Optical circulator and optical monitoring method
The optical circulator design facilitates easy detection of polarizer damage through monitoring reflected light intensity, addressing the challenge of high laser intensity-induced damage in laser processing systems.
Patent Information
- Authority / Receiving Office
- JP · JP
- Patent Type
- Applications
- Current Assignee / Owner
- NIPPON ELECTRIC GLASS CO LTD
- Filing Date
- 2024-12-23
- Publication Date
- 2026-07-03
AI Technical Summary
Laser processing systems face challenges with high laser light intensity causing damage to elements like the Faraday rotor and polarizer in optical circulators, making it difficult to detect polarizer damage within the circulator housing.
An optical circulator design with specific polarizer and Faraday rotator configurations allows for easy detection of polarizer damage by monitoring the intensity of reflected light using a light emission section connected to a photodiode.
Enables easy detection of polarizer damage, enhancing the reliability of laser systems by allowing for immediate identification of damage and preventing system malfunctions.
Smart Images

Figure 2026111283000001_ABST
Abstract
Description
[Technical Field]
[0001] The present invention relates to an optical circulator and an optical monitoring method. [Background technology]
[0002] An optical circulator is a magneto-optical element that directs light entering from one port to another port, while blocking light from returning to the port from which it entered. Optical circulators are used in optical communication systems, laser processing systems, and other applications.
[0003] Patent Document 1 below discloses an example of an optical circulator having four ports. In this optical circulator, light incident from the first port (port 1) is emitted from the fourth port (port 4). Light incident from the second port (port 2) is emitted from the third port (port 3). Light incident from the third port (port 3) is emitted from the first port (port 1). Light incident from the fourth port (port 4) is emitted from the second port (port 2). [Prior art documents] [Patent Documents]
[0004] [Patent Document 1] Japanese Patent Publication No. 2002-031780 [Overview of the project] [Problems that the invention aims to solve]
[0005] In recent years, laser processing has required even higher laser light intensity. However, increasing the laser light intensity can cause damage to elements such as the Faraday rotor and polarizer in the optical circulator. When these elements are damaged, the laser light can no longer pass through the damaged elements, causing the laser system to malfunction.
[0006] Therefore, if an element of the optical circulator is damaged, it must be replaced immediately. In particular, the polarizer, which makes up the optical circulator, is a relatively fragile element, so it is desirable to understand the extent of its damage. However, polarizers are often located inside the housing of the optical circulator, making it difficult to immediately visually confirm if they are damaged. Thus, conventionally, even if a laser system malfunctions, it is difficult to confirm whether damage has occurred to the polarizer.
[0007] The object of the present invention is to provide an optical circulator and an optical monitoring method that can easily detect damage to a polarizer when the polarizer in the optical circulator is damaged. [Means for solving the problem]
[0008] A light circulator according to embodiment 1 of the present invention comprises a first port into which light is incident, a second port facing the first port and from which light incident from the first port is incident, a third port positioned so as not to be located on a straight line connecting the first port and the second port and from which light incident from the second port is incident, a first polarizer positioned on the first port side, a second polarizer, a third polarizer positioned on the second port side and positioned together with the first polarizer to sandwich the second polarizer, and a Faraday rotator positioned between the second polarizer and the third polarizer, wherein the first polarizer and the second polarizer are positioned such that a portion of the light incident from the first port, passing through the first polarizer and incident on the second polarizer is reflected to become reflected light, and the light circulator further comprises a light emission section from which the reflected light can be extracted.
[0009] In the optical circulator of embodiment 2, in embodiment 1, when the angle at which the light transmission axis of the first polarizer is inclined with respect to the light transmission axis of the second polarizer is defined as the installation angle of the first polarizer, it is preferable that the installation angle is +1° or more and +8° or less.
[0010] In the optical circulator of embodiment 3, it is preferable that the rotation angle of the Faraday rotor is +45° in embodiment 1 or embodiment 2.
[0011] In the optical circulator of embodiment 4, it is preferable that the light emitting section is directly or indirectly connected to the photodiode in any one embodiment from embodiment 1 to embodiment 3.
[0012] In the optical circulator of Embodiment 5, in any one embodiment from Embodiments 1 to 4, it is preferable that the Faraday rotor comprises a magnet having a through hole and a Faraday element made of a paramagnetic material through which light is transmitted, which is disposed within the through hole of the magnet.
[0013] In the optical circulator of embodiment 6, it is preferable that the paramagnetic material is a glass material in embodiment 5.
[0014] In the optical circulator of embodiment 7, it is preferable that the glass material contains, in embodiment 6, Tb2O3 20% to 80%, B2O3 + P2O5 20% to 70%, and SiO20% to 45% in molar percentages on an oxide basis.
[0015] The optical monitoring method according to embodiment 8 of the present invention comprises a first port into which light is incident, a second port facing the first port and from which light incident from the first port exits, a third port not located on a straight line connecting the first port and the second port and from which light incident from the second port exits, a first polarizer located on the first port side, a second polarizer, a third polarizer located on the second port side and positioned together with the first polarizer to sandwich the second polarizer, and a third polarizer located between the second polarizer and the third polarizer. An optical monitoring method for monitoring the intensity of transmitted light of an optical circulator having a Faraday rotor, wherein the optical circulator is configured such that a portion of the light incident on the first polarizer, passing through the first polarizer and onto the second polarizer is reflected to become reflected light, and the optical circulator further has an optical emission section from which the reflected light can be extracted, and the method is characterized by comprising the step of monitoring the intensity of transmitted light of the optical circulator by measuring the intensity of the reflected light extracted from the optical emission section.
