Airbag unit and protective device

The detachable airbag unit system for helmets addresses the inefficiency of integrated airbag devices by enabling separate replacement of components, promoting sustainability and ease of use, while providing effective neck protection.

JP2026058189APending Publication Date: 2026-04-03DAICEL CORP
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2026-04-03

AI Technical Summary

Technical Problem

Existing helmets with integrated airbag devices require complete replacement when the airbag or helmet is damaged, leading to inefficiencies in maintenance and repair.

Method used

A detachable airbag unit system for helmets, featuring a tethered airbag that deploys and adjusts to protect the neck, with a housing that allows for easy attachment and detachment, and a mechanism to restrict airbag movement, enabling separate replacement of components.

Benefits of technology

Facilitates the replacement of individual components, reducing waste and maintenance costs while providing effective protection by allowing the airbag unit to be reused and easily attached to various helmets.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 2026058189000001_ABST
    Figure 2026058189000001_ABST
Patent Text Reader

Abstract

The technology disclosed herein aims to provide a technology that allows an airbag system to be detached from protective equipment. [Solution] An airbag unit comprising: an airbag that inflates from a folded state; an inflation source supply unit including an inflation source for inflating the airbag; a holding mechanism for holding the inflated airbag in a position corresponding to a predetermined protected area; and a housing that houses the inflation source supply unit, the airbag, and the holding mechanism, and is detachably attached to a protective device that can be worn on the human body.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0003]

[0001] The present invention relates to an airbag unit and a protection device.

Background Art

[0002] Conventionally, helmets with airbags attached have been developed. In Patent Document 1, a protection device has been developed in which a bag that inflates immediately before impact is provided integrally with a helmet.

Prior Art Documents

Patent Documents

[0003]

Patent Document 1

Summary of the Invention

Problems to be Solved by the Invention

[0004] In a protection device in which an airbag device for deploying an airbag to protect a human body is provided integrally with a helmet, for example, when replacing either the airbag device or the helmet due to a failure on the airbag device side or damage to the helmet, the entire unit may need to be replaced.

[0005] The technology of the present disclosure aims to provide a technology that allows an airbag device to be detachable from a protective gear.

Means for Solving the Problems

[0008] Furthermore, the tether may have an adjustment mechanism that allows adjustment of the length from the fixed portion to the connecting portion.

[0009] Furthermore, the fixing portion of the tether may be fixed to the inside of the housing so that the tether can rotate around a rotation axis provided in the fixing portion.

[0010] Furthermore, the protective device may be a helmet that can be worn on the wearer's head, and the retention mechanism may hold the inflated airbag in a position corresponding to the wearer's posterior neck.

[0011] Furthermore, the housing may be detachably attached to the rear side of the helmet.

[0012] Furthermore, the housing has an opening for deploying the airbag to the outside of the housing when the inflation source supply unit is activated, and a cover portion that covers the opening before the inflation source supply unit is activated. The lid may open the opening due to the inflation pressure of the airbag.

[0013] Furthermore, the lid may be connected to the housing via a hinge.

[0014] Furthermore, the retaining mechanism may include the lid portion having a defined maximum opening degree relative to the housing, and the airbag may be restricted from moving away from the protected portion at least when the lid portion reaches the maximum opening degree.

[0015] Further, a restricting portion for restricting the lid portion from opening with respect to the housing at a predetermined angle or more may be provided.

[0016] Further, the inflation source supply portion may include a cylinder filled with a pressurized gas, and the cylinder may be detachably attached to the housing.

[0017] Further, a discharge valve for discharging the gas filled in the airbag may be provided in the housing after the airbag is deployed.

[0018] Further, the technology of the present disclosure can also be specified as a protection device including the above airbag unit. In this case, it may include the above airbag unit and the protector having a detachable portion for detaching and attaching the housing.

Advantages of the Invention

[0019] According to the present disclosure, a technique for making an airbag device detachable from a protector can be provided.

Brief Description of the Drawings

[0020] [Figure 1] FIG. 1 is a side view showing a protection device according to an embodiment in a normal state. [Figure 2] FIG. 2 is a side view showing a state in which the protection device according to the embodiment has operated. [Figure 3] FIG. 3 is a perspective view of an airbag unit before the airbag is deployed as viewed from the front side. [Figure 4] FIG. 4 is a perspective view of the airbag unit after the airbag is deployed as viewed from the front side. [Figure 5] FIG. 5 is a perspective view of the airbag unit before the airbag is deployed as viewed from the rear side. [Figure 6] FIG. 6 is a perspective view of the airbag unit after the airbag is deployed as viewed from the rear side. [Figure 7] FIG. 7 is an enlarged view showing the gas generator enlarged. [Figure 8] FIG. 8 is a diagram showing the configuration of the control unit. [Figure 9] FIG. 9 is a side view (part 1) of the state where the airbag is deployed, viewed from the side. [Figure 10] FIG. 10 is a side view (part 2) of the state where the airbag is deployed, viewed from the side. [Figure 11] FIG. 11 is a side view showing a protection device to which an airbag unit provided with a regulating unit for regulating the maximum opening degree of the lid portion is attached. [Figure 12] FIG. 12 is a perspective view of the state where the airbag unit is not attached to the helmet, viewed from the rear side. [Figure 13] FIG. 13 is a perspective view of the state where the airbag unit is not attached to the helmet, viewed from the rear side.

