Method for collecting resource

By adding hydrogen chloride to waste liquids containing lithium alkoxides, the method recovers lithium as lithium chloride, addressing the challenge of lithium recovery from battery production waste and supporting a recycling-based society.

JP2025058658AActive Publication Date: 2025-04-09TOYOTA JIDOSHA KK
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Patent Information

Application Number
JP2023168729
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2023-09-28
Publication Date
2025-04-09
Estimated Expiration
2043-09-28

AI Technical Summary

Technical Problem

The challenge is to recover lithium (Li) elements from waste liquids generated during battery material production, as these waste liquids contain hydrophobic compounds, alcohol compounds, and lithium alkoxides, and there is a need to build a recycling-based society.

Method used

A method involving the addition of hydrogen chloride to waste liquids containing hydrophobic compounds, alcohol compounds, and lithium alkoxides to obtain a lithium chloride-containing phase, which is then dried to recover a solid component containing lithium chloride.

Benefits of technology

This method effectively recovers lithium as lithium chloride, a valuable resource that can be further processed for various applications, such as in automotive parts and air conditioning devices, thereby supporting a recycling-based society.

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Abstract

To provide a method for collecting a resource from a waste liquid containing lithium (Li) as a resource.SOLUTION: The present disclosure provides a method for collecting a resource from a waste liquid containing a hydrophobic compound, an alcohol compound, and a lithium alkoxide, comprising: a first step of adding hydrogen chloride to the waste liquid to obtain a lithium chloride-containing phase; and a second step of drying the lithium chloride-containing phase to obtain a lithium chloride-containing solid component.SELECTED DRAWING: Figure 1
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Description

[Technical field]

[0001] The present disclosure relates to a resource recovery method. [Background technology]

[0002] Information-related devices and communication devices such as personal computers, video cameras, and mobile phones are becoming widespread. In addition, from the perspective of reducing the burden on the environment, automobiles using motors such as electric vehicles are becoming more widespread. Accordingly, various studies are being conducted on the batteries used as the power source for these devices.

[0003] For example, Patent Document 1 discloses Si particles having a clathrate structure to be used as an active material and a method for producing the Si particles. [Prior art documents] [Patent documents]

[0004] [Patent Document 1] JP 2023-098419 A Summary of the Invention [Problem to be solved by the invention]

[0005] When producing materials for batteries, it is expected that waste liquid will be generated. Such waste liquid may contain metallic elements such as Li. From the viewpoint of building a recycling-oriented society, it is desirable to recover the Li element contained in such waste liquid as a resource.

[0006] The present disclosure has been made in consideration of the above-mentioned circumstances, and has as its main object to provide a resource recovery method capable of recovering Li element contained in waste liquid as a resource. [Means for solving the problem]

[0007] [1] A method for recovering resources from a waste liquid containing a hydrophobic compound, an alcohol compound, and a lithium alkoxide, comprising the steps of: A first step of adding hydrogen chloride to the waste liquid to obtain a lithium chloride-containing phase; and a second step of drying the lithium chloride-containing phase to obtain a solid component containing lithium chloride.

[0008] [2] The resource recovery method according to [1], wherein in the first step, the hydrogen chloride is added to the waste liquid in the form of an aqueous solution.

[0009] [3] The resource recovery method according to [2], wherein the concentration of the hydrogen chloride in the aqueous solution is 10% by weight or more.

[0010] [4] The resource recovery method according to [1], wherein in the first step, the hydrogen chloride is added in a gaseous state to the waste liquid.

[0011] [5] The resource recovery method according to any one of [1] to [4], wherein the waste liquid contains Si element. Effect of the Invention

[0012] The present disclosure has an effect of enabling the Li element contained in the waste liquid to be recovered as a resource. [Brief description of the drawings]

[0013] [Figure 1] FIG. 1 is a flow diagram illustrating a resource recovery method in accordance with the present disclosure. [Diagram 2] FIG. 1 is a flow diagram illustrating a resource recovery method in accordance with the present disclosure. [Diagram 3] 1 shows the results of XRD measurement in Examples and Comparative Examples. [Figure 4] 1 shows the results of XRD measurement in Examples and Comparative Examples. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0014] The resource recovery method according to the present disclosure will be described in detail below.