[0016] In the optical monitoring method of embodiment 9, it is preferable that the intensity of the light incident on the optical circulator in embodiment 8 is 300 mW or more and 150 W or less. [Effects of the Invention]
[0017] According to the present invention, it is possible to provide an optical circulator and an optical monitoring method that can easily detect damage to a polarizer when the polarizer in the optical circulator is damaged. [Brief explanation of the drawing]
[0018] [Figure 1] Figure 1 is a schematic diagram showing a light circulator according to the first embodiment of the present invention. [Figure 2]FIG. 2 is a schematic diagram for explaining an optical path when light is incident from a first port in an optical circulator according to a first embodiment of the present invention. [Figure 3] FIG. 3 is a schematic diagram for explaining an optical path when light is incident from a second port in an optical circulator according to a first embodiment of the present invention. [Figure 4] FIG. 4 is a schematic diagram for explaining an optical path when light is incident from a third port in an optical circulator according to a first embodiment of the present invention. [Figure 5] FIG. 5 is a schematic diagram of an optical circulator of a comparative example. [Figure 6] FIG. 6 is a schematic diagram showing an optical circulator according to a modified example of the first embodiment. [Figure 7] FIG. 7 is a schematic cross-sectional view along the direction in which light passes, showing a Faraday rotor in the first embodiment of the present invention. [Figure 8] FIG. 8 is a schematic diagram showing an optical circulator according to a second embodiment of the present invention. <00ooo100>
MODE FOR CARRYING OUT THE INVENTION
[0019] Hereinafter, preferred embodiments of the present invention will be described. However, the following embodiments are merely illustrative, and the present invention is not limited to the following embodiments. Also, in each drawing, members having substantially the same function may be referred to by the same reference numerals.
[0020] (Optical circulator) (First embodiment)<ooo0109>FIG. 1 is a schematic diagram showing an optical circulator according to a first embodiment of the present invention.
[0021] The optical circulator 1 has multiple ports through which light is incident or emitted. Specifically, the multiple ports of the optical circulator 1 are a first port P1, a second port P2, and a third port P3. Light incident from the first port P1 is emitted from the second port P2. Light incident from the second port P2 is emitted from the third port P3. In this embodiment, light incident from the third port P3 is not emitted from the optical circulator 1.
[0022] In addition, the optical circulator 1 has an optical emission section 3 as a tap port. In this embodiment, a portion of the light incident from the first port P1 can be extracted from the optical emission section 3. The intensity of this light can be monitored. The light incident on the optical circulator 1 is, for example, laser light.
[0023] The specific configuration of the optical circulator 1 will be described below. As shown in Figure 1, the optical circulator 1 has a housing 2. Multiple elements are arranged inside the housing 2. Multiple fiber collimators are connected to the housing 2. Each of these fiber collimators is the first port P1, the second port P2, the third port P3, and the optical emission section 3 as a tap port in this embodiment. Note that each port in this invention may also be an opening provided in the housing 2.
[0024] For example, an aluminum alloy can be used as the material for the housing 2. However, the material for the housing 2 is not particularly limited.
[0025] Each fiber collimator is connected to an optical fiber 4. Light enters the optical circulator 1 from the outside via the optical fiber 4. Light is emitted from the optical circulator 1 to the outside via the optical fiber 4.
[0026] The first port P1 and the second port P2 face each other. On the other hand, the third port P3 and the light emitting unit 3 are positioned so as not to lie on the straight line connecting the first port P1 and the second port P2. Specifically, the third port P3 and the light emitting unit 3 face each other. The straight line connecting the first port P1 and the second port P2 intersects with the straight line connecting the third port P3 and the light emitting unit 3. More specifically, in this embodiment, the straight line connecting the first port P1 and the second port P2 and the straight line connecting the third port P3 and the light emitting unit 3 are perpendicular to each other.
[0027] The optical circulator 1 comprises a first polarizer 5, a second polarizer 6, a third polarizer 7, and a Faraday rotator 8 as multiple elements. The first polarizer 5 is located on the first port P1 side. On the other hand, the third polarizer 7 is located on the second port P2 side. The second polarizer 6 is located between the first polarizer 5 and the third polarizer 7. The Faraday rotator 8 is located between the second polarizer 6 and the third polarizer 7.
[0028] The first polarizer 5, the second polarizer 6, and the third polarizer 7 are specifically polarizing beam splitters. Each of the first polarizer 5, the second polarizer 6, and the third polarizer 7 has a light transmission axis. The first polarizer 5 splits the light according to the relationship between the direction of the light transmission axis and the polarization plane of the light. More specifically, light incident on the first polarizer 5 is split according to the above relationship into light that passes through without changing its direction of propagation and light that is reflected inside the first polarizer 5, changes its direction of propagation, and is emitted. The same applies to the second polarizer 6 and the third polarizer 7.
[0029] The features of this embodiment are as follows: 1) A second polarizer 6 is positioned between a first polarizer 5 and a third polarizer 7, and a Faraday rotator 8 is positioned between the second polarizer 6 and the third polarizer 7. 2) The first polarizer 5 and the second polarizer 6 are positioned such that a portion of the light incident on the second polarizer 6 is reflected to become reflected light. 3) There is a light emission unit 3 that can extract the reflected light reflected by the second polarizer 6.
[0030] These features allow monitoring of the intensity of the reflected light that enters from the first port P1, passes through the first polarizer 5 and the second polarizer 6, and is extracted from the light emission unit 3. This makes it easy to detect when either the first polarizer 5 or the second polarizer 6 in the light circulator 1 is damaged. The details of this will be explained below.
[0031] Figure 2 is a schematic diagram illustrating the optical path when light is incident from the first port in the optical circulator according to the first embodiment.
[0032] In this specification, the direction in which the light transmission axis of a polarizer extends is defined as follows. In the following, the horizontal plane and clockwise direction are used as reference terms to indicate direction. Here, the plane extending parallel to the left and right directions in Figure 2, etc., is defined as the horizontal plane. In Figure 2, etc., the upward direction is the 12 o'clock direction, the rightward direction is the 3 o'clock direction, the downward direction is the 6 o'clock direction, and the leftward direction is the 9 o'clock direction.
[0033] When the second polarizer 6 is positioned such that the direction in which the light transmission axis of the second polarizer 6 extends is parallel to the horizontal plane, the light transmission axis extends in the 3 o'clock and 9 o'clock directions. In this case, when viewed from the first port P1 side to the second port P2 side, the direction in which the light transmission axis extends in the 3 o'clock direction is defined as 0°. Furthermore, the counterclockwise rotation direction is defined as the positive direction, and the clockwise rotation direction is defined as the negative direction. Note that +180° and -180° mean the same angle, so in the following explanation, only one of them may be mentioned. In this specification, the angle in which the polarization plane of light is rotated by the Faraday rotator 8 is referred to as the rotation angle.