MODE FOR CARRYING OUT THE INVENTION

[0021] Hereinafter, an airbag unit and a protection device according to an embodiment of the present disclosure will be described with reference to the drawings. Note that each configuration and their combinations in the embodiment are examples, and within the scope not departing from the gist of the present disclosure, addition, omission, substitution, and other changes of the configuration are possible as appropriate. The present disclosure is not limited by the embodiment, but is limited only by the claims.

[0022] <Embodiment> Figure 1 is a side view showing the protective device 1 in a normal state according to the embodiment. Figure 2 is a side view showing the protective device 1 in an activated state according to the embodiment. The protective device 1 is a wearable type protective device worn on a person to be protected, and is a device for protecting the head and neck of the wearer, who is the person to be protected. In this embodiment, the protective device 1 is composed of a helmet 200, which is a protective device worn on the wearer's head to protect the head, and an airbag unit 300 having an airbag 310 that deploys when the protective device 1 is activated to protect the neck of the wearer (person to be protected). In this specification, the wearer wearing the protective device 1 and the person to be protected are treated as synonymous. In this specification, terms related to direction are to mean directions that coincide with the front, back, left, right, and up and down of the wearer when the protective device 1 is worn on the wearer. For example, when the left and right direction is referred to in this specification, it means directions that coincide with the left and right of the wearer when the protective device 1 is worn on the wearer. Also, the back of the wearer's head is called the rear side, the face side is called the front side, and the surface connecting the front side and the rear side is called the side.

[0023] Furthermore, in this specification, "neck" refers to the narrow part connecting the head and torso of a human being. The part of the neck primarily located towards the back of the head is called the "posterior neck." The "posterior neck" is sometimes also called the "nape." The part of the neck located on the front side opposite the "posterior neck" is called the "anterior neck." The "anterior neck" is sometimes also called the "anterior throat."

[0024] In this embodiment, the protective device 1 has an airbag unit 300 that is provided separately from the helmet 200. Figures 1 and 2 show the helmet 200 with the airbag unit 300 attached being worn by a wearer.

[0025] In this embodiment, the helmet 200 is a protective device for protecting the wearer's head, and includes a half-type (approximately hemispherical) helmet body 210, fixing straps 220 for securing the helmet body 210 to the wearer (person to be protected), etc. The front-to-back and left-to-right directions of the helmet 200 are the same as the front-to-back and left-to-right directions of the protective device 1.

[0026] The inside of the helmet body 210 may be provided with an inner cushion to absorb impact in the event of a fall. The inner cushion may be made of expanded polystyrene, such as expanded polystyrene beads (EPS). The helmet body 210 may be made of, for example, ABS (Acrylonitrile Butadiene Styrene) resin or PC (Poly Carbonate) resin.

[0027] The fixing strap 220 is a so-called chin strap. The fixing strap 220 is a string-like body that secures the helmet body 210 to the wearer's head by being placed over the wearer's chin, and is attached to the left and right edges of the helmet body 210, respectively. The fixing straps 220 provided on both the left and right sides of the helmet body 210 may each split into two at a position corresponding to below the wearer's ears and extend toward the helmet body 210.

[0028] The fixing strap 220 may also be flexible. If it is flexible, it can be made to fit the wearer's skin. That is, the fixing strap 220 can be positioned so as to be in contact with the wearer's skin.

[0029] The rear of the helmet body 210 is provided with a detachable section 230 from which the airbag unit 300 can be attached and detached. The detachable section 230 has a surface on the helmet body 210 that is recessed towards the front, corresponding to the airbag unit 300.

[0030] The airbag unit 300 is detachably attached to a detachable section 230 located on the rear side of the helmet body 210. The airbag unit 300 is an airbag device that includes an airbag 310 which becomes a protective device that protects the wearer's neck when the protective device 1 is activated and deployed, an outer casing 320 (an example of a "housing" as referred to in this application), a holding mechanism 330 connecting the airbag 310 and the outer casing 320, a gas generator 340 (an example of an "inflation source supply unit" as referred to in this application) which generates gas (an example of an "inflation source" as referred to in this application) when activated, and an activation unit 350 which has equipment for activating the gas generator 340. The shape of the airbag unit 300 is not limited and only needs to conform to the shape of the detachable section 230. Furthermore, the up-down, left-right, and front-back directions of the airbag unit 300 coincide with the up-down, left-right, and front-back directions of the protective device 1.

[0031] Figure 3 is a perspective view of the airbag unit 300 as seen from the helmet body 210 side before the airbag 310 deploys. Figure 4 is a perspective view of the airbag unit 300 as seen from the helmet body 210 side after the airbag 310 deploys. Figure 5 is a perspective view of the airbag unit 300 as seen from the rear side before the airbag 310 deploys. Figure 6 is a perspective view of the airbag unit 300 as seen from the rear side after the airbag 310 deploys.

