Connector removal tool, wedge, and connector removal method

The connector removal jig and wedge system efficiently detach multiple engaging parts by using a flexible, bellows-like abdomen and wedges, addressing the challenge of simultaneous release in existing connector removal methods.

JP2026085676APending Publication Date: 2026-05-25JVC KENWOOD CORP
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
JVC KENWOOD CORP
Filing Date
2024-11-13
Publication Date
2026-05-25

AI Technical Summary

Technical Problem

Removing multiple engaging portions of a connector simultaneously is difficult, requiring individual release of each claw, which is cumbersome and inefficient.

Method used

A connector removal jig and wedge system with a flexible, bellows-like abdomen and wedges that can engage with and disengage multiple engaging portions simultaneously, utilizing a stretchable, flat cross-section and protrusions for efficient detachment.

Benefits of technology

Enables the simultaneous removal of multiple engaging parts, enhancing efficiency and ease of connector detachment.

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Abstract

To provide a connector removal tool that can remove multiple engagement parts at once. [Solution] A connector removal tool is provided, comprising: a belly that is stretchable in one direction, flexible, has a flattened cross-section perpendicular to one direction, and has multiple protrusions that project from a bellows-like flattened shape toward one direction; a head provided at one end of the belly, into which the other end of the belly is inserted and which locks the belly with one of the multiple protrusions; and a plurality of wedges that extend toward the same direction from one surface of the belly, into which the belly is inserted and which locks with one of the multiple protrusions.
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Description

Technical Field

[0004] ,

[0006]

[0001] The present disclosure relates to a connector removal jig, a wedge, and a connector removal method.

Background Art

Prior Art Document

Patent Document

[0003]

Patent Document 1

Summary of the Invention

Problems to be Solved by the Invention

[0004] However, removing such a connector requires removing a plurality of claws at once, which is difficult. Therefore, an object of the present disclosure is to provide a connector removal jig or the like that can remove a plurality of engaging portions at once.

Means for Solving the Problems

[0005] The connector removal jig of the present disclosure has a belly portion that extends in one direction, is flexible, has a flat cross-section perpendicular to the one direction, and has a plurality of protrusions protruding from the flat shape in a bellows shape toward the one direction; a head portion provided at one end of the belly portion, into which the other end of the belly portion is inserted into an annular portion, and locking the belly portion with any one of the plurality of protrusions; and an annular portion into which the belly portion is inserted and locked with any one of the plurality of protrusions, and a plurality of wedges extending in the same direction from one surface of the belly portion, and is a connector removal jig.

[0006] The wedge of the present disclosure The wedge has a body that is stretchable in one direction, flexible, has a flattened cross-section perpendicular to the said one direction, and has a plurality of projections that protrude from the bellows-like flattened shape toward the said one direction, into which an annular portion is inserted and which is locked by one of the plurality of projections.

[0007] The connector removal method disclosed herein is: An abdomen that is stretchable in one direction, flexible, has a flattened cross-section perpendicular to the said one direction, and has a plurality of protrusions that project from the bellows-like flattened shape toward the said one direction, A head is provided at one end of the abdomen, into which the other end of the abdomen is inserted, and which locks the abdomen with one of the plurality of protrusions, A connector removal tool comprising an annular portion into which the abdomen is inserted and which is locked by one of the plurality of protrusions, and a plurality of wedges extending in the same direction from one surface of the abdomen, is rotated around the connector that connects the first and second parts using the engagement of the plurality of engaging portions, and the abdomen is inserted into the annular portion of the head, This connector removal method involves aligning the positions of the multiple wedges with the multiple engagement parts and tightening the connector removal jig, thereby causing one of the multiple wedges to bite into one of the multiple engagement parts and disengaging the connector. [Effects of the Invention]

[0008] This disclosure provides a connector removal tool and the like that can remove multiple engaging parts at once. [Brief explanation of the drawing]