[0034] In this invention, the direction in which the light transmission axis of a polarizer acting as a polarizing beam splitter extends is assumed to be between -180° and +180°. For a polarizer with a light transmission axis extending at 0° and a polarizer with a light transmission axis extending at +180°, the angle of the polarization plane of light is the same when light parallel to the light transmission axis is passed through without changing the direction of light propagation. On the other hand, for a polarizer with a light transmission axis extending at 0° and a polarizer with a light transmission axis extending at +180°, the direction in which the light is emitted differs by 180° when reflecting light perpendicular to the light transmission axis and changing its direction of propagation before emission. The same applies to a polarizer with a light transmission axis extending at 0° and a polarizer with a light transmission axis extending at -180°.
[0035] Therefore, if the direction in which the light transmission axis of a polarizer extends differs by +180° or -180°, it can be said that they are equivalent except for the direction of internal reflection. In other words, if the direction in which the light transmission axis of a polarizer extends differs by +180° or -180°, the behavior of light passing through the polarizer without changing its direction of propagation is equivalent. In the following, when it is stated that light "passes through a polarizer," unless otherwise specified, it means that the light passes through the polarizer without changing its direction of propagation.
[0036] In this embodiment, the direction in which the light transmission axis of the first polarizer 5 extends is +4°. The direction in which the light transmission axis of the second polarizer 6 extends is 0°. The direction in which the light transmission axis of the third polarizer 7 extends is +45°. The direction in which the light transmission axis of a polarizer extends can be adjusted, for example, by tilting a polarizer that was initially set up so that the direction in which the light transmission axis extends is 0° to a predetermined angle.
[0037] The following describes the optical path when light is incident from the first port P1. As shown in Figure 2, from the first port P1, linearly polarized light I with a polarization plane angle of 0° 0’ The light is incident on the first polarizer 5. The direction in which the light transmission axis of the first polarizer 5 extends is +4°. Here, the light I incident from the first port P1 0’ The polarization plane of the first polarizer 5 and the light transmission axis of the first polarizer 5 are not parallel. Therefore, the first polarizer 5 is polarized to light I 0’ Of these, the component parallel to the light transmission axis of the first polarizer 5 is transmitted, and the component not parallel to the light transmission axis of the first polarizer 5 is reflected. In other words, light I 0’ The light I0 passes through the first polarizer 5 without changing its direction of travel, and is reflected inside the first polarizer 5, changing its direction of travel before being emitted from the first polarizer 5.
[0038] Figure 2 does not show the reflected light that is reflected inside the first polarizer 5, changes direction of propagation, and is emitted from the first polarizer 5. However, this reflected light hits the housing 2 shown in Figure 1 and is not emitted from the light circulator 1.
[0039] In this specification, the angle of the polarization plane of light that has passed through a polarizer is described as being parallel to the light transmission axis of the polarizer. Therefore, in Figure 2, the polarization plane of light I0 that has passed through the first polarizer 5 without changing its direction of propagation is +4°.
[0040] In the example shown in Figure 2, linearly polarized light with a polarization plane angle of 0° is incident from the first port P1. Alternatively, non-linearly polarized light incident from the first port P1 may be passed through the first polarizer 5 to obtain linearly polarized light with a polarization plane angle of +4°. Alternatively, linearly polarized light with a polarization plane angle of +4° may be incident from the first port P1.
[0041] Light I0 that has passed through the first polarizer 5 is incident on the second polarizer 6. The polarization plane of light I0 that has passed through the first polarizer 5 is +4°. The direction in which the light transmission axis of the second polarizer 6 extends is 0°. Here, the polarization plane of light I0 that has passed through the first polarizer 5 and the light transmission axis of the second polarizer 6 are not parallel. Therefore, the second polarizer 6 transmits the component of light I0 that is parallel to the light transmission axis of the second polarizer 6, and reflects the component that is not parallel to the light transmission axis of the second polarizer 6. In other words, light I0 is split into light I1 that passes through the second polarizer 6 without changing its direction of propagation, and reflected light I2 that is reflected inside the second polarizer 6, changes its direction of propagation, and exits the second polarizer 6. The polarization plane angle of light I1 that has passed through the second polarizer 6 without changing its direction of propagation is 0°. Light I1 is incident on the Faraday rotator 8. The reflected light I2 is emitted from the light emission unit 3.
[0042] The polarization plane of light I1 incident on the Faraday rotator 8 is rotated by +45° due to the Faraday effect. As a result, the polarization plane angle of light I1 that has passed through the Faraday rotator 8 is +45°.
[0043] Light I1, having passed through the Faraday rotator 8, enters the third polarizer 7. The direction in which the light transmission axis of the third polarizer 7 extends is +45°. Here, the plane of polarization of light I1 and the light transmission axis of the third polarizer 7 are parallel. Therefore, light I1 passes through the third polarizer 7 without changing its direction of propagation and exits from the second port P2. The angle of the plane of polarization of light I1 after passing through the third polarizer 7 is +45°.
[0044] In this embodiment, a portion of the light I0 incident on the second polarizer 6 can be extracted from the light emission unit 3 as reflected light I2. By measuring the intensity of the extracted reflected light I2, the intensity of the transmitted light from the optical circulator 1 can be constantly monitored. In this specification, the transmitted light from the optical circulator 1 refers to the light that has passed through the first polarizer 5 and the second polarizer 6 of the optical circulator 1. By monitoring the intensity of the transmitted light from the optical circulator 1, damage to the first polarizer 5 or the second polarizer 6 of the optical circulator 1 can be easily detected when the first polarizer 5 or the second polarizer 6 is damaged and the intensity of the transmitted light decreases.
[0045] The intensity of reflected light I2 can be measured, for example, by having a photodiode receive the reflected light I2. Specifically, the photodiode converts the reflected light I2 into an electrical signal, and the intensity of the electrical signal is measured.
[0046] In this embodiment, the light emission unit 3 is connected to a photodiode (not shown). More specifically, the light emission unit 3 is indirectly connected to the photodiode via the optical fiber 4 shown in Figure 1. Therefore, reflected light I2 is emitted from the light emission unit 3 to the photodiode via the optical fiber 4. For example, if the light emission unit 3 is an opening provided in the housing 2, the photodiode may be directly connected to the light emission unit 3.
