Integrated module for vehicle thermal management system, vehicle thermal management system, and vehicle

The integrated module for the vehicle heat management system addresses the complexity and inefficiencies of existing systems by using a streamlined design with flow channels and interfaces, resulting in improved energy efficiency and reduced costs.

JP2025514253AActive Publication Date: 2025-05-02BYD CO LTD
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Patent Information

Application Number
JP2024563461
Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Priority Date
2022-04-28
Filing Date
2023-04-11
Publication Date
2025-05-02
Estimated Expiration
2043-04-11

AI Technical Summary

Technical Problem

Existing vehicle heat management systems have complex pipeline arrangements, high space occupancy, difficult maintenance, and assembly challenges, leading to inefficiencies and increased costs.

Method used

An integrated module for a vehicle heat management system that includes a body with flow channels and multiple interfaces connected to thermal management devices, along with a valve set for efficient refrigerant flow and management.

Benefits of technology

The integrated module simplifies the heat management system structure, reduces space and costs, improves energy efficiency by enhancing thermal energy utilization, and facilitates easier assembly and maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

An integrated module (1000) for a vehicle thermal management system (2000), the vehicle thermal management system (2000), and a vehicle are disclosed. The integrated module (1000) comprises a body (100), a plurality of interfaces, and a valve set (300); the plurality of interfaces are provided on the body (100) to communicate with corresponding flow channels (200) in the body (100); among the plurality of interfaces, an interior condenser outlet interface (105) is connected to a first interface (101) by a flow channel (200), and a second interface (102) is connected to a battery heat exchanger-first opening interface (109) by a flow channel (200), and the battery heat exchanger-first opening interface (109) is connected to the interior condenser outlet interface (105) by a flow channel (200). a battery heat exchanger-second opening interface (110) connected to the compressor inlet interface (106) by a flow channel (200); a battery heat exchanger (17) configured to be able to exchange heat with a battery coolant circuit (L1) in which the battery (21) and the engine (27) are located, respectively; a valve set (300) is provided on the body (100) and comprises a first expansion valve (16) provided on the flow channel (200) between the second interface (102) and the battery heat exchanger-first opening interface (109).
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Description

[Technical field]

[0001] CROSS-REFERENCE TO RELATED APPLICATIONS This disclosure claims priority to and benefit of Chinese Patent Application No. 202210471408.1, filed on April 28, 2022. The entire contents of the above-referenced application are incorporated herein by reference. [Background technology]

[0002] The thermal management system is an important component of a vehicle, and can change the temperature environment inside the vehicle so that the driver and passengers can have a good driving and riding experience. In the related technical field, the thermal management system, such as the compressor, the exterior heat exchanger, and the exterior heat exchanger in the thermal management system, are connected through a pipeline, and the electronic expansion valve, the switching valve, etc. are distributed sporadically in the pipeline. This design has technical disadvantages such as complicated pipeline configuration, high space occupation, difficult maintenance management, difficult assembly, and time-consuming assembly. Summary of the Invention [Problem to be solved by the invention]

[0003] The objective of the present disclosure is to provide an integrated module for a vehicle thermal management system, a vehicle thermal management system, and a vehicle, which can simplify the structure of the vehicle's thermal management system, reduce the space occupied by the thermal management system, reduce the cost and difficulty of assembly; and improve the utilization rate of thermal energy in the thermal management system, thereby achieving energy savings. [Means for solving the problem]

[0004] In order to achieve the above objectives, the present disclosure provides an integrated module for a vehicle thermal management system, The integrated module includes a body, a number of interfaces, and a valve set.

[0005] At least one flow channel is provided within the body.

[0006] A number of interfaces are provided on the body in communication with corresponding flow channels and configured to be connected to corresponding thermal management devices in the thermal management system. The number of interfaces include an indoor condenser outlet interface, a first interface, a second interface, a battery heat exchanger-first opening interface, a battery heat exchanger-second opening interface, and a compressor inlet interface. The indoor condenser outlet interface is connected to the first interface through the flow channels. The second interface is connected to the battery heat exchanger-first opening interface through the flow channels. The battery heat exchanger-second opening interface is connected to the compressor inlet interface through the flow channels.

[0007] The battery heat exchanger is configured to exchange heat with a battery coolant circuit in which the battery is located, and the battery coolant circuit is configured to exchange heat with an engine coolant circuit in which the engine is located.

[0008] Additionally, a valve set is provided on the body, the valve set including a first expansion valve disposed in the flow channel between the second interface and the battery heat exchanger-first opening interface, such that the first expansion valve throttles and reduces pressure of the refrigerant from the second interface.

[0009] In an embodiment, the integrated module further includes a battery heat exchanger. The battery heat exchanger is disposed on the body. The battery heat exchanger further includes a battery heat exchanger-third opening and a battery heat exchanger-fourth opening. The battery heat exchanger-third opening and the battery heat exchanger-fourth opening are each configured to be connected to a battery coolant circuit.

[0010] In an embodiment, the multiple interfaces further include an outdoor heat exchanger-first opening interface and an outdoor heat exchanger-second opening interface. The indoor condenser outlet interface is connected to the first interface through a flow channel. The indoor condenser outlet interface is connected to the outdoor heat exchanger-first opening interface through a flow channel.

[0011] The valve set further includes a first switching valve and a second switching valve.

[0012] A first diverter valve is positioned in the flow channel between the indoor condenser outlet interface and the first interface.

[0013] A second switching valve is positioned in the flow channel between the indoor condenser outlet interface and the outdoor heat exchanger-first opening interface.

[0014] In an embodiment, the interface further comprises a third interface, the third interface being connected to the second interface through a flow channel.

[0015] The third interface is configured to be connected to the first port of the second expansion valve, and the second port of the second expansion valve is connected to the refrigerant inlet of the indoor evaporator.

[0016] The valve set further includes a third switching valve disposed in the flow channel between the second interface and the third interface.

[0017] In an embodiment, the valve set further includes a second expansion valve, a first port of the second expansion valve connected to the third interface, and a second port of the second expansion valve configured to be connected to the refrigerant inlet of the indoor evaporator.

[0018] In an embodiment, the interface further comprises a fourth interface, the fourth interface being connected to the second interface through a flow channel.

[0019] The fourth interface is configured to be connected to the first port of the third expansion valve. The second port of the third expansion valve is connected to the outdoor heat exchanger-second opening interface.

[0020] The valve set further includes a fourth diverter valve disposed in the flow channel between the second diverter valve and the compressor inlet interface.

[0021] In an embodiment, the integrated module further includes a pressure sensor. The first interface is further provided on the body. A sensing end of the pressure sensor extends into the fifth interface to sense a pressure of the refrigerant entering the integrated module through the indoor condenser outlet interface.

[0022] Additionally / alternatively, the integrated module further includes a pressure-temperature sensor. A sixth interface is further provided on the body. A sensing end of the pressure-temperature sensor extends into the sixth interface to sense a pressure and a temperature of a coolant entering the integrated module through the battery heat exchanger-second opening interface.

[0023] In an embodiment, the body has a top surface, a bottom surface, and a side surface connected between the top surface and the bottom surface. A valve set is disposed on the top surface. A number of interfaces are provided on the side surface and the bottom surface. The bottom surface is used to install a battery heat exchanger.

[0024] In an embodiment, the body has a top surface, a bottom surface, and a side surface connected between the top surface and the bottom surface. A valve set is disposed on the top surface. A number of interfaces are provided on the side surface and the bottom surface. The bottom surface is used to install a battery heat exchanger.

[0025] The side surface includes a first side surface, a second side surface, a third side surface, and a fourth side surface connected to form an annular structure. An indoor condenser outlet interface is provided on the first side surface. An outdoor heat exchanger-first opening interface is provided on the second side surface. An outdoor heat exchanger-second opening interface, a first interface, and a fourth interface are provided on the third side surface. A second interface, a third interface, and a compressor inlet interface are provided on the fourth side surface.

[0026] In an embodiment, the top surface is equipped with a first jack and a second jack, both extending toward the bottom surface, the first jack configured to insert the first diverter valve, and the second jack configured to install the second diverter valve.

[0027] The first jack and the second jack are spaced apart along a first direction, and the indoor condenser outlet interface is in communication with the first jack and the second jack through a same first flow channel segment that extends along the first direction, respectively.

[0028] The first direction is the direction of a connecting line between the first side surface and the third side surface.

[0029] The flow channel between the outdoor heat exchanger-first opening interface and the compressor inlet interface includes at least a second flow channel segment extending along a second direction, and the compressor inlet interface is located at an upper end of the second flow channel segment.

[0030] The second direction is a direction of a connecting line between the top surface and the bottom surface. Optionally, the first flow channel segment is closer to the second side surface and the second flow channel segment is closer to the fourth side surface compared to a center of the connecting line between the second side surface and the fourth side surface.

[0031] In an embodiment, the connections between the multiple flow channels are configured as smooth transitions.

[0032] According to another aspect of the present disclosure, there is provided a vehicle thermal management system including a compressor, an interior condenser, and the integrated module as described above. A refrigerant outlet of the compressor is connected to a refrigerant inlet of the interior condenser. A refrigerant outlet of the interior condenser is connected to an interior condenser outlet interface. A refrigerant inlet of the compressor is connected to a compressor inlet interface.

[0033] In an embodiment, the vehicle thermal management system further includes an exterior heat exchanger.

[0034] The first opening of the outdoor heat exchanger is connected to the refrigerant outlet of the indoor condenser through a flow channel of the integrated module, or the first opening of the outdoor heat exchanger is connected to the refrigerant inlet of the compressor through a flow channel of the integrated module.

[0035] The second opening of the outdoor heat exchanger is connected to the first interface.

[0036] In an embodiment, the vehicle thermal management system further includes a coaxial tube.

[0037] The coaxial tube includes a reciprocally sleeved inner tube and an outer tube. An interior space of the inner tube defines a first channel. A space between the inner tube and the outer tube defines a second channel. The first channel and the second channel are configured to provide a higher temperature for the refrigerant flowing through the first channel than a temperature for the refrigerant flowing through the second channel.

[0038] The refrigerant inlet of the first channel is connected to the second opening of the outdoor heat exchanger through the flow channel of the integrated module, or the refrigerant inlet of the first channel is connected to the refrigerant outlet of the indoor condenser through the flow channel of the integrated module. The refrigerant outlet of the first channel is connected to the second interface. The refrigerant inlet of the second channel is connected to the compressor inlet interface. The refrigerant outlet of the second channel is connected to the refrigerant inlet of the compressor.

[0039] In an embodiment, the vehicle thermal management system further includes an engine, a battery coolant circuit, a first pump, a battery, and a first heat exchanger.