[0009] [Figure 1] This is a schematic diagram of a first component and a second component connected by a connector according to the embodiment. [Figure 2] This is a side view of a connector removal jig according to an embodiment. [Figure 3] This is a top view of a connector removal jig according to an embodiment. [Figure 4]Cross-sectional view of the head of the connector removal jig according to the embodiment. [Figure 5] First side view of the wedge of the connector removal jig according to the embodiment. [Figure 6] Top view of the wedge of the connector removal jig according to the embodiment. [Figure 7] Second side view of the wedge of the connector removal jig according to the embodiment. [Figure 8] First side view of the wedge of the connector removal jig according to the embodiment. [Figure 9] Cross-sectional view taken along line IX-IX of FIG. 8. [Figure 10] Top view of the wedge of the connector removal jig according to the embodiment. [Figure 11] Second side view of the wedge of the connector removal jig according to the embodiment. [Figure 12] Side view showing the joint between the connector and the second component according to the embodiment. [Figure 13] Top view of the connector according to the embodiment. [Figure 14] Side view showing the preparation for applying the connector removal jig to the joint between the connector and the second component according to the embodiment. [Figure 15] Top view showing the preparation for applying the connector removal jig to the joint between the connector and the second component according to the embodiment. [Figure 16] Side view showing that the connector removal jig is being applied to the joint between the connector and the second component according to the embodiment. [Figure 17] Top view showing that the connector removal jig is being applied to the joint between the connector and the second component according to the embodiment. [Figure 18] Side view showing that the connection between the connector and the second component has been released according to the embodiment.

Mode for Carrying Out the Invention

[0010] Embodiment Hereinafter, embodiments of the present invention will be described with reference to the drawings. However, the invention according to the claims is not limited to the following embodiments. Also, not all of the configurations described in the embodiments are essential as means for solving the problems. For the sake of clarity of explanation, the following description and drawings have been appropriately omitted and simplified. In each drawing, the same elements are denoted by the same reference numerals, and duplicate explanations are omitted as necessary.

[0011] (Explanation of the connector removed by the connector removal jig according to the embodiment) FIG. 1 is a schematic view of a first component and a second component coupled by a connector according to an embodiment. With reference to FIG. 1, the connector removed by the connector removal jig according to the embodiment will be described.

[0012] The connector according to the embodiment is used, for example, in a bellows that connects the door of a hatchback door of a vehicle and the vehicle body. The wiring of the drive recorder installed on the hatchback door is passed through the bellows to improve the appearance and prevent it from being pinched when the door is closed. When wiring, the connectors at both ends of the bellows are removed, but since there are several locks at different positions and it is difficult to release them by pressing them simultaneously. Usually, a pick tool with an L-shaped tip is used to release the locks one by one, and the difference in release is held down with a finger or an object so that it does not return.

[0013] <x As shown in FIG., the connector according to the embodiment includes a first component 101, a second component 102, a connector 103, and an engaging portion 104. <x <x

[0014] <x The first component is a bellows through which wiring is passed. For example, the first component is made of an elastic material such as rubber and can be deformed according to the opening and closing of the door. <x <x

[0015] <x The second component is a vehicle door, particularly a hatchback door or the vehicle body. The second component is made of metal and does not deform. <x

[0016] The connector 103 is attached to the first component 101. The connector 103 is made of metal or the like and does not deform easily. The connector 103 has multiple engaging portions 104 that engage with the second component 102. The number of engaging portions 104 is, for example, 3 or 4. Since the connector 103 is elliptical, track-shaped, or circular, the engaging portions 104 are provided at multiple locations along the circumference of the connector.

[0017] The engaging portion 104 is preferably formed by a claw that passes through a hole in the second component 102. By pressing the claw, the engaging portion deforms and the engagement is released from the hole. By deforming all of the multiple engaging portions, the connector 103 is released from the second component 102.

