Construction systems and methods and connection systems therefor

The connection system with dynamically balanced engaging members simplifies and speeds up the construction of building structures by allowing fastener-free assembly of lightweight materials, enhancing structural strength during the construction process.

JP2026513054APending Publication Date: 2026-04-22PARKD LTD
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Patent Information

Authority / Receiving Office
JP · JP
Patent Type
Applications
Current Assignee / Owner
PARKD LTD
Filing Date
2024-04-12
Publication Date
2026-04-22

AI Technical Summary

Technical Problem

Constructing multi-story building structures is complex and time-consuming due to the assembly of heavy materials requiring heavy machinery and a large number of construction workers, particularly in floor and wall structures.

Method used

A connection system using engaging members that achieve a fastener-free, dynamically balanced engagement with structural elements, allowing for the assembly of lightweight materials capable of withstanding large loads, facilitating the construction of floor structures.

Benefits of technology

The system reduces the complexity and time required for construction by enabling rapid assembly of floor structures with lightweight materials, minimizing the need for fasteners and construction workers, and progressively increasing structural strength as the construction process advances.

✦ Generated by Eureka AI based on patent content.

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Abstract

Support brackets (46) (engaging members) that can be engaged with the ends (38) of a panel (42) support the panel structure (34) on beams (30a, 30b) for a composite floor, for example, before concrete is poured onto the panel structure, without the need to fix the support brackets to the panel or beams for structural / permanent formwork. The support brackets (46) may have slots (66) for slidably receiving a portion of the end of the panel. A lifting device (90) may be connected to multiple support brackets at each end of the panel structure. The brackets (46) may include receiving portions (73) for engaging with connecting members (81). The connecting members (81) may include elongated members, such as metal rods / bars. The retaining members (83) may engage with each end of the connecting members (81) and can be locked to adjacent brackets (46) by locking means (85).
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Description

Technical Field

[0001] The present invention relates to a building system and a construction method thereof.

[0002] Embodiments of the present invention relate to, but are not necessarily limited to, building systems and methods, and in particular to engagement members for use in the construction of floors for building structures, such as composite steel-concrete floor structures having permanent formwork that supports concrete.

Background Art

[0003] The following description of the background art is for the sole purpose of facilitating an understanding of the present invention. The description is not an admission or acknowledgement that any of the materials referred to were, or were part of, common general knowledge at the priority date of the present application.

[0004] Constructing multi-story building structures is a relatively complex and time-consuming task, thus increasing the cost of constructing these particular building structures. This is particularly true due to the fact that a plurality of relatively heavy building materials need to be assembled using heavy machinery such as a concrete mixer truck having a crane and a concrete placing boom. Also, for example, the assembly of floor and wall structures requires a relatively large number of construction workers.

[0005] In particular, in conventional building structures (such as those typically used as parking facilities and thus capable of withstanding relatively large loads), the floor structure may be defined by floor panels spanning between a plurality of hollow core planks (defining support beams), the planks together forming a support structure onto which a concrete mixture is poured to define the floor structure.

Summary of the Invention

Problems to be Solved by the Invention

[0006] The installation of floor panels (which are stretched between support beams) to define the support structure currently requires a relatively large number of construction workers and is a complicated and time-consuming task.

[0007] This invention was developed in response to this background. [Means for solving the problem]

[0008] According to a first aspect of the present invention, a connection system is provided for connecting a structural element to a support structural element, the connection system comprising at least one engaging member configured to define a fastener-free engagement with the support structural element and / or the structural element, the engaging member being in a state of dynamic equilibrium while engaged with the support structural element and / or the structural element by a fastener-free engagement.

[0009] Preferably, the engaging member comprises a first end for engaging with a support structural element and a second end for engaging with the structural element, wherein the first end is configured to engage with the support structural element and the engaging member is in a state of dynamic equilibrium while engaged with the support structural element by a fastener-free engagement. The second end is configured to engage with the structural element and the engaging member is in a state of dynamic equilibrium while engaged with the structural element by a fastener-free engagement.

[0010] Preferably, the engaging member comprises a body including a lower bar assembly and an upper bar assembly, the upper bar assembly defining an engaging unit adapted to receive a first end portion of a structural element when attached to the lower bar assembly.

