Hexagonal boron nitride powder
The hexagonal boron nitride powder with optimized particle size distribution and density addresses the insufficient thermal conductivity issue, enhancing heat dissipation performance and dielectric strength in heat dissipation members.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- JFE MINERAL CO LTD
- Filing Date
- 2024-11-08
- Publication Date
- 2026-05-20
AI Technical Summary
Existing hexagonal boron nitride powders do not provide sufficient thermal conductivity for heat dissipation members, despite previous improvements, and further enhancements are needed to meet increasing thermal conductivity requirements.
A hexagonal boron nitride powder with specific particle size distribution and bulk density characteristics, including a particle size distribution where the proportion of particles ≤20 μm (R1) is 0-50%, 20 μm < particles ≤100 μm (R2) is 40-100%, and >100 μm particles (R3) is 0-10%, with a bulk density of 0.5-1.0 g/cm³ and an average D/d ratio of 5-10, where D is the major axis and d is the thickness of primary particles.
The proposed hexagonal boron nitride powder significantly enhances the thermal conductivity of heat dissipation members while maintaining dielectric strength, by optimizing the particle size distribution and density to reduce contact resistance and improve packing efficiency.
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Figure 2026084017000001
Abstract
Description
Technical Field
[0001] The present invention relates to hexagonal boron nitride powder.
Background Art
[0002] Hexagonal boron nitride powder (hereinafter also referred to as h-BN powder) is used in various applications such as solid lubricants, glass release agents, insulating heat dissipation materials, and cosmetic materials.
[0003] h-BN powder has a layered structure similar to graphite and has excellent properties listed in the following (1) to (3). (1) High thermal conductivity and excellent heat dissipation. (2) High electrical insulation and excellent dielectric strength. (3) The dielectric constant is the smallest among ceramics.
[0004] Examples of applications of h-BN powder that utilize the above characteristics include fillers. That is, by adding h-BN powder as a filler to resin materials such as epoxy resins and silicone rubbers, sheets and tapes with excellent thermal conductivity (heat dissipation) and insulation can be manufactured. In this specification, resin members containing such fillers are collectively referred to as heat dissipation members or heat conduction members.
[0005] However, the required thermal conductivity of heat dissipation members has been increasing year by year, and accordingly, various methods for further improving the characteristics of h-BN powder for fillers have been proposed.
[0006] For example, in Patent Document 1, boron nitride powder in which the amount of fine powder having a particle size of 10 μm or less is adjusted to 27 vol% or less has been proposed.
[0007] In addition, the present inventors newly developed h-BN powder in which the ratio D / d of the major axis D to the thickness d of primary particles and the bulk density are defined within an appropriate range, and disclosed it in Patent Document 2.
Prior Art Documents
Patent Documents
[0008] [Patent Document 1] Japanese Patent Publication No. 2020-138903 [Patent Document 2] Japanese Patent Publication No. 2011-098882 [Overview of the project] [Problems that the invention aims to solve]
[0009] According to the technology proposed in Patent Document 1, the thermal conductivity can be improved by reducing the amount of fine powder.
[0010] Furthermore, according to the technology proposed in Patent Document 2, it is possible to improve the packing rate of h-BN powder in the resin, that is, to increase the amount of h-BN powder that can be added to the resin. As a result, the thermal conductivity can be improved.
[0011] However, the thermal conductivity of the heat dissipation components is still not sufficient, and further improvements are needed.
[0012] The present invention was made to solve the above problems, and aims to provide an h-BN powder that can further improve the thermal conductivity of a heat dissipation member when used as a filler. [Means for solving the problem]
[0013] The gist of the present invention is as follows:
[0014] 1. A hexagonal boron nitride powder comprising primary particles and secondary particles formed by aggregation of the primary particles, In the particle size distribution measured dry by laser diffraction particle size distribution analysis after spraying the hexagonal boron nitride powder at a pressure of 0.3 MPa, The percentage R1 of particles with a particle size of 20 μm or less is 0 to 50% by volume. The proportion R2 of particles with a particle size exceeding 20 μm and not exceeding 100 μm is 40 to 100% by volume, the proportion R3 of particles with a particle size exceeding 100 μm is 0 to 10% by volume, Hexagonal boron nitride powder.