[0047] As mentioned above, the angle of the polarization plane of light that has passed through a polarizer is parallel to the light transmission axis of the polarizer. Therefore, the angle at which the polarization plane of light I0 incident on the second polarizer 6 is inclined with respect to the light transmission axis of the second polarizer 6 is the same as the angle at which the light transmission axis of the first polarizer 5 is inclined with respect to the light transmission axis of the second polarizer 6. Here, let the angle at which the light transmission axis of the first polarizer 5 is inclined with respect to the light transmission axis of the second polarizer 6 be the installation angle α of the first polarizer 5. The direction in which the light transmission axis of the first polarizer 5 extends is +4°, and the direction in which the light transmission axis of the second polarizer 6 extends is 0°. Therefore, the installation angle α of the first polarizer 5 is +4° - 0° = +4°.
[0048] If the installation angle α is 0°, then the polarization plane of light I0 incident on the second polarizer 6 and the light transmission axis of the second polarizer 6 are parallel. Therefore, light I0 passes straight through the second polarizer 6, and no reflected light I2 is produced. In contrast, in this embodiment, the installation angle α is not 0°. Specifically, in this embodiment, the installation angle α is +4°. As a result, the light I0 incident on the second polarizer 6 can be suitably emitted as light I1, and a portion can be extracted as reflected light I2.
[0049] More specifically, of the light I0, approximately 99% is parallel to the polarization plane of the second polarizer 6, and approximately 1% is perpendicular to the polarization plane of the second polarizer 6. Therefore, approximately 99% of the light I0 passes through the second polarizer 6, and approximately 1% is emitted from the light emission unit 3 as reflected light. However, the installation angle α is not limited to the above.
[0050] The mounting angle α of the first polarizer 5 is preferably +1° or greater, and more preferably +1.5° or greater. On the other hand, the mounting angle α of the first polarizer 5 is preferably +8° or less, and more preferably +6° or less. As will be described later, this is equivalent in terms of the behavior of light passing through the polarizer to the case where the mounting angle α is -179° or greater, or -178.5° or greater, and -172° or less, or -174° or less. By having the mounting angle α within the above range, the light I0 incident on the second polarizer 6 can be suitably emitted as light I1, and a portion can be extracted as reflected light I2.
[0051] Figure 3 is a schematic diagram illustrating the optical path when light is incident from the second port in the optical circulator according to the first embodiment. As shown in Figure 3, linearly polarized light I3 with a polarization plane angle of +45° is incident from the second port P2. Here, the polarization plane of light I3 and the light transmission axis of the third polarizer 7 are parallel. Therefore, light I3 passes through the third polarizer 7 without changing its direction of propagation. The polarization plane angle of light I3 after passing through the third polarizer 7 is +45°.
[0052] Light I3, having passed through the third polarizer 7, enters the Faraday rotator 8. The plane of polarization of light I3 entering the Faraday rotator 8 rotates by +45° due to the Faraday effect. As a result, the angle of the plane of polarization of light I3 becomes +90°.
[0053] Light I3, having passed through the Faraday rotator 8, is incident on the second polarizer 6. Here, the plane of polarization of light I3 that has passed through the Faraday rotator 8 and the light transmission axis of the second polarizer 6 are orthogonal. Therefore, light I3 is reflected by the second polarizer 6 and emitted towards the third port P3. In other words, light I3 does not emit from the second polarizer 6 towards the first polarizer 5, but is reflected inside the second polarizer 6 and emitted from the third port P3. The angle of the plane of polarization of light I3 reflected by the second polarizer 6 is +90°.
[0054] Figure 4 is a schematic diagram illustrating the optical path when light is incident from the third port in the optical circulator according to the first embodiment. As shown in Figure 4, linearly polarized light I4 with a polarization plane angle of +90° is incident from the third port P3. Here, the polarization plane of light I4 and the light transmission axis of the second polarizer 6 are orthogonal. Therefore, light I4 is reflected by the second polarizer 6 and emitted towards the Faraday rotator 8. In other words, light I4 is not emitted from the second polarizer 6 towards the light emission section 3. The polarization plane angle of the light I4 reflected by the second polarizer 6 is +90°.
[0055] The light I4 reflected by the second polarizer 6 enters the Faraday rotator 8. The plane of polarization of the light I4 that enters the Faraday rotator 8 is rotated by +45° due to the Faraday effect. As a result, the angle of the plane of polarization of light I4 becomes +135°.
[0056] Light I4 that has passed through the Faraday rotor 8 is incident on the third polarizer 7. Here, the polarization plane of light I4 that has passed through the Faraday rotor 8 and the light transmission axis of the third polarizer 7 are orthogonal. Therefore, light I4 is reflected by the third polarizer 7 and emitted towards the housing 2. At this time, light I4 hits the housing 2 shown in Figure 1 and is absorbed, so it is not emitted from the optical circulator 1. In other words, light I4 is not emitted towards the second port P2.
[0057] As in this embodiment, it is preferable that the rotation angle of the Faraday rotor 8 is +45°. This allows the optical circulator 1 to perform its function more reliably. Specifically, it is possible to more reliably prevent light incident from the first port P1 from exiting the second port P2, light incident from the second port P2 from exiting the third port P3, and light incident from the third port P3 from exiting the optical circulator 1. However, the rotation angle of the Faraday rotor 8 may be between +43° and +47°.
[0058] Incidentally, as a method for monitoring the intensity of transmitted light from an optical circulator, it is also possible to use a fiber coupler 103, as shown in the comparative example optical circulator 101 in Figure 5. Specifically, in the comparative example, the fiber coupler 103 is connected to the optical fiber 4 connected to the second port P2. The fiber coupler 103 splits the light for monitoring from the light to be emitted to the outside. However, the fiber coupler 103 has a problem in that it is difficult to sufficiently suppress damage when the intensity of the laser light used is high.
[0059] In contrast, in this embodiment shown in Figure 1, a portion of the light can be easily extracted from the light emission unit 3 as reflected light without using a fiber coupler. Therefore, the optical circulator 1 of this embodiment has excellent resistance to laser light. Consequently, when using the optical circulator 1, the intensity of the laser light can be increased.
