 may further include an insulating plate, which is located on the side of the end cover 221 facing the electrode assembly 10 so as to insulate and isolate the end cover 221 and the electrode assembly 10.
[0069] In some embodiments, the cover assembly 22 may further include an electrode terminal 222, which is attached to the end cover. There are two electrode terminals 222, which are defined as a positive electrode terminal and a negative electrode terminal, respectively, and both the positive electrode terminal and the negative electrode terminal are electrically connected to the electrode assembly 10 to output the electric energy generated in the electrode assembly 10.
[0070] In some other embodiments, the outer casing assembly 20 may have other structures, for example, the outer casing assembly 20 includes a housing 21 and two cover assemblies 22, the housing 21 is a hollow structure with openings on both opposing sides, and one cover assembly 22 covers one opening of the housing 21 and forms a sealing connection to form a receiving cavity for receiving the electrode assembly 10 and the electrolyte. In such a structure, two electrode terminals 222 may be provided on one cover assembly 22, whereas no electrode terminals 222 may be provided on another cover assembly 22, or one electrode terminal 222 may be provided on each of the two cover assemblies 22.
[0071] In the battery cell 7, the electrode assembly 10 housed in the outer casing assembly 20 may be one or more. Exemplarily, there are two electrode assemblies 10 in FIG.
[0072] The electrode assembly 10 includes a positive plate, a negative plate, and a separator. The electrode assembly 10 may be a wound type electrode assembly, a stacked type electrode assembly, or another type of electrode assembly.
[0073] In some embodiments, the electrode assembly 10 is a wound electrode assembly. The positive electrode plate, the negative electrode plate and the separator are all strip-shaped. In the embodiments of the present application, the positive electrode plate, the separator and the negative electrode plate are stacked in sequence and wound two or more times to form the electrode assembly 10.
[0074] In some other embodiments, the electrode assembly 10 is a stacked electrode assembly. Specifically, the electrode assembly 10 includes a plurality of positive electrode plates and a plurality of negative electrode plates, the positive electrode plates and the negative electrode plates are alternately stacked, and the stacking direction is parallel to the thickness direction of the positive electrode plates and the thickness direction of the negative electrode plates.
[0075] From the outside view of the electrode assembly 10, the electrode assembly 10 includes a body portion 11 and a tab portion 12 connected to the body portion. Illustratively, the body portion extends from an end of the body portion close to the cover assembly.
[0076] In some embodiments, there are two tab portions 12, and the two tab portions are defined as a positive tab portion and a negative tab portion, respectively. The positive tab portion and the negative tab portion may extend from the same end of the body portion 11 or may extend from opposite ends of the body portion 11.
[0077] The main body portion 11 is a core portion where the electrode assembly 10 realizes a charge / discharge function, and the tab portion 12 is for drawing out a current generated in the main body portion 11. The main body portion 11 includes a positive electrode current collecting portion of a positive electrode current collector, a positive electrode active material layer, a negative electrode current collecting portion of a negative electrode current collector, a negative electrode active material layer, and a separator. The positive electrode tab portion includes a plurality of positive electrode tabs, and the negative electrode tab portion includes a plurality of negative electrode tabs.
[0078] The tab portion 12 is for electrically connecting to the electrode terminal 222. The tab portion 12 may be directly connected to the electrode terminal 222 by a method such as welding, or may be indirectly connected to the electrode terminal 222 via another component. For example, the battery cell 7 further includes a current collecting member 13, and the current collecting member 13 is for electrically connecting the electrode terminal 222 and the tab portion 12. There are two current collecting members 13, and the two current collecting members 13 are defined as a positive current collecting member and a negative current collecting member, respectively. The positive current collecting member is for electrically connecting the positive electrode terminal and the positive electrode tab portion, and the negative current collecting member is for electrically connecting the negative electrode terminal and the negative electrode tab portion. When a plurality of electrode assemblies 10 are provided in the battery cell 7, the positive current collecting members of the plurality of electrode assemblies 10 may be integrally disposed, and the negative current collecting members of the plurality of electrode assemblies 10 may be integrally disposed.
[0079] The first side plate 212 is located on one side of the outer housing assembly 20 along the first direction Z. The housing 21 of the outer housing assembly 20 has an end opening on the other side opposite the first side plate 212 along the first direction Z.
[0080] When the housing 21 is a hollow structure that is open at one end, the first side plate 212 is a bottom plate of the housing 21 that is located on the side away from the cover assembly 22 of the electrode assembly 10 .
[0081] The pressure relief mechanism 30 is installed on the first side plate 212. The pressure relief mechanism 30 may be a part of the first side plate 212 or may be separate from the first side plate 212. The first side plate 212 has a pressure relief hole 210 penetrating along the thickness direction of the first side plate 212, and the pressure relief mechanism 30 is fixed on the first side plate 212 by a method such as welding and covers the pressure relief hole 210. The pressure relief mechanism 30 seals the pressure relief hole 210, thereby isolating the spaces on both the inside and outside of the first side plate 212 and preventing the electrolyte from leaking through the pressure relief hole 210 during normal operation.