[0040] The first end and the second end of the battery coolant circuit are connected to the battery heat exchanger-third opening and the battery heat exchanger-fourth opening, respectively. The first pump, the battery, and the first heat exchanger are connected in series on the battery coolant circuit.

[0041] A first heat exchanger is configured to exchange heat with the engine coolant circuit.

[0042] In an embodiment, the vehicle thermal management system further includes a short circuit branch and a three-way valve.

[0043] The first and second ports of the three-way valve are connected between the first pump and the battery, and the third port of the three-way valve is connected through a short circuit branch to a flow path between the battery and the first heat exchanger.

[0044] In an embodiment, the engine coolant circuit includes a first circuit and a second circuit. The vehicle thermal management system further includes a heater core, a PTC, a second pump, and a four-way valve.

[0045] The first and second ends of the first circuit are respectively connected to the two ports of the first heat exchanger. The heater core, the PTC, the second pump, and the four-way valve are connected in series on the first circuit.

[0046] The engine is disposed in the second circuit, the first end and the second end of the second circuit being connected to the other two ports of the four-way valve, respectively.

[0047] According to another aspect of the present disclosure, there is provided a vehicle including the vehicle thermal management system described above.

[0048] In the integrated module provided in the present disclosure, an interface connected to a thermal management device is provided on the body, and a flow channel is provided in the body to replace the existing connection pipeline, so that the amount of connection pipeline in the thermal management system can be reduced and the thermal management system can be simplified. When the valve set is integrated into the body, so that maintenance and disassembly are supported, the amount of support for installing the valve can be effectively reduced. In addition, this design of the flow channel in the body can further reduce the weight of the integrated module, thereby supporting the lightweight design of the entire vehicle and reducing the cost and fuel consumption. In addition, the use of components is reduced, so that the configuration space of the entire vehicle can be further reduced. In addition, in the present disclosure, the flow channel can be flexibly designed on the body of the integrated module, so that the position of the valve configuration can be flexibly selected to adapt to various overall vehicle configurations, thereby supporting the platform design of the entire vehicle. In other words, in the present disclosure, through the above solution, the thermal management device can be systematically integrated, thereby supporting the integration of the thermal management system. In this way, the vehicle thermal management system as a whole can be simplified, costs can be reduced, and the vehicle thermal management system can be easier to construct.

[0049] In addition, the battery heat exchanger is arranged such that the air conditioning system in which the compressor is located can exchange heat with the vehicle's battery or the like for the purpose of heating or cooling the battery. In addition, the air conditioning system in which the compressor is located and the battery can exchange heat with the flow path in which the engine is located, so that the engine's waste heat can be utilized, thereby improving the energy utilization rate of the vehicle thermal management system and achieving energy savings.

[0050] In addition to implementing the battery thermal management mode, when the above-mentioned integrated module is applied to a vehicle thermal management system, the integrated module is connected to other heat exchange devices in the thermal management system, so that other pre-set thermal management modes can be implemented.

[0051] Additionally, in the present disclosure, a blower or fan can be cooperatively used to blow the heat emitted by the interior condenser directly to the riding room, thereby improving heat utilization efficiency.

[0052] Other features and advantages of the present disclosure will be described in detail in the following detailed implementations.

[0053] The drawings are provided to facilitate a further understanding of the present disclosure and constitute a part of this specification. The drawings are used in conjunction with specific implementations to explain the present disclosure and are not meant to limit the present disclosure. [Brief description of the drawings]

[0054] [Figure 1] FIG. 1 is a schematic structural diagram of a vehicle thermal management system according to an implementation of the present disclosure. [Diagram 2] FIG. 2 is a schematic three-dimensional view showing an integrated module according to an implementation of the present disclosure. [Diagram 3]FIG. 2 is a schematic exploded view illustrating an integrated module according to an implementation of the present disclosure. [Figure 4] FIG. 2 is a schematic three-dimensional view of an integrated module according to an implementation of the present disclosure from another perspective. [Diagram 5] FIG. 1 is a schematic diagram showing the arrangement of flow channels within a body of an integrated module according to an implementation of the present disclosure, where it is noted that the diagram shows the flow channels and a part that defines the flow channels on the body, where the internal channel of the part is the flow channel, and the diagram further shows a jack configured for inserting a corresponding valve. [Figure 6] FIG. 2 is a schematic three-dimensional view of an integrated module according to an implementation of the present disclosure from another perspective. [Figure 7] FIG. 11 is a schematic diagram from another perspective showing the arrangement of flow channels within a body of an integrated module in accordance with an implementation of the present disclosure; note that here the diagram shows the flow channels and a part defining the flow channels on the body, where the internal channel of the part is the flow channel, and the diagram further shows a jack configured for inserting a corresponding valve. [Figure 8] FIG. 13 is a schematic exploded view showing a body of an integrated module according to another implementation of the present disclosure. [Figure 9] Schematic diagrams illustrating the operating principles of a vehicle thermal management system according to an implementation of the present disclosure in air conditioning independent cooling mode, battery independent cooling mode, air conditioning cooling and battery cooling dual-open mode, air source heat pump mode, coolant source heat pump mode, PTC heating mode, engine heating mode, engine waste heat heating and battery mode, PTC heating and battery mode, dehumidification mode, and passenger compartment heating and battery cooling mode, respectively. [Figure 10]Schematic diagrams illustrating the operating principles of a vehicle thermal management system according to an implementation of the present disclosure in air conditioning independent cooling mode, battery independent cooling mode, air conditioning cooling and battery cooling dual-open mode, air source heat pump mode, coolant source heat pump mode, PTC heating mode, engine heating mode, engine waste heat heating and battery mode, PTC heating and battery mode, dehumidification mode, and passenger compartment heating and battery cooling mode, respectively. [Figure 11] Schematic diagrams illustrating the operating principles of a vehicle thermal management system according to an implementation of the present disclosure in air conditioning independent cooling mode, battery independent cooling mode, air conditioning cooling and battery cooling dual-open mode, air source heat pump mode, coolant source heat pump mode, PTC heating mode, engine heating mode, engine waste heat heating and battery mode, PTC heating and battery mode, dehumidification mode, and passenger compartment heating and battery cooling mode, respectively. [Figure 12] Schematic diagrams illustrating the operating principles of a vehicle thermal management system according to an implementation of the present disclosure in air conditioning independent cooling mode, battery independent cooling mode, air conditioning cooling and battery cooling dual-open mode, air source heat pump mode, coolant source heat pump mode, PTC heating mode, engine heating mode, engine waste heat heating and battery mode, PTC heating and battery mode, dehumidification mode, and passenger compartment heating and battery cooling mode, respectively. [Figure 13]Schematic diagrams illustrating the operating principles of a vehicle thermal management system according to an implementation of the present disclosure in air conditioning independent cooling mode, battery independent cooling mode, air conditioning cooling and battery cooling dual-open mode, air source heat pump mode, coolant source heat pump mode, PTC heating mode, engine heating mode, engine waste heat heating and battery mode, PTC heating and battery mode, dehumidification mode, and passenger compartment heating and battery cooling mode, respectively. [Figure 14] Schematic diagrams illustrating the operating principles of a vehicle thermal management system according to an implementation of the present disclosure in air conditioning independent cooling mode, battery independent cooling mode, air conditioning cooling and battery cooling dual-open mode, air source heat pump mode, coolant source heat pump mode, PTC heating mode, engine heating mode, engine waste heat heating and battery mode, PTC heating and battery mode, dehumidification mode, and passenger compartment heating and battery cooling mode, respectively. [Figure 15] Schematic diagrams illustrating the operating principles of a vehicle thermal management system according to an implementation of the present disclosure in air conditioning independent cooling mode, battery independent cooling mode, air conditioning cooling and battery cooling dual-open mode, air source heat pump mode, coolant source heat pump mode, PTC heating mode, engine heating mode, engine waste heat heating and battery mode, PTC heating and battery mode, dehumidification mode, and passenger compartment heating and battery cooling mode, respectively. [Figure 16]Schematic diagrams illustrating the operating principles of a vehicle thermal management system according to an implementation of the present disclosure in air conditioning independent cooling mode, battery independent cooling mode, air conditioning cooling and battery cooling dual-open mode, air source heat pump mode, coolant source heat pump mode, PTC heating mode, engine heating mode, engine waste heat heating and battery mode, PTC heating and battery mode, dehumidification mode, and passenger compartment heating and battery cooling mode, respectively. [Figure 17] Schematic diagrams illustrating the operating principles of a vehicle thermal management system according to an implementation of the present disclosure in air conditioning independent cooling mode, battery independent cooling mode, air conditioning cooling and battery cooling dual-open mode, air source heat pump mode, coolant source heat pump mode, PTC heating mode, engine heating mode, engine waste heat heating and battery mode, PTC heating and battery mode, dehumidification mode, and passenger compartment heating and battery cooling mode, respectively. [Figure 18] Schematic diagrams illustrating the operating principles of a vehicle thermal management system according to an implementation of the present disclosure in air conditioning independent cooling mode, battery independent cooling mode, air conditioning cooling and battery cooling dual-open mode, air source heat pump mode, coolant source heat pump mode, PTC heating mode, engine heating mode, engine waste heat heating and battery mode, PTC heating and battery mode, dehumidification mode, and passenger compartment heating and battery cooling mode, respectively. [Figure 19]Schematic diagrams illustrating the operating principles of a vehicle thermal management system according to an implementation of the present disclosure in air conditioning independent cooling mode, battery independent cooling mode, air conditioning cooling and battery cooling dual-open mode, air source heat pump mode, coolant source heat pump mode, PTC heating mode, engine heating mode, engine waste heat heating and battery mode, PTC heating and battery mode, dehumidification mode, and passenger compartment heating and battery cooling mode, respectively. [Figure 20] Schematic diagrams illustrating the operating principles of a vehicle thermal management system according to an implementation of the present disclosure in air conditioning independent cooling mode, battery independent cooling mode, air conditioning cooling and battery cooling dual-open mode, air source heat pump mode, coolant source heat pump mode, PTC heating mode, engine heating mode, engine waste heat heating and battery mode, PTC heating and battery mode, dehumidification mode, and passenger compartment heating and battery cooling mode, respectively. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

[0055] The following describes in detail specific implementations of the present disclosure with reference to the drawings. It should be understood that the specific implementations described herein are merely used to describe and explain the present disclosure, and are not intended to limit the present disclosure.

[0056] Unless otherwise stated, positional nouns such as "upper and lower" in this disclosure are generally defined based on the orientation of the drawing plane of the drawings. Optionally, "upper and lower" can be the same as the orientation indicated by above and below a vehicle, and "inner and outer" refer to the inner and outer portions of the corresponding components. In addition, terms used such as "first" and "second" are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.

