Lighting fixture

The lighting fixture achieves enhanced heat dissipation through radial arrangement of inclined heat dissipation fins, addressing the challenge of size enlargement in conventional fixtures.

JP2025170153APending Publication Date: 2025-11-14PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
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Patent Information

Application Number
JP2025153557
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2025-09-16
Publication Date
2025-11-14

AI Technical Summary

Technical Problem

Conventional high-ceiling lighting fixtures with perpendicular heat sinks face challenges in increasing heat dissipation performance without enlarging the fixture size.

Method used

A lighting fixture design featuring heat dissipation fins arranged in a radial pattern with inclined heat dissipation plates relative to the bottom plate, allowing for increased surface area without increasing the fixture's dimensions.

Benefits of technology

Improves heat dissipation performance while maintaining a compact size, enabling efficient cooling of the light source.

✦ Generated by Eureka AI based on patent content.

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Abstract

To provide a lighting fixture downsized while improving radiation performance thereof.SOLUTION: A lighting fixture includes: a light source unit 1 having a light source and attached to a bottom plate 42; and a plurality of radiation fins 31 attached to the bottom plate 42. The radiation fins 31 each includes: a base part 311 fixed to the bottom plate 42; and radiation plates 312, 313 formed so as to have inclination to the bottom plate 42. The plurality of radiation fins 31 are disposed side by side so as to be radial when seen from above.SELECTED DRAWING: Figure 4
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Description

[Technical Field]

[0001] The present disclosure relates to lighting fixtures. [Background technology]

[0002] BACKGROUND ART Conventionally, so-called high-ceiling lighting fixtures have been known that are installed in buildings with high ceilings, such as gymnasiums and halls, and illuminate the lighting space from above (for example, Patent Document 1). [Prior art documents] [Patent documents]

[0003] [Patent Document 1] Patent No. 6840195 Summary of the Invention [Problem to be solved by the invention]

[0004] The lighting fixture of Patent Document 1 is provided with a heat sink for cooling the light source. This heat sink has a plurality of heat dissipation fins. Each heat dissipation fin is formed by bending a single metal plate so that it has two heat dissipation plates. Furthermore, each heat dissipation plate is formed so as to be perpendicular to the mounting portion of the heat dissipation fin.

[0005] In order to improve the heat dissipation performance of a lighting fixture, it is necessary to increase the surface area of ​​the heat sink. In a configuration in which the heat sink and the mounting part are perpendicular to each other, as in Patent Document 1, the surface area of ​​the heat sink can be increased by, for example, increasing the area of ​​the plate material to which the heat dissipation fins are attached to extend the width of each heat sink, or by extending the cover part to extend the height of each heat sink. However, these methods result in an increase in the size of the lighting fixture.

[0006] Therefore, an object of the present disclosure is to provide a lighting fixture that is miniaturized while improving heat dissipation performance. [Means for solving the problem]

[0007] In order to achieve the above object, a lighting fixture according to one embodiment of the present disclosure comprises a light source unit having a light source and attached to a bottom plate, and a plurality of heat dissipation fins attached to the bottom plate, the heat dissipation fins having a base portion fixed to the bottom plate and a heat dissipation plate formed to have an inclination relative to the bottom plate, and the plurality of heat dissipation fins are arranged in a radial pattern when viewed from above. [Effects of the Invention]

[0008] According to the present disclosure, it is possible to improve the heat dissipation performance of a lighting fixture while reducing the size of the lighting fixture. [Brief explanation of the drawings]

[0009] [Figure 1] FIG. 1 is a perspective view of a lighting fixture according to an embodiment of the present invention, viewed from above. [Figure 2] FIG. 2 is a perspective view of the lighting fixture according to the embodiment, as viewed from below. [Figure 3] FIG. 3 is a plan view of the heat dissipation unit according to the embodiment, seen from above. [Figure 4] FIG. 2 is a perspective view showing a heat dissipation fin according to the embodiment. [Figure 5] FIG. 10 is a perspective view showing another example of the heat dissipation fin according to the embodiment. [Figure 6] FIG. 10 is a perspective view showing another example of the heat dissipation fin according to the embodiment. [Figure 7] FIG. 10 is a perspective view showing another example of the heat dissipation fin according to the embodiment. [Figure 8] FIG. 10 is a perspective view showing another example of the heat dissipation fin according to the embodiment. [Figure 9] FIG. 10 is a perspective view showing another example of the heat dissipation fin according to the embodiment. DETAILED DESCRIPTION OF THE INVENTION

[0010] Hereinafter, embodiments of the present disclosure will be described in detail with reference to the accompanying drawings. The following description of the preferred embodiments is merely exemplary in nature and is not intended to limit the present invention, its applications, or its uses.