[0032] The outer casing 320 is a housing that surrounds the airbag unit 300 on the top, bottom, left, right, and rear sides. The outer casing 320 does not extend to the front of the airbag unit 300 and has a shape that follows the attachment / detachment part 230. However, the outer casing 320 may extend to the front of the airbag unit 300. The airbag unit 300 is attached to the helmet body 210 by a protrusion or the like provided on the outer casing 320, which will be described later. Before the protective device 1 is activated, the airbag 310, the retention mechanism 330, the gas generator 340, and the activation unit 350 are housed in a containment space surrounded by the outer casing 320 and the attachment / detachment part 230 (i.e., a containment space formed inside the outer casing 320). The shape and material of the outer casing 320 are not particularly limited.

[0033] The airbag unit 300 includes an airbag 310, components necessary for the deployment of the airbag 310, and a holding mechanism 330 capable of holding the airbag 310 in a position corresponding to the area to be protected, and is separate from the helmet 200. Furthermore, the airbag unit 300 and the helmet 200 are detachable from each other. Because the airbag unit 300 and the helmet 200 are separate and detachable from each other, for example, in the event of a malfunction of the airbag unit 300 or damage to the helmet 200, either the airbag unit 300 or the helmet 200 can be replaced, allowing for repeated use. It is preferable that the specifications, such as the shape of the attachment / detachment part 230 provided on the helmet 200, be standardized with the attachment / detachment part 230 of other helmets 200. This allows for compatibility of the airbag unit 300. As a result, the airbag unit 300 can be attached to and detached from various helmets 200 with different shapes, allowing for replacement with a preferred helmet 200.

[0034] The exterior part 320 has an opening 360 on its bottom surface when the airbag unit 300 is attached to the helmet 200.

[0035] An airbag 310 is positioned below the airbag unit 300. In this embodiment, the airbag 310 is a flexible bag configured to inflate and deploy when gas is introduced from the gas generator 340 when the protective device 1 is activated.

[0036] Before the protective device 1 is activated, the airbag 310 is stored in a receptacle formed within the outer casing 320 in a contracted or folded state. The airbag 310 is stored, for example, sandwiched between the inner surface of the outer casing 320 and the outer surface of the helmet body 210, making it difficult for the airbag 310 to fall out of the airbag unit 300 through the opening 360 due to its own weight. When the protective device 1 is activated, the airbag 310 inflates when gas is introduced inside. As the airbag 310 inflates due to the introduction of gas, it deploys to the outside of the outer casing 320 through the opening 360, as shown in Figures 4 and 6. The inflated and deployed airbag 310 then deploys around the neck, restricting the movement of the wearer's head and neck. This prevents the head and neck from bending at a sharp angle, for example, when the wearer falls while cycling. In addition to the protection provided by the helmet 200, it reduces the impact on the wearer's head and helps to avoid or mitigate damage to the neck. The airbag unit 300 may not completely restrain the movement of the head and neck, but may also allow for some movement. In other words, the airbag unit 300 may restrain the head and neck so that the bending angle remains within a range that does not affect the wearer.

[0037] Furthermore, instead of gas, a foam capable of inflating the airbag 310 may be used as the inflation source for the airbag 310, or a liquid or the like may be used.

[0038] Furthermore, to prevent excessive compression of the wearer's neck when the airbag 310 inflates, the airbag 310 may be configured such that, for example, parts of the airbag 310 that do not inflate more easily than the part that comes into contact with the wearer's skin.

[0039] A gas generator 340 is provided above the airbag 310 to generate gas when the protective device 1 is activated and to introduce the gas into the airbag 310. The gas generator 340 and the top of the airbag 310 are connected, and the gas generated by the gas generator 340 is introduced into the airbag 310. Furthermore, even after the airbag 310 has inflated, it is connected to prevent it from detaching from the airbag unit 300 and falling.

[0040] The gas generator 340 is a device that generates gas to inflate the airbag 310 when the protective device 1 is activated and introduces the gas into the airbag 310. The gas generator 340 may be a stored type that releases pressurized gas filled inside, a known pyro type that generates gas by burning a solid gas generating agent, or a hybrid type that combines the pyro type and the stored type.

[0041] Figure 7 is an enlarged view showing the gas generator 340. The gas generator 340 has a cylinder 4GS in which the gas is sealed under pressure, and a gas outlet 4GE of the cylinder 4GS, with an airbag 310 connected to one end of the gas outlet 4GE. The gas outlet 4GE of the cylinder 4GS is provided with a valve 4GC that closes the gas outlet 4GE. Before the protective device 1 is activated, the cylinder 4GS is sealed by the valve 4GC. When the protective device 1 is activated, the valve 4GC of the gas generator 340 is opened, and the inside of the cylinder 4GS and the airbag 310 come into communication. As a result, the expansion gas (pressurized gas) is discharged from the cylinder 4GS and introduced into the airbag 310.

[0042] The 4GS cylinder may be detachably attached to the outer casing 320. If the 4GS is detachably attached to the exterior part 320, the airbag unit 300 can be reused repeatedly by folding the deployed airbag 310 and replacing only the 4GS cylinder part with a new one.