[0057] In addition, it should be noted that in the description of the present disclosure, unless otherwise expressly indicated or limited, terms such as "dispose", "connect" and "connection" should be understood in a broad sense. For example, a connection can be a fixed connection, a detachable connection, or an integral connection; or a connection can be a direct connection, an indirect connection through an intermediate medium, or an internal communication between two elements. Those skilled in the art will be able to understand the specific meaning of the above terms in the present disclosure according to the specific situation.

[0058] As shown in Figures 1 to 20, the present disclosure provides an integrated module 1000 for a vehicle thermal management system, a vehicle thermal management system 2000 having the integrated module 1000, and a vehicle having the vehicle thermal management system 2000.

[0059] The vehicle thermal management system 2000 may include an integrated module 1000, a compressor 1, an interior condenser 2, an exterior heat exchanger 5, an interior evaporator 11, a battery heat exchanger 17, and an engine 27, etc. The integrated module 1000 is equipped with a number of corresponding interfaces respectively connected to the compressor 1, the interior condenser 2, the exterior heat exchanger 5, the interior evaporator 11, and the battery heat exchanger 17, etc., thereby forming various flow paths through the connections with the above thermal management devices, and implementing various pre-set modes of the vehicle thermal management system, such as air conditioning-cooling mode, battery cooling mode, battery heating mode, heat pump heating mode, air conditioning-dehumidification mode, and engine heating mode.

[0060] As shown in Figures 3 to 8, the integrated module 1000 provided in the present disclosure includes a body 100, a number of interfaces, and a valve set 300. At least one flow channel 200 is provided in the body 100. A number of interfaces (including two or more interfaces) are provided on the body 100 to communicate with the corresponding flow channel 200 and configured to be connected to corresponding thermal management devices (such as the compressor 1, the outdoor heat exchanger 5, and the battery heat exchanger 17) in the thermal management system. The number of interfaces includes an indoor condenser outlet interface 105, a first interface 101, a second interface 102, a battery thermal management first opening interface 109, a battery heat exchanger second opening interface 110, and a compressor inlet interface 106. The indoor condenser outlet interface 105 is connected to the first interface 101 through the flow channel 200. In this way, the refrigerant from the indoor condenser 2 can flow into the integrated module 100 through the indoor condenser outlet interface 105 and can flow out of the integrated module 1000 through the first interface 101. The second interface 102 is connected to the battery heat exchanger-first opening interface 109 through the flow channel 200, and the battery heat exchanger-second opening interface 110 is connected to the compressor inlet interface 106 through the flow channel 200. In this way, the refrigerant flowing into the integrated module 1000 through the second interface 102 can flow into the first opening of the battery heat exchanger 17 through the battery heat exchanger-first opening interface 109, can flow into the integrated module through the battery heat exchanger-second opening interface 110 after flowing through the battery heat exchanger 17, can flow out of the integrated module 1000 through the outlet of the compressor 1, and can flow into the compressor 1.

[0061] The battery heat exchanger 17 is configured to exchange heat with a battery coolant circuit L1 in which the battery 21 is located, and the battery coolant circuit L1 is configured to exchange heat with an engine coolant circuit L3 in which the engine 27 is located.

[0062] A valve set 300 is disposed in the body 100. The valve set 300 includes a first expansion valve 16. The first expansion valve 16 is disposed in the flow channel 200 between the second interface 102 and the battery heat exchanger-first opening interface 109. In other words, a first port of the first expansion valve 16 is connected to the second interface 102, and a second port of the first expansion valve 16 is connected to the battery heat exchanger-first opening interface 109. In this way, the first expansion valve 16 can throttle and reduce the pressure of the refrigerant from the second interface 102. The first expansion valve 16 has the functions of throttling and performing communication / cutoff.

[0063] It will be appreciated that the battery heat exchanger-first opening interface 109 is an interface present on the body 100 and configured to connect to the battery heat exchanger-first opening 171 of the battery heat exchanger 17. The battery heat exchanger-second opening interface 110 is an interface present on the body 100 and configured to connect to the battery heat exchanger-second opening 172 of the battery heat exchanger 17. The compressor inlet interface 106 is an interface present on the body 100 and configured to connect to a refrigerant inlet of the compressor 1. The indoor condenser outlet interface 105 is an interface present on the body 100 and configured to connect to a refrigerant outlet of the indoor condenser 2.

[0064] In the integrated module 1000 provided in the present disclosure, an interface connected to a thermal management device is provided on the body 100, and a flow channel 200 is provided in the body 100 to replace the existing connecting pipeline, so that the amount of connecting pipeline in the thermal management system can be reduced and the thermal management system can be simplified. When the valve set 300 is integrated in the body 100, so that maintenance and disassembly are supported, the amount of support for installing the valve can be effectively reduced. In addition, the present design of the flow channel 200 in the body 100 can further reduce the weight of the integrated module 1000, thereby supporting the lightweight design of the entire vehicle and reducing the cost and fuel consumption. In addition, the use of components is reduced, so that the configuration space of the entire vehicle can be further reduced. In addition, in the present disclosure, the flow channel 200 can be flexibly designed on the body 100 of the integrated module 1000, so that the position of the valve configuration can be flexibly selected to accommodate various overall vehicle configurations, thereby supporting the platform design of the entire vehicle. In other words, the present disclosure, through the above solutions, can systematically integrate the thermal management system, thereby supporting the integration of the thermal management system, so that the vehicle thermal management system as a whole can be simplified, the cost can be reduced, and the vehicle thermal management system can be easily assembled.

[0065] In addition, the battery heat exchanger 17 is arranged such that the air conditioning system in which the compressor 1 is located can exchange heat with the vehicle's battery 21 (such as a power battery) or the like for the purpose of heating or cooling the battery 21. In addition, the air conditioning system in which the compressor 1 is located and the battery 21 can exchange heat with the flow path in which the engine 27 is located, so that the waste heat of the engine 27 can be used, thereby improving the energy utilization rate of the vehicle thermal management system and achieving energy savings.

[0066] In addition to implementing the thermal management mode of the battery 21, when the above integrated module 1000 is applied to a vehicle thermal management system, the integrated module 1000 is connected to other heat exchange devices in the thermal management system, so that other pre-set thermal management modes can be implemented. For example, the refrigerant enters the interior condenser 2 from the outlet of the compressor 1, and is condensed in the interior condenser 2 to release heat, thereby implementing the passenger compartment heating mode. The refrigerant then enters the integrated module 1000 from the interior condenser outlet interface 105, and flows out of the integrated module 1000 from the first interface 101. After passing through the liquid storage and drying tank 7 and the coaxial tube 8 (see below for details), the refrigerant enters the integrated module 1000 from the second interface 102. The refrigerant then flows into the first expansion valve 16, and is throttled and reduced in pressure by the first expansion valve 16. In this way, the refrigerant can absorb heat in the battery heat exchanger 17, thereby recovering the waste heat of the engine 27. The recovered heat can be used to heat a refrigerant in an air conditioning system.

[0067] In the present disclosure, a blower or fan can be used cooperatively to blow the heat released by the interior condenser 2 directly to the passenger compartment, thereby improving the efficiency of heat utilization. The heat released by the interior condenser 2 can be further reliably transferred to the passenger compartment by using the heater core 23, although this disclosure is not limited thereto.

[0068] In an embodiment, the first expansion valve 16 may be an electronic expansion valve.

[0069] In an embodiment, to further simplify the construction of the vehicle thermal management system, in this disclosure, an integrated wiring harness 400 can be used to connect to the thermal management device, as shown in Figure 3. The integrated wiring harness 400 can be disposed in an integrated module 1000.

[0070] In an embodiment, as shown in Figs. 1 to 8, in the implementation of the present disclosure, the integrated module 1000 may further include a battery heat exchanger 17. The battery heat exchanger 17 is disposed in the body 100. The battery heat exchanger 17 further includes a battery heat exchanger-third opening 173 and a battery heat exchanger-fourth opening 174. The battery heat exchanger-third opening 173 and the battery heat exchanger-fourth opening 174 are configured to be connected to the battery coolant circuit L1. The battery heat exchanger 17 is integrated into the body 100, so that the integration of the integrated module 1000 can be further improved and the space required by the vehicle thermal management system can be further reduced. In addition, the battery heat exchanger 17 is integrated into the body 100, so that the connection pipeline between the battery heat exchanger 17 and the air conditioning system can be shortened or eliminated, thereby reducing the cost. For example, in this implementation, the battery heat exchanger-first opening 171 of the battery heat exchanger 17 and the battery heat exchanger-first opening interface 109 on the body 100 can be connected directly or through a short pipeline, and the battery heat exchanger-second opening 172 and the battery heat exchanger-second opening interface 110 on the body 100 can be connected directly or through a short pipeline.

[0071] In an embodiment, as shown in FIG. 1 to FIG. 8, in the implementation of the present disclosure, the multiple interfaces may further include an outdoor heat exchanger-first opening interface 107 and an outdoor heat exchanger-second opening interface 108. The indoor condenser outlet interface 105 is connected to the first interface 101 through a flow channel 200. The indoor condenser outlet interface 105 is connected to the outdoor heat exchanger-first opening interface 107 through a flow channel 200. The valve set 300 may further include a first switching valve 12 and a second switching valve 4. The first switching valve 12 is located in the flow channel 200 between the indoor condenser outlet interface 105 and the first interface 101, thereby implementing the communication and blocking of the flow channel 200 between the indoor condenser outlet interface 105 and the first interface 101. The second switching valve 4 is located in the flow channel 200 between the indoor condenser outlet interface 105 and the outdoor heat exchanger-first opening interface 107, thereby enabling and blocking the flow channel 200 between the indoor condenser outlet interface 105 and the outdoor heat exchanger-first opening interface 107.

[0072] Based on this, when the integrated module 1000 is applied to the vehicle thermal management system 200, various thermal management modes of the vehicle thermal management system can be implemented through cooperation with the first switching valve 12, the second switching valve 4, and the first expansion valve 16. For example, an independent air conditioning-cooling mode and an independent heat pump mode can be implemented. When the passenger compartment needs to be cooled to implement the air conditioning-cooling mode in summer, the first switching valve 12 can be closed and the second switching valve 4 can be opened. In this way, after passing through the indoor condenser 2 (in this case, no heat is released), the refrigerant flows out of the integrated module 1000 through the outdoor heat exchanger-first opening interface 107 of the body 100 and enters the outdoor heat exchanger 5. The refrigerant flowing through the outdoor heat exchanger 5 can enter the body 100 through the outdoor heat exchanger-second opening interface 108 of the body 100, and then flow out of the body 100 through the third interface 103 (see below), so that the refrigerant flows into the indoor evaporator 11 for evaporation and heat absorption. In the heat pump mode, the first switching valve 12 can be opened and the second switching valve 4 can be closed. In this way, the refrigerant releases heat through the indoor condenser 2, and the refrigerant can pass through the first switching valve 12, enter the first opening through the second opening of the outdoor heat exchanger 5, flow through the outdoor heat exchanger 5, and then return to the compressor 1. In this way, the heat of the external environment can be recovered, thereby achieving a heat pump effect.