[0018] (Description of the connector removal tool according to the embodiment) Figure 2 is a side view of the connector removal tool according to the embodiment. Figure 3 is a top view of the connector removal tool according to the embodiment. Figure 4 is a cross-sectional view of the head of the connector removal tool according to the embodiment. Figure 5 is a first side view of the wedge of the connector removal tool according to the embodiment. Figure 6 is a top view of the wedge of the connector removal tool according to the embodiment. Figure 7 is a second side view of the wedge of the connector removal tool according to the embodiment. Figure 8 is a first side view of the wedge of the connector removal tool according to the embodiment. Figure 9 is a cross-sectional view taken along line IX-IX in Figure 8. Figure 10 is a top view of the wedge of the connector removal tool according to the embodiment. Figure 11 is a second side view of the wedge of the connector removal tool according to the embodiment. The connector removal tool according to the embodiment will be described with reference to Figures 2 to 11.

[0019] As shown in Figures 2 and 3, the connector removal tool 200 comprises a body 201, a head 202, and a wedge 203.

[0020] The abdomen 201 is stretchable in one direction. The abdomen 201 is made of plastic or similar material and is flexible. The abdomen 201 can form a ring. The abdomen 201 has a flattened cross-section perpendicular to one direction; that is, the abdomen 201 has a flat portion. Furthermore, the abdomen 201 has multiple protrusions 205 projecting from its bellows-like flattened shape in one direction.

[0021] The head portion 202 is provided at one end of the abdomen portion 201. The head portion 202 includes an annular portion 204, which includes a retaining portion 401 and a claw portion 402, as shown in Figure 4(a). The other end of the abdomen portion 201 passes through the annular portion 204. The retaining portion 401 is elastic. The claw portion 402 engages with one of the projections 205 of the abdomen portion 201. The abdomen portion 201 is locked in place by the retaining portion 401, and the size of the ring is determined.

[0022] As shown in Figure 4(b), when the retaining portion 401 is pushed up, the claw portion 402 detaches from the projection 205 of the abdomen 201, and the size of the ring formed by the abdomen 201 changes.

[0023] Multiple wedges 203 are attached to the abdomen 201. When viewed from above, the wedge directions of the multiple wedges 203 face inward towards the ring. That is, the multiple wedges 203 face in the same direction from one side of the abdomen. As shown in Figures 5, 6, and 7, the wedge 203 has an annular portion 501 into which the abdomen 201 is inserted.

[0024] The annular portion 501 of the wedge 203 is provided with a protrusion 901, as shown in Figure 9, which is the IX-IX section in Figure 8. As shown in Figures 11 and 12, this protrusion 901 is located at the center of the wedge 203 and engages with the projection 205 of the abdominal portion 201. The engagement of the protrusion 901 with the projection 205 of the abdominal portion 201 locks the wedge 203 in place.

[0025] The above configuration provides a connector removal tool that can remove multiple engagement parts at once.

[0026] (Description of the connector removal method according to the embodiment) Figure 12 is a side view showing the connection between the connector and the second component according to the embodiment. Figure 13 is a top view of the connector according to the embodiment. Figure 14 is a side view showing preparation for applying the connector removal tool to the connection between the connector and the second component according to the embodiment. Figure 15 is a top view showing preparation for applying the connector removal tool to the connection between the connector and the second component according to the embodiment. Figure 16 is a side view showing the connector removal tool being applied to the connection between the connector and the second component according to the embodiment. Figure 17 is a top view showing the connector removal tool being applied to the connection between the connector and the second component according to the embodiment. Figure 18 is a side view showing the connection between the connector and the second component being released according to the embodiment. The connector removal method according to the embodiment will be described with reference to Figures 12 to 18.

[0027] As shown in Figure 12, the connector 103 and the second component 102 according to this embodiment are connected by a claw-shaped engaging portion 104. As shown in Figure 13, the connector 103 includes the engaging portion 104. The engaging portion 104 is inserted into the second component 102, and the second component 102 is connected to the connector 103.