[0011] Preferably, the upper bar assembly comprises one first bar, and the lower bar assembly comprises a plurality of spaced bars partially fixed to the first bar so as to form a gap between the first bar and the plurality of spaced bars, the gap defining a first slot in the engagement unit at the receiving end for at least partially engaging with the end of a structural element that engages with the engagement member.

[0012] Preferably, the lower bar assembly and the upper bar assembly are attached to each other via a fastening system, which is positioned between the first and second ends of the engaging member.

[0013] Preferably, the fastening system can be defined by a screw assembly or by full penetration butt welding.

[0014] Preferably, the first end of the engaging member is provided with a second slot for receiving a shim.

[0015] In an alternative configuration, the engaging unit is mounted to the lower bar assembly and comprises a finger element partially fixed to the lower bar assembly, forming a gap between the finger element and the lower bar, defining a slot for at least partial engagement with a portion of the edge of the panel that engages with the engaging member.

[0016] In this alternative configuration, the lower bar assembly comprises several bars spaced apart from one or more intervening bars, and each bar of the lower bar assembly comprises an engaging unit attached thereto.

[0017] According to a second aspect of the present invention, an engaging member is provided which is configured to engage with a support structural element and / or a structural element, the engaging member being in a state of dynamic equilibrium while engaged with the support structural element and / or a structural element by a fastener-free engagement.

[0018] Preferably, the engaging member comprises a first end for engaging with a support structural element and a second end for engaging with the structural element, wherein the first end is configured to engage with the support structural element and the engaging member is in a state of dynamic equilibrium while engaged with the support structural element by a fastener-free engagement. The second end is configured to engage with the structural element and the engaging member is in a state of dynamic equilibrium while engaged with the structural element by a fastener-free engagement.

[0019] Preferably, the engaging member comprises a body including a lower bar assembly and an upper bar assembly, the upper bar assembly defining an engaging unit adapted to receive a first end portion of a structural element when attached to the lower bar assembly.

[0020] Preferably, the upper bar assembly comprises one first bar, and the lower bar assembly comprises a plurality of spaced bars partially fixed to the first bar so as to form a gap between the first bar and the plurality of spaced bars, the gap defining a first slot in the engagement unit at the receiving end for at least partially engaging with the end of a structural element that engages with the engagement member.

[0021] Preferably, the lower bar assembly and the upper bar assembly are attached to each other via a fastening system, which is positioned between the first and second ends of the engaging member.

[0022] Preferably, the fastening system can be defined by a screw assembly or by full penetration butt welding.

[0023] Preferably, the first end of the engaging member is provided with a second slot for receiving a shim.

[0024] In an alternative configuration, the engaging unit is mounted to the lower bar assembly and comprises a finger element partially fixed to the lower bar assembly, forming a gap between the finger element and the lower bar, defining a slot for at least partial engagement with a portion of the edge of the panel that engages with the engaging member.

[0025] In this alternative configuration, the lower bar assembly comprises several bars spaced apart from one or more intervening bars, and each bar of the lower bar assembly comprises an engaging unit attached thereto.

[0026] According to a third aspect of the present invention, there is provided a structural system for defining a support structure comprising at least one support structure element and at least one structural element spanning between the support structure elements, the structural system comprising engagement members configured to engage with the support structure elements and the structural elements, the engagement members being in a dynamically balanced state while engaged with the support structure elements and the structural elements by engagement without using fasteners.

[0027] Preferably, at least one engagement member includes at least one engagement member according to the second aspect of the present invention.

[0028] Preferably, the engagement member includes an engagement member according to the second aspect of the present invention.

[0029] Preferably, the support structure element includes a beam.

[0030] Preferably, the beam includes a continuous void beam or a prestressed hollow core precast beam.

[0031] Preferably, the structural element includes a formed sheet material.

[0032] Preferably, the structural element includes one or more formed metal formwork members. The plurality of such formed metal formwork members may be connected to each other before installation to form a permanent formwork for supporting cast concrete.