[0073] In this implementation, optionally, when the environmental temperature of the external environment is too low and the exterior heat exchanger 5 cannot achieve the heat pump effect, the first switching valve 12 can be opened, so that another part of the refrigerant enters the battery heat exchanger 17 after passing through the first switching valve 12, thereby absorbing the heat of the battery 21 or the engine 27 and heating the passenger compartment. In this way, it is ensured that the heating effect of the passenger compartment meets the requirement.

[0074] In an embodiment, as shown in FIG. 1 to FIG. 7, in the implementation of the present disclosure, the multiple interfaces may further include a third interface 103. The second interface 102 is connected to the third interface 103 through a flow channel 200. The third interface 103 is configured to be connected to a first port of the second expansion valve 10. The second port of the second expansion valve 10 is connected to the refrigerant inlet of the indoor evaporator 11, thereby throttling and reducing the pressure of the refrigerant before it enters the indoor evaporator 11. In this way, the refrigerant can be evaporated and absorb heat in the indoor evaporator 11. The valve set 300 further includes a third switching valve 9. The third switching valve 9 is disposed in the flow channel 200 between the second interface 102 and the third interface 103, thereby implementing communication and blocking of the flow channel 200 between the second interface 102 and the third interface 103.

[0075] On this basis, an air conditioning / cooling mode can be implemented. In the air conditioning / cooling mode, the first switching valve 12 and the third switching valve 9 can be opened, and the second switching valve 4 and the first expansion valve 16 can be closed. In this way, the refrigerant can pass successively from the compressor 1, the indoor condenser 2 (in this case, the indoor condenser 2 may not exchange heat, but is only used as a channel through which the refrigerant flows), the third switching valve 9 and the second expansion valve 10. Under the action of the second expansion valve 10, the refrigerant is throttled and decompressed, flows into the indoor evaporator 11, and is thereby evaporated therein. In this way, the air conditioning / cooling mode is implemented.

[0076] Additionally, in the air conditioning-cooling mode, if the first expansion valve 16 is also opened, the battery 21 can be further cooled when the air conditioning-cooling mode is implemented.

[0077] In this implementation, the second expansion valve 10 can be used as a thermal expansion valve, which can achieve a low-cost effect when the refrigerant is throttled and decompressed. It will be certainly understood that in other implementations of the present disclosure, an electronic expansion valve can be used to replace the third switching valve 9 and the second expansion valve 10 in this implementation.

[0078] The second expansion valve 10 can be integrated into the body 100 or can be connected to a corresponding interface on the body 100 through a pipeline. This is not limited in the present disclosure. Optionally, as shown in FIG. 1 to FIG. 7, the valve set 300 further includes a second expansion valve 10. A first port of the second expansion valve 10 is connected to a third interface 103. A second port of the second expansion valve 10 is configured to be connected to a refrigerant inlet of the indoor evaporator 11. In other words, in this implementation, the second expansion valve 10 is integrated into the body 100. In this way, the corresponding connecting pipeline can be eliminated, the cost can be reduced, and the total volume of the thermal management system can be reduced.

[0079] In an embodiment, as shown in FIG. 1 to FIG. 7, in the implementation of the present disclosure, the interface may further include a fourth interface 104. The fourth interface 104 is connected to the second interface 102 through a flow channel 200. The fourth interface 104 is configured to be connected to a first port of the third expansion valve 13. The second port of the third expansion valve 13 is connected to the outdoor heat exchanger-second opening interface 108. The valve set 300 may further include a fourth switching valve 15. The fourth switching valve 15 is disposed in the flow channel 200 between the second switching valve 4 and the compressor inlet interface 106. In this way, through the cooperation of the first switching valve 12, the second switching valve 4, the third switching valve 9, the fourth switching valve 15, and the third expansion valve 13, a heat pump mode with an energy saving effect can be implemented. Specifically, in this mode, the first switching valve 12, the fourth switching valve 15, and the third expansion valve 13 can be opened, and the second switching valve 4 and the third switching valve 9 can be closed. In this way, referring to Fig. 12, the refrigerant flows through the indoor condenser 2, the first switching valve 12, the third expansion valve 13, the outdoor heat exchanger 5, and the fourth switching valve 15 successively, and then returns to the compressor 1. In this mode, the refrigerant passes through the outdoor heat exchanger 5 and absorbs heat from the external environment through the heat pump function of the outdoor heat exchanger 5, so that energy saving can be achieved.

[0080] In an embodiment, as shown in FIG. 1 to FIG. 7, in the implementation of the present disclosure, the integrated module 1000 may further include a pressure sensor 3. A fifth interface is further provided on the body 100. A sensing end of the pressure sensor 3 extends into the fifth interface to detect the pressure of the refrigerant entering the integrated module 1000 through the indoor condenser outlet interface 105. Additionally / alternatively, the integrated module 1000 further includes a pressure-temperature sensor 18. A sixth interface is further provided on the body 100. A sensing end of the second pressure-temperature sensor 18 extends into the sixth interface to detect the pressure and temperature of the refrigerant entering the integrated module 1000 through the battery heat exchanger-second opening interface 110.

[0081] In this implementation, if the pressure sensor 3 detects that the pressure of the refrigerant flowing out of the outlet of the indoor condenser 2 is too high or too low, adjustments can be made in a timely manner. If the pressure-temperature sensor 18 detects that the pressure and temperature of the refrigerant flowing out of the battery heat exchanger-second opening 172 is too high or too low, the opening of the first expansion valve 16 and / or the second expansion valve 10 can be adjusted accordingly to adjust the flow rate. The pressure-temperature sensor 18 can be a PT sensor.

[0082] The specific placement locations of the interface and valve set 300 on the body 100 are not limited in this disclosure and can be specifically determined according to the locations of the specific placement configuration of the thermal management devices of the vehicle thermal management system on the vehicle, such as, for example, the compressor 1, the interior condenser 2, the exterior heat exchanger 5, the interior evaporator 11, and the battery heat exchanger 17.

[0083] In an embodiment, as shown in FIG. 4, FIG. 6, and FIG. 8, in the implementation form of the present disclosure, the body 100 can have a top surface 1001, a bottom surface 1002, and a side surface 1003 connected between the top surface 1001 and the bottom surface 1002. The valve set 300 is disposed on the top surface 1001. A number of interfaces are provided on the side surface 1003 and the bottom surface 1002. In other words, some interfaces of the many interfaces can be located on the side surface 1003, and some interfaces can be located on the bottom surface 1002. The bottom surface 1002 is used to install the battery heat exchanger 17. In this way, the valve set 300 is evenly disposed on the upper side of the body 100, the battery heat exchanger 17 is disposed on the other side of the body 100, and a number of interfaces other than the interface connected to the battery 21 are provided on the side surface of the body 100. A classification and then configuration focused approach will aid in the overall design of the body 100.

[0084] The specific shape of the body 100 is not limited in this disclosure. For example, as shown in FIG. 3, FIG. 4, and FIG. 6, the body 100 can be generally a rectangular parallelepiped structure. The side surface 1003 of the body 100 includes a first side surface 111, a second side surface 112, a third side surface 113, and a fourth side surface 114 connected to form an annular structure. An indoor condenser outlet interface 105 is provided on the first side surface 111. An outdoor heat exchanger-first opening interface 107 is provided on the second side surface 112. An outdoor heat exchanger-second opening interface 108, a first interface 101, and a fourth interface 104 are provided on the third side surface 113. The second interface 102, the third interface 103, and the compressor inlet interface 106 are provided on the fourth side surface 114. Different interfaces are provided on different side surfaces such that the arrangement of the vehicle thermal management device along multiple directions can be accommodated, thereby increasing the versatility of the integrated module 1000.

[0085] In an embodiment, as shown in FIG. 4 to FIG. 7, in the implementation of the present disclosure, the top surface 1001 of the body 100 is equipped with a first jack 1001 and a second jack 1002, both of which extend toward the bottom surface 1002. The first jack 1001 is configured to insert the first switching valve 12. The second jack 1002 is configured to install the second switching valve 4. The first jack 1001 and the second jack 1002 are spaced apart along a first direction. The indoor condenser outlet interface 105 is communicated with the first jack 1001 and the second jack 1002 through the same first flow channel segment 201, each of which extends along the first direction. In other words, referring to FIG. 5 and FIG. 7, one segment of the flow channel is shared between the indoor condenser outlet interface 105 and the first jack 1001, and between the indoor condenser outlet interface 105 and the second jack 1002. The first direction is the direction of the connecting line between the first side surface 111 and the third side surface 113. The first flow channel segment 201 forms a straight flow channel segment, so that the distance between the indoor condenser outlet interface 105 and the first jack 1001 and the distance between the indoor condenser outlet interface 105 and the second jack 1002 can be shortened. In this way, the refrigerant can be quickly transported to the positions of the first switching valve 12 and the second switching valve 4, thereby distributing the refrigerant to the corresponding thermal management devices. In addition, this one segment of the flow channel is shared between the indoor condenser outlet interface 105 and the first jack 1001, and between the indoor condenser outlet interface 105 and the second jack 1002, allowing for reducing the amount of flow channels configured and the difficulty of processing the flow channels.

[0086] In an embodiment, as shown in Fig. 5 and Fig. 7, the flow channel 200 between the outdoor heat exchanger-first opening interface 107 and the compressor inlet interface 106 includes at least a second flow channel segment 202 extending along a second direction. The compressor inlet interface 106 is located at the upper end of the second flow channel segment 202. The second direction is the direction of the connecting line between the top surface 1001 and the bottom surface 1002, that is, the up-down direction of the drawing plane of Fig. 7. The second flow channel segment 202 is arranged along this up-down direction, and the compressor inlet interface 106 is located at the upper end of the second flow channel 202. In this way, the liquid in the refrigerant can fall downward by gravity before entering the compressor 1 through the compressor inlet interface 106, so that any liquid refrigerant that may be present can be removed at this stage. The second flow channel segment 202 achieves a gas-liquid separator effect.