[0015] 2. The proportion R1 is 15 to 50% by volume, the proportion R2 is 40 to 85% by volume, the proportion R3 is 0 to 10% by volume, The hexagonal boron nitride powder according to 1 above.
[0016] 3. The proportion R1 is 27 to 50% by volume, the proportion R2 is 40 to 73% by volume, the proportion R3 is 0 to 10% by volume, The hexagonal boron nitride powder according to 1 above.
[0017] 4. The bulk density is 0.5 to 1.0 g / cm
[0019] and the average value of the ratio D / d of the major axis D to the thickness d of the primary particles is 5 to 10. The hexagonal boron nitride powder according to any one of 1 to 3 above.
Effect of the Invention
[0018] According to the present invention, it is possible to provide h-BN powder that can further improve the thermal conductivity of a heat dissipation member when used as a filler.
Mode for Carrying Out the Invention
[0019] Hereinafter, embodiments of the present invention will be specifically described. Note that the following description shows preferred embodiments of the present invention, and the present invention is not limited thereto. Unless otherwise specified, “%” in this specification represents “% by volume”.
[0020] [Hexagonal Boron Nitride Powder] The hexagonal boron nitride powder in one embodiment of the present invention is a hexagonal boron nitride powder comprising primary particles and secondary particles formed by the aggregation of the primary particles.
[0021] In this invention, it is important that the particle size distribution of hexagonal boron nitride powder, measured dry by laser diffraction particle size distribution analysis after being sprayed at a pressure of 0.3 MPa, satisfies the following conditions.
[0022] · R1: 0-50% In the aforementioned particle size distribution, if the proportion R1 of particles with a particle size of 20 μm or less is higher than 50%, the thermal conductivity decreases. This is thought to be because, when the proportion of fine particles with a particle size of 20 μm or less is high, heat must pass through a large number of hexagonal boron nitride particles when transferring heat from one surface to the other in a heat dissipation material such as a heat dissipation sheet. In other words, as mentioned above, although hexagonal boron nitride has excellent thermal conductivity, the thermal conductivity decreases at the interface where particles come into contact due to contact resistance. Therefore, by reducing the proportion of fine particles, the number of times heat must pass through the interface between particles is reduced, and as a result, the thermal conductivity can be improved. For this reason, the proportion R1 is set to 50% or less. On the other hand, the lower the proportion of fine particles, the better. For this reason, the lower limit of the proportion R1 is set to 0%. However, in order to set the proportion R1 to 0%, it is necessary to remove a large amount of fine powder contained in the manufactured hexagonal boron nitride powder. As a result, the yield decreases and the manufacturing cost increases. Therefore, from the standpoint of manufacturing costs, the aforementioned ratio R1 is preferably 15% or more, and more preferably 27% or more.
[0023] · R3: 0-10% On the other hand, in the particle size distribution, if the proportion R3 of particles with a particle size greater than 100 μm is higher than 10%, the dielectric strength deteriorates. This is because, since the thickness of a typical heat dissipation sheet is about 200 to 300 μm, an increase in the proportion of coarse particles with a particle size greater than 100 μm increases the likelihood of the particles penetrating the sheet. Therefore, the proportion R3 should be set to 10% or less. On the other hand, the lower the proportion of coarse particles, the better. Therefore, the lower limit of the proportion R3 should be set to 0%.
[0024] R2: 40-100% The proportion R2 of the remainder after removing the fine and coarse particles, i.e., particles with a particle size greater than 20 μm and 100 μm or less, is 40 to 100%. As can be seen from the upper limit of 100%, the hexagonal boron nitride powder of the present invention may consist only of particles with a particle size greater than 20 μm and 100 μm or less. The proportion R2 is preferably 85% or less, and more preferably 73% or less.