[0033] According to a fourth aspect of the present invention, there is provided a method for defining a support structure as defined in the third aspect of the present invention, the method comprising the following steps: a. Engaging an engagement member with a structural element via engagement without using a fastener, the engagement member being in a dynamically balanced state while engaged with the structural element; b. Attaching a structural element between support structure elements, the engagement member engaging with the support structure elements, the engagement member being in a dynamically balanced state while engaged with the support structure elements by engagement without using a fastener; c. Optionally, a step of fixing the engaging member to the support structural element; and d. The process of pouring the concrete mixture onto the supporting structure and allowing it to harden.

[0034] Preferably, at least one engaging member includes at least one engaging member according to a second aspect of the present invention.

[0035] Preferably, the engaging member includes an engaging member according to a second aspect of the present invention.

[0036] Preferably, the supporting structural element includes a beam.

[0037] Preferably, the beam includes a continuous void beam or a prestressed hollow core precast beam.

[0038] Preferably, the structural element includes a pre-formed sheet material. Preferably, the structural element includes a metal deck / sheet material that acts, for example, as a permanent formwork for a cast concrete slab floor structure.

[0039] One or more aspects of the present invention may provide a support bracket configured to engage with a floor member and support the floor member between structural floor supports of a building structure.

[0040] The floor member may include a panel configured to support the poured concrete of the floor structure. One or more embodiments of the bracket may include spaced-apart engaging members, defining at least one space between them, and receiving the ends of the respective floor members for relative sliding engagement with the floor member.

[0041] The bracket embodiment may include at least one upper bar and at least one lower bar, providing at least one space between them to accommodate at least a portion of the end of a floor member.

[0042] Embodiments of the bracket may include, for example, a sleeve that provides reinforcement, with at least one upper bar and at least one lower bar extending inside. The sleeve may be welded or otherwise fixed to each bar. Embodiments may include at least one spacer within the sleeve, the spacer separating at least one upper bar and at least one lower bar. The sleeve may be configured to support the bracket and thereby the floor member by resting directly or indirectly on each structural floor support.

[0043] The bracket embodiment may be positioned and configured for engagement with a floor member without the use of fasteners, and provides structural support between the floor member and the supporting structure floor support, at least in the initial stages.

[0044] Embodiments of the bracket may include receiving portions for receiving connecting members. Each receiving portion may include a hole, groove, notch or other opening through a part of the bracket to receive the elongated connecting member.

[0045] Another aspect of the present invention provides a floor system for a building structure, the floor system comprising one or more brackets described and / or defined herein.

[0046] The floor member may be part of a panel structure (floor panel structure) that spans between spaced support beams of the floor support structure. The panel structure may include multiple panels that are arranged side by side and span between spaced support beams.

[0047] Each bracket may include a receiving portion for engaging with a connecting member, which may include or be itself an elongated member such as a metal rod, bar, or reinforcing bar. The system may include at least one retaining member connectable to each end of the connecting member. Each may be configured to lock to an adjacent bracket by a locking means such as a pin, screw, or other fastener to prevent the connecting member from disengaging prematurely from the floor member.

[0048] Another aspect of the present invention provides a method for constructing a floor structure: the method comprises the steps of: engaging a plurality of brackets with each floor member of a floor panel structure by non-fastening engagement; and installing the floor panel structure between opposing supporting floor supports of a building structure, wherein each of the brackets is supported on its respective floor support, and the floor member supported between them spans the space between the opposing supporting floor supports.

[0049] The embodiment may include the step of securing each bracket to its respective floor member when engaging. The embodiment may also include the step of pouring concrete mixture onto the floor panel structure and allowing the concrete to harden.

[0050] The embodiment may include the steps of engaging the brackets with the panel structure before lifting it to a predetermined position using a lifting device, and then positioning the panel structure so that it is supported on a support floor support by the brackets.

[0051] Embodiments may include retaining members that can engage with each end of the connecting member. The retaining members may be locked to adjacent brackets by locking means such as pins, screws or other fasteners to limit / prevent premature disengagement of the connecting member from the floor member.

[0052] Multiple floor members can be connected to each other to form a panel structure such as multiple interconnected metal deck elements. Multiple brackets can be engaged with opposing ends of the panel structure. Connecting members can engage with brackets at each end of the panel structure.