[0043] Furthermore, the airbag unit 300 may be equipped with a release valve 4GA that can release gas to the outside after the protective device 1 is activated. The release valve 4GA may be located between the airbag 310 and the gas generator 340. By operating the release valve 4GA, the gas that has been introduced into the airbag 310 beforehand can be discharged before replacing the used cylinder 4GS with a new one.

[0044] An activation unit (device unit) 350 is provided above the gas generator 340. The activation unit 350 consists of a power supply unit 351, a sensor 352, and a control unit 353, and is a device that inflates the airbag 310 by activating the gas generator 340. In this embodiment, the sensor 352 and the control unit 353 of the activation unit 350 are arranged adjacent to each other, and the power supply unit 351 is arranged at a distance from the sensor 352 and the control unit 353. However, all of these can be installed in positions that do not hinder the inflation of the airbag 310, and their relative positions and configurations can be changed as appropriate.

[0045] The control unit 353 operates by receiving power from the power supply unit 351 and is a control unit for starting the gas generator 340. The power supply unit 351 may be, for example, a battery.

[0046] The control unit 353 opens the valve body 4GC of the gas generator 340 when the operating conditions for activating the protective device 1 (gas generator 340) are met. For example, the control unit 353 may open the valve body 4GC of the gas generator 340 by controlling an operating mechanism such as an actuator that can open the valve body 4GC of the gas generator 340. The means for opening the valve body 4GC of the gas generator 340 is not limited to this embodiment. For example, the valve body 4GC may be made of a thin metal plate member, and the control unit 353 may open the valve body 4GC by activating an opening mechanism that splits the valve body 4GC.

[0047] Figure 8 shows the configuration of the control unit 353. The control unit 353 includes a processor 4SP, a storage unit 4SM, and an input / output unit 4SG, etc. The processor 4SP comprehensively executes various arithmetic processes in the control unit 353. The processor 4SP may have an arithmetic processing unit such as a CPU (Central Processing Unit), a DSP (Digital Signal Processor), or an FPGA (Field-Programmable Gate Array).

[0048] The storage unit 4SM comprises, for example, a main memory unit and an auxiliary memory unit. The main memory unit of the storage unit 4SM includes RAM (Random Access Memory) or ROM (Read Only Memory), and caches information such as programs and data used for arithmetic processing by the processor 4SP. The main memory unit of the storage unit 4SM may be formed integrally with the processor 4SP. The auxiliary memory unit of the storage unit 4SM consists of storage media such as volatile memory such as RAM, non-volatile memory such as ROM, EPROM (Erasable Programmable ROM), hard disk drive (HDD), or removable media. Removable media are, for example, USB (Universal Serial Bus) memory or SD cards, which are externally connectable and computer-readable recording media. The auxiliary memory unit of the storage unit 4SM can store the operating system (OS), various programs, various tables, etc., for executing the operation of the protection device 1. The input / output unit 4SG is an interface that inputs information (such as detection results) from various sensors, such as sensor 352, and outputs information (such as control signals) to various sensors and other devices. Furthermore, the protection device 1 may also have a power switch, and the status signal of the power switch is also input to the input / output unit 4SG.

[0049] Sensor 352 is a sensor for detecting when predetermined operating conditions are met. The predetermined operating conditions are the conditions under which the protective device 1 should be activated, and include, for example, when a wearer wearing the protective device 1 falls, or when an acceleration greater than the acceleration experienced during the wearer's normal movements is detected. Sensor 352 may be, for example, an acceleration sensor, a gyro sensor (angular velocity sensor), etc., and multiple types of sensors from among acceleration sensors, gyro sensors (angular velocity sensors), etc. may be used in combination. Furthermore, sensor 352 is not particularly limited as long as it can detect the operating conditions, and detection devices other than the sensors exemplified above can also be used. Because the protective device 1 is equipped with sensor 352, the activation unit 350 can activate the protective device 1 at an appropriate timing before the wearer falls and receives an impact from the ground or floor, and before the neck is affected.

[0050] Furthermore, the protective device 1 may have a wearing status detection sensor that detects the contact state with the wearer's head. Multiple wearing status detection sensors may be arranged inside the helmet 200. The control unit 353 may receive detection signals from the wearing status detection sensors via wireless communication or the like and determine whether or not the helmet 200 is being worn by the wearer. For example, the control unit 353 may determine that the helmet 200 is being worn when multiple wearing status detection sensors detect contact with the wearer's head. The wearing status detection sensors may be, for example, pressure-sensitive sensors.

[0051] The airbag unit 300 may have a flat cover portion 370 that covers the opening 360 before the gas generator 340 is activated. In the normal state when the airbag 310 is not deployed, the cover portion 370 covers the opening 360, preventing the airbag 310 from falling out of the airbag unit 300. It also prevents damage to the airbag 310 and prevents dust from entering the interior of the outer casing 320. Note that the cover portion 370 is not limited to a flat shape.