[0082] The pressure relief mechanism 30 is for releasing the internal pressure when the internal pressure of the battery cell 7 reaches a threshold value. When the internal pressure of the housing 21 rises and reaches a threshold value due to too much gas generated in the battery cell 7, the pressure relief mechanism 30 will operate or the fragile structure provided in the pressure relief mechanism 30 will burst, and the gas and other high-temperature and high-pressure substances will be released to the outside through the torn opening and the pressure relief hole 210 of the pressure relief mechanism 30, further avoiding the explosion of the battery cell 7.
[0083] The pressure relief mechanism 30 may be any possible pressure relief structure, but is not limited thereto in the embodiments of the present application. For example, the pressure relief mechanism 30 may be a pressure-sensitive pressure relief mechanism that is configured to burst when the internal pressure of the battery cell 7 provided with the pressure-sensitive pressure relief mechanism reaches a threshold value.
[0084] In some embodiments, cuts, grooves, or other structures are formed in pressure relief mechanism 30 to reduce the local strength of pressure relief mechanism 30 and form a weak structure on pressure relief mechanism 30, so that when the internal pressure of battery cell 7 reaches a threshold value, pressure relief mechanism 30 ruptures at the weak structure and the portion of pressure relief mechanism 30 along the rupture folds back to form an opening to allow high temperature and high pressure materials to escape.
[0085] When a phenomenon such as a short circuit or overcharging occurs, the battery cell 7 will experience thermal runaway and release a large amount of high-temperature and high-pressure substances, such as high-temperature and high-pressure gas. The first flow path can guide the gas to flow and guide the gas in the accommodating space 216 to the pressure relief mechanism 30. The gas acts on the pressure-receiving surface of the pressure relief mechanism 30 and applies pressure to the pressure relief mechanism 30. As the gas increases, the pressure received by the pressure relief mechanism 30 increases. When the pressure reaches a threshold value, the pressure relief mechanism 30 will be activated to release the gas and other high-temperature and high-pressure substances to the outside of the battery cell 7, thereby releasing the internal pressure of the battery cell 7 to the outside, and preventing the battery cell 7 from exploding or catching fire.
[0086] In the embodiment of the present application, a first flow path 2151 is installed on the first side plate 212 of the housing 21, so that the gas released when the battery cell 7 experiences thermal runaway can be guided from the storage space 216 to the pressure relief mechanism 30, allowing the pressure relief mechanism 30 to operate in a timely manner and release the gas, thereby improving the exhaust rate when the battery cell 7 experiences thermal runaway, and improving the safety of the battery cell 7.
[0087] FIG. 5 is a structural schematic diagram of a housing of a battery cell according to some embodiments of the present application, FIG. 6 is a cross-sectional schematic diagram along AA of the housing shown in FIG. 5, FIG. 7 is a top view schematic diagram of a battery cell according to some embodiments of the present application, FIG. 8 is a cross-sectional schematic diagram at location BB of a battery cell using the housing of the embodiment of FIG. 5 shown in FIG. 7, FIG. 9 is an enlarged schematic diagram of location C of the battery cell shown in FIG. 8, and FIG. 10 is an enlarged schematic diagram of location D of the battery cell shown in FIG. 8.
[0088] 5 to 10, in some embodiments, the first flow passage 2151 includes a plurality of first grooves 2141 disposed on the inner surface 2120 of the first side plate 212 and extending along the inner surface 2120 of the first side plate 212, and one end of each of the first grooves 2141 communicates with the pressure relief mechanism 30. The first flow passage 2151 is disposed as a plurality of first grooves 2141, and each of the first grooves 2141 communicates with the pressure relief mechanism 30. When the battery cell 7 experiences thermal runaway, the released gas can be guided from the accommodating space 216 along the first grooves 2141 to the pressure relief mechanism 30 for discharge, thereby improving the exhaust rate of the battery cell 7 during thermal runaway and improving the safety of the battery cell 7, and the first grooves 2141 are disposed on the inner surface of the first side plate 212, and do not occupy the accommodating space 216 and affect the energy density of the battery cell 7.
[0089] 5 and 6, in some embodiments, the first grooves 2141 are parallel to each other and spaced apart from each other. In some embodiments, each first groove 2141 extends along a third direction Y, where the third direction Y is perpendicular to the first direction Z, and the first grooves 2141 are aligned along a second direction X, where the second direction X is perpendicular to the first direction Z and the third direction Y.
[0090] In some embodiments, along the second direction X, the plurality of first grooves 2141 may have similar or different widths. In some embodiments, along the first direction Z, the plurality of first grooves 2141 may have similar or different depths.