[0053] The embodiment may include a lifting device that, for example, engages with each connecting member to lift the panel structure to a position where it is supported on a structural floor support, which may be before and / or after the brackets are secured with fasteners and / or before concrete is poured onto the panel structure.

[0054] The lifting device may include suspension members that can be detachably attached to a connecting member by means of cables, chains, or other elongated suspension members. A spreader bar may be used to connect the suspension members (e.g., elongated members) to a lifting means such as a crane / crane hook.

[0055] Further features of the present invention are described more fully in the following description of several non-limiting embodiments thereof. This description is included solely for illustrative purposes of the invention and should not be understood as a limitation to the broad overview, disclosure, or description of the invention given above. The description will be made with reference to the accompanying drawings. [Brief explanation of the drawing]

[0056] [Figure 1] schematic cross-sectional view of a specific arrangement of a building structure according to one embodiment of the present invention used as a parking facility. [Figure 2] Schematic plan of a specific arrangement of floor structures in a building. [Figure 3] Schematic plan view of the support surface defining the type of floor structure shown in Figure 2. [Figure 4] Schematic diagram of detail A shown in Figure 3 [Figure 5] Schematic plan view of a panel structure defining the type of floor structure shown in Figure 2. [Figure 6] Schematic cross-sectional view of the floor structure shown in Figure 2, along line A-A' of a specific parking space. [Figure 7] Schematic end view of a panel incorporating the first configuration of the engaging member according to an embodiment of the present invention [Figure 8] Schematic plan view of the first arrangement of the engaging member according to an embodiment of the present invention [Figure 9] Front view of the first arrangement of the engaging member according to an embodiment of the present invention [Figure 10] Side view of the first arrangement of the engaging member according to an embodiment of the present invention [Figure 11] Bottom view of the first arrangement of the engaging member according to an embodiment of the present invention [Figure 12]schematic cross-sectional view of a specific support structure [Figure 13] Schematic plan view of a specific support structure [Figure 14] schematic end view of a pair of panels incorporating a second arrangement of engaging members according to an embodiment of the present invention [Figure 15] Schematic plan view of two second options for the second arrangement of the engaging member according to an embodiment of the present invention [Figure 16] Front view of two second options for the second arrangement of the engaging member according to an embodiment of the present invention [Figure 17] Side view of two second options for the second arrangement of the engaging member according to an embodiment of the present invention [Figure 18] Bottom view of two second options for the second arrangement of the engaging member according to an embodiment of the present invention [Figure 19] Perspective view of a support structure according to an embodiment of the present invention [Figure 20] A diagram showing an example of an engaging member (also called a Type 1 support bracket) according to an embodiment of the present invention. [Figure 21] A diagram showing an example of an engaging member (also called a Type 2 support bracket) according to an embodiment of the present invention. [Figure 22] Figures 20 and 21 show the engaging members during use. [Figure 23] Free-form diagram of support bracket type 1 in the clamp-released state during installation. [Figure 24] Free-form drawing of support bracket type 1 in clamped state during installation. [Figure 25] Side view of an engaging member (such as a support bracket) according to an alternative embodiment of the present invention. [Figure 26] End view of an engaging member (such as a support bracket) according to an alternative embodiment of the present invention. [Figure 27] Top view (plan view) of an engaging member (such as a support bracket) according to an alternative embodiment of the present invention. [Figure 28] A diagram showing a configuration incorporating an engaging member, which is shown to support a panel on a support structural element (such as a support beam) according to an embodiment of the present invention. [Figure 29]An overhead (plan) view of multiple engaging members supporting a structural element (such as a panel) on a supporting structural element (such as a beam) according to the configuration of the present invention. [Figure 30] End view showing multiple engaging members (e.g., support brackets) connected to a structural element according to an embodiment of the present invention. [Figure 31] The figure shows a modular configuration according to an alternative embodiment of the present invention, and a plurality of engaging members, each attached to the end of a series of structural elements and comprising connecting members that connect engaging members along each end of the structural elements, according to at least one embodiment of the present invention. [Figure 32] Figure 31 shows a lifting device for transporting modular connecting structural elements and engaging member configurations. [Figure 33] This figure shows an engaging member having the function of receiving a connecting member according to an embodiment of the present invention. [Figure 34] This figure shows a holding device for detachably holding connecting members according to an embodiment of the present invention to their respective engaging members (e.g., support brackets). [Modes for carrying out the invention]