[0052] The lid portion 370 may have one longitudinal side connected to the rear lower edge of the exterior portion 320 via a hinge 371, and may be engaged with the front lower end of the exterior portion 320 by an engaging means such as a snap fit to the extent that the opening 360 is opened by the inflation pressure when the airbag 310 is deployed. Alternatively, the lid portion 370 may be biased in a direction that closes the opening 360 by spring pressure, and the opening 360 may be opened by the inflation pressure of the airbag 310. The lid portion 370 opens the opening 360 by rotating around the connection point of the hinge 371. Note that one lid portion 370 may be placed on each side of the opening 360 in the front-rear direction, and one longitudinal side of each may be connected to the exterior portion 320 via a hinge 371. In that case, each of the two lid portions 370 may be a double-opening type, where each rotates around the connection point of the respective hinge 371, and the end on the side not connected to the hinge 371 opens.

[0053] Multiple hinges 371 may be provided between the lid 370 and the outer casing 320, or there may be only one. Because the lid 370 is connected to the outer casing 320 by the hinges 371, the loss of the lid 370 is suppressed. Therefore, after the airbag 310 deploys, the air inside the airbag 310 is expelled, the airbag 310 is folded and stored inside the outer casing 320, and the opening 360 is covered with the lid 370, allowing the airbag unit 300 to be reused repeatedly.

[0054] In the airbag unit 300, which is provided with a cover portion 370, after gas is generated by the gas generator 340, the airbag 310 inflates, and the expansion pressure of the airbag 310 pushes open the cover portion 370, opening the opening 360. Once the opening 360 is opened, the airbag 310 deploys to the outside of the outer casing portion 320 through the opened opening 360, as shown in Figures 2 and 4.

[0055] The lid portion 370 is not required. The lower part of the airbag 310 may be supported by a string or the like fixed inside the airbag unit 300 to prevent the airbag 310 from falling out of the airbag unit 300 when the airbag 310 is not deployed.

[0056] The left and right sides of the airbag 310 and the outer casing 320 are connected via a retention mechanism 330. The retention mechanism 330 can hold the inflated airbag 310 so that it does not shift from a position corresponding to a predetermined protected area. In this embodiment, the predetermined protected area is, for example, the back of the wearer's neck or the boundary between the head and the back of the neck. The retention mechanism 330 can also suppress the movement of the airbag 310 when it is deployed and fix the protected area of ​​the wearer so that it is difficult for the wearer to move. By suppressing the movement of the protected area of ​​the wearer, if the wearer's head is tilted backward, the degree of tilting of the head or neck can be reduced, and the burden on the neck, such as bending of the neck, can be suppressed and neck injury can be avoided.

[0057] The retaining mechanism 330 is, for example, a string-like tether, having a connecting portion 331 on one longitudinal side that connects to the airbag 310, and a fixing portion 332 on the other side that is fixed to the exterior portion 320. The connecting portion 331 and the fixing portion 332 may be located at the end of the retaining mechanism 330 (tether) in the longitudinal direction, or near the end thereof. The connecting portion 331 and the fixing portion 332 are spaced apart in the longitudinal direction of the retaining mechanism 330 (tether). The connecting portion 331 may be connected to the airbag 310 by known joining means.

[0058] The fixing part 332 may be fixed inside the outer casing 320 so that the holding mechanism 330 can pivot and rotate around the rotation axis of the fixing part 332. By making the holding mechanism 330 rotatable around the rotation axis of the fixing part 332, even if the airbag 310 is deployed multiple times, the fixing part 332 and its surrounding area are less likely to be subjected to load, and the airbag 310 can be deployed repeatedly.

[0059] In this embodiment, both the left and right sides of the airbag 310 are connected to the helmet body 210 via a retaining mechanism 330. When the airbag 310 inflates and deploys to the outside through the opening 360, the retaining mechanism 330, which is connected to both the left and right sides of the airbag 310, also deploys to the outside from the outer part 320. At this time, because the retaining mechanism 330 is connected to both the left and right sides of the airbag 310, it is possible to suppress the airbag 310 from shifting position in the lateral direction. It also acts to press the airbag 310 against the back of the neck, which is the part of the wearer to be protected. As a result, the retaining mechanism 330 can hold the deployed airbag 310 in a position corresponding to the part to be protected.

[0060] Furthermore, when the airbag 310 is deployed, the retention mechanism 330 restricts excessive deployment of the airbag 310 in a direction away from the area to be protected. As described above, the airbag unit 300 according to this embodiment can suppress displacement of the airbag 310 by the retention mechanism 330 and hold the deployed airbag 310 in place of the area to be protected. The extent to which the rearward movement of the airbag 310 during deployment is permitted can be easily adjusted by the length of the retention mechanism 330 (tether).

[0061] Furthermore, the retaining mechanism 330 (tether) may have an adjustment mechanism 335 that allows adjustment of the longitudinal length from the fixing portion 332 to the connecting portion 331. The adjustment mechanism 335 may adjust the length of the retaining mechanism 330 by changing, for example, the engagement position of an engaging member such as a button or hook. Depending on the type of helmet 200 and the wearer's physique, the relative position between the airbag unit 300 and the neck may change. Controlling the longitudinal length of the retaining mechanism 330 is important for suppressing the anterior-posterior movement of the airbag 310. When the airbag unit 300 is attached to and detached from multiple helmets 200, some helmets 200 may not provide sufficient restraint to fix the airbag 310 in the position corresponding to the area to be protected. If the retaining mechanism 330 has an adjustment mechanism 335, the airbag 310 can be suitably held in the area to be protected of the wearer, even if the type of helmet 200 to which the airbag unit 300 is attached, or the wearer, changes.