[0060] Incidentally, for example, the direction in which the light transmission axis of the second polarizer 6 shown in Figure 2 extends may differ from that of the first embodiment by +180° or -180°. This is shown below as a modification of the first embodiment. In this modification as well, similar to the first embodiment, the light I0 incident on the second polarizer 6 can be suitably emitted as light I1, and a portion can be extracted as reflected light I2. Furthermore, the intensity of the light extracted from the light emission unit 3 can be monitored, and damage to the first polarizer 5 or the second polarizer 6 can be easily detected.
[0061] (modified version) Figure 6 is a schematic diagram showing a modified example of the first embodiment of an optical circulator.
[0062] In this modified example, the direction in which the light transmission axis of the second polarizer 6 extends is +180° or -180°. In this modified example, the direction in which the light transmission axis of the second polarizer 6 extends is +180° or -180° different from that of the first embodiment. Therefore, the arrangement of the light emission unit 3 and the third port P3 in this modified example is reversed compared to the first embodiment.
[0063] In this modified example, the installation angle α of the first polarizer 5, which is the angle at which the light transmission axis of the first polarizer 5 is inclined with respect to the light transmission axis of the second polarizer 6, is α = +4° - (+180°) = -176°. However, if the direction in which the light transmission axis of the polarizer extends differs by +180° or -180°, the direction in which the light is emitted when the direction of propagation is changed and emitted differs by 180°, but the behavior of the light passing through the polarizer is equivalent. Therefore, α = +4° - (+180°) = -176° is equivalent to α = +4° - 0° = +4° in terms of the behavior of the light passing through the polarizer. Thus, in this modified example as well, the light incident on the second polarizer 6 can be suitably emitted from the second port P2, and a portion can be extracted from the light emission unit 3 as reflected light, similar to the first embodiment. However, the installation angle α is not limited to the above.
[0064] The installation angle α of the first polarizer 5 is preferably -179° or greater, and more preferably -178.5° or greater. On the other hand, the installation angle α of the first polarizer 5 is preferably -172° or less, and more preferably -174° or less. In this case, the installation angle α is equivalent in terms of the behavior of light passing through the polarizer to cases where it is +1° or greater, or +1.5° or greater, and 8° or less, or 6° or less. By having the installation angle α of the first polarizer 5 within the above range, the light incident on the second polarizer 6 can be suitably emitted from the second port P2, and a portion can be extracted from the light emission unit 3 as reflected light.
[0065] The details of each element constituting the optical circulator of the present invention will be described below.
[0066] (Faraday rotor) Figure 7 is a schematic cross-sectional view along the direction of light passage, showing a Faraday rotor in the first embodiment.
[0067] The Faraday rotor 8 has a magnetic circuit 16 with through-holes 16a through which light passes, and a Faraday element 17 placed inside the through-holes 16a. When light passes through the Faraday element 17, the plane of polarization of the light rotates due to the Faraday effect.
[0068] The magnetic circuit 16 consists of one magnet. The magnet constituting the magnetic circuit 16 may include multiple magnetic pieces. In this case, the magnet only needs to be composed of multiple magnetic pieces combined together. Alternatively, the magnetic circuit 16 may have multiple magnets, each with a through-hole. In this case, for example, the multiple magnets may be aligned in the direction through which light passes, and the through-holes of the multiple magnets may constitute a single through-hole. At least one of the multiple magnets may include multiple magnetic pieces.
[0069] The magnets constituting the magnetic circuit 16 are cylindrical in shape. That is, the outer shape of the magnets, as viewed from the direction through which light passes, is circular. In this case, it is easy to apply a uniform magnetic field to the Faraday element 17. However, the outer shape of the magnets, as viewed from the direction through which light passes, may be, for example, a square. In this case, when the magnetic circuit 16 contains multiple magnets, or when a magnet contains multiple magnetic pieces, the assembly of the magnets is easier. Alternatively, the outer shape of the magnets, as viewed from the direction through which light passes, may be a polygon other than a square.
[0070] The through-hole 16a in the magnet constituting the magnetic circuit 16 is circular when viewed from the direction through which light passes. In this case, it is easy to apply a uniform magnetic field to the Faraday element 17. However, the shape of the through-hole 16a when viewed from the direction through which light passes may be, for example, a square. In this case, when the magnetic circuit includes multiple magnets, or when a magnet includes multiple magnetic pieces, the assembly of the magnets is easier. Alternatively, the shape of the through-hole 16a when viewed from the direction through which light passes may be a polygon other than a square.
[0071] Permanent magnets are used as the magnets constituting the magnetic circuit 16. Rare earth magnets are preferably used as the permanent magnets, and among them, magnets mainly composed of samarium-cobalt (Sm-Co) or neodymium-iron-boron (Nd-Fe-B) are more preferably used.
[0072] The Faraday element 17 has a cylindrical shape. This makes it easier to obtain a uniform Faraday effect in the Faraday rotor 8. However, the shape of the Faraday rotor 8 is not limited to the above.
[0073] The diameter of the Faraday element 17 can be, for example, 1 mm or more and 10 mm or less. However, when using high-intensity laser light, the diameter of the Faraday element 17 may be 5 mm or more, 10 mm or more, more than 10 mm, 15 mm or more, and especially 20 mm or more.
[0074] The length of the Faraday element 17 is preferably 1 mm or more, more preferably 3 mm or more, and even more preferably 5 mm or more. On the other hand, the length of the Faraday element 17 is preferably 22 mm or less, more preferably 20 mm or less, and even more preferably 17 mm or less. When the length of the Faraday element 17 is within the above range, the rotation angle of the Faraday rotor 8 can be reliably adjusted within the desired range. However, when using high-intensity laser light, the length of the Faraday element 17 may be 10 mm or more, 20 mm or more, more than 20 mm, 30 mm or more, and especially 40 mm or more.
[0075] The Faraday rotator 8 is preferably used in the wavelength range of 330 nm to 1300 nm, more preferably in the wavelength range of 350 nm to 1200 nm, even more preferably in the wavelength range of 380 nm to 1200 nm, even more preferably in the wavelength range of 390 nm to 1100 nm, and particularly preferably in the wavelength range of 400 nm to 1100 nm.
[0076] For example, a paramagnetic material that transmits light can be used for the Faraday element 17. It is preferable to use a paramagnetic glass material as the material for the Faraday element 17. When a glass material is used for the Faraday element 17, the influence of defects in the material is smaller, unlike when a single crystal material is used. Therefore, the Verde constant can be stabilized in the Faraday element 17, and a high extinction ratio can be maintained. In addition, paramagnetic materials other than glass can also be used for the Faraday element 17.