[0087] 4 to 7, in an implementation of the present disclosure, the first flow channel segment 201 is closer to the second side surface 112 and the second flow channel segment 202 is closer to the fourth side surface 114, as compared to the center of the connecting line between the second side surface 112 and the fourth side surface 114. In other words, there is as large a spacing as possible between the first flow channel segment 201 and the second flow channel segment 202 along the direction of the connecting line between the second side surface 112 and the fourth side surface 114.

[0088] The refrigerant flowing out from the indoor condenser 2 flows in the first flow channel segment 201 and has a high temperature. The refrigerant that is to return to the compressor 1 flows in the second flow channel segment 202 and has a low temperature, which is also required. Therefore, the first flow channel segment 201 and the second flow channel segment 202 are arranged at a large distance apart, so that an influence between the temperature of the refrigerant in the first flow channel segment 201 and the temperature of the refrigerant in the second flow channel segment 202 can be avoided. In this way, the refrigerant can enter the compressor 1 at a low temperature, which allows the compressor 1 to operate normally.

[0089] 5 and 7, in an embodiment, the top surface of the body 100 is further equipped with a third jack 1003, a fourth jack 1004, and a fifth jack 1005. The third jack 1003 can be configured to install the third switching valve 9. The fourth jack 1004 can be configured to install the fourth switching valve 15. The fifth jack 1005 can be configured to install the first expansion valve 16.

[0090] In order to reduce the flow resistance of the coolant flowing through the various flow channels 200, optionally, as shown in FIG. 8, in the implementation of the present disclosure, the connection between multiple flow channels 200 can be configured as a smooth transition. In other words, the connection location of the various flow channels 200 is a curved connection. This significantly reduces the flow resistance, thereby ensuring the system performance. Optionally, during processing, processes such as milling or soldering can be utilized to process the connection portion of the smooth transition.

[0091] It will be appreciated that in other implementations of the present disclosure, processes such as drilling can alternatively be utilized. The connections between the flow channels 200 treated by the process are perpendicular to each other. Although the flow resistance at the connections of the flow channels 200 may be greater, it is advantageous to perform the treatment, and as a result, the treatment costs can be reduced.

[0092] In an embodiment, as shown in Fig. 1, in the present disclosure, the vehicle thermal management system 2000 may further include an exterior heat exchanger 5. The refrigerant outlet of the compressor 1 is connected to the refrigerant inlet of the interior condenser 2. The refrigerant outlet of the interior condenser 2 is connected to the interior condenser outlet interface 105. The refrigerant inlet of the compressor 1 is connected to the compressor inlet interface 106.

[0093] A first opening of the outdoor heat exchanger 5 is connected to the refrigerant outlet of the indoor condenser 2 through the flow channel 200 of the integrated module 1000, or a first opening of the outdoor heat exchanger 5 is connected to the refrigerant inlet of the compressor 1 through the flow channel 200 of the integrated module 1000. A second opening of the outdoor heat exchanger 5 is connected to the first interface 101.

[0094] In an embodiment, as shown in FIG. 1, the vehicle thermal management system 2000 may further include a coaxial tube 8. The coaxial tube 8 includes a reciprocally sleeved inner tube and an outer tube. The inner space of the inner tube defines a first channel 81. The space between the inner tube and the outer tube defines a second channel 82. The first channel 81 and the second channel 82 are configured to make the temperature of the refrigerant flowing through the first channel 81 higher than the temperature of the refrigerant flowing through the second channel 82. The exterior heat exchanger 5 includes a first opening and a second opening. When one of the first opening and the second opening is used as a refrigerant inlet, the other opening is used as a refrigerant outlet. The refrigerant inlet of the first channel 81 is connected to the second opening of the exterior heat exchanger 5 through the flow channel 200 of the integrated module 1000, or the refrigerant inlet of the first channel 81 is connected to the refrigerant outlet of the interior condenser 2 through the flow channel 200 of the integrated module 1000. The refrigerant outlet of the first channel 81 is connected to the second interface 102. The refrigerant inlet of the second channel 82 is connected to the compressor inlet interface 106. The refrigerant outlet of the second channel 82 is connected to the refrigerant inlet of the compressor 1.

[0095] In this way, after the refrigerant passes through the indoor condenser 2 or the outdoor heat exchanger 5, the high-temperature refrigerant can flow into the first channel 81; the part of the refrigerant in a liquid state flowing in the reverse direction through the second channel 82 into the refrigerant inlet of the compressor 1 can be evaporated by the high-temperature refrigerant in the first channel 81. In this way, the refrigerant entering the refrigerant inlet of the compressor 1 is in a gaseous state, and a gas-liquid separator effect is achieved. In addition, through the action of the coaxial tube 8, the amount of pipeline used can be reduced, so that the structure of the vehicle thermal management system can be simplified. In addition, through the use of the coaxial tube 8, the heat exchange between the high-temperature refrigerant and the low-temperature refrigerant can be performed in the coaxial tube 8, so that the heat exchange efficiency can be improved, and finally the temperature of the refrigerant entering the refrigerant inlet of the compressor 1 can be improved. In this way, it is ensured that the temperature of the refrigerant flowing out from the refrigerant outlet of the compressor 1 meets the required condition.

[0096] 1, the vehicle thermal management system 2000 may further include a liquid storage and drying tank 7. The liquid storage and drying tank 7 may be disposed in an upstream part of the coaxial pipe 8. The liquid storage and drying tank 7 is configured to absorb moisture and filter out impurities in the refrigerant flow path.

[0097] In an embodiment, as shown in Fig. 1, the vehicle thermal management system 2000 may further include a first one-way valve 6 and a second one-way valve 14. The first one-way valve 6 is disposed in a flow path between the second outlet of the exterior heat exchanger 5 and the liquid storage and drying tube 7, thereby allowing the refrigerant to flow from one side of the outlet heat exchanger 5 to one side of the liquid storage and drying tube 7. The second one-way valve 14 is disposed between the third expansion valve 13 and the second outlet of the exterior heat exchanger 5, thereby allowing the refrigerant to flow from one side of the third expansion valve 13 to one side of the exterior heat exchanger 5.

[0098] The type of the outdoor heat exchanger 5 is not limited in this disclosure. Optionally, the outdoor heat exchanger 5 can be an evaporative condenser to improve the heat exchange effect. The working principle of the evaporative condenser is known to those skilled in the art and will not be described in this specification.

[0099] As shown in FIG. 1 and FIG. 9 to FIG. 20, the vehicle thermal management system 2000 may further include an engine 27, a battery coolant circuit L1, a first pump 19, a battery 21, and a first heat exchanger 22. A first end and a second end of the battery coolant circuit L1 are connected to the battery heat exchanger-third opening 173 and the battery heat exchanger-fourth opening 174, respectively. The first pump 19, the battery 21, and the first heat exchanger 22 are connected in series (e.g., in continuous series) to the battery coolant circuit L1. The first heat exchanger 22 is configured to exchange heat with the engine coolant circuit L3, i.e., to exchange heat with the engine 27.

[0100] Thus, referring to Figs. 1, 11 and 12, when heat exchange needs to be performed with the battery 21 and the air conditioning system, for example when the battery 21 needs to be cooled, the first pump 19 can be opened, so that the coolant in the battery coolant circuit L1 flows through the battery 21 and the battery heat exchanger 17. In this case, the first expansion valve 16 can be used to throttle and reduce the pressure of the refrigerant in order to atomize the refrigerant. The atomized refrigerant enters the battery heat exchanger 17 to absorb heat in the battery coolant circuit L1, thereby cooling the battery 21. When the battery 21 needs to be heated, the first pump 19 can be opened, so that the coolant in the battery coolant circuit L1 flows through the battery 21 and the first heat exchanger 22. In this case, the first heat exchanger 22 can perform heat exchange with the heat of the engine 27, which is used to heat the battery 21.

[0101] 1 and 9 to 20, the vehicle thermal management system 2000 may further include a short circuit branch L11 and a three-way valve 20. A first port 201 and a second port 202 of the three-way valve 20 are connected between the first pump 19 and the battery 21. A third port 203 of the three-way valve 20 is connected to a flow path between the battery 21 and the first heat exchanger 22 through the short circuit branch L11. In other words, the short circuit branch L11 and the battery 21 are arranged in parallel.

[0102] Thus, referring to FIG. 1, FIG. 11 and FIG. 12, when heat exchange needs to be performed in the battery 21 and the air conditioning system, such as when the battery 21 needs to be cooled, the first port 201 and the second port 202 of the three-way valve 20 can be communicated to open the first pump 19, so that the coolant in the battery coolant circuit L1 flows through the battery 21 and the battery heat exchanger 17. In this case, the first expansion valve 16 can be used to throttle and reduce the pressure of the refrigerant in order to atomize the refrigerant. The atomized refrigerant enters the battery heat exchanger 17 to absorb heat in the battery coolant circuit L1, thereby cooling the battery 21. When the battery 21 needs to be heated, the first port 201 and the second port 202 of the three-way valve 20 can be communicated to open the pump 19, so that the coolant in the battery coolant circuit L1 flows through the battery 21 and the first heat exchanger 22. In this case, the first heat exchanger 22 can perform heat exchange with the heat of the engine 27 , which is used to heat the battery 21 .

[0103] In this implementation, a short circuit branch L11 is provided so that coolant can flow through the short circuit branch L11 in the battery coolant circuit L1 when there is no need to heat or cool the battery 21.

[0104] In the present disclosure, the engine 27 can be connected to the battery coolant circuit L1 by using any suitable coolant flow path for exchanging heat with the first heat exchanger 22. Optionally, as shown in FIG. 1, in the implementation of the present disclosure, the engine coolant circuit L3 can include a first circuit L31 and a second circuit L32. The vehicle thermal management system 2000 can further include a heater core 23, a PTC 24, a second pump 25, and a four-way valve 26. A first end and a second end of the first circuit L31 are connected to two ports of the first heat exchanger 22, such as a first port and a second port of the first heat exchanger 22, respectively. The heater core 23, the PTC 24, the second pump 25, and the four-way valve 26 are connected in series (e.g., in series) to the first circuit L31. The engine 27 is disposed in the second circuit L32. A first end and a second end of the second circuit L32 are respectively connected to the other two ports of the four-way valve 26. Specifically, the four-way valve 26 is connected to the first circuit L31 through two ports (e.g., a first port 261 and a second port 262 of the four-way valve 26) and is connected to the second circuit L32 through the other two ports (e.g., a third port 263 and a fourth port 264 of the four-way valve 26).

[0105] Based on this, when the waste heat of the engine 27 needs to be used to heat the passenger compartment, the first circuit L31 can be communicated with the second circuit L32 through the three-way valve 20, and the second pump 25 can be opened to transfer heat to the passenger compartment. When the waste heat of the engine 27 needs to be used to heat the battery, the heat of the engine 27 can be first transferred to the first circuit L31 through the coolant flow path of the engine 27, and then the first heat exchanger 22 exchanges heat with the battery coolant circuit L1, thereby heating the coolant in the battery coolant circuit L1, and thereby heating the battery 21.