[0062] The retaining mechanism 330 may include a lid 370, or it may consist only of the lid 370. The lid 370 is connected to the outer casing 320, and can function as the retaining mechanism 330 by defining a maximum opening degree relative to the outer casing 320. By defining a maximum opening degree relative to the outer casing 320 when the lid 370 is opened, the movement of the airbag 310 away from the protected area can be restricted by the lid 370, at least when the lid 370 is open to its maximum degree. Therefore, the lid 370 can suppress displacement of the airbag 310 and retain the airbag 310 in place of the protected area.

[0063] Figure 9(A) shows the case where the lid portion 370 constitutes the holding mechanism 330, and is a side view of the state of the airbag 310 before deployment. Figure 9(B) is a side view of the state of the airbag 310 during deployment. Figure 9(C) is a side view of the state of the airbag 310 after deployment. In the state shown in Figure 9(A), the opening 360 is closed by the lid portion 370. Hereafter, the opening degree of the lid portion 370 in the closed lid state shown in Figure 9(A) is defined as 0°. The opening degree of the lid portion 370 is defined as the rotation angle when the lid portion 370 rotates around the hinge 371 as the pivot point during the opening operation. That is, the opening degree (rotation angle) of the lid portion 370 is the amount of angle change from the closed lid state (opening degree 0°) when the lid portion 370 rotates around the hinge 371.

[0064] When gas is introduced from the gas generator 340 and the airbag 310 begins to inflate, the expansion pressure of the airbag 310 causes the lid 370 to open, as shown in Figure 9(B), and the airbag 310 begins to deploy outward through the opening 360. Here, the lid 370 is restricted from opening beyond the maximum opening angle because a maximum opening angle relative to the outer casing 320 is defined. In other words, the lid 370 is restricted from opening beyond the angle corresponding to the maximum opening angle, using the closed lid state (opening angle 0°) as a reference. In Figure 9(C), as an example, the maximum opening angle of the lid 370 is set to 90°. When the lid 370 is opened to its maximum opening angle, the airbag 310 is restricted from moving any further away from the protected area. This allows the airbag 310 to be held in a position corresponding to the protected area. In Figure 9(C), the maximum opening of the lid 370 is shown set to 90°, but the maximum opening may be set to an opening (angle) smaller than 90° or larger than 90°.

[0065] Furthermore, the retaining mechanism 330 may be a projection provided on the edge of the opening 360 of the airbag unit 300. Figure 10(A) is a side view of the airbag 310 before deployment. Figure 10(B) is a side view of the airbag 310 during deployment. Figure 10(C) is a side view of the airbag 310 after deployment. In Figures 10(A), (B), and (C), the lid portion 370 is a double-opening type with two lid portions 370 arranged on both sides in the front-rear direction of the opening 360, but it may also be a single-opening type with one lid portion 370 arranged on one side of the opening 360. Furthermore, the lid portion 370 may not be provided at all.

[0066] The projection 334 extends downward from the edge of the opening 360 on the side away from the wearer. When gas is introduced from the gas generator 340 and the airbag 310 begins to inflate, the lid 370 opens due to the inflation pressure of the airbag 310, as shown in Figure 10(B), and through the opening 360 Then, the airbag 310 begins to deploy outwards. When the airbag 310 deploys, the lid portion 370 comes into contact with the projection 334, and is restricted from opening any further beyond the projection 334. In other words, the lid portion 370 is restricted from opening any further than the angle corresponding to the maximum opening angle defined by the projection 334, with the closed lid state (opening angle 0°) as the reference point. This allows the airbag 310 to be held in a position corresponding to the area to be protected. Note that Figure 10(C) shows the case where the maximum opening angle of the lid portion 370 is set to 90°, but the maximum opening angle may be set to an opening angle (angle) smaller than 90° or larger than 90°.

[0067] Even if the airbag unit 300 is not provided with a cover portion 370, the projection portion 334 allows the airbag 310 to be held in a position corresponding to the area to be protected. For example, when the airbag 310 inflates and deploys to the outside through the opening 360, a portion of the airbag 310 comes into contact with the projection portion 334, preventing it from deploying further beyond the projection portion 334. Thus, the airbag 310 can be held in a position corresponding to the area to be protected.

[0068] Furthermore, the airbag unit 300 may have a restricting portion that restricts the lid portion 370 from opening beyond a predetermined angle relative to the outer casing portion 320. Figure 11 is a side view showing a protective device 1 to which an airbag unit 300 equipped with a restricting portion 333 that defines the maximum opening degree of the lid portion 370 is attached. The restricting portion 333 is composed of a string-like body connecting the outer casing portion 320 and the lid portion 370, and the maximum opening degree of the lid portion 370 can be adjusted according to the longitudinal length of the restricting portion 333 (string-like body). By defining the maximum opening degree of the lid portion 370 with the restricting portion 333, displacement during deployment of the airbag 310 is suppressed, and the airbag 310 can be held in a position corresponding to the protected area.