[0057] The present invention relates to a connection system and method for connecting structural elements (such as panels or sheets or metal decks, e.g., pre-formed metal decks that provide permanent formwork for supporting concrete slabs) to supporting structural elements (such as beams, e.g., continuous void beams or prestressed hollow core precast beams) using engaging members, wherein the engaging members are configured to be in a state of dynamic equilibrium when engaged with these elements, for example, by engagement without fasteners.

[0058] Dynamic equilibrium refers to a state in which, due to the fact that the sum of the forces applied to an object (for example, while at rest) is zero, neither translational nor angular acceleration occurs. Therefore, while an engaging member is attached to, for example, a support structure element, the engaging member remains engaged with these elements.

[0059] Fastener-free engagement refers to the engagement between two elements (such as a support element and a structural element) that places the elements into a state of dynamic equilibrium without the need for fasteners.

[0060] The connection system according to this embodiment of the present invention is particularly advantageous to include one or more engaging members, which are configured to be in a state of dynamic equilibrium without the need for fasteners when they are first engaged with, for example, a support structure and / or structural element. This is particularly advantageous because, since they are in a state of dynamic equilibrium (without the need for fasteners), the engaging members remain stationary, facilitating the assembly of building structures such as floor structures; in particular, defining floor structures using relatively lightweight materials but capable of withstanding relatively large loads. This facilitates assembly because the step of applying fasteners to define the connection between both elements can be omitted until the support structure is defined.

[0061] Floor structures made from relatively lightweight materials and easy to assemble are widely used for constructing building structures such as parking facilities, as shown in Figure 1.

[0062] As shown in Figure 1 as an example, the building structure 10 comprises a main area 12 and an access area 14. The access area 14 includes stairs and ramps, enabling vehicles and pedestrians to access the main area 12 of the building structure 10.

[0063] The main area 12 comprises a floor structure 16 that defines parking spaces 18 for parking vehicles, and passages 20 and walkways 22 that allow vehicles and pedestrians to access the parking spaces to park and retrieve vehicles.

[0064] Figure 2 shows a schematic plan view of a floor structure 16 that includes multiple parking spaces separated by a passageway 20. The floor structure 16 is defined by a support structure 24 into which a concrete mixture is poured and hardened.

[0065] The support structure 24 shown in Figure 5 includes two adjacent sections 26 and 28. Each section 26 and 28 includes a number of beams 30 (support structure elements) spaced apart from each other, defining a spacing 32 (e.g., 32a) between adjacent beams (e.g., 30a and 30b) for accommodating a panel structure 34 (see Figure 5).

[0066] The panel structure 34 extends between the side surfaces 38 of the beam 30. The ends 38a and 38b (see Figure 5) of the panel structure 34 are attached via the connection system and method according to this embodiment of the present invention, as will be described later with reference to the construction method of the floor structure 16.

[0067] A specific arrangement of the panel structure 34 shown in Figure 5 includes multiple panels 42 (structural elements) arranged side by side; in particular, there are four panels 42a to 42d. Other configurations of the panel structure 34 may include a single panel 42 or any number of panels 42.

[0068] In a particular configuration of the floor structure 16 described herein, each panel 42 comprises a sheet structure 44 (structural element), for example, an elongated sheet configured for reinforcement of the sheet structure 44. Figure 7 shows such a sheet structure 44. A particular example of the sheet structure 44 used is a pre-formed metal deck that serves as a permanent formwork.

[0069] Referring here to Figure 6, as previously described, the support structure 24 of the floor structure 16 is defined by supporting the end of the panel structure 34 on the side surface 38 of the beam 30 via a connecting system incorporating engaging members 46, the engaging members 46, when engaged, enter a state of dynamic equilibrium, facilitating the definition of the support structure 24. Once the support structure 24 is defined as shown in Figure 19, a concrete layer 40 (see Figure 6) is poured over the panel structure 34 and beam 30 to complete the floor structure 16. One or more restraining straps 35 can support the edge form 37 against the outer longitudinal side surface of the panel structure. The edge form can restrain the poured concrete at the outer edge of the panel structure.