[0077] As the glass material used in the Faraday element 17, a glass material containing Tb2O3 20% to 80%, B2O3 + P2O5 20% to 70%, and SiO20% to 45% in molar percentages on an oxide basis can be used. In this specification, for example, when a + b + c + ... is written, it means the sum of the contents of a, b, and c. In this specification, when "~" is written in a range, the range includes the upper and lower limits.
[0078] The following details the preferred materials used for the glass material.
[0079] It is preferable that the glass material used in the Faraday element 17 contains at least one rare earth element selected from Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, and Tm. It is particularly preferable that the glass material contains Tb.
[0080] The Tb2O3 content in the glass material used for the Faraday element 17 is preferably more than 20% in molar percentages on an oxide basis, more preferably 25% or more, even more preferably 28% or more, even more preferably 29% or more, 30% or more, 31% or more, 32% or more, 34% or more, 36% or more, 38% or more, 40% or more, 41% or more, and particularly preferably 49% or more. Increasing the Tb2O3 content in this way makes it easier to obtain a good Faraday effect. On the other hand, the Tb2O3 content in the glass material used for the Faraday element 17 may be, for example, 80% or less. Note that Tb exists in the glass in trivalent and tetravalent states, but in this specification, all of these are expressed as values converted to Tb2O3.
[0081] In the glass material used in the Faraday element 17, Tb relative to total Tb 3+The proportion of is preferably 55% or more in mole percent, more preferably 60% or more, even more preferably 70% or more, even more preferably 80% or more, even more preferably 90% or more, and particularly preferably 95% or more. Tb relative to total Tb 3+ If the proportion is too low, the light transmittance in the wavelength range of 300nm to 1100nm tends to decrease.
[0082] Furthermore, the Faraday element 17 may contain the following components. In the following descriptions of the component content, unless otherwise specified, "%" means "mol%". In addition, if the component is an oxide, unless otherwise specified, "%" means "mol% in terms of oxide equivalent".
[0083] SiO2 forms the glass skeleton and is a component that broadens the vitrification range. The vitrification range is the range of compositions in which glass can be obtained. Since SiO2 does not contribute to improving the Verde constant, if the SiO2 content is too high, it becomes difficult to obtain a sufficient Faraday effect. Therefore, the SiO2 content is preferably 0% to 50%, more preferably 0% to 45%, even more preferably 0% to 40%, even more preferably 1% to 35%, and particularly preferably 1% to 30%.
[0084] B2O3 forms the glass skeleton and is a component that broadens the vitrification range. However, since B2O3 does not contribute to improving the Verde constant, if the B2O3 content is too high, it becomes difficult to obtain a sufficient Faraday effect. Therefore, the B2O3 content is preferably 0% to 70%, more preferably 0% to 60%, even more preferably 0% to 55%, even more preferably 0% to 50%, even more preferably 1% to 45%, and particularly preferably 1% to 40%.
[0085] P2O5 forms the glass skeleton and is a component that broadens the vitrification range. However, since P2O5 does not contribute to improving the Verde constant, if the P2O5 content is too high, it becomes difficult to obtain a sufficient Faraday effect. Therefore, the P2O5 content is preferably 0% to 70%, more preferably 0% to 60%, even more preferably 0% to 55%, even more preferably 0% to 50%, even more preferably 1% to 45%, and particularly preferably 1% to 40%.
[0086] The sum of the B2O3 and P2O5 content is preferably 20% to 70%, more preferably 25% to 60%, even more preferably 30% to 55%, and particularly preferably 30% to 45%. Having the sum of the B2O3 and P2O5 content within the above range makes it particularly easy to broaden the vitrification range.
[0087] Al2O3 is a component that enhances glass-forming ability. Glass-forming ability is an indicator of how easily glass is formed in a material. The higher the glass-forming ability of a material, the easier it is to form glass. Since Al2O3 does not contribute to improving the Verde constant, if the Al2O3 content is too high, it becomes difficult to obtain a sufficient Faraday effect. Therefore, the Al2O3 content is preferably 0% to 50%, and particularly preferably 0% to 30%.
[0088] La2O3, Gd2O3, and Y2O3 are components that stabilize vitrification. However, if the content of La2O3, Gd2O3, or Y2O3 is too high, vitrification will be suppressed. Therefore, it is preferable that the content of La2O3, Gd2O3, and Y2O3 is 10% or less each, and particularly preferable that it be 5% or less.
[0089] Dy2O3, Eu2O3, and Ce2O3 are components that stabilize vitrification and contribute to improving the Verde constant. However, if the content of Dy2O3, Eu2O3, or Ce2O3 is too high, vitrification will be suppressed. Therefore, it is preferable that the content of Dy2O3, Eu2O3, and Ce2O3 is 15% or less each, and particularly preferable that it is 10% or less. Note that Dy, Eu, and Ce present in the glass exist in trivalent and tetravalent states, but in this specification, all of these are expressed as values converted to Dy2O3, Eu2O3, and Ce2O3, respectively.
[0090] MgO, CaO, SrO, and BaO are components that stabilize vitrification and increase the chemical durability of the glass material. However, since MgO, CaO, SrO, and BaO do not contribute to improving the Verde constant, if the content of MgO, CaO, SrO, or BaO is too high, it becomes difficult to obtain a sufficient Faraday effect. Therefore, it is preferable that the content of MgO, CaO, SrO, and BaO is 0% to 10%, and particularly preferable that it is 0% to 5%.
[0091] GeO2 is a component that enhances glass-forming ability. However, since GeO2 does not contribute to improving the Verde constant, if the GeO2 content is too high, it becomes difficult to obtain a sufficient Faraday effect. Therefore, the GeO2 content is preferably 0% to 15%, more preferably 0% to 10%, and particularly preferably 0% to 9%.
[0092] Ga2O3 is a component that enhances glass-forming ability and broadens the vitrification range. However, if the Ga2O3 content is too high, the glass material becomes prone to devitrification. In addition, since Ga2O3 does not contribute to improving the Verde constant, if the Ga2O3 content is too high, it becomes difficult to obtain a sufficient Faraday effect. Therefore, a Ga2O3 content of 0% to 6% is preferable, and 0% to 5% is particularly preferable.