[0091] The housing 21 includes a pair of second side plates 213 installed opposite each other along the third direction Y, and a pair of third side plates 211 installed opposite each other along the second direction X. The second side plate 213 and the third side plate 211 are both connected to the first side plate 212, and adjacent second side plates 213 and third side plates 211 are also connected to each other to jointly form an accommodation space 216.
[0092] The first grooves 2141 each have one end communicating with the pressure relief hole 210 and the other end extending to a position close to the second side plate 213 .
[0093] 7 to 10, the accommodation space 216 includes a first gap G1 disposed between the electrode assembly 10 and each second side plate 213. The first flow path 2151 communicates with the first gap G1. The first flow path 2151 communicates with the first gap G1, thereby realizing communication between the first flow path 2151 and the accommodation space 216, and gas generated inside the electrode assembly 10 may directly enter the pressure relief mechanism 30 from the first flow path 2151.
[0094] 9, a first gap G1 is formed between the electrode assembly 10 and each second side plate 213, and the first grooves 2141 constituting the first flow passage 2151 extend in the third direction Y to the vicinity of the adjacent second side plate 213, and pass the lower edge of the electrode assembly 10 in the third direction Y to communicate with the first gap G1. Furthermore, when the internal pressure of the housing 21 increases and reaches a threshold value due to excessive gas generated in the battery cell 7, the gas can move to the pressure relief mechanism 30 through the first grooves 2141 after passing through the first gap G1 without being blocked by the electrode assembly 10 and be discharged. In addition, the gas generated inside the electrode assembly 10 may directly enter the pressure relief mechanism 30 through the first flow passage 2151, improving the exhaust efficiency.
[0095] In some embodiments, a first gap G1 is formed between the electrode assembly 10 and each second side plate 213, and a plurality of first grooves 2141 are respectively connected to the first gaps G1 on both sides and the pressure relief mechanism 30 in the third direction Y.
[0096] As shown in FIG. 10 , in some embodiments, from the point where the first flow path 2151 communicates with the pressure relief mechanism 30, at least a portion of the length of the first flow path 2151 gradually decreases in depth H along a direction away from the pressure relief mechanism 30.
[0097] Specifically, from the position of the first flow passage 2151 communicating with the pressure release mechanism 30, in at least a portion of the length of each of the first grooves 2141 constituting the first flow passage 2151 along the third direction Y, the depth H of the first groove 2141 gradually decreases in the direction away from the pressure release mechanism 30. As shown in Fig. 10, the depth H of the first groove 2141 in at least a portion of the length gradually increases in the direction approaching the pressure release mechanism 30, forming a slope that slopes toward the exhaust direction of the pressure release mechanism 30, which is more advantageous for guiding the gas to the pressure release mechanism 30 and discharging it, and improving the exhaust efficiency. The slope can be inclined in a straight line or an arc.
[0098] The partial length indicates that the portion in which the depth H changes may occupy only a portion of the length of the first flow channel 2151 that is connected to the pressure relief mechanism 30 in the third direction Y, and the depth of the first flow channel 2151 may be maintained constant for the remaining portion of the length. In some other embodiments, the first flow channel 2151 may have a varying depth H over the entire length of the first flow channel 2151.
[0099] The position of the first flow path 2151 communicating with the pressure relief mechanism 30 is the position of the first flow path 2151 connected to an edge of the pressure relief mechanism 30. When the pressure relief hole 210 is provided on the housing 21, the position of the first flow path 2151 communicating with the pressure relief mechanism 30 is the position of the first flow path 2151 connected to the pressure relief hole 210.
[0100] FIG. 11 is a structural schematic diagram of a housing of a battery cell according to another embodiment of the present application.
[0101] Referring to the embodiment in Figure 11, the difference between the housing 21 in Figure 11 and the housing 21 in the embodiment in Figure 5 is that the multiple first grooves 2141 are centered on the pressure relief mechanism 30, extend circumferentially in a diverging manner, and are spaced apart from each other.
[0102] Specifically, the first grooves 2141 jointly constitute the first flow passage 2151, and the first grooves 2141 are centered on the pressure relief mechanism 30, extend divergently around the circumference, and are spaced apart from each other. Extending divergently around the circumference refers to the fact that the first grooves 2141 are centered on the pressure relief mechanism 30, and extend approximately along a radial direction with the center of the pressure relief mechanism 30 as an axis. One end of the first grooves 2141 communicates with the pressure relief mechanism 30, and in some embodiments, the first grooves 2141 are connected to the pressure relief hole 210. The other end of some of the first grooves 2141 extends to the vicinity of the adjacent second side plate 213, and the other end of some of the first grooves 2141 extends to the vicinity of the third side plate 211.