[0011] The lighting fixture according to the present embodiment will be described as a lighting fixture for so-called high ceilings. However, the lighting fixture according to the present embodiment is not limited to lighting fixtures for high ceilings, and may be, for example, a lighting fixture for a road light or street light.

[0012] In the following description, the up / down, left / right, and front / rear directions of the lighting fixture will be defined using the up / down, left / right, and front / rear arrows shown in FIG.

[0013] As shown in FIG. 1, the lighting fixture according to this embodiment includes a light source unit 1, a power supply unit 2, a heat dissipation unit 3, a holding unit 4, and an arm 6.

[0014] The power supply unit 2 supplies power to the light source unit 1 .

[0015] The heat dissipation section 3 dissipates heat from the light source unit 1 .

[0016] The holding portion 4 holds the light source unit 1. The holding portion 4 has a top plate 41, a bottom plate 42, and a pair of first support portions 43. The pair of first support portions 43 support the top plate 41 and the bottom plate 42 with the upper surface of the bottom plate 42 facing the lower surface of the top plate 41.

[0017] The power supply unit 2 is attached to the upper surface of the top plate 41. The heat dissipation section 3 is attached to the upper surface of the bottom plate . The light source unit 1 is attached to the lower surface of the bottom plate .

[0018] (light source unit) As shown in FIG. 2, the light source unit 1 includes an LED (Light Emitting Diode) module that serves as a light source, a cover 10, and a packing 11.

[0019] The LED module includes, for example, a plurality of LEDs and a mounting substrate 12. Each LED may be, for example, a conventionally known packaged white LED. The mounting substrate 12 is made of a rectangular, flat resin substrate. The mounting substrate 12 is fixed to the underside of the bottom plate 42 by, for example, screws.

[0020] The LEDs are mounted in a row and column on the underside of the mounting substrate 12. A receptacle connector is also mounted on the underside of the mounting substrate 12. The receptacle connector is electrically connected to the electrodes (cathode and anode) of each LED via wiring conductors formed on the underside of the mounting substrate 12.

[0021] The cover 10 is attached to the holder 4 so as to cover and conceal the LED module. The cover 10 is made of a translucent synthetic resin material such as polycarbonate resin.

[0022] The cover 10 has a main body 101 and a flange 102. The main body 101 is formed in the shape of a flat rectangular box with an opening (not shown) on the top surface. The flange 102 is formed integrally with the main body 101 so as to protrude outward from the periphery of the opening of the main body 101. In other words, when the cover 10 is viewed from above, the flange 102 is formed in the shape of a rectangular frame. The flange 102 is screwed to the bottom plate 42, whereby the cover 10 is attached to the holder 4.

[0023] The packing 11 has substantially the same shape as the flange portion 102 and is a rectangular frame when viewed from above. The packing 11 is made of, for example, a rubber material or a resin material. The packing 11 is interposed between the flange portion 102 of the cover 10 and the bottom plate 42 of the holding portion 4. The packing 11 prevents dust, water droplets, etc. from entering the cover 10.

[0024] (Power supply unit) The power supply unit 2 has a power supply block and a case 20 that houses the power supply block therein.

[0025] The power supply block has a power conversion circuit that converts power supplied from an external power source (for example, AC power supplied from a commercial power source) into power (DC power) required by the light source unit 1. The power conversion circuit has, for example, a full-wave rectifier, a power factor correction circuit (step-up chopper circuit), and a DC / DC converter (step-down chopper circuit). The power supply block is configured, for example, by mounting a large number of circuit components that make up the power conversion circuit on the surface of a printed wiring board. The power supply block also has an output cable with a plug connector at the tip.