[0106] In addition, when there is a high demand for heating the cabin, the PTC 24 can be opened to heat the cabin.

[0107] In addition, the waste heat of the engine 27 can alternatively be used to exchange heat with the first heat exchanger 22 through the first circuit L31, which then exchanges heat with the air conditioning system through the battery coolant circuit L1 and the battery heat exchanger 17, thereby providing a heat source for the air conditioning system.

[0108] The operating processes of a number of normal operating modes of a vehicle thermal management system according to an implementation of the present disclosure are described in detail below with reference to the drawings.

[0109] Specifically, the following normal operating modes of the vehicle thermal management system are described: air conditioning independent cooling mode, battery independent cooling mode, air conditioning cooling and battery cooling dual open mode, air source heat pump mode, coolant source heat pump mode, PTC heating mode, engine heating mode, engine waste heat heating and battery mode, PTC heating and battery mode, dehumidification mode, and cabin heating and battery cooling mode.

[0110] 1. Air conditioning independent cooling mode When the cabin needs to be cooled in summer, this mode can be implemented. With reference to Fig. 1 and Fig. 9, based on the integrated module 1000 provided in the present disclosure, the specific flow process of the refrigerant in this mode is as follows: the refrigerant flows from the refrigerant outlet of the compressor 1 into the indoor condenser 2. The refrigerant flowing out from the refrigerant outlet of the indoor condenser 2 enters the integrated module 1000 from the indoor condenser outlet interface 105 on the body 100, passes through the pressure sensor 3 and the second switching valve 4, and then flows out of the integrated module 1000 from the seventh interface on the body 100. Then, the refrigerant flows through the outdoor heat exchanger 5, enters the integrated module 1000 from the eighth interface, and flows out of the integrated module 1000 from the first interface 101 after passing through the first one-way valve 6. Then, it passes through the refrigerant liquid storage and drying tank 7 and the first channel 81 of the coaxial tube 8, enters the integrated module 1000 through the second interface 102, and passes through the third switching valve 9 and flows out of the integrated module 1000 through the third interface 103. Under the action of the second expansion valve 10, the refrigerant is throttled and decompressed. In this way, the low-temperature and low-pressure refrigerant can be evaporated and absorb the heat in the indoor evaporator 11, and the refrigerant flowing out from the refrigerant outlet of the indoor evaporator 11 returns to the compressor 1 after passing through the second channel 82 of the coaxial tube 8. In this way, air conditioning independent cooling can be realized.

[0111] Pipelines can be used to connect the compressor 1 to the indoor condenser 2, to connect the compressor 1 to the coaxial tube 8, and to connect each interface of the integrated module 1000 to a corresponding heat exchanger.

[0112] Note that in this mode, the refrigerant flowing out of the compressor 1 outlet flows through the indoor condenser 2, but a fan or blower may not be used to blow the air up to the indoor condenser 2, so that the high temperature and pressure refrigerant flowing into the indoor condenser 2 does not release heat and does not condense in the indoor condenser 2. In other words, in this mode, the indoor condenser 2 is used as a flow channel 200 to pass through.

[0113] 2. Battery independent cooling mode This mode can be implemented when there is no cooling demand for air conditioning but the battery 21 needs to be cooled. With reference to FIG. 1 and FIG. 10, based on the integrated module 1000 provided in the present disclosure, the specific flow process of the refrigerant and coolant in this mode is as follows: the refrigerant flows from the refrigerant outlet of the compressor 1 into the indoor condenser 2. The refrigerant flowing out from the refrigerant outlet of the indoor condenser 2 enters the integrated module 1000 from the indoor condenser outlet interface 105, and flows out of the integrated module 1000 from the seventh interface on the body 100 after passing through the pressure sensor 3 and the second switching valve 4. Then, the refrigerant flows through the outdoor heat exchanger 5, enters the integrated module 1000 from the eighth interface, and flows out of the integrated module 1000 from the first interface 101 after passing through the first one-way valve 6. Then, the refrigerant enters the integrated module 1000 from the second interface 102 after passing through the liquid storage and drying tank 7 and the first channel 81 of the coaxial tube 8. Under the action of the first expansion valve 16, the refrigerant is throttled and decompressed. In this way, the low-temperature and low-pressure refrigerant can flow through the battery heat exchanger-first opening 171 into the battery heat exchanger 17 to absorb heat in the battery heat exchanger 17. The refrigerant flowing out from the battery heat exchanger-second opening 172 flows out from the integrated module 1000 through the compressor inlet interface 106 on the body 100, and returns to the compressor 1 after passing through the second channel 82 of the coaxial tube 8. In the battery coolant circuit L1, the coolant enters the battery 21 after passing through the first pump 19 and the first port 201 and the second port 202 of the three-way valve 20 successively. Then, the coolant passes through the first heat exchanger 22 into the battery heat exchanger 17, and finally returns to the first pump 19. The refrigerant and the coolant exchange heat in the battery heat exchanger 17, thereby lowering the temperature of the coolant in the battery coolant circuit L1, so that the battery 21 can be cooled. In this way, an independent cooling of the battery 21 can be performed.

[0114] Similarly, in this mode, the indoor condenser 2 may not release heat and is used as a flow channel 200 to pass through.

[0115] 3. Air conditioning cooling and battery cooling dual open mode This mode can be implemented when the passenger compartment needs to be cooled and the battery 21 also needs to be cooled due to an excessively high temperature. With reference to FIG. 1 and FIG. 11, the specific flow process of the refrigerant in this mode is as follows: the refrigerant flows from the refrigerant outlet of the compressor 1 into the indoor condenser 2. The refrigerant flowing out from the refrigerant outlet of the indoor condenser 2 enters the integrated module 1000 from the indoor condenser outlet interface 105, and flows out of the integrated module 1000 from the seventh interface on the body 100 after passing through the pressure sensor 3 and the second switching valve 4. Then, the refrigerant flows through the outdoor heat exchanger 5, enters the integrated module 1000 from the eighth interface, and flows out of the integrated module 1000 from the first interface 101 after passing through the first one-way valve 6. Then, the refrigerant passes through the liquid storage and drying tank 7 and the first channel 81 of the coaxial tube 8, and then enters the integrated module 1000 from the second interface 102. Then, the refrigerant has two paths. In the first path, the refrigerant flows out of the integrated module 1000 through the third interface 103 after passing through the third switching valve 9. Under the action of the second expansion valve 10, the refrigerant is throttled and decompressed. In this way, the low-temperature and low-pressure refrigerant can be evaporated and absorb heat in the interior evaporator 11, and the refrigerant flowing out from the refrigerant outlet of the interior evaporator 11 returns to the compressor 1 after passing through the second channel 82 of the coaxial tube 8. In this way, air conditioning and cooling can be performed. In the second path, the refrigerant is throttled and decompressed under the action of the first expansion valve 16. In this way, the low-temperature and low-pressure refrigerant can flow into the battery heat exchanger 17 through the battery heat exchanger first opening 171 and absorb heat in the battery heat exchanger 17, thereby absorbing the temperature of the coolant in the battery coolant circuit L1. In this way, the battery 21 is cooled. The refrigerant flowing out from the battery heat exchanger-second opening 172 flows out of the integrated module 1000 from the compressor inlet interface on the body 100 and returns to the compressor 1 after passing through the second channel 82 of the coaxial tube 8.In this way, the air conditioning cooling / battery cooling dual open mode can be implemented.

[0116] In this mode, the flow process of the coolant in the battery coolant circuit L1 is the same as that in independent cooling of the battery 21. Details will not be described again here.

[0117] 4. Air Source Heat Pump Mode When winter air conditioning needs to generate heat, the driving mode is EV mode, and the environmental temperature is higher than -10°C, this mode can be implemented, that is, the energy-saving heat pump air conditioning system can be used to generate heat. Referring to FIG. 1 and FIG. 12, in this mode, the specific flow process of the refrigerant is as follows: the refrigerant flows from the refrigerant outlet of the compressor 1 into the indoor condenser 2. The refrigerant releases heat in the indoor condenser 2 to heat the passenger compartment. The refrigerant flowing out from the refrigerant outlet of the indoor condenser 2 enters the integrated module 1000 from the indoor condenser outlet interface 105, passes through the pressure sensor 3 and the first switching valve 12, and then flows out of the integrated module 1000 from the first interface 101 on the body 100. Then, the refrigerant passes through the liquid storage and drying tank 7 and the first channel 81 of the coaxial tube 8, and then enters the integrated module 1000 from the second interface 102, and then passes through the third expansion valve 13 and the second one-way valve 14. Under the action of the third expansion valve 13, the refrigerant is adjusted in the slot and reduced in pressure. In this way, the low-temperature and low-pressure refrigerant can flow into the outdoor heat exchanger 5 through the second opening of the outdoor heat exchanger 5 and absorb the heat in the outdoor heat exchanger 5, thereby absorbing the temperature of the external environment. The refrigerant flowing out from the first opening of the outdoor heat exchanger 5 passes through the fourth switching valve 15, flows out of the integrated module 1000 through the compressor inlet interface 106 on the body 100, and returns to the compressor 1 after passing through the second channel 82 of the coaxial tube 8.

[0118] 5. Coolant Source Heat Pump Mode When the driving mode is switched from HEV mode to electric EV mode, the water temperature of the engine 27 is still relatively high. In this case, the waste heat of the engine 27 can be fully utilized to provide a heat source for the heat pump to heat the passenger compartment. Referring to FIG. 1 and FIG. 13, in this mode, the specific flow process of the refrigerant and the coolant is as follows: the refrigerant flows from the refrigerant outlet of the compressor 1 into the interior condenser 2. The refrigerant releases heat in the interior condenser 2 and heats the passenger compartment. The refrigerant flowing out from the refrigerant outlet of the interior condenser 2 enters the integrated module 1000 from the interior condenser outlet interface 105, passes through the pressure sensor 3 and the first switching valve 12, and then flows out of the integrated module 1000 from the first interface 101 on the body 100. Then, the refrigerant enters the integrated module 1000 from the second interface 102 after passing through the liquid storage and drying tank 7 and the first channel 81 of the coaxial tube 8, and then passes through the first expansion valve 16. Under the action of the first expansion valve 16, the refrigerant is throttled and decompressed, so that the low-temperature and low-pressure refrigerant can flow through the battery heat exchanger-first opening 171 into the battery heat exchanger 17 to absorb heat in the battery heat exchanger 17. The refrigerant flowing out from the battery heat exchanger-second opening 172 flows out of the integrated module 1000 through the compressor inlet interface 106 on the body 100 and returns to the compressor 1 after passing through the second channel 82 of the coaxial tube 8.