[0103] In this embodiment, the accommodating space 216 includes a first gap G1 disposed between the electrode assembly 10 and each second side plate 213, and a portion of the first groove 2141 extending to the vicinity of the adjacent second side plate 213 communicates with the first gap G1. The accommodating space 216 further includes a second gap G2 disposed between the electrode assembly 10 and each third side plate 211, and a portion of the first groove 2141 extending to the vicinity of the third side plate 211 communicates with the second gap G2. In this way, when thermal runaway occurs in the battery cell 7, the gas can be guided to the pressure relief mechanism 30 along the first flow path 2151 by the first gap G1 and the second gap G2 in the circumferential direction of the pressure relief mechanism 30. Note that the gas generated inside the electrode assembly 10 may directly enter the pressure relief mechanism 30 from the first flow path 2151. To improve the exhaust rate when a battery cell 7 experiences thermal runaway, and to improve the safety of the battery cell 7.
[0104] FIG. 12 is a structural schematic diagram of a housing of a battery cell according to another embodiment of the present application, FIG. 13 is a top schematic diagram of a battery cell according to another embodiment of the present application, FIG. 14 is a cross-sectional schematic diagram at a point EE of a battery cell using the housing of the embodiment of FIG. 12 shown in FIG. 13, and FIG. 15 is an enlarged schematic diagram at a point F of the battery cell shown in FIG. 14.
[0105] 12 to 15, in some embodiments, a protrusion 2142 that protrudes into the storage space 216 is formed on the inner surface of the first side plate 212 in the housing 21, and the protrusion 2142 has a top surface 2140 that is away from the inner surface 2120, and a first flow path 2152 is formed in the space between the top surface 2140 of the protrusion 2142 and the inner surface 2120. In these embodiments, the top surface 2140 of the protrusion 2142 is for supporting the electrode assembly 10, and the first flow path 2152 is formed in the space between the top surface 2140 of the protrusion 2142 and the inner surface 2120, thereby improving the exhaust rate when the battery cell 7 experiences thermal runaway, and improving the safety of the battery cell 7.
[0106] 12, in some embodiments, the first flow passage 2152 includes a plurality of branch flow passages 21521 that communicate with the pressure release mechanism 30, and there are a plurality of protrusions 2142, which extend circumferentially and divergently around the pressure release mechanism 30 and are spaced apart from one another, so that one branch flow passage 21521 is formed between two adjacent protrusions 2142 and the inner surface 2120. The plurality of protrusions 2142 extend circumferentially and divergently around the pressure release mechanism 30 and are spaced apart from one another, which is advantageous for improving the exhaust efficiency of the pressure release mechanism 30 in the circumferential direction.
[0107] Specifically, one branch flow passage 21521 is formed between two adjacent protrusions 2142 and the inner surface 2120, and the multiple branch flow passages 21521 extend divergently around the pressure relief mechanism 30 and are spaced apart from each other. Extending divergently means that the multiple branch flow passages 21521 extend radially around the pressure relief mechanism 30, with the pressure relief mechanism 30 as the center. One end of the multiple branch flow passages 21521 communicates with the pressure relief mechanism 30, and in some embodiments, the multiple branch flow passages 21521 are connected to the pressure relief hole 210. The other end of some of the branch flow passages 21521 extends to the vicinity of one second side plate 213 and communicates with the first gap G1, and the other end of some of the branch flow passages 21521 extends to the vicinity of one third side plate 211 and communicates with the second gap G2.
[0108] In this embodiment, the accommodating space 216 includes a first gap G1 disposed between the electrode assembly 10 and each second side plate 213, and a part of the branch passage 21521 extending to the vicinity of one of the second side plates 213 communicates with the first gap G1. As shown in FIGS. 14 and 15, the accommodating space 216 further includes a second gap G2 disposed between the electrode assembly 10 and each third side plate 211, and a part of the branch passage 21521 extending to the vicinity of one of the third side plates 211 communicates with the second gap G2. In this way, when thermal runaway occurs in the battery cell 7, the gas can be guided to the pressure relief mechanism 30 along the first passage 2152 in the circumferential direction of the pressure relief mechanism 30. Note that the gas generated inside the electrode assembly 10 may pass through the first passage 2152 and directly enter the pressure relief mechanism 30. The exhaust rate when the battery cell 7 experiences thermal runaway is improved, and the safety of the battery cell 7 is improved.
[0109] In addition, in the embodiments of Figures 11 and 12, the embodiment of Figure 10 may be referred to, and from the position where the first flow path 2151 communicates with the pressure release mechanism 30, the depth H of at least a portion of the first flow path 2151 gradually decreases in the direction away from the pressure release mechanism 30.
[0110] FIG. 16 is a structural schematic diagram of a housing of a battery cell according to another embodiment of the present application.