[0069] The restricting section 333 and the retaining mechanism 330 may be connected to the outer casing 320 instead of the helmet 200. By connecting the restricting section 333 and the retaining mechanism 330 to the outer casing 320, it is possible to prevent the string-like restricting section 333 and the retaining mechanism 330 from touching the wearer's ears, thereby improving the wearing comfort. In addition, the airbag unit 300 can be easily attached to and detached from the helmet 200.

[0070] Next, the method for attaching and detaching the airbag unit 300 to the helmet 200 will be explained using Figure 12. Figure 12 is a perspective view from the rear of the helmet 200 when the airbag unit 300 is not attached. For illustrative purposes, the shapes of the helmet 200 and airbag unit 300 are shown in a simplified manner, and some components are omitted from the illustration. Reference numeral 384 denotes the attachment part for attaching the outer casing 320 to the attachment / detachment part 230 of the helmet 200 (helmet body 210). The attachment part 384 of the outer casing 320 has a shape that corresponds to (matches) the attachment / detachment part 230. In this example, the attachment part 384 of the outer casing 320 has a concave curved shape that matches the convex curved shape of the attachment / detachment part 230 of the helmet 200 (helmet body 210). Of course, the shapes of the attachment / detachment part 230 and the attachment part 384 are just examples, and various shapes can be used.

[0071] In the example shown in Figure 12, the airbag unit 300 (outer part 320) is provided with protrusions 381 and 382 on its upper and both sides, extending from the outer part 320. On the other hand, the attachment / detachment part 230 of the helmet 200 is provided with recesses 241 and 242 that can engage with the protrusions 381 and 382 when the airbag unit 300 is attached to the helmet 200. The protrusions 381 and 382 provided on the outer part 320 of the airbag unit 300 are detachably engaged with the recesses 241 and 242 of the helmet 200, respectively. The protrusion 381 provided on the upper part of the airbag unit 300 may, for example, be provided so as to always protrude from the outer part 320. The protrusions 382 provided on both sides of the airbag unit 300 may be linked to a button 390 provided on the outer casing 320 near the protrusions 382, ​​allowing for switchable protrusion and retraction from the outer casing 320. The protrusions 382 may be biased by, for example, a spring. Furthermore, the protrusions 382 may be retracted into the outer casing 320 when the button 390 is pressed, and protrude when the button 390 is released. This allows the protrusions 381 and 382 provided on the outer casing 320 of the airbag unit 300 to be easily engaged with and disengaged from the recesses 241 and 242 of the helmet 200. In other words, the airbag unit 300 can be easily attached to and detached from the helmet body 210.

[0072] To attach the airbag unit 300 to the helmet 200, press the button 390 and insert the protruding portion 381 of the airbag unit 300 into the recess 241 of the attachment / detachment portion 230. At this time, because the button 390 is pressed, the protruding portion 382 is stored inside the airbag unit 300. Next, release the button 390 and insert the protruding portion 382 into the corresponding recess 242. This completes the attachment of the airbag unit 300 to the helmet 200.

[0073] To remove the airbag unit 300 from the helmet 200, the protruding portion 381 of the airbag unit 300 can be removed from the recess 241 of the attachment / detachment portion 230 while the protruding portion 382 is stored inside the airbag unit 300 by pressing the button 390.

[0074] Next, a modified example of the method for attaching and detaching the airbag unit 300 to the helmet 200 will be described using Figure 13. Figure 13 is a perspective view from the rear of the helmet 200 when the airbag unit 300 is not attached. For illustrative purposes, the shapes of the helmet 200 and the airbag unit 300 are shown in a simplified manner, and some components are not shown. The shapes of the attachment part 384 and the attachment / detachment part 230 are the same as those shown in Figure 12. In the example shown in Figure 13, protruding parts 383 extend from the airbag unit 300 (exterior part 320) to the upper part and both sides of the airbag unit 300. The protruding parts 383 extend along the periphery of the airbag unit 300 other than the opening 360, and may be provided as a single continuous part or as a series of parts.

[0075] The airbag unit 300 may have protruding portions 382 on both sides that extend from the airbag unit 300. The protruding portions 382 may be retractable into the airbag unit 300 by pressing a nearby button 390, similar to the embodiment shown in Figure 12.

[0076] The side of the attachment / detachment portion 230 of the helmet 200 is provided with recesses 242 and 243 that can engage with the protrusion 383 when the airbag unit 300 is attached to the helmet 200. The recess 243 is formed, for example, as a groove-shaped recess, and is capable of receiving the protrusion 383 when the airbag unit 300 is attached.

[0077] When attaching the airbag unit 300 to the helmet 200, the button 390 may be pressed, and the protruding portion 383 of the airbag unit 300 may be inserted into the recess 243 of the attachment / detachment portion 230 from the opposite side (upper side) of the opening 360 while sliding the airbag unit 300 upward. At this time, the protruding portion 382 is stored inside the airbag unit 300 because the button 390 is pressed. Next, the airbag unit 300 is slid to the attachment position where the upper end of the airbag unit 300 abuts against the upper end of the attachment / detachment portion 230, and then the pressed state is released by releasing the button 390, and the protruding portion 382 is inserted into the recess 242. This completes the attachment of the airbag unit 300 to the helmet 200. The installation is complete. In this state, the protruding portion 382 of the airbag unit 300 is engaged with the recess 242 of the helmet 200, so the airbag unit 300 cannot be removed from the helmet 200.