[0015] Figures 1 and 2 are flow diagrams illustrating a resource recovery method according to the present disclosure. As shown in Figures 1 and 2, in the resource recovery method according to the present disclosure, first, hydrogen chloride is added to a waste liquid containing an alcohol compound and a lithium alkoxide to obtain a lithium chloride-containing phase (first step). Then, the lithium chloride-containing phase is dried to obtain a solid component containing lithium chloride (second step).

[0016] According to the present disclosure, by adding hydrogen chloride to a waste liquid containing a hydrophobic compound, an alcohol compound, and a lithium alkoxide, it is possible to recover lithium in the lithium alkoxide as lithium chloride.

[0017] Lithium chloride is a useful material in the manufacture of automotive parts. For example, lithium chloride is used as a flux in aluminum soldering. It is also used as a dehumidifier in air conditioners. Lithium metal can also be recovered from lithium chloride by molten salt electrolysis.

[0018] 1. Waste liquid The waste liquid in the present disclosure contains a hydrophobic compound, an alcohol compound and a lithium alkoxide.

[0019] Examples of hydrophobic compounds include compounds having a benzene ring and compounds not having a benzene ring. Examples of compounds having a benzene ring include aromatic hydrocarbons such as 1,3,5-trimethylbenzene (mesitylene), toluene, xylene, ethylbenzene, propylbenzene, cumene, 1,2,4-trimethylbenzene, and 1,2,3-trimethylbenzene, as well as ethers (ethers having a benzene ring) such as diphenyl ether and methylphenyl ether. Examples of compounds not having a benzene ring include saturated hydrocarbons such as n-heptane, n-octane, n-decane, 2-ethylhexane, and cyclohexane; unsaturated hydrocarbons such as hexene and heptene; and ethers (ethers not having a benzene ring) such as n-butyl ether, n-hexyl ether, isoamyl ether, diphenyl ether, methylphenyl ether, and cyclopentyl methyl ether.

[0020] Examples of the alcohol compound include primary alcohols such as methanol, ethanol, 1-propanol, 1-butanol, 1-pentanol, and 1-hexanol; secondary alcohols such as 2-propanol, 2-butanol, 2-pentanol, and 2-hexanol; and tertiary alcohols such as tert-butyl alcohol.

[0021] Examples of lithium alkoxides include compounds consisting of the anion of the above-mentioned alcohol compound and a lithium ion, such as lithium methoxide, lithium ethoxide, lithium isopropoxide, lithium tert-butoxide, and lithium tert-pentoxide.

[0022] The waste liquid may also contain Si element. The Si element may be contained in the waste liquid in the form of, for example, Si metal and Si compound. Examples of Si metal include simple Si metal and Si alloys such as Li-Si alloy. Examples of Si compounds include tetraethoxysilane.

[0023] The waste liquid may also contain an acid, such as carboxylic acids, such as acetic acid, formic acid, and propionic acid, and dicarboxylic acids, such as oxalic acid.

[0024] The source of the waste liquid in the present disclosure is not particularly limited. For example, the waste liquid in the present disclosure may be the waste liquid generated during the manufacture of a battery active material. In particular, when the waste liquid contains Si element, the waste liquid may be the waste liquid generated during the manufacture of a Si-based active material.

[0025] 2.First step The first step in the present disclosure is to add hydrogen chloride to the waste liquid to obtain a lithium chloride-containing phase. The lithium alkoxide reacts with hydrogen chloride to recover lithium in the lithium alkoxide as lithium chloride.

[0026] Hydrogen chloride may be added to the waste liquid in the form of an aqueous solution. In other words, in the first step, hydrochloric acid may be added to the waste liquid.

[0027] The concentration and amount of hydrochloric acid to be added are not particularly limited as long as the lithium alkoxide in the waste liquid and HCl can react sufficiently. The concentration of hydrochloric acid is, for example, 3.0% by weight or more, 5.0% by weight or more, 10.0% by weight or more, 12.5% ​​by weight or more, or 15.0% by weight or more. On the other hand, the concentration of hydrochloric acid is, for example, 35.0% by weight or less, 30.0% by weight or less, 25% by weight or less, or 20.0% by weight or less. In consideration of the reaction equilibrium, a higher concentration of hydrochloric acid is more preferable. As shown in the examples described later, by increasing the hydrochloric acid concentration, a solid component with a higher purity of lithium chloride can be recovered in the second step.

[0028] The amount of hydrochloric acid added can be appropriately adjusted depending on the amount of waste liquid and the concentration of the hydrochloric acid, and is, for example, 1.0 or more and 10.0 or less in volume ratio to the waste liquid.