[0025] Bulk density: 0.5~1.0 g / cm³ 3 The bulk density of the hexagonal boron nitride powder is 0.5 g / cm³. 3 If the density is less than 0.5 g / cm³, the filling rate into the resin will decrease. Therefore, the bulk density should be 0.5 g / cm³. 3 Preferably, it should be 0.6 g / cm³ or more. 3 It is more preferable that the above conditions are met. On the other hand, the upper limit of bulk density in close-packed containers is 1.0 g / cm³. 3 Therefore, the bulk density is 1.0 g / cm³. 3 The following may be used: 0.9 g / cm³ 3 The following is also acceptable.
[0026] The bulk density of hexagonal boron nitride powder can be determined by dividing its volume by its weight. More specifically, it can be measured by the method described in the examples.
[0027] Average D / d: 5-10 If the average value of the ratio D / d of the major axis D to the thickness d of the primary particles is excessively small, manufacturing becomes difficult. Therefore, from the viewpoint of ease of manufacturing, the average value is preferably 5 or more, and more preferably 6 or more. On the other hand, if the average value is greater than 10, the density of the secondary particles decreases because the primary particles are flattened. As a result, the porosity increases when hexagonal boron nitride powder is blended into the resin, and the thermal conductivity decreases. Therefore, from the viewpoint of further improving thermal conductivity, it is preferable to set the average value of D / d to 10 or less, and more preferably 9 or less.
[0028] The major axis D of the primary particle is the length of the longer side of the hexagonal boron nitride particle. The thickness d of the primary particle is the length of the shorter side of a single hexagonal boron nitride particle. The major axis D and thickness d of the primary particle can be measured by image analysis of SEM images taken using a scanning electron microscope (SEM). Specifically, the apparent major axis D and apparent thickness d of the primary particle are used as the major axis D and apparent thickness under the microscope field of view, respectively. More specifically, they can be measured by the method described in the examples.
[0029] The shape of the primary particles of hexagonal boron nitride is not particularly limited, but typically they may be flattened, plate-like (scaly). Secondary particles refer to particles formed by the aggregation of two or more primary particles (aggregated particles). The primary particles contained in the secondary particles may be chemically bonded to each other.
[0030] [Manufacturing method] Next, a method for producing hexagonal boron nitride powder according to one embodiment of the present invention will be described. Note that the following description is merely an example of a method for producing hexagonal boron nitride powder, and the present invention is not limited thereto.
[0031] Boron carbide First, hexagonal boron nitride is produced from boron carbide (B4C) as a raw material. The boron carbide is not particularly limited and can be produced by any method. For example, boron carbide may be produced by heating boric acid (H3BO3) with a carbon-containing material in a non-oxidizing atmosphere to produce the reaction shown in equation (1) below. 4H3BO3+7C→B4C+6H2O+6CO…(1)
[0032] The method for producing hexagonal boron nitride from boron carbide is not particularly limited, but typically, hexagonal boron nitride can be obtained by subjecting boron carbide to nitriding and decarburization treatments.
[0033] • Nitriding Nitriding can be performed by calcining boron carbide in a nitrogen atmosphere. This nitriding process converts boron carbide to boron nitride (BN), as shown in equation (2) below. (1 / 2)B4C+N2→2BN+(1 / 2)C…(2)
[0034] To ensure the reaction in equation (2) above proceeds smoothly, sufficient nitrogen partial pressure and temperature must be provided. If the nitrogen partial pressure is less than 5 kPa, the nitriding reaction will proceed slowly and require a long time. Therefore, it is preferable to set the nitrogen partial pressure to 5 kPa or higher when performing the nitriding treatment. On the other hand, from the viewpoint of high-pressure gas safety, it is preferable to set the nitrogen partial pressure to 1000 kPa or lower.