[0026] The case 20 is formed into a rectangular box shape with an open bottom by bending a metal plate such as a zinc steel plate. A printed wiring board on which many circuit components of the power supply block are mounted is fixed with screws to the back side of the top plate of the case 20. The output cable of the power supply block is drawn into the light source unit 1 from the open bottom of the case 20 through a through-hole provided in the center of the top plate 41 of the holder 4 and a through-hole provided in the center of the bottom plate 42 of the holder 4. In other words, the output cable of the power supply block extends almost straight downward from the open bottom of the case 20 toward the light source unit 1. The output cable of the power supply block is then electrically connected to the receptacle connector of the light source unit 1 directly or via a separate electric cable.

[0027] (heat dissipation part) As shown in Figs. 1 to 4, the heat dissipation section 3 is made up of a plurality of heat dissipation fins 31. The plurality of heat dissipation fins 31 are fixed to the upper surface of the bottom plate 42. The plurality of heat dissipation fins 31 are arranged in a radial pattern when viewed from above.

[0028] Each heat dissipation fin 31 is made of a material with excellent thermal conductivity, such as aluminum or an aluminum alloy. In this embodiment, each heat dissipation fin 31 is formed into a substantially U-shape by bending a single rectangular aluminum plate. Specifically, each heat dissipation fin 31 has a base portion 311 and a pair of rectangular heat dissipation plates 312 and 313 extending upward from both left and right end edges of the base portion 311.

[0029] The base portion 311 is formed into a substantially rectangular plate shape. The base portion 311 is provided with a plurality of boss holes (not shown) that penetrate in the thickness direction. The plurality of boss holes are provided along the front-rear direction. The bottom plate 42 of the holder 4 has a plurality of bosses that correspond to the plurality of boss holes of the base portion 311. Each of the heat dissipation fins 31 is fixed to the bottom plate 42 by crimping the bosses of the bottom plate 42 with the plurality of bosses of the bottom plate 42 inserted into the plurality of boss holes of the base portion 311.

[0030] In this way, the heat dissipation unit 3 is formed by bending each of the heat dissipation fins 31 one by one and then fixed to the bottom plate 42 by crimping. Therefore, the heat dissipation unit 3 can be made smaller and lighter than when the entire heat dissipation unit 3 is integrally formed by aluminum die casting, for example.

[0031] Here, the pair of heat dissipation plates 312, 313 are formed so as to incline outward relative to the base portion 311. That is, in Fig. 4, the pair of heat dissipation plates 312, 313 are arranged so that their leading ends are spaced apart from each other. For example, the angle θ1 of the pair of heat dissipation plates 312, 313 relative to the base portion 311 (bottom plate 42) is approximately 85°.

[0032] In addition, a notch 314 is formed at the tip of the heat sink 313. By forming this notch 314, the tip of the heat sink 312 of the heat sink fin 31 arranged adjacently and the heat sink 313 are prevented from coming into contact with each other.

[0033] (holding part) As described above, the holding portion 4 has the top plate 41, the bottom plate 42, and the first support portion 43.

[0034] The top plate 41 is formed in a substantially rectangular plate shape from a metal plate such as aluminum or an aluminum alloy, etc. The top plate 41 has a pair of first protrusions 411 and a pair of second protrusions 412 on the periphery.

[0035] The pair of first protrusions 411 are arranged to face each other in the front-rear direction of the top plate 41. The first protrusions 411 are formed by bending the peripheral edge of the top plate 41 so that they protrude downward. The first protrusions 411 have a first connecting portion 413 formed in approximately the center.

[0036] The pair of second protrusions 412 are arranged to face each other in the left-right direction of the top plate 41. The second protrusions 412 are formed by bending the peripheral edge of the top plate 41 so that they protrude upward. The second protrusions 412 have a second connecting portion 414 formed in approximately the center.

[0037] The bottom plate 42 is formed into a substantially rectangular plate shape from a metal plate with excellent thermal conductivity, such as aluminum or an aluminum alloy. Third protrusions 421 that protrude upward are formed around the outer periphery of the bottom plate 42. Each third protrusion 421 has a third connecting portion 422 formed at approximately the center in the front-to-rear direction.

[0038] Each of the first support portions 43 is formed by bending a single metal plate such as a zinc steel plate.