[0029] Alternatively, hydrogen chloride may be added in a gaseous state to the waste liquid. In other words, in the first step, hydrochloric acid gas may be added to the waste liquid.

[0030] Here, when the waste liquid does not contain the above-mentioned acid, as shown in FIG. 1, hydrogen chloride is added to the waste liquid, so that the waste liquid can be separated into an oil layer containing a hydrophobic compound and an aqueous layer containing an alcohol compound and lithium chloride. In this case, the aqueous layer can be recovered as a lithium chloride-containing phase. On the other hand, as shown in Example 2-1 described later, when the waste liquid contains an acid, even if hydrogen chloride is added to the waste liquid, it may be difficult to sufficiently separate the waste liquid into the oil layer and the aqueous layer. In this case, as shown in FIG. 2, the liquid layer in the waste liquid to which hydrogen chloride is added can be recovered as a lithium chloride-containing phase, and the process can proceed to the second step described later. On the other hand, in the second step, in order to dry the lithium chloride-containing phase, it is preferable that the volume of the lithium chloride-containing phase is small. Therefore, when the waste liquid contains an acid, hydrogen chloride is preferably added as hydrogen chloride gas, not as hydrochloric acid (hydrogen chloride aqueous solution).

[0031] The lithium chloride-containing phase usually contains at least the above-mentioned alcohol compound in addition to lithium chloride, and may also contain the above-mentioned hydrophobic compound and the above-mentioned acid.

[0032] 3.Second process The second step in the present disclosure is to dry the lithium chloride-containing phase to obtain a solid component containing lithium chloride.

[0033] The drying conditions are not particularly limited as long as a solid component can be obtained from the lithium chloride-containing phase. In other words, the drying conditions are not particularly limited as long as the liquid can be removed from the lithium chloride-containing phase. The drying temperature is, for example, 100°C or higher, may be 120°C or higher, or may be 150°C or higher. On the other hand, the drying temperature is, for example, 200°C or lower. The drying time is, for example, 5 minutes or more, may be 10 minutes or more, or may be 30 minutes or more, while the drying time is, for example, 1 hour or less.

[0034] As shown in Fig. 1 and Fig. 2, in the second step, the liquid component contained in the lithium chloride-containing phase may be recovered by the drying. That is, the drying may be distillation. The liquid component is at least one of the alcohol compound, the hydrophobic compound, and the acid. In this way, in the resource recovery method of the present disclosure, liquid components such as hydrophobic compounds contained in the waste liquid can also be recovered as resources.

[0035] The proportion of lithium chloride in the solid component is not particularly limited, but is preferably high. The proportion of lithium chloride in the solid component is, for example, 50% by weight or more, may be 70% by weight or more, or may be 90% by weight or more. On the other hand, the proportion of lithium chloride in the solid component is, for example, 100% by weight or less, may be 99% by weight or less, or may be 95% by weight or less.

[0036] 4.Other processes In the resource recovery method of the present disclosure, when the first step is a step of separating the waste liquid into an aqueous layer and an oil layer by adding the hydrogen chloride, and the aqueous layer is the lithium-containing phase, the method may have a third step of distilling the oil layer to recover at least one of the hydrophobic compound and the alcohol compound. The distillation conditions in the third step, such as the heating temperature, can be appropriately adjusted depending on the types of the hydrophobic compound and the alcohol compound contained in the waste liquid.

[0037] The present disclosure is not limited to the above-described embodiments. The above-described embodiments are merely examples, and anything that has substantially the same configuration as the technical idea described in the claims of the present disclosure and exhibits similar effects is included in the technical scope of the present disclosure. EXAMPLES

[0038] [Example 1-1] Lithium chloride was recovered from the waste liquid based on the flow shown in Figure 1. Specifically, first, 5 ml of a solution (waste liquid) containing mesitylene, ethanol, and lithium ethoxide was prepared. To this solution, hydrochloric acid (hydrogen chloride aqueous solution) with a concentration of 10% by weight was added in a volume ratio of 1:1, and the solution was shaken and allowed to stand. This separated the waste liquid into an oil layer and an aqueous layer (lithium chloride-containing phase). The aqueous layer was recovered and heated to 100°C to precipitate a solid component (white powder).