[0035] Furthermore, if the temperature during the nitriding treatment (firing temperature) is lower than 1800°C, the nitriding reaction will proceed slowly and require a long time. For this reason, the firing temperature is preferably 1800°C or higher, and more preferably 1900°C or higher. On the other hand, if the firing temperature exceeds 2200°C, the reverse reaction will occur, which will ultimately hinder the progress of the reaction. For this reason, the firing temperature is preferably 2200°C or lower, and more preferably 2100°C or lower.
[0036] • Decarburization treatment The boron nitride obtained by the above nitriding treatment contains carbon (C) as a byproduct. Therefore, the boron nitride is subjected to a decarburization treatment to remove the C contained in the boron nitride. Specifically, one or both of diboron trioxide and its precursors (hereinafter referred to as diboron trioxide, etc.) are mixed with the boron nitride and heated in a non-oxidizing atmosphere. This allows the C present in the boron nitride to be removed as CO (gas). The reaction in this decarburization treatment can be represented by the following equation (3). 2BN+(1 / 2)C+(1 / 2)B2O3→2BN+(1 / 2)CO↑+(1 / 2)B2O2↑…(3)
[0037] The precursors of diboron trioxide are boron compounds that can be converted to diboron trioxide upon heating, and specifically include ammonium salts of boric acid, orthoboric acid, metaboric acid, and tetraboric acid. Among diboron trioxide and its precursors, diboron trioxide is particularly preferred.
[0038] Furthermore, the non-oxidizing atmosphere is preferably an inert gas atmosphere, and more preferably a nitrogen atmosphere. The decarburization treatment is preferably carried out while flowing an inert gas through the furnace, and more preferably while flowing a nitrogen gas through it.
[0039] The mixing of boron nitride and diboron trioxide, etc., can be carried out by any method. For example, the mixture can be wet-mixed by adding a solvent to a ball mill, but it is preferable to use a dry mixer such as a V-blender. Furthermore, it is preferable to continue the mixing until the mixture is uniform. The mixture can be considered uniformly mixed if it is a uniform gray color when viewed with the naked eye.
[0040] In the decarburization treatment described above, it is preferable to reduce the amount of carbon contained in the boron nitride to 0.5% by mass or less, and more preferably to 0.2% by mass or less.
[0041] The amounts of boron nitride and diboron trioxide are not particularly limited. However, from the viewpoint of increasing the efficiency of carbon removal and sufficiently reducing the amount of carbon contained in boron nitride, it is preferable to add more diboron trioxide than the amount necessary to remove all the carbon contained in the boron nitride (hereinafter referred to as 1 equivalent).
[0042] Furthermore, in order to sufficiently reduce the amount of carbon contained in the boron nitride, it is preferable to set the temperature during the decarburization treatment (decarburization treatment temperature) to 1500°C or higher, and more preferably to 1800°C or higher. On the other hand, it is preferable that the temperature be 2200°C or lower.
[0043] The time required for the decarburization treatment (decarburization treatment time) is not particularly limited, but a certain amount of treatment time is required to ensure that the decarburization reaction proceeds reliably. In addition, by extending the decarburization treatment time, it is possible to evaporate and remove to some extent any excess diboron trioxide that remains unconsumed by the decarburization reaction. For this reason, the decarburization treatment time is preferably 1 hour or more, more preferably 3 hours or more, and even more preferably 6 hours or more. On the other hand, the decarburization treatment time is preferably 30 hours or less.
[0044] • Removal treatment of residual boron trioxide As described above, in the decarburization treatment, carbon (C) contained in boron nitride is removed by reacting it with diboron trioxide, etc. However, diboron trioxide remains in the boron nitride. While it is possible to remove some of the diboron trioxide by evaporating it by extending the decarburization treatment time, attempting to remove all of the diboron trioxide during the decarburization treatment alone would take a very long time and be inefficient. Therefore, it is preferable to perform an additional treatment to efficiently remove the remaining diboron trioxide (hereinafter referred to as the residual diboron trioxide removal treatment) after the decarburization treatment and before the next crushing. By performing the residual diboron trioxide removal treatment, the average value of D / d and the bulk density of the hexagonal boron nitride powder obtained can be brought within the preferred range described above. This is thought to be because the strength of the hexagonal boron nitride powder is improved by the uniform and efficient removal of diboron trioxide.