[0119] In the battery coolant circuit L1, after successively passing through the first pump 19, the first port 201 and the third port 203 of the three-way valve 20, the short circuit branch L11, and the first heat exchanger 22, the coolant enters the battery heat exchanger 17 to exchange heat with the refrigerant, and finally returns to the first pump 19.

[0120] After passing through the second pump 25, the PTC 24, and the heater core 23 successively in the first circuit L31 and the second circuit L32, the coolant enters the first heat exchanger 22 for heat exchange. Then, the coolant enters the second circuit L32 through the first port 261 and the third port 263 of the four-way valve 26. Then, the coolant enters the engine 27 and returns to the second pump 25 through the fourth port 264 and the second port 262 of the four-way valve 26. In this way, the heat of the engine 27 can be used as a heat source to implement the coolant heat pump mode.

[0121] It is understood that in this mode, the PTC 24 may not perform heating. In addition, during the operation of the air source heat pump, if the waste heat of the engine 27 is available, the air source heat pump and the water source heat pump can further operate simultaneously in parallel, thereby more fully utilizing the waste heat and reducing energy consumption. In this case, please refer to the following two modes for the specific flow path of the refrigerant, which will not be described in detail in this specification.

[0122] 6.PTC heating mode When the heating demand of the passenger compartment is very strong, for example when the set temperature in the vehicle cabin is very high, the PTC 24 can be opened for heating to further implement the PTC heating mode. Referring to FIG. 1 and FIG. 14, in this mode, the specific flow process of the coolant in the first circuit L31 is as follows: after passing through the second pump 25, the PTC 24, the heater core 23, the first heat exchanger 22, and the first port 261 and the second port 262 of the four-way valve 26 successively, the coolant returns to the second pump 25. In this way, the strong heating demand of the passenger compartment is satisfied by the PTC 24.

[0123] 7.Engine heating mode When the vehicle's driving mode is HEV mode, the water temperature of the engine 27 can be used for heating. With reference to FIG. 1 and FIG. 15, in this mode, the specific flow process of the coolant in the first circuit L31 and the second circuit L32 is as follows: after passing through the second pump 25, the PTC 24, the heater core 23, the first heat exchanger 22, and the first port 261 and the third port 263 of the four-way valve 26 successively, the coolant enters the engine 27, and returns to the second pump 25 through the fourth port 264 and the second port 262 of the four-way valve 26. It can be understood that in this mode, the PTC 24 may not perform heating.

[0124] 8. Engine waste heat heating / battery mode When the battery 21 needs to be heated, such as when it is charged at low temperature, the waste heat of the engine 27 can be utilized to heat the battery, thereby reducing energy consumption. Referring to Fig. 1 and Fig. 16, in this mode, the specific flow process of the coolant is as follows: in the battery coolant circuit L1, the coolant passes through the first pump 19, the first port 201 and the second port 202 of the three-way valve 20, the battery 21, the first heat exchanger 22, and the battery heat exchanger 17 successively, and finally returns to the first pump 19.

[0125] After passing through the second pump 25, the PTC 24, and the heater core 23 successively in the first circuit L31 and the second circuit L32, the coolant enters the first heat exchanger 22 for heat exchange, thereby heating the coolant in the coolant flow path in which the battery 21 is located. In this way, the battery 21 is heated. Then, the coolant enters the second circuit L32 through the first port 261 and the third port 263 of the four-way valve 26. Then, the coolant enters the engine 27 and returns to the second pump 25 through the fourth port 264 and the second port 262 of the four-way valve 26.

[0126] It will be appreciated that in this mode, the PTC 24 may not perform heating.

[0127] 9.PTC heating battery mode Alternatively, if the water temperature of the engine 27 is not high, the battery 21 can be heated by using the PTC 24. Referring to FIG. 1 and FIG. 17, in this mode, the specific flow process of the coolant is as follows: in the battery coolant circuit L1, the coolant passes through the first pump 19, the first port 201 and the second port 202 of the three-way valve 20, the battery 21, the first heat exchanger 22, and the battery heat exchanger 17 successively, and finally returns to the first pump 19. In the first circuit L31, the coolant returns to the second pump 25 after passing through the second pump 25, the PTC 24, the heater core 23, the first heat exchanger 22, and the first port 261 and the second port 262 of the four-way valve 26. Through the first heat exchanger 2, the heat of the PTC 24 can be transferred to the battery coolant circuit L1, thereby heating the battery 21.

[0128] 10. Dehumidification mode The dehumidification mode can be divided into a self-circulating dehumidification mode and a parallel dehumidification mode.

[0129] In spring and autumn, the environmental temperature is about 15°C, and there may be a requirement for cabin dehumidification and heating. In this case, a self-circulation dehumidification mode can be implemented. Referring to FIG. 1 and FIG. 18, in this mode, the refrigerant flow process is as follows: the refrigerant flows from the refrigerant outlet of the compressor 1 into the indoor condenser 2. The refrigerant flows out from the refrigerant outlet of the indoor condenser 2 into the integrated module 1000 from the indoor condenser outlet interface 105, and flows out from the integrated module 1000 from the first interface 101 on the body 100 after passing through the pressure sensor 3 and the first switching valve 12. Then, the refrigerant flows into the integrated module 1000 from the second interface 102 after passing through the liquid storage and drying tank 7 and the first channel 81 of the coaxial tube 8, and then passes through the third switching valve 9 and the second expansion valve 10. Under the action of the second expansion valve 10, the refrigerant is throttled and depressurized. In this way, the low-temperature, low-pressure refrigerant flows into the indoor evaporator 11 and is evaporated in the indoor evaporator 11 to absorb heat. The refrigerant flowing out from the indoor evaporator 11 returns to the compressor 1 after passing through the second channel 82 of the coaxial tube 8.

[0130] In this mode, the refrigerant flowing out from the outlet of the compressor 1 releases heat in the indoor condenser 2, and the refrigerant entering the indoor evaporator 11 is evaporated and absorbs heat from the indoor environment. In this way, the humid indoor air reaches the dew point temperature, condenses into water, and is discharged, thereby achieving the dehumidification effect. The heat released from the indoor condenser 2 is added to the dehumidified environment. In this way, the environmental temperature reaches a comfortable temperature, and the fan can blow air into the passenger compartment, thereby achieving a comfortable environmental temperature in the passenger compartment.

[0131] When the temperature inside the vehicle is insufficient, a parallel dehumidification mode can be implemented. Referring to FIG. 1 and FIG. 19, in this mode, the refrigerant flow process is as follows: the refrigerant flows from the refrigerant outlet of the compressor 1 into the interior condenser 2. The refrigerant flows out of the refrigerant outlet of the interior condenser 2 into the integrated module 1000 through the interior condenser outlet interface 105, and flows out of the integrated module 1000 through the first interface 101 on the body 100 after passing through the pressure sensor 3 and the first switching valve 12. Then, the refrigerant enters the integrated module 1000 through the second interface 102 after passing through the liquid storage and drying tank 7 and the first channel 81 of the coaxial tube 8. Then, the refrigerant has two paths. In the first path, the refrigerant flows out of the integrated module 1000 through the third interface 103 on the body 100, and then passes through the third switching valve 9 and the second expansion valve 10. Under the action of the second expansion valve 10, the refrigerant is throttled and decompressed. In this way, the low-temperature and low-pressure refrigerant flows into the indoor evaporator 11, where it can be evaporated and absorb heat. The refrigerant flowing out from the indoor evaporator 11 returns to the compressor 1 after passing through the second channel 82 of the coaxial tube 8. In the second path, the refrigerant passes through the third expansion valve 13 and the second one-way valve 14. Under the action of the third expansion valve 13, the refrigerant is throttled and decompressed. In this way, the low-temperature and low-pressure refrigerant flows into the outdoor heat exchanger 5 through the second opening of the outdoor heat exchanger 5, where it can absorb heat in the outdoor heat exchanger 5, thereby absorbing the temperature of the outside environment. The refrigerant flowing out from the first opening of the outdoor heat exchanger 5 passes through the fourth switching valve 15, flows out of the integrated module 1000 from the compressor inlet interface 106 on the body 100, and returns to the compressor 1 after passing through the second channel 82 of the coaxial tube 8.

[0132] 11. Cabin heating / battery cooling mode In a scenario where the environmental temperature in spring and autumn is below 20°C and the vehicle runs in a harsh environment, there may be a requirement that the battery 21 needs to be cooled and the passenger compartment needs to be heated. In this case, the passenger compartment heating and the battery cooling can be circulated for use. With reference to FIG. 1 and FIG. 20, in this mode, the flow path of the refrigerant and the coolant is as follows: the refrigerant flows from the refrigerant outlet of the compressor 1 into the interior condenser 2. The refrigerant flows out of the refrigerant outlet of the interior condenser 2 into the integrated module 1000 from the interior condenser outlet interface 105, and flows out of the integrated module 1000 from the first interface 101 on the body 100 after passing through the pressure sensor 3 and the first switching valve 12. The refrigerant then flows into the integrated module 1000 from the second interface 102 after passing through the liquid storage and drying tank 7 and the first channel 81 of the coaxial tube 8, and then passes through the first expansion valve 16. Under the action of the first expansion valve 16, the refrigerant is adjusted in the slot and reduced in pressure. In this way, the low-temperature and low-pressure refrigerant flows into the battery heat exchanger 17 and absorbs the temperature of the coolant in the heat exchanger of the battery 21 in the coolant flow path in which the battery 21 is located. In this way, the battery 21 is cooled. The refrigerant flowing out from the indoor evaporator 11 returns to the compressor 1 after passing through the second channel 82 of the coaxial tube 8. The refrigerant flowing out from the battery heat exchanger 17 flows out from the integrated module 1000 through the compressor inlet interface 106 on the body 100 and returns to the compressor 1 after passing through the second channel 82 of the coaxial tube 8. In the coolant flow path in which the battery 21 is located, the coolant enters the battery 21 after successively passing through the first pump 19 and the first port 201 and the second port 202 of the three-way valve 20. The coolant then passes through the first heat exchanger 22 , enters the battery heat exchanger 17 and finally returns to the first pump 19 .

[0133] At vehicle interior temperatures, the self-circulating dehumidification and parallel dehumidification modes can further be initiated as needed, and these modes are switched between as needed, so that the overall vehicle energy consumption is minimized as much as possible.

[0134] In addition to the normal mode described above, the vehicle thermal management system may alternatively have any suitable thermal management mode based on the specific structure of the vehicle thermal management system provided in the present disclosure, which is not limited in the present disclosure.