[0093] Fluorine is a component that increases the glass-forming ability and broadens the vitrification range. However, if the fluorine content is too high, fluorine may volatilize during the melting of the raw materials, causing fluctuations in the composition and potentially having an adverse effect on vitrification. In addition, it is likely to increase the veining of the glass material. Therefore, the fluorine content (in terms of F2 conversion) is preferably 0% to 10%, more preferably 0% to 7%, and particularly preferably 0% to 5%.
[0094] Sb2O3 can be added as a reducing agent. However, in order to avoid coloring or considering the environmental load, the Sb2O3 content is preferably 0.1% or less.
[0095] Note that for the Faraday element 17, paramagnetic materials other than glass materials can also be used. For the Faraday element 17, for example, paramagnetic single crystals or ceramics can be used. For example, for the Faraday element 17, single crystals such as Tb3Ga5O 12 、Tb3Al5O 12 、Tb3Sc2Al3O 12 、Y3Al5O 12 、Tb2Hf2O7, LiTbF4, NaTbF4, CeF3, etc. can be used. Alternatively, for the Faraday element 17, Tb-Ga-based oxide ceramics, Tb-Al-based oxide ceramics, Tb-Sc-Al-based oxide ceramics, Y-Al-based oxide ceramics, Tb-Hf-based oxide ceramics, Tb-based fluoride ceramics, Ce-based fluoride ceramics can also be used.
[0096] (Polarizer) The first polarizer 5, the second polarizer 6, and the third polarizer 7 shown in FIG. 1 and the like are polarizing beam splitters. As the polarizing beam splitter, for example, a polarizing beam splitter formed by joining two triangular prisms through a polarization separation film can be used. As the material of the triangular prism, for example, glass or the like can be used.
[0097] (Optical circulator) (Second embodiment) Figure 8 is a schematic diagram showing an optical circulator according to the second embodiment.
[0098] This embodiment differs from the first embodiment in that the light-emitting section 23 is an opening provided in the housing 2, and the photodiode 25 is directly connected to the light-emitting section 23. The shape of the opening for the light-emitting section 23 can be, for example, approximately circular, oval, or rectangular.
[0099] The housing 2 may be provided with a cover member to close the opening that serves as the light emission section 23. In this case, the cover member may be a light-transmitting material that allows reflected light reflected from inside the second polarizer 6 to pass through. An anti-reflective coating may be provided on the cover member. This makes it easier for reflected light to pass through the laminate of the cover member and the anti-reflective coating.
[0100] In the optical circulator 21, reflected light emitted from the light emission unit 23 is received by the photodiode 25 without passing through the optical fiber 4. The reflected light is converted into an electrical signal by the photodiode 25, and this electrical signal is transmitted to the outside. The photodiode 25 shown in Figure 8 is a device that includes wiring connected to the outside. By measuring the intensity of the above electrical signal externally, the intensity of the transmitted light in the optical circulator 21 can be monitored. This makes it easy to detect when an element of the optical circulator 21 is damaged.
[0101] In this embodiment as well, a portion of the light incident from the first port P1 can be easily extracted from the light output unit 23 without using a fiber coupler. Therefore, the optical circulator 21 has excellent resistance to laser light. Consequently, when using the optical circulator 21, the intensity of the laser light can be increased.
[0102] In addition, in the optical circulator 21, the light emission unit 23 is not a fiber collimator. As a result, there is no coupling loss when the light is emitted from the light emission unit 23. Since the emitted light is received by the photodiode 25 without passing through the optical fiber 4, there is no loss due to the transmission of the emitted light. Therefore, the intensity of the transmitted light in the optical circulator 21 can be easily monitored.
[0103] In the first and second embodiments, the photodiode is located outside the housing, and the reflected light is emitted from the light-emitting section to the outside of the housing. In this invention, the photodiode may be located inside the housing, and the light-emitting section may be the part of the second polarizer that emits reflected light. The emitted light from the light-emitting section may be received by a photodiode located inside the housing. The reflected light may then be converted into an electrical signal by the photodiode, and the converted electrical signal may be transmitted to the outside of the housing.
[0104] (Optical monitoring method) The optical monitoring method of the present invention is a method for monitoring the intensity of transmitted light from an optical circulator. Specifically, the method is the method for monitoring the intensity of transmitted light from an optical circulator according to the present invention, as shown in Figures 1, 6, and 8. As described above, the optical circulator of the present invention has a first port P1, a second port P2, a third port P3, a first polarizer 5, a second polarizer 6, a third polarizer 7, and a Faraday rotator 8.
[0105] In the above-described optical circulator, the first port P1 and the second port P2 face each other, and light incident from the first port P1 exits from the second port P2. The third port P3 is positioned so as not to lie on a straight line connecting the first port P1 and the second port P2. Light incident from the second port P2 exits from the third port P3. The first polarizer 5 is positioned on the first port P1 side. The third polarizer 7 is positioned on the second port P2 side and is positioned to sandwich the second polarizer 6 together with the first polarizer 5. The Faraday rotator 8 is positioned between the second polarizer 6 and the third polarizer 7.
[0106] The first polarizer 5 and the second polarizer 6 are arranged such that a portion of the light incident on the second polarizer 6, passing through the first polarizer 5 and entering the second polarizer 6, is reflected to become reflected light. The above-mentioned light circulator has a light emission unit that can extract the reflected light reflected by the second polarizer 6. The light monitoring method of the present invention is a method of monitoring the intensity of transmitted light that has passed through the first polarizer 5 and the second polarizer 6 of the above-mentioned light circulator by measuring the intensity of the reflected light extracted from the light emission unit.
[0107] This optical monitoring method allows for continuous monitoring of the intensity of transmitted light from the optical circulator. This makes it easy to detect damage to either the first polarizer 5 or the second polarizer 6 of the optical circulator when the intensity of transmitted light decreases due to damage to either polarizer 5 or 6.
[0108] The intensity of the light incident on the light circulator is preferably 300mW or more, more preferably 500mW or more, even more preferably 1W or more, even more preferably 5W or more, and particularly preferably 10W or more. On the other hand, the light intensity is preferably, for example, 150W or less, and more preferably 50W or less.