[0045] As the residual diboron trioxide removal treatment, it is preferable to perform at least one of a reduced pressure treatment and an inert gas flow rate increase treatment. By performing a reduced pressure treatment, the remaining diboron trioxide can be efficiently removed. When performing the reduced pressure treatment, it is typically preferable to maintain the furnace pressure at less than 100 kPa.
[0046] Furthermore, when the inert gas flow rate is increased, the partial pressure of the inert gas in the furnace rises, which relatively lowers the partial pressure of diboron trioxide. Therefore, residual diboron trioxide can be efficiently removed. For example, if the decarburization treatment is performed in a nitrogen atmosphere, the nitrogen gas flow rate should be increased.
[0047] • Decomposition After decarburization, boron nitride is not in powder form, but rather in block-like structures where particles are bonded together. Therefore, the decarburized boron nitride is crushed to obtain hexagonal boron nitride powder.
[0048] The crushing can be carried out by any method, without any particular limitations. For example, a pulverizer can be used for the crushing. As the pulverizer, for example, a pulverizer can be used that crushes boron nitride by impact force and / or shear force by colliding it with blades or hammers that rotate at high speed. Preferably, the pulverizer is equipped with a screen of a predetermined opening diameter and is configured to recover the portion of the crushed powder that passes through the screen. However, if the opening diameter of the screen is excessively small, the yield will decrease. Therefore, when using a screen, the opening diameter of the screen is preferably 0.2 mm or larger, and preferably 0.4 mm or larger.
[0049] The conditions for crushing are not particularly limited, and the conditions should be adjusted so that the particle size distribution of the hexagonal boron nitride powder obtained in the end satisfies the above-mentioned conditions. For example, when increasing the ratio R1, the conditions should be adjusted to crush the material more finely, and conversely, when decreasing the ratio R1, the conditions should be adjusted so that the material is not crushed too finely. In particular, it is important to keep R1 at 50% or less in this invention. To achieve this, the crushing conditions should be adjusted so that the amount of fine powder does not increase too much. R2 and R3 can also be adjusted based on the same idea. For example, when decreasing the ratio R3, the conditions should be adjusted to crush the material more finely, and conversely, when increasing R3, the conditions should be adjusted so that the material is not crushed too finely. When using the crusher described above, the crushing conditions can be adjusted by changing the rotation speed and the screen opening diameter.
[0050] ·Classification Next, the crushed hexagonal boron nitride powder is classified. Specifically, the hexagonal boron nitride powder is sieved into two fractions: sub-sieved powder and sieved powder. Here, sub-sieved powder refers to the fraction that passed through the sieve used for classification, and sieved powder refers to the fraction that did not pass through the sieve.
[0051] The aforementioned classification can be performed using any device without particular limitations, but it is preferable to use an air-powered classifier. Here, an air-powered classifier is a device that separates powder dispersed in an airflow into powder that passes through the screen (sieved powder) and powder that does not pass through the screen (sieved powder).
[0052] The aperture diameter of the sieve (screen) used in the classification is not particularly limited and should be adjusted so that the particle size distribution of the hexagonal boron nitride powder obtained in the end satisfies the above-mentioned conditions. However, from the viewpoint of reducing the proportion of coarse grains (particles with a particle size of 100 μm or more) contained in the final hexagonal boron nitride powder, it is preferable to use a mesh with an opening of 90 to 110 μm, preferably 95 to 105 μm, as the sieve.
[0053] ·mixture Next, the particle size distribution can be adjusted by mixing the sieved powder with hexagonal boron nitride powder whose particle size has been adjusted.
[0054] The hexagonal boron nitride powder with adjusted particle size is not particularly limited, and any hexagonal boron nitride powder can be used. The hexagonal boron nitride powder with adjusted particle size may, for example, be a hexagonal boron nitride powder that has been separately manufactured and then classified. [Examples]
[0055] Next, the effects of the present invention will be described based on the examples.