[0039] The pair of first support portions 43 are arranged to face each other in the front-rear direction. The upper portion of each first support portion 43 is connected to the first connecting portion 413 of the top plate 41 by a screw or the like, and the lower portion is connected to the third connecting portion 422 of the bottom plate 42. The pair of first support portions 43 fix the top plate 41 and the bottom plate 42 together.

[0040] (arm) As shown in FIG. 1, the arm 6 is formed into a U-shape by bending a long metal plate such as a zinc steel plate at both ends in the longitudinal direction at approximately right angles in the same direction.

[0041] Both longitudinal ends of the arm 6 are attached to the second support parts 51. The second support parts 51 are connected to the second connecting parts 414 of the top plate 41 by screws or the like. In other words, the arm 6 fixes the top plate 41, the bottom plate 42, and the first support parts 43 of the holder 4 via the second support parts 51.

[0042] As described above, the second connecting portion 414 to which the second support portion 51 is connected is formed approximately in the center of the first protrusion 411 formed in the left-right direction of the top plate 41. Furthermore, the first connecting portion 413 to which the first support portion 43 is fastened is formed approximately in the center of the second protrusion 412 formed in the front-rear direction of the top plate 41. In other words, the arm 6 is connected to the top plate 41 in the left-right direction via the second support portion 51, and the bottom plate 42 is connected to the top plate 41 in the front-rear direction via the first support portion 43. This stabilizes the load balance of this lighting fixture.

[0043] Furthermore, with the screw 53 removed, the arm 6 can rotate back and forth around the screw 52. Through holes 61 are formed at both ends of the arm 6, and after the orientation of the lighting fixture has been determined, the arm 6 and the second support part 51 can be fixed together by fastening the screw 53 through the through holes 61.

[0044] The lighting fixture of this embodiment is installed on the ceiling of a building by tightening nuts onto a pair of suspension bolts inserted into the bolt insertion holes of the arm 6. However, it is preferable that the lighting fixture of this embodiment is further supported by a wire or the like so that the lighting fixture will not fall even if the arm 6 comes off the suspension bolts.

[0045] As described above, the lighting fixture according to this embodiment includes a light source unit 1 having a light source and attached to the bottom plate 42, and a plurality of heat dissipation fins 31 attached to the bottom plate 42. The heat dissipation fin 31 includes a base portion 311 fixed to the bottom plate 42, and heat dissipation plates 312, 313 formed to be inclined relative to the bottom plate 42.

[0046] With the above configuration, the heat sinks 312, 313 are arranged at an angle relative to the bottom plate 42, so the surface area of ​​the heat sinks can be made larger than when the heat sinks are arranged perpendicular to the bottom plate. In this case, there is no need to increase the gap between the top plate 41 and the bottom plate 42 or the area of ​​the bottom plate 42. Therefore, the heat dissipation performance of the lighting fixture can be improved while the lighting fixture can be made more compact.

[0047] The pair of heat sinks 312, 313 are inclined in directions away from each other, which makes it easier to perform the caulking process for fixing the base portion 311 to the bottom plate 42.

[0048] The heat sink 313 also has a notch 314 at the tip, which prevents the heat sink 313 from coming into contact with the heat sink 312 of the adjacent heat sink fin 31.

[0049] (Other embodiments) As described above, the embodiments have been described as examples of the technology disclosed in the present application. However, the technology in the present disclosure is not limited to these, and can be applied to embodiments in which modifications, substitutions, additions, omissions, etc. are made as appropriate.

[0050] It should be noted that instead of the heat dissipating fins 31 in the above embodiment, the heat dissipating fins shown in FIGS.

[0051] In the heat dissipation fin 31 of FIG. 5, a pair of heat dissipation plates 312a, 313a are formed so as to be inclined inward relative to the base portion 311 (bottom plate 42). For example, the angle θ2 of the pair of heat dissipation plates 312a, 313a relative to the base portion 311 is approximately 95°. Furthermore, a notch 314a is formed at the tip of the heat dissipation plate 312a. By forming this notch 314a, the tips of the heat dissipation plates 312a, 313a are prevented from contacting each other. Even with this configuration, the same effects as those of the above embodiment can be obtained.