[0111] As shown in FIG. 16 , in some embodiments, in the housing 21, the first flow path 2153 includes a plurality of branch flow paths 21531 and a connecting flow path 21532, the protrusions 2143 are multiple, each protrusion 2143 extends approximately along the second direction X of the first side plate 212, the multiple protrusions 2143 are spaced apart and spaced apart from each other along the third direction Y of the first side plate 212, one branch flow path 21531 is formed between two adjacent protrusions 2143 and the inner surface 2120, the two adjacent branch flow paths 21531 are connected to each other via the connecting flow path 21532, at least one of the branch flow paths 21531 is connected to the pressure relief mechanism 30 via the connecting flow path 21532, the second direction X is perpendicular to the first direction Z, and the third direction Y is perpendicular to the first direction Z and the second direction X. By providing the protrusions 2143 extending along the second direction X of the first side plate 212, forming a branch passage 21531 between two adjacent protrusions 2143 and the inner surface 2120, and connecting the branch passage 21531 to the pressure relief mechanism 30 via a connecting passage 21532, the exhaust efficiency in the second direction X can be improved. When the width of the housing 21 in the second direction X is close to the length of the housing 21 in the third direction Y, the first passage 2153 of this embodiment can provide a good exhaust effect.
[0112] In this embodiment, a third gap G3 is provided between one end of each protrusion 2143 in the second direction X and the adjacent second side plate 213, and the third gap G3 forms at least a part of the connection channel 21532. The connection channel 21532 generally extends along the third direction Y. By providing the third gap G3 to form a part of the connection channel connecting the branch channel 21531 to the pressure relief mechanism 30, the gas in the branch channel 21531 can be quickly guided to the pressure relief mechanism 30 by the connection channel 21532 and discharged.
[0113] FIG. 17 is a structural schematic diagram of a housing of a battery cell according to another embodiment of the present application.
[0114] 17, the difference between this embodiment and the embodiment in FIG. 16 is that in the housing 21, at least one protrusion 2144 includes a plurality of sub-protrusions 21441, the sub-protrusions 21441 are spaced apart along the second direction X, and a fourth gap G4 is formed between adjacent sub-protrusions 21441, and the fourth gap G4 also forms at least a part of the connection passage 21532, that is, in this embodiment, the connection passage 21532 includes a side connection passage 21533 including the third gap G3 as a part thereof, and an intermediate connection passage 21534 including the fourth gap G4 as a part thereof. By providing the fourth gap G4, an intermediate connection passage 21534 is formed that connects the branch passage 21531 to the pressure relief mechanism, and the intermediate connection passage 21534 and the side connection passage 21533 work together, so that the gas in the branch passage 21531 can be quickly guided to the pressure relief mechanism 30 by the connection passage 21532 and discharged.
[0115] Optionally, in the embodiment shown in Figures 16 and 17, the protrusion 2143 or the protrusion 2144 is configured in an arc-like or broken line shape protruding in a direction away from the pressure relief mechanism 30 in the third direction Y. The arc-like or broken line-like protrusion 2143 or the protrusion 2144 protruding in a direction away from the pressure relief mechanism 30 in the third direction Y can guide the airflow toward the pressure relief mechanism 30 during exhaust, which is advantageous for rapid discharge of gas.
[0116] In the above embodiments, an insulating layer may be further provided on the top surface 2140 of the protrusion 2143 or the protrusion 2144. The insulating layer is for realizing insulation between the electrode assembly 10 and the housing 21, which eliminates the need for additional support parts, reduces the occupation of the accommodation space 216, and is advantageous for improving the energy density of the battery cell 7 without affecting the exhaust of the battery cell 7.
[0117] FIG. 18 is a structural schematic diagram of a battery cell according to another embodiment of the present application.
[0118] As shown in FIG. 18, this embodiment is different from the above embodiments in that a support part 40 is added. The support part 40 is installed between the electrode assembly 10 and the first side plate 212 and is for supporting the electrode assembly 10. The electrode assembly 10, the support part 40 and the first side plate 212 are sequentially arranged along the first direction Z. Exemplarily, the support part 40 is made of an insulating material, which can insulate and isolate the first side plate 212 and the electrode assembly 10. The support part 40 supports the electrode assembly 10, and can reduce the shaking of the electrode assembly 10 when the battery cell 7 vibrates, thereby reducing the risk of the active material of the electrode assembly 10 falling off.
[0119] The support part 40 may directly contact the electrode assembly 10 to support the electrode assembly 10, or may support the electrode assembly 10 by other parts. For example, the battery cell 7 further includes an insulating film coated on the outside of the main body 11 of the electrode assembly 10, and a part of the insulating film is located between the support part 40 and the electrode assembly 10, and the support part 40 supports the electrode assembly 10 by the insulating film. The support part 40 has a first surface 41 and a second surface 42 disposed opposite to each other, the first surface 41 facing the first side plate 2120, and the second surface 42 facing the electrode assembly 10.