[0109] According to the optical monitoring method of the present invention, the intensity of transmitted light from an optical circulator can be monitored without using a fiber coupler with low resistance to laser light. Therefore, even when the intensity of the laser light is increased, the optical circulator is less likely to be damaged. Accordingly, it can also be used when using a high-power laser oscillator. For example, a high-intensity laser light of 1 kW or more may be used for purposes such as laser processing, laser analysis, or laser nuclear fusion, and an even higher intensity laser light of 10 kW or more may be used.
[0110] The proportion of reflected light extracted by the second polarizer 6 is preferably 0.1% or more, and more preferably 0.3% or more, of the total light incident on the second polarizer 6. On the other hand, the proportion of reflected light extracted by the second polarizer 6 is preferably 10% or less, and more preferably 4% or less, of the total light incident on the second polarizer 6.
[0111] When the proportion of reflected light extracted by the second polarizer 6 is above the lower limit, the intensity of the transmitted light from the light circulator can be monitored more reliably. On the other hand, when the proportion of reflected light extracted by the second polarizer 6 is below the upper limit, the amount of light transmitted through the second polarizer 6 can be increased even further. The proportion of light extracted by the second polarizer 6 can be adjusted by the installation angle α of the first polarizer 5.
[0112] <Examples> (Example 1) In Example 1, an optical circulator was fabricated to have the structure shown in Figure 1. Specifically, a polarizing beam splitter was used as the first polarizer, with the direction in which the optical transmission axis of the polarizing beam splitter extended being +4°. A polarizing beam splitter was used as the second polarizer, with the direction in which the optical transmission axis of the polarizing beam splitter extended being 0°. A Faraday rotor with a rotation angle of +45° was used. A polarizing beam splitter was used as the third polarizer, with the direction in which the optical transmission axis of the polarizing beam splitter extended being +45°.
[0113] The optical circulator fabricated in this manner was irradiated with laser light of a wavelength of 1030 nm, and a portion of the light was reflected by a second polarizer. The intensity of the light emitted from the optical circulator was then monitored. At this time, the light transmittance, which is the proportion of light emitted from the second port, and the light extraction rate, which is the proportion of light emitted from the light output section, were calculated. The results are shown in Table 1.
[0114] (Examples 2-7) Except for changing the installation angle of the first polarizer and the rotation angle of the Faraday rotor as shown in Table 1 below, an optical circulator was fabricated in the same manner as in Example 1, and the intensity of light emitted from the optical circulator was monitored. In addition, the light transmittance at the second port and the light extraction rate at the light emission section were calculated for the optical circulators fabricated in Examples 2 to 7. The results are shown in Table 1.
[0115] In Table 1, "angle of the light transmission axis in the first polarizer" means "angle of the light transmission axis of the first polarizer and the horizontal plane." "angle of the light transmission axis in the second polarizer" means "angle of the light transmission axis of the second polarizer and the horizontal plane." "angle of the light transmission axis in the third polarizer" means "angle of the light transmission axis of the third polarizer and the horizontal plane."
[0116] [Table 1]
[0117] As shown in Table 1, the percentage of light emitted from the light output section of the optical circulators fabricated in Examples 1 to 7, i.e., the light extraction rate, was 1 to 3%, and it was confirmed that monitoring was possible within this range. [Explanation of Symbols]
[0118] 1… Light circulator 2…Cabinet 3…Light emission section 4… Fiber optic 5-7...1st to 3rd polarizers 8... Faraday rotor 16…Magnetic circuits 16a...Through hole 17…Faraday 21... Light Circulator 23…Light emission section 25…Photodiode 101... Light Circulator 103…Fiber coupler P1~P3…Ports 1 to 3
Claims
1. The first port into which light enters, Opposite the first port is a second port from which light incident on the first port is emitted, The third port is positioned so as not to be located on a straight line connecting the first port and the second port, and the light incident from the second port exits through the third port, The first polarizer located on the first port side, The second polarizer, A third polarizer is positioned on the second port side and is positioned together with the first polarizer so as to sandwich the second polarizer, A Faraday rotor positioned between the second polarizer and the third polarizer, Equipped with, The first polarizer and the second polarizer are arranged such that a portion of the light incident on the second polarizer, passing through the first polarizer and entering the first polarizer, is reflected to become reflected light. A light circulator further comprising a light emitting section capable of extracting the reflected light.
2. The optical circulator according to claim 1, wherein when the angle at which the light transmission axis of the first polarizer is inclined with respect to the light transmission axis of the second polarizer is defined as the installation angle of the first polarizer, the installation angle is between +1° and +8°.
3. The optical circulator according to claim 1, wherein the rotation angle of the Faraday rotor is +45°.
4. The optical circulator according to claim 1, wherein the light emitting section is directly or indirectly connected to a photodiode.
5. The optical circulator according to claim 1, wherein the Faraday rotor comprises a magnet having a through hole and a Faraday element disposed within the through hole of the magnet and made of a paramagnetic material through which light passes.
6. The optical circulator according to claim 5, wherein the paramagnetic material is a glass material.
7. The glass material has an oxide equivalent of mol%, Tb 2 O 3 20% to 80%, B 2 O 3 +P 2 O 5 20% to 70%, and SiO 2 The optical circulator according to claim 6, containing 0% to 45%.
8. An optical monitoring method for monitoring the intensity of transmitted light from an optical circulator, comprising: a first port into which light is incident; a second port opposite to the first port and from which light incident from the first port exits; a third port positioned so as not to lie on a straight line connecting the first port and the second port and from which light incident from the second port exits; a first polarizer positioned on the first port side; a second polarizer; a third polarizer positioned on the second port side and positioned together with the first polarizer to sandwich the second polarizer; and a Faraday rotator positioned between the second polarizer and the third polarizer, wherein the optical monitoring method monitors the intensity of transmitted light from the optical circulator, In the aforementioned optical circulator, the first polarizer and the second polarizer are arranged such that a portion of the light incident on the second polarizer, passing through the first polarizer and entering the first polarizer, is reflected to become reflected light. The light circulator further includes a light emitting section capable of extracting the reflected light, A light monitoring method comprising the step of monitoring the intensity of transmitted light from a light circulator by measuring the intensity of the reflected light taken out from the light emitting unit.
9. The optical monitoring method according to claim 8, wherein the intensity of the light incident on the optical circulator is 300 mW or more and 150 W or less.