[0070] As shown in Figures 5 and 6, each end 38 of each panel 42 incorporates an engaging member 46, allowing the end 38 of each panel 42 to engage with the side surface 38 of the beam 30. The panel structure 34 (defined by one or more adjacent panels 42) is positioned between the beams 30, such as beams 30a and 30b, allowing engagement to occur between the end 38 of the panel 42 and the side surface 38 of the beam 30.

[0071] According to this embodiment of the present invention, engagement with the end portion 38 is performed relatively quickly and easily, while ensuring that the engaging member 46 is properly fixed to the panel 42 and that the panel is in a state of dynamic equilibrium while engaged with the panel 42. The engaging member 46 is adapted to engage with the end portion 38 of the panel 42 in such a manner. In this way, the panel 42 can be quickly prepared for the assembly of the panel structure 34 that spans between the beams 30a.

[0072] Furthermore, the engaging member 46 is also adapted to engage with the side surface 38 of the beam 30 in a rapid manner and in a single step, and rests on the side surface 38 in a state of dynamic equilibrium when attached to the side surface 38 while engaged with the panel 42.

[0073] Figures 8-11 show the first configuration of the engaging member 46 according to this embodiment of the present invention.

[0074] As shown in Figure 8, the engaging member 46 comprises a body defined by a receiving end 48 (second end) and a supporting end 50 (first end). The receiving end 48 is fitted to engage with the end 38 of the panel 42, and the supporting end 50 is fitted to engage with the side surface 36 of the beam 30.

[0075] In the specific configuration shown in the drawings, for example in Figures 8 to 11, the body of the engaging member 46 defines spaced engaging bars 52a and 52b (defining the lower assemblies) and spacing bars 54a and 54b.

[0076] Each engaging bar 52 has a support end 50 (first end) and a receiving end 48 (second end) of the engaging member 46, and the spacing bars 54a and 54b are attached to the inside 60 of the engaging bar 52 at the ends 56 and 58 of the engaging bar 52, respectively.

[0077] As described above, the receiving end 48 of the engaging member 46 is fitted to engage with the end 38 of the panel 42. For this purpose, the receiving end 48 of each engaging bar 52 is provided with an engaging unit 62 attached to each engaging bar 52. Each engaging unit 52 is fitted to receive the end 38 (first end) of the panel 42.

[0078] Figures 9 and 10 show the rear and side views, respectively, of the engagement unit 62.

[0079] The engaging unit 62 is attached to the engaging bar 52 and includes a finger element 64 that is partially fixed to the engaging bar 52, forming a gap between the finger element 64 and the engaging bar 52. The gap defines a slot 66 for at least partially receiving and fixing a portion of the end 38 of the panel 42 that engages with the engaging member 46.

[0080] In the configuration shown in Figures 8-11, the distal end 68 of the finger element 64 is fixed to the engagement bar 52, while the remaining portion (referred to as the proximal end 70) is spaced apart from the engagement bar 52 to define the slot 66. The distal end 68 may be fixed by welding or by any other suitable fixing system 72.

[0081] Furthermore, the engaging unit 62 can be fixed to the panel 42 via a fastening system 74 that is screwed into the engaging bar 52 based on a screw that crosses the end 38 of the panel 42, for example, in the configuration shown in Figure 10. Alternatively, any other suitable fastening system may be used.

[0082] Referring to Figure 12, as mentioned above, when in use, the panel structure 34 is spanned between the beams 30 and defines the support structure 34. The panel structure 34 may consist of only one panel 42, or it may consist of multiple panels 42 arranged side by side, as shown in Figure 5.

[0083] According to this embodiment of the present invention, a method for assembling a support structure 24 is provided.