[0056] (Manufacturing of hexagonal boron nitride powder) Hexagonal boron nitride powder was produced using the following procedure. First, commercially available boron carbide powder with a purity of 98% by mass was sieved through a sieve with a mesh size of 44 μm. 101.8 g of the boron carbide powder that passed through the sieve was placed in a carbon crucible with an inner diameter of 90 mm and a height of 100 mm. Subsequently, the boron carbide was subjected to nitriding treatment by calcining in a nitrogen atmosphere while maintaining furnace pressure. The calcination conditions were a calcination temperature of 2000°C and a calcination time of 10 hours. The amount of calcined product obtained by the calcination treatment was 176.6 g.
[0057] Next, 69.3 g was taken from the calcined product and mixed with 35.2 g of commercially available diboron trioxide to obtain a powdered mixture. The mixing was carried out using a V-blender with an internal volume of 1 L, rotating at 1 Hz for 30 minutes.
[0058] The obtained powdered mixture was charged into a carbon crucible with an inner diameter of 90 mm and a height of 100 mm, and subjected to a decarburization treatment to obtain a second calcined product. The decarburization treatment was carried out in a nitrogen atmosphere at 2000°C for 10 hours. During the decarburization treatment, nitrogen gas was supplied to the furnace at a flow rate of 3 mL / min·g per 1 g of filling material.
[0059] After the decarburization treatment described above, a treatment to remove residual diboron trioxide was performed. Specifically, this involved either a reduced pressure treatment to maintain the furnace pressure at less than 100 kPa, or an increase in the nitrogen flow rate to 4 mL / min·g per gram of packing material. For comparison, in some examples, the treatment to remove residual diboron trioxide was omitted. The resulting second calcination product was a white aggregate, and after grinding, it was subjected to X-ray diffraction, which confirmed that it was almost entirely hexagonal boron nitride.
[0060] The second calcination product was crushed to obtain hexagonal boron nitride powder. A pulverizer that uses impact and shear forces was used for the crushing. Next, the crushed powder was classified to separate it into sieved powder and unsieved powder. An air classifier equipped with a screen with a mesh size of 106 μm was used for the classification. After that, the unsieved powder obtained from the classification was mixed with hexagonal boron nitride powder with adjusted particle size to obtain the final hexagonal boron nitride powder.
[0061] The resulting hexagonal boron nitride powder was a powder containing a mixture of primary particles and secondary particles formed by the aggregation of the primary particles.
[0062] Furthermore, by changing various conditions such as the crushing conditions, classification conditions, and the mixing ratio of the two powders mentioned above, hexagonal boron nitride powders with different particle size distributions were obtained.
[0063] Next, the particle size distribution, primary particle shape, and bulk density of each of the obtained hexagonal boron nitride powders were measured using the following procedure. The measurement results are shown in Table 1.
[0064] (particle size distribution) The particle size distribution of hexagonal boron nitride powder was measured using a dry method with a laser diffraction particle size distribution analyzer (Malvern Panalytical, Mastersizer 3000). The measurement was performed after spraying the hexagonal boron nitride powder at a dispersion pressure of 0.3 MPa. The measurement conditions were as follows: Feed rate speed: 40 Sample input section: High-energy type venturi Measurement time: Background measurement 5 seconds, sample measurement 3 seconds Particle size type: Non-spherical Particle size standard: Volume standard Refractive index: 1.74 Absorption rate: 0.01 Analysis model: General purpose Sample pretreatment: None
[0065] The proportions R1, R2, and R3 were calculated from the obtained particle size distribution.
[0066] (Bulk density) Hexagonal boron nitride powder was dried at 105°C until a constant weight was reached. Then, a sample of exactly 3.0 g was taken from the powder and placed in a 20 ml graduated test tube. The test tube was placed in a lidded holder and dropped 400 times from a height of 45 mm at a rate of once every 2 seconds. The volume of the sample in the test tube was then read and measured. The bulk density of the hexagonal boron nitride powder was determined by dividing the weight (3.0 g) by the obtained sample volume.