[0078] The airbag unit 300 and the helmet 200 may be installed upside down (with the opening 360 facing upwards). This is because there is a risk that the protrusion 383 may come out of the recess 243 until the protrusion 382 engages with the recess 242.

[0079] To remove the airbag unit 300 from the helmet 200, press the button 390 to retract the protruding part 382 into the airbag unit 300. With the button 390 pressed, slide the airbag unit 300 downward along the protruding part 383 to remove the protruding part 383 from the recess 243 of the attachment / detachment part 230.

[0080] Furthermore, the airbag unit 300 of this embodiment can be modified in various ways. For example, although the airbag unit 300 described in the above embodiment was described in which the control unit 353 operates the gas generator 340 based on the detection result of the sensor 352 in the activation unit 350, for example, a manual operation unit that is operated manually by the wearer may be provided on the helmet body 210, and the airbag unit 300 may be activated when the wearer operates the manual operation unit. For example, in the gas generator 340 described in Figure 7, an appropriate mechanical mechanism (for example, a combination of mechanical elements such as springs and wires) may be interposed between the valve body 4GC that seals the gas outlet 4GE of the cylinder 4GS that stores the expansion gas (pressurized gas) and the manual operation unit, and the airbag unit 300 may be activated when the wearer operates the manual operation unit. The specific structure of the manual operation part is not particularly limited. For example, a manual switch or locking pin that can be operated by the wearer may be provided on the helmet body 210, and a structure may be adopted in which the gas outlet 4GE of the cylinder 4GS is opened when such a manual operation part is operated.

[0081] In this embodiment, the protective device was a helmet 200, but it can be changed as appropriate, as long as the airbag unit 300 is equipped with a detachable attachment part 230.

[0082] Furthermore, the protective device 1 may have, for example, a power switch (not shown), and may be controlled so that the gas generator 340 does not operate when the power switch is OFF.

[0083] While embodiments relating to this disclosure have been described above, each embodiment disclosed herein can be combined with any other features disclosed herein. [Explanation of symbols]

[0084] 1...protective device 200... Helmets 210...Helmet body 220...Securing strap 230... Detachable part 300...Airbag unit 310...Airbag 320...Exterior part 330...Retention mechanism 331...Connection part 332...Fixed part 333... Regulatory Department 334...protrusion 340... Gas generator 350...Starting part 351...Power supply section 352... Sensor 353... Control Unit 360... opening 370...Lid part 371...Hinge 4GA... Opening valve 4GS...cylinder 4GE...Gas outlet 4GC... Valve body

Claims

1. An airbag that inflates from a folded state, An inflation source supply unit including an inflation source for inflating the airbag, A retaining mechanism for holding the inflated airbag in a position corresponding to a predetermined protected area, The system comprises a housing that houses the inflation source supply unit, the airbag, and the retention mechanism, and is detachably attached to a protective device that can be worn on the human body. Airbag unit.

2. The retaining mechanism is a string-like tether, with one end connected to the airbag and the other end fixed to the housing. The tether, when deployed outward from the housing along with the airbag as the airbag deploys, restricts the movement of the airbag in a direction away from the protected area. The airbag unit according to claim 1.

3. The tether has an adjustment mechanism that allows adjustment of the length from the fixed portion to the connecting portion. The airbag unit according to claim 2.

4. The fixing portion of the tether is fixed to the inside of the housing so that the tether can rotate around a rotation axis provided in the fixing portion. The airbag unit according to claim 2 or 3.

5. The aforementioned protective equipment is a helmet that can be worn on the wearer's head, The retaining mechanism holds the inflated airbag in a position corresponding to the wearer's posterior neck. The airbag unit according to any one of claims 1 to 3.

6. The housing is detachably attached to the rear side of the helmet. The airbag unit according to claim 5.

7. The housing has an opening for deploying the airbag to the outside of the housing when the inflation source supply unit is activated, and a cover portion that covers the opening before the inflation source supply unit is activated. The lid opens the opening due to the inflation pressure of the airbag. The airbag unit according to any one of claims 1 to 3.

8. The lid is connected to the housing via a hinge. The airbag unit according to claim 7.

9. The retaining mechanism is configured to include the lid portion, which has a defined maximum opening degree relative to the housing. The airbag is restricted from moving away from the protected area at least when the lid reaches its maximum opening. The airbag unit according to claim 8.

10. The housing is equipped with a restricting mechanism that prevents the lid from opening beyond a predetermined angle. The airbag unit according to claim 9.

11. The expansion source supply unit includes a cylinder filled with pressurized gas, and the cylinder is detachably attached to the housing. The airbag unit according to any one of claims 1 to 3.

12. The housing is provided with a discharge valve for discharging the gas filled inside the airbag after the airbag has deployed. The airbag unit according to claim 11.

13. An airbag unit according to any one of claims 1 to 3, The protective device comprises the housing having a detachable part, Protective device.

Citation Information

Patent Citations

  • Protective device for protecting a user's head and neck regions from impending impact - Patents.com

    JP2022525260A