[0135] Although the exemplary implementations of the present disclosure are described in detail above with reference to the drawings, the present disclosure is not limited to the specific details in the above implementations. Various simple modifications can be made to the technical solutions of the present disclosure within the technical ideas of the present disclosure, and all such simple modifications are within the protection scope of the present disclosure.

[0136] In addition, it should be noted that the specific technical features described in the above specific implementations can be consistently combined in any suitable manner, and in order to avoid unnecessary repetition, the various possible combinations are not further described in this disclosure.

[0137] In addition, various implementations of the present disclosure may be combined without departing from the concept of the present disclosure, and such combinations are also intended to be within the scope of the present disclosure.

Claims

1. An integrated module (1000) for a vehicle thermal management system, comprising: A body (100) having at least one flow channel (200) disposed therein; a plurality of interfaces disposed in the body in fluid communication with corresponding flow channels and configured to be connected to corresponding thermal management devices in a thermal management system, the plurality of interfaces comprising: an indoor condenser outlet interface (105), a first interface (101), a second interface (102), a battery heat exchanger-first opening interface (109), a battery heat exchanger-second opening interface (110), and a compressor inlet interface (106); Equipped with the indoor condenser outlet interface (105) is connected to the first interface (101) through a flow channel (200), the second interface (102) is connected to the battery heat exchanger-first opening interface (109) through a flow channel (200), and the battery heat exchanger-second opening interface (110) is connected to the compressor inlet interface (106) through a flow channel (200); a battery heat exchanger (17) configured to exchange heat with a battery coolant circuit (L1) in which the battery (21) is located, said battery coolant circuit (L1) configured to exchange heat with an engine coolant circuit (L3) in which the engine (27) is located; Multiple interfaces and a valve set (300) disposed in the body (100), the valve set (300) comprising a first expansion valve (16), the first expansion valve (16) disposed in the flow channel (200) between the second interface (102) and the battery heat exchanger-first opening interface (109), whereby the first expansion valve (16) throttles and reduces pressure of refrigerant from the second interface (102); An integrated module (1000).

2. The battery heat exchanger (17) is disposed in the body (100), 2. The integrated module (1000) of claim 1, wherein the battery heat exchanger (17) further comprises a battery heat exchanger-third opening (173) and a battery heat exchanger-fourth opening (174), the battery heat exchanger-third opening (173) and the battery heat exchanger-fourth opening (174) being configured to be connected to the battery coolant circuit (L1), respectively.

3. The plurality of interfaces: an outdoor heat exchanger-first opening interface (107) and an outdoor heat exchanger-second opening interface (108); Further equipped with the indoor condenser outlet interface (105) is connected to the first interface (101) through the flow channel (200); the indoor condenser outlet interface (105) is connected to the outdoor heat exchanger-first opening interface (107) through the flow channel (200); the valve set (300) further comprises a first switching valve (12) and a second switching valve (4); the first switching valve (12) is located in the flow channel (200) between the indoor condenser outlet interface (105) and the first interface (101); 3. The integrated module (1000) of claim 2, wherein the second switching valve (4) is located in the flow channel (200) between the indoor condenser outlet interface (105) and the outdoor heat exchanger-first opening interface (107).

4. the interface further comprises a third interface (103), the third interface (103) being connected to the second interface (102) through a flow channel (200); the third interface (103) is configured to be connected to a first port of a second expansion valve (10), and a second port of the second expansion valve (10) is connected to a refrigerant inlet of an indoor evaporator (11); 4. The integrated module (1000) of claim 3, wherein the valve set (300) further comprises a third switching valve (9), the third switching valve (9) being disposed in the flow channel (200) between the second interface (102) and the third interface (103).

5. The integrated module (1000) of claim 4, wherein the valve set (300) further comprises the second expansion valve (10), the first port of the second expansion valve (10) being connected to the third interface (103) and the second port of the second expansion valve (10) being configured to be connected to the refrigerant inlet of the indoor evaporator (11).

6. the plurality of interfaces further comprising a fourth interface (104), the fourth interface (104) being connected to the second interface (102) through a flow channel (200); the fourth interface (104) is configured to be connected to a first port of a third expansion valve (13), and a second port of the third expansion valve (13) is connected to the outdoor heat exchanger-second opening interface (108); 6. The integrated module (1000) of claim 5, wherein the valve set (300) further comprises a fourth switching valve (15), the fourth switching valve (15) being disposed in the flow channel (200) between the second switching valve (4) and the compressor inlet interface (106).

7. The integrated module (1000) of any one of claims 1 to 6, wherein the body (100) comprises a top surface (1001), a bottom surface (1002), and a side surface (1003) connected between the top surface (1001) and the bottom surface (1002), the valve set (300) is disposed on the top surface (1001), the multiple interfaces are disposed on the side surface (1003) and the bottom surface (1002), and the bottom surface (1002) is configured to mount the battery heat exchanger (17).

8. the body (100) comprises a top surface (1001), a bottom surface (1002), and a side surface (1003) connected between the top surface (1001) and the bottom surface (1002), the valve set (300) is disposed on the top surface (1001), the plurality of interfaces are disposed on the side surface (1003) and the bottom surface (1002), and the bottom surface (1002) is configured to mount the battery heat exchanger (17); 7. The integrated module of claim 6, wherein the side surface (1003) comprises a first side surface (111), a second side surface (112), a third side surface (113), and a fourth side surface (114) connected to form an annular structure, the indoor condenser outlet interface (105) being disposed on the first side surface (111), the outdoor heat exchanger-first opening interface (107) being disposed on the second side surface (112), the outdoor heat exchanger-second opening interface (108), the first interface (101), and the fourth interface (104) being disposed on the third side surface (113), and the second interface (102), the third interface (103), and the compressor inlet interface (106) being disposed on the fourth side surface (114).

9. said top surface (1001) is equipped with a first jack (1001) and a second jack (1002) both extending towards said bottom surface (1002), said first jack (1001) being configured to insert said first switching valve (12) and said second jack (1002) being configured to install said second switching valve (4); the first jack (1001) and the second jack (1002) are spaced apart along a first direction, and the indoor condenser outlet interface (105) is connected to the first jack (1001) and the second jack (1002) through the same first flow channel segment (201) extending along the first direction, respectively; The integrated module (1000) of claim 8, wherein the first direction is the direction of a connecting line between the first side surface (111) and the third side surface (113).

10. a flow channel (200) between the outdoor heat exchanger-first opening interface (107) and the compressor inlet interface (106) comprising at least a second flow channel segment (202) extending along a second direction, the compressor inlet interface (106) being located at an upper end of the second flow channel segment (202); The integrated module (1000) of claim 9, wherein the second direction is the direction of a connecting line between the top surface (1001) and the bottom surface (1002).

11. The integrated module (1000) of claim 10, wherein the first flow channel segment (201) is closer to the second side surface (112) and the second flow channel segment (202) is closer to the fourth side surface (114) when compared to the center of the connection line between the second side surface (112) and the fourth side surface (114).

12. The integrated module (1000) of any one of claims 1 to 11, wherein connections between the plurality of flow channels (200) are configured as smooth transitions.

13. A vehicle thermal management system (2000) comprising a compressor (1), an interior condenser (2) and an integrated module (1000) according to any one of claims 1 to 12, A refrigerant outlet of the compressor (1) is connected to a refrigerant inlet of the indoor condenser (2); The refrigerant outlet of the indoor condenser (2) is connected to an indoor condenser outlet interface (105); A vehicle thermal management system (2000), wherein the refrigerant inlet of the compressor (1) is connected to a compressor inlet interface (106).

14. Further comprising an outdoor heat exchanger (5), a first opening of the outdoor heat exchanger (5) is connected to the refrigerant outlet of the indoor condenser (2) through a flow channel (200) of the integrated module (1000), or the first opening of the outdoor heat exchanger (5) is connected to the refrigerant inlet of the compressor (1) through a flow channel (200) of the integrated module (1000); The vehicle thermal management system (2000) of claim 13, wherein a second opening of the exterior heat exchanger (5) is connected to the first interface (101).

15. Further comprising a coaxial tube (8), the coaxial tube (8) comprises a reciprocally sleeved inner tube and an outer tube, an inner space of the inner tube defining a first channel (81) and a space between the inner tube and the outer tube defining a second channel (82), the first channel (81) and the second channel (82) being configured to increase the temperature of the refrigerant flowing through the first channel (81) above the temperature of the refrigerant flowing through the second channel (82); A refrigerant inlet of the first channel (81) is connected to the second opening of the outdoor heat exchanger (5) through a flow channel (200) of the integrated module (1000), or the refrigerant inlet of the first channel (81) is connected to the refrigerant outlet of the indoor condenser (2) through a flow channel (200) of the integrated module (1000); A refrigerant outlet of the first channel (81) is connected to the second interface (102); 15. The vehicle thermal management system (2000) of claim 14, wherein a refrigerant inlet of the second channel (82) is connected to the compressor inlet interface (106) and a refrigerant outlet of the second channel (82) is connected to the refrigerant inlet of the compressor (1).

16. the engine (27), the battery coolant circuit (L1), a first pump (19), the battery (21), and a first heat exchanger (22); a first end and a second end of the battery coolant circuit (L1) are connected to the battery heat exchanger third opening (173) and the battery heat exchanger fourth opening (174), respectively; the first pump (19), the battery (21), and the first heat exchanger (22) are connected in series on the battery coolant circuit (L1); The vehicle thermal management system (2000) of any one of claims 13 to 15, wherein the first heat exchanger (22) is configured to exchange heat with the engine coolant circuit (L3).

17. Further comprising a short circuit branch (L11) and a three-way valve (20); 17. The vehicle thermal management system (2000) of claim 16, wherein a first port (201) and a second port (202) of the three-way valve (20) are connected between the first pump (19) and the battery (21), and a third port (203) of the three-way valve (20) is connected to a flow path between the battery (21) and the first heat exchanger (22) through the short circuit branch (L11).

18. the engine coolant circuit (L3) comprises a first circuit (L31) and a second circuit (L32); and the vehicle thermal management system further comprises a heater core (23), a PTC (24), a second pump (25), and a four-way valve (26); a first end and a second end of the first circuit (L31) are respectively connected to two ports of the first heat exchanger (22), and the heater core (23), the PTC (24), the second pump (25), and the four-way valve (26) are connected in series on the first circuit (L31); 18. The vehicle thermal management system (2000) of claim 16 or 17, wherein the engine (27) is disposed in the second circuit (L32), and a first end and a second end of the second circuit (L32) are respectively connected to the other two ports of the four-way valve (26).

19. A vehicle comprising a vehicle thermal management system (2000) according to any one of claims 13 to 18.

Citation Information

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