[0120] In some embodiments, the support part 40 may abut against the first side plate 212. For example, in the embodiments of FIGS. 5 to 11, the support part 40 abuts against the first side plate 212 by the gravitational force of the electrode assembly 10 and can contact the inner surface 2120 of the first side plate 212. Referring to the embodiments of FIGS. 9 and 10, a first flow path is formed between the first surface 41 of the support part 40 and the first groove 2141 between the first side plate 212. Referring to FIG. 9, the support part 40 forms a fifth gap G5 between the second side plate 213 in the third direction Y, and referring to the embodiment of FIG. 15, the support part 40 forms a sixth gap G6 between the adjacent third side plate 211 in the second direction X. The first gap G1 communicates with the first flow path 2151 through the fifth gap G5. The second gap G2 communicates with the first flow channel 2151 via a sixth gap G6.
[0121] The support part 40 may be disposed at a distance from the first side plate 212 in the first direction Z. For example, in the embodiments of FIGS. 12-17 , the support part 40 may be disposed on a surface of the protrusion 2142, 2143 or 2144 and disposed at a distance from the inner surface 2120 of the first side plate 212. The first flow passage 2152 or 2153 is formed between the first surface 41 of the support part 40 and the inner surface 2120 of the first side plate 212.
[0122] FIG. 19 is a structural schematic diagram of a support part of a battery cell according to another embodiment of the present application, FIG. 20 is a structural schematic diagram of a support part of a battery cell according to another embodiment of the present application, and FIG. 21 is a structural schematic diagram of a support part of a battery cell according to another embodiment of the present application.
[0123] In some embodiments, a second flow path is provided on the support component 40, and the second flow path communicates the first flow path 2151, 2152, or 2153 with the accommodation space 216. By forming a second flow path on the support component 40 and communicating the first flow path 2151, 2152, or 2153 with the accommodation space 216, the exhaust flow path area can be increased, and the exhaust efficiency can be improved.
[0124] As shown in FIG. 19, in some embodiments, the second flow path includes a first through hole 402 penetrating the support part 40 along the first direction Z, and the first through hole 402 connects the first flow path 2151, 2152 or 2153 to the accommodating space 216 in the first direction Z.
[0125] 20, in some embodiments, the second flow path includes a second groove 401 provided on the first surface 41, the second groove 401 communicates with the first gap G1 and / or the second gap G2, and the second groove 401 communicates with the first flow path. By providing the second groove 401 in the support component 40, which communicates with the first gap G1 and / or the second gap G2 and the first flow path 2151, 2152, or 2153, the exhaust flow path area can be increased, and the exhaust efficiency can be improved.
[0126] Specifically, the second groove 401 may be formed as a groove penetrating in the second direction X and / or the third direction Y, the second groove 401 extending to the edge of the support part 40 in the second direction X and / or the third direction Y, the second groove 401 communicating with the fifth gap G5 and / or the sixth gap G6, and communicating with the accommodating space 216 via the fifth gap G5 and / or the sixth gap G6.
[0127] 21, in some embodiments, a first through hole 402 and a second groove 401 are provided on the support part 40, and the first through hole 402 communicates with the second groove 401. This can further increase the exhaust flow area and further improve the exhaust efficiency.
[0128] FIG. 22 is a structural schematic diagram of a battery cell provided with a support part and an insulating film according to another embodiment of the present application, FIG. 23 is an exploded schematic diagram of the support part and insulating film of a battery cell according to another embodiment of the present application, and FIG. 24 is a top schematic diagram after the support part and insulating film shown in FIG. 23 are combined.
[0129] 22 to 24 , in some embodiments, the battery cell 7 further includes an insulating film 50 coated on the outside of the main body 11 of the electrode assembly 10, and a portion of the insulating film 50 is located between the support part 40 and the electrode assembly 10, and the support part 40 supports the electrode assembly 10 by the insulating film 50. The support part 40 has a first surface 41 and a second surface 42 disposed opposite to each other, the first surface 41 facing the first side plate 212, and the second surface 42 facing the insulating film 50.
[0130] In some embodiments, the insulating film 50 is intended to encase a portion of the electrode assembly 10 and separate the electrode assembly 10 from the housing 21, and the insulating film 50 includes a first side film 501 located between the electrode assembly 10 and the support part 40, and the first side film 501 has a second through hole 5011, and the second through hole 5011 and the first through hole 402 of the support part 40 do not overlap in projection in the first direction Z. The second through hole 5011 in the first side film 501 of the insulating film 50 and the first through hole 402 in the support part 40 do not overlap in projection in the first direction Z, thereby avoiding direct contact between the electrode assembly 10 and the first side plate 212 of the housing 21 and achieving reliable insulation between the electrode assembly 10 and the first side plate 212. At the same time, the first through hole 402 and the second through hole 5011 connect the accommodating space 216 to the first flow path 2151, 2152 or 2153, thereby improving exhaust efficiency.
[0131] 23 and 9, the first side film 501 is located on one side of the insulating film 50 in the first direction Z. The insulating film 50 is provided with a third side film 502 disposed opposite to the insulating film 50 in the third direction Y, and an opening 510 is provided in the third side film 502 at a position close to the first side film 501. Gas generated in the electrode assembly 10 enclosed by the insulating film 50 may be connected to the first flow passage 2151, 2152, or 2153 via the second through hole 5011 and the first through hole 402, or may be connected to the first flow passage 2151, 2152, or 2153 via the opening 510, the first gap G1, and the third gap G3, and may be further discharged by the pressure relief mechanism 30, thereby improving the exhaust flow passage area and improving exhaust efficiency.