[0084] The assembly method includes the step of attaching one or more panels 42 onto adjacent beams 30 (e.g., beams 30a and 20b in Figure 4) using engaging members 46 (when the beams 30 are spaced apart as shown in Figures 3 and 4), the panels 42 are positioned next to each other and spanned between adjacent beams 30. The panels 42 (attaching the engaging members 46 in a dynamic equilibrium state) are attached one by one onto the beams 30, so that the sides of adjacent panels 42 are properly engaged with each other (see Figure 14), and the engaging elements 46 also ensure that they properly engage with the sides 16 of the beams 30, as shown in Figures 6 and 12. In this regard, the engaging members 46 are attached to the sides 38 of the beams 30, and the engaging members 46 are in a dynamic equilibrium state while engaged with the sides 38 of the beams.

[0085] The connection between the panel 42 and the engaging member 46 is considered an in-plane moment connection, and the in-plane moment is resisted by the stiffness of the engaging unit 62 (upper bar assembly), the self-perforating screw, and each element in the connection.

[0086] In this regard, theoretical analysis of the behavior of the engaging member 46 indicates that when the panel 42 (particularly the sheet metal deck 210) is fitted into the engaging member 46 and placed on the side surface 38 of the beam 30, the self-weight of the panel 42 (0.133, 0.159, and 0.197 kN / m for 1.0, 1.2, and 1.5 BMT, respectively) is such that the engaging member 46 behaves as follows: 2 This predicts that the engaging member 46 will rotate around the edge of the bearing pad. However, this rotation is constrained by the panel 42 through the engagement of the engaging member 46. As a result, the engaging member 46 (panel 42) is in a state of dynamic equilibrium.

[0087] The support structure 24 is defined by a panel structure 34 that spans between the beams 30, allowing construction workers to verify that the support structure 24 is properly assembled; and workers can then secure the engaging members 46 to the sides 38 of the beams 30 (via screwing).

[0088] The maximum potential load from panel 42 during the screwing process is transmitted to beam 30 via the engaging member 46, as shown in Figure 20. The rotation caused by the clockwise moment resulting from the loads from panel 42 and beam 30 is resisted by the counterclockwise moment generated by the engaging unit 62. Because the engaging member 46 is in a state of dynamic equilibrium, the support structure 46 remains stationary under the load during the screwing process.

[0089] Next, the concrete layer 40 is applied (see Figure 6), defining the floor structure 16 as shown in Figure 6.

[0090] The method according to this embodiment of the present invention is particularly advantageous because it greatly facilitates the assembly of the floor structure 16. This is especially true because the assembly of the floor structure 16 is carried out using a specific construction process, and as the construction process progresses by carrying out the construction steps sequentially, the strength of the floor structure 16 under construction increases in stages.

[0091] For example, in this configuration of the construction method for floor structure 16, the construction process includes the following steps: a. A step of attaching panels 42 (including engaging members 46) one by one onto a beam 30, wherein the engaging member 46 engages with the side surface 38 of the beam 30, and the side surfaces of adjacent panels 42 engage with each other; b. The process of fixing the engaging member 46 to the beam 30 via the fastening system 74; c. The process of pouring the concrete mixture onto the support structure 34 and allowing it to harden.

[0092] As the construction process of the floor structure 16 progresses, it becomes clear that the strength of the supporting structure 34 increases, particularly from the following: a. The engaging member 46 is attached to the end of the panel 42, and the engaging member 46 is in a state of dynamic equilibrium; b. Panel 42 is supported on the beam via engaging member 46 in a state of dynamic equilibrium; c. The engaging member 46 can be fixed to the beam 30 via the fastening system 74 while in a state of dynamic equilibrium; and d. Finally, a concrete layer is formed on the support structure 24, which is in a state of dynamic equilibrium, to define the floor structure 16.

[0093] This is made possible by configuring the engaging member 46 to be in a state of dynamic equilibrium while it is engaged with the end of the panel 42 via a fastener-free engagement (no fastening system) and rests on the side surface 38 of the beam 30.

[0094] This gradual reinforcement process facilitates the construction process and reduces the number of construction workers required to safely construct the building structure. In fact, for example, defining panel structures 34 that span between beams (supported on engaging members 46 in a state of dynamic equilibrium) would save time without compromising the safety of construction workers and equipment.

[0095] Once the panel structure 34 is spanned between the beams 30, which are supported only on the beams 30 via engaging members 46, a small number of construction workers (one or more) can quickly fasten the panels 42 via the fastening system 74, and then pour concrete mixture onto the support structure