[0028] As shown in Figure 14, prepare to apply the connector removal tool 200 to release this connection. As shown in Figure 15, wrap the abdomen 201 around the connector 103. At this time, align the engagement portion 104 and the wedge 203. The wrapped abdomen 201 is then inserted into the annular portion of the head 202 and prepared to be tightened.

[0029] In this case, as shown in Figure 16, it is preferable that the head 202 has a recess 202a on either the top surface 1501 or the side surface 1502 where the operator's fingers can be placed. The presence of the recess makes it easier to hold the head 202 with one hand and pass the abdomen 201 through the head 202 with the other hand.

[0030] As shown in Figures 16 and 17, when the abdomen 201 is pulled, the loop of the abdomen 201 becomes smaller. At this time, if there is a grooved surface 202b on the lower surface 1601 of the head 202, it will hold down the second part 102 and not move, making it easier to pull the abdomen 201. A grooved surface may also be provided on the upper surface 1602 of the head 202 so that a finger can grip it. When the loop is narrowed, the wedge 203 comes into contact with the engaging part 104 and disengages from the second part 102. One of the multiple wedges 203 is driven into one of the multiple engaging parts 104, disengaging from the connector 103.

[0031] As shown in Figure 18, when the connector 103 is pulled upward away from the second component 102, the connector 103 detaches from the second component 102.

[0032] Thus, a connector removal method is provided that allows multiple engagement parts to be removed at once.

[0033] It should be noted that the present invention is not limited to the embodiments described above, and can be modified as appropriate without departing from the spirit of the invention. [Explanation of symbols]

[0034] 101 First part, 102 Second part, 103 Connector, 104 Engaging part, 200 Connector removal jig, 201 Body, 202 Head, 202a Recess, 202b Uneven surface, 203 Wedge, 204 Annular part, 205 Projection, 401 Retaining part, 402 Claw part, 501 Annular part, 901 Convex part, 1501 Top surface, 1502 Side surface, 1601 Bottom surface, 1602 Top surface

Claims

1. An abdomen that is stretchable in one direction, flexible, has a flattened cross-section perpendicular to the said one direction, and has a plurality of protrusions that project from the bellows-like flattened shape toward the said one direction, A head is provided at one end of the abdomen, into which the other end of the abdomen is inserted, and which locks the abdomen with one of the plurality of protrusions, A connector removal tool comprising: an annular portion into which the abdominal portion is inserted and which is locked by one of the plurality of protrusions, and a plurality of wedges extending in the same direction from one surface of the abdominal portion.

2. The connector removal tool according to claim 1, wherein the head has a recess on either side into which an operator's finger fits.

3. The connector removal jig according to claim 1, wherein the head has an uneven surface on a plane perpendicular to the direction in which the plurality of wedges are facing.

4. A wedge having a body that is stretchable in one direction, flexible, has a flattened cross-section perpendicular to the one direction, and has a plurality of projections that protrude from the bellows-like flattened shape toward the one direction, into which a wedge is inserted and which is locked by one of the plurality of projections.

5. An abdomen that is stretchable in one direction, flexible, has a flattened cross-section perpendicular to the said one direction, and has a plurality of protrusions that project from the bellows-like flattened shape toward the said one direction, A head is provided at one end of the abdomen, into which the other end of the abdomen is inserted, and which locks the abdomen with one of the plurality of protrusions, A connector removal tool comprising an annular portion into which the abdomen is inserted and which is locked by one of the plurality of protrusions, and a plurality of wedges extending in the same direction from one surface of the abdomen, is rotated around the connector that connects the first and second parts using the engagement of the plurality of engaging portions, and the abdomen is inserted into the annular portion of the head, A connector removal method comprising aligning the positions of the plurality of wedges with the plurality of engagement parts and tightening the connector removal jig, thereby causing one of the plurality of wedges to bite into one of the plurality of engagement parts and disengaging the connector.