[0132] FIG. 25 is a flow chart of a method for manufacturing a battery cell according to some embodiments of the present application.
[0133] As shown in FIG. 25, the manufacturing method of the battery cell according to the embodiment of the present application includes the following steps: A step S100 of providing an electrode assembly; A step S200 of providing a housing having a receiving space for receiving the electrode assembly and including a first side plate located on one side along a first direction; A step S300 of providing a pressure relief mechanism disposed on a first side panel; providing a cover assembly for sealing the housing; Step S500 includes assembling the electrode assembly, the housing, the pressure relief mechanism and the cover assembly to form a battery cell; Here, step S200 of providing a housing includes forming a first flow path extending along an inner surface of a first side panel of the housing, the first flow path being for guiding gas within the storage space to a pressure relief mechanism so that when pressure reaches a threshold value, the pressure relief mechanism is activated and releases pressure.
[0134] It should be noted that the structures related to the battery cell manufactured by the above battery cell manufacturing method can refer to the battery cells provided in the above embodiments.
[0135] When assembling a battery cell based on the above-mentioned battery cell manufacturing method, the steps do not necessarily have to be performed in the order mentioned above, i.e., the steps may be performed in the order mentioned in the embodiment, or in an order different from the order mentioned in the embodiment, or multiple steps may be performed simultaneously. For example, steps S100, S200, S300, and S400 may be performed in a random order or simultaneously.
[0136] FIG. 26 is a schematic block diagram of a battery cell manufacturing system according to some embodiments of the present application.
[0137] As shown in FIG. 26 , a battery cell manufacturing system 8 of an embodiment of the present application includes an electrode assembly providing device 81 for providing an electrode assembly, a housing providing device 82 for providing a housing having an accommodation space for accommodating the electrode assembly and including a first side plate located on one side along a first direction, a pressure relief mechanism providing device 83 for providing a pressure relief mechanism installed on the first side plate, a cover assembly providing device 84 for providing a cover assembly for sealing the housing, and an assembly device 85 for assembling the electrode assembly, the housing, the pressure relief mechanism and the cover assembly to form a battery cell, wherein a first flow path is formed on an inner surface of the first side plate of the housing, extending along the inner surface, and the first flow path is for guiding gas in the accommodation space to the pressure relief mechanism, so that when the pressure reaches a threshold value, the pressure relief mechanism is activated and the pressure is relieved.
[0138] For the structure related to the battery cells manufactured by the manufacturing system, reference can be made to the battery cells according to the above-mentioned embodiments.
[0139] It should be noted that, where there is no conflict, the embodiments and features in the embodiments in the present application can be combined with each other.
[0140] Finally, it should be explained that the above embodiments are only used to explain the technical solution of the present application, and are not limited thereto. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art can still understand that the technical solutions described in the above embodiments can still be modified or some of the technical features can be replaced with equivalents, and such modifications and replacements will not cause the substance of the corresponding technical solution to deviate from the spirit and scope of the technical solution of each embodiment of the present application. [Explanation of symbols]
[0141] 1 vehicle 2 batteries 3. Controller 4 Motors 5. Cabinet 6 Battery Module 7 Battery Cells 8 Manufacturing System 10. Housing 11 Main body 12 Tab section 13 Current collector 20 Housing Assembly 21 Housing 22 Cover Assembly 22 End cover 30 Pressure relief mechanism 40 Support parts 41 First Surface 42 Second Surface 50 Insulating film 51 First housing part 52 Second housing part 53 Containment Space 81 Electrode assembly providing device 82 Housing provision device 83 Pressure relief mechanism providing device 84 Cover assembly providing device 85 Equipment 210 Pressure relief hole 211 Third side panel 212 First side panel 213 Second side panel 216 Containment Space 221 End cover 222 Electrode terminal 401 Second groove 402 First through hole 501 First side membrane 502 Third side membrane 510 Aperture 2120 Inside 2140 Top surface 2141 First Groove 2142 Protrusion 2143 Protrusion 2144 Protrusion 2151 First Channel 2152 First Channel 2153 First Channel 5011 Second through hole 21441 Sub-protrusion 21521 Branch channel 21531 Branch channel 21532 Connection channel 21533 Side connection channel 21534 Intermediate connection channel G1 First gap G2 Second gap G3 Third Gap G4 4th gap G5 The fifth gap G6 The 6th Gap
Claims
1. A battery cell, An electrode assembly; a housing having an accommodation space for accommodating the electrode assembly, the housing including a first side plate located on one side along a first direction and an opening facing the first side plate; a pressure relief mechanism installed on the first side plate; a cover assembly for covering the opening in the housing and sealing the housing; Here, a first flow passage is provided on an inner surface of the first side plate of the housing, extending along the inner surface, and the first flow passage is for guiding gas in the accommodation space to the pressure relief mechanism so that when pressure reaches a threshold value, the pressure relief mechanism is activated and the pressure is relieved, The first flow path includes a plurality of first grooves disposed on an inner surface of the first side plate and extending along the inner surface of the first side plate, and one end of each of the first grooves communicates with an edge position of the pressure relief mechanism.