[0067] (Major axis and thickness of primary particles) A scanning electron microscope (SEM) was used to image hexagonal boron nitride powder at a magnification of 4000x, and SEM images were obtained. For each aggregated grain in the obtained SEM image, the major axis and thickness of 10 primary particles were measured. This was done for 5 aggregated grains, and the average values of the major axis D and thickness d of a total of 50 primary particles were calculated. Table 1 shows the values of D and d, as well as D / d. However, the D / d values shown in Table 1 have been rounded to two decimal places for convenience.
[0068] Next, a heat dissipation sheet was actually fabricated using the hexagonal boron nitride powder, and its thermal conductivity and dielectric strength characteristics were evaluated.
[0069] (Creating a heat dissipation sheet) Hexagonal boron nitride powder and a curing agent were added to the resin that would serve as the base material for the sheet and mixed until uniformly dispersed. The epoxy resin "Epicote 807" (manufactured by Japan Epoxy Resin Co., Ltd.) was used as the resin, and the modified alicyclic amine grade "Epicure 807" (manufactured by Japan Epoxy Resin Co., Ltd.) was used as the curing agent. The amount of hexagonal boron nitride powder added was limited to the maximum amount that could be added to the resin. The resin was then molded into a sheet to form a heat dissipation sheet. A heat dissipation sheet with a thickness of 0.2 mm was prepared for measuring thermal conductivity, and a heat dissipation sheet with a thickness of 0.4 mm was prepared for measuring dielectric breakdown voltage.
[0070] (Thermal conductivity) A test specimen for measuring thermal conductivity was cut from the 0.2 mm thick heat dissipation sheet that was created. The size of the test specimen was 10 mm in diameter and 0.2 mm in thickness. The thermal conductivity was measured using the laser flash method with the test specimen.
[0071] (Withstand voltage characteristics) To evaluate the dielectric strength characteristics of the heat dissipation sheet, the dielectric breakdown voltage was measured using a method compliant with JIS C 2110. Dielectric breakdown voltage is a parameter that indicates the ability of a solid electrical insulating material to withstand voltage. The measurement was performed using a fabricated heat dissipation sheet with a thickness of 0.4 mm, at a voltage boosting rate of 1 kV / s. Based on the measured dielectric breakdown voltage, the dielectric strength characteristics were evaluated according to the following criteria. • Dielectric breakdown voltage of 55kV / m or higher: "Excellent" • Dielectric breakdown voltage: 50kV or higher, less than 55kV / m: "Good" • Dielectric breakdown voltage less than 50kV: "Not acceptable"
[0072] [Table 1]
Claims
1. A hexagonal boron nitride powder comprising primary particles and secondary particles formed by aggregation of the primary particles, In the particle size distribution measured dry by laser diffraction particle size distribution analysis after spraying the hexagonal boron nitride powder at a pressure of 0.3 MPa, The percentage R1 of particles with a particle size of 20 μm or less is 0 to 50% by volume. The percentage R2 of particles with a particle size greater than 20 μm and less than or equal to 100 μm is 40 to 100% by volume. The percentage of particles with a particle size greater than 100 μm, R3, is between 0 and 10% by volume. Hexagonal boron nitride powder.
2. The aforementioned ratio R1 is 15 to 50% by volume. The aforementioned ratio R2 is 40 to 85% by volume. The aforementioned ratio R3 is 0 to 10% by volume. The hexagonal boron nitride powder according to claim 1.
3. The aforementioned ratio R1 is 27 to 50% by volume. The aforementioned ratio R2 is 40 to 73% by volume. The aforementioned ratio R3 is 0 to 10% by volume. The hexagonal boron nitride powder according to claim 1.
4. Bulk density is 0.5 to 1.0 g / cm³ 3 And, The hexagonal boron nitride powder according to any one of claims 1 to 3, wherein the average value of the ratio D / d of the major axis D to the thickness d of the primary particles is 5 to 10.