[0039] [Example 1-2] A white powder was obtained in the same manner as in Example 1, except that the concentration of hydrochloric acid was changed to 20% by weight.

[0040] [Comparative Example 1-1] Without using hydrochloric acid, the waste liquid was dried to obtain a white powder.

[0041] [evaluation] The white powders obtained in Examples 1-1 and 1-2 and Comparative Example 1-1 were subjected to X-ray diffraction measurement (XRD measurement), and the results are shown in FIG.

[0042] As shown in FIG. 3, in Comparative Example 1-1, no peak of lithium chloride (LiCl) was confirmed. On the other hand, in all Examples, a peak of LiCl was confirmed. From this, it was confirmed that lithium chloride can be recovered from waste liquid by the method of the present disclosure. Furthermore, in Example 1-2, no peaks other than LiCl were confirmed compared to Example 1-1, suggesting that high-purity LiCl can be recovered by sufficiently increasing the concentration of hydrochloric acid. The peaks of Si compounds confirmed in Example 1-1 are presumed to be peaks of, for example, lithium silicate (Li4SiO4) and lithium disilicate (Li2Si2O5).

[0043] Here, in Example 1-1, the ratio of Li element contained in the prepared waste liquid, the separated oil layer, and the water layer was confirmed by ICP (inductively coupled plasma) analysis. As a result, the ratio of Li element was 3891 ppm in the waste liquid, less than 10 ppm in the oil layer, and 3538 ppm in the water layer. From this, it was confirmed that in Example 1-1, most of the Li element in the waste liquid was transferred to the water layer and recovered by adding hydrochloric acid. Similarly, the ratio of Si element was also confirmed by ICP analysis. As a result, the ratio of Si element was 1419 ppm in the waste liquid, less than 5 ppm in the oil layer, and 1380 ppm in the water layer. From this, it is presumed that when the concentration of hydrochloric acid is low, the Si element in the waste liquid is also drawn into the water layer, and when dried, it is precipitated together with LiCl as an impurity.

[0044] [Example 2-1] Lithium chloride was recovered from the waste liquid based on the flow shown in FIG. 2. Specifically, first, acetic acid was added to the waste liquid prepared in Example 1-1 above to prepare an acid-containing waste liquid. Hydrochloric acid with a concentration of 10% by weight was added to the acid-containing waste liquid in a volume ratio of 1:1, and the mixture was shaken and allowed to stand. After being allowed to stand, the waste liquid separated into a liquid lower layer (liquid layer) and a gel-like upper layer (solid layer), and the lower layer was recovered as a lithium chloride-containing phase and heated at 120° C. for 20 min. This caused a white powder to precipitate.

[0045] [Comparative Example 2-1] A white powder was precipitated in the same manner as in Example 2-1, except that water was added instead of hydrochloric acid.

[0046] [evaluation] The white powders obtained in Example 2-1 and Comparative Example 2-1 were subjected to X-ray diffraction measurement (XRD measurement). The results are shown in Figure 4. Note that Figure 4 also shows the results of the XRD measurement of the waste liquid used as reference data.

[0047] As shown in Fig. 4, no lithium chloride peak was observed in Comparative Example 2-1, but a lithium chloride peak was observed in Example 2-1. This confirmed that lithium chloride can be recovered by the method of the present disclosure even when the waste liquid contains acid (acetic acid). In Example 2-1, a peak presumed to be lithium silicate was observed near 2θ = 33° as in Example 1-1, but it is presumed that lithium chloride with higher purity can be recovered by increasing the hydrochloric acid concentration as in Example 1-2.

Claims

1. A method for recovering resources from a waste liquid containing a hydrophobic compound, an alcohol compound, and a lithium alkoxide, comprising the steps of: A first step of adding hydrogen chloride to the waste liquid to obtain a lithium chloride-containing phase; and a second step of drying the lithium chloride-containing phase to obtain a solid component containing lithium chloride.

2. 2. The resource recovery method according to claim 1, wherein in the first step, the hydrogen chloride is added to the waste liquid in the form of an aqueous solution.

3. 3. The resource recovery method according to claim 2, wherein the concentration of the hydrogen chloride in the aqueous solution is 10% by weight or more.

4. 2. The resource recovery method according to claim 1, wherein in the first step, the hydrogen chloride is added to the waste liquid in a gaseous state.

5. The resource recovery method according to any one of claims 1 to 4, wherein the waste liquid contains elemental silicon.

Citation Information

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