2. the first grooves are parallel to each other; or The battery cell according to claim 1 , wherein the first grooves extend in a diverging manner around the pressure relief mechanism.
3. 2. The battery cell according to claim 1, wherein a protrusion protruding into the storage space is formed on an inner surface of the first side plate, the protrusion having a top surface away from the inner surface, and the first flow path is formed in a space between the top surface of the protrusion and the inner surface.
4. 4. The battery cell of claim 3, wherein the first flow path includes a plurality of branch flow paths communicating with the pressure relief mechanism, the protrusions are multiple, the protrusions extend circumferentially around the pressure relief mechanism in a diverging manner and are spaced apart from one another, and one branch flow path is formed between two adjacent protrusions and the inner surface.
5. 4. The battery cell of claim 3, wherein the first flow path includes a plurality of branch flow paths and a connecting flow path, the protrusions are multiple, each protrusion extends substantially along a second direction of the first side plate, the protrusions are arranged at intervals along a third direction of the first side plate and are spaced apart from each other, one branch flow path is formed between two adjacent protrusions and the inner surface, two adjacent branch flow paths communicate with each other via the connecting flow path, at least one of the branch flow paths communicates with the pressure release mechanism via the connecting flow path, the second direction is perpendicular to the first direction, and the third direction is perpendicular to the first direction and the second direction.
6. the housing includes a pair of third side plates disposed opposite to each other along the second direction, 6. The battery cell of claim 5, wherein a third gap is provided between one end of each of the protrusions in the second direction and an adjacent one of the third side plates, and the third gap forms at least a part of the connecting flow path.
7. 7. The battery cell of claim 5 or 6, wherein at least one protrusion includes a plurality of sub-protrusions, the plurality of sub-protrusions being spaced apart along the second direction, a fourth gap being formed between adjacent sub-protrusions, and the fourth gap forming at least a portion of the connecting flow path.
8. The battery cell according to any one of claims 3 to 7, wherein the protrusion is configured in an arc shape or a broken line shape protruding in a direction away from the pressure release mechanism in the third direction.
9. The battery cell according to claim 3 , wherein an insulating layer is provided on the top surface of the protrusion.
10. the housing includes a pair of second side plates disposed opposite to each other along a third direction, the accommodating space includes a first gap disposed between the electrode assembly and each of the second side plates, the third direction being perpendicular to the first direction; the housing further includes a pair of third side plates disposed opposite to each other along a second direction, the receiving space further includes a second gap disposed between the electrode assembly and each of the third side plates, the second direction being perpendicular to the first direction and the third direction; The battery cell according to any one of claims 1 to 9, wherein the first flow path communicates with the first gap and / or the second gap.
11. The battery cell according to any one of claims 1 to 10, wherein the depth of at least a portion of the first flow path from a position where the first flow path communicates with the pressure release mechanism gradually decreases in a direction away from the pressure release mechanism.
12. 12. The battery cell according to claim 1, further comprising a support component installed between the first side plate and the electrode assembly to support the electrode assembly, a second flow path being provided on the support component, the second flow path communicating with the first flow path and the storage space.
13. The battery cell of claim 12 , wherein the second flow path includes a first through hole penetrating the support part along the first direction, the first through hole connecting the first flow path to the storage space.
14. the housing includes a pair of second side plates disposed opposite to each other along a third direction, the accommodating space includes a first gap disposed between the electrode assembly and each of the second side plates, the third direction being perpendicular to the first direction; the housing further includes a pair of third side plates disposed opposite to each other along a second direction, the receiving space further includes a second gap disposed between the electrode assembly and each of the third side plates, the second direction being perpendicular to the first direction and the third direction; the support member has a first surface and a second surface disposed opposite to each other, the first surface facing the first side plate and the second surface facing the electrode assembly; The battery cell of claim 12 or 13, wherein the second flow path includes a second groove provided on the first surface, the second groove communicating with the first gap and / or the second gap, and the second groove communicating with the first flow path.
15. the insulating film further includes an insulating film for enclosing a portion of the electrode assembly and for separating the electrode assembly from the housing, the insulating film including a first side film positioned between the electrode assembly and the support component; The battery cell according to claim 13 , wherein the first side film has a second through hole, and the second through hole and the first through hole of the support component do not overlap in projection in the first direction.
16. A battery comprising the battery cell according to any one of claims 1 to 15.
17. 20. A power consuming device comprising the battery of claim 16.
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