[0052] In the heat dissipation fin 31 of Fig. 6, a pair of heat dissipation plates 312b, 313b are formed at an angle with respect to the base portion 311 (bottom plate 42) so as to be parallel to each other (in the same direction). For example, the angle θ3 of the heat dissipation plate 312b with respect to the base portion 311 is approximately 85°, and the angle θ4 of the heat dissipation plate 313b with respect to the base portion 311 is approximately 95°. Even with this configuration, the same effects as those of the above-described embodiment can be obtained. Note that, in Fig. 6, the pair of heat dissipation plates 312b, 313b are formed at an angle with respect to the base portion 311 so as to be parallel to each other, but the angle of inclination may be different from each other.

[0053] 7, a pair of heat dissipation plates 312c, 313c are formed so as to be inclined at different angles relative to the base portion 311 (bottom plate 42). For example, the angle θ5 of the heat dissipation plate 312b relative to the base portion 311 is approximately 80°, and the angle θ6 of the heat dissipation plate 313b relative to the base portion 311 is approximately 95°. Even with this configuration, the same effects as those of the above embodiment can be obtained.

[0054] 8, a pair of heat dissipation plates 312d and 313d are formed to have different heights. Even with this configuration, the same effects as those of the above embodiment can be obtained.

[0055] In the heat dissipation fin 31 of Fig. 9, a protrusion 315 that protrudes outward is formed on the base portion 311. When increasing the number of heat dissipation fins 31 arranged in this lighting fixture to improve heat dissipation performance, it is possible to narrow the width of the base portion 311. In this case, the narrower spacing between the heat dissipation plates 312 and 313 may make it difficult to fix the bottom plate 42 and the heat dissipation fins 31 by crimping. Therefore, by forming a boss hole in the protrusion 315 for fastening the bottom plate 42 and the heat dissipation fins 31 together, it becomes possible to fix the bottom plate 42 and the heat dissipation fins 31 by crimping.

[0056] Furthermore, in the above embodiment, the heat dissipation fins 31 are arranged in a radial pattern when viewed from above (see Figure 3), but the arrangement of the heat dissipation fins 31 is not limited to this, and for example, the heat dissipation plates 312 may be arranged in a line in the left-right or front-back direction when viewed from above. [Industrial Applicability]

[0057] The lighting fixture of the present disclosure can be installed in buildings with high ceilings, such as gymnasiums and halls, and can be used as a so-called high-ceiling lighting fixture that illuminates the lighting space from above. [Explanation of symbols]

[0058] 1 Light source unit 2 power supply units 3 Heat dissipation part 31 Heat dissipation fin 311 Base 312(312a~312d),313(313a~313d) Heat sink 314(314a) Notch 315 Protrusion 4 Holding part 41 Top plate 42 Bottom plate 43 1st support part 51 Second support part 6 Arm

Claims

1. a light source unit having a light source and attached to the bottom plate; a plurality of heat dissipation fins attached to the bottom plate; Equipped with The heat dissipation fins are a base portion fixed to the bottom plate; a heat sink formed to have an inclination with respect to the bottom plate; and The plurality of heat dissipation fins are arranged radially when viewed from above.

2. The lighting fixture according to claim 1 , wherein the heat dissipation fin includes a pair of the heat dissipation plates at both ends of the base portion.

3. The lighting fixture according to claim 2 , wherein the pair of heat sinks are inclined in directions away from each other.

4. The lighting fixture according to claim 2 , wherein the pair of heat sinks are inclined in directions approaching each other.

5. The lighting fixture according to claim 2 , wherein the pair of heat sinks are inclined in the same direction.

6. The lighting fixture according to any one of claims 2 to 5, wherein the pair of heat sinks have different inclination angles with respect to the bottom plate.

7. The lighting fixture according to any one of claims 2 to 6, wherein one of the pair of heat sinks has a different height from the other.

8. The lighting fixture according to any one of claims 1 to 7, wherein the heat sink has a notch at a tip portion so as not to come into contact with the heat sink of an adjacent heat sink fin.

9. The lighting fixture according to any one of claims 1 to 7, wherein the heat sink has a protrusion formed on the base portion that protrudes outward.

Citation Information

Patent Citations

  • Heat sink and method for manufacturing the same

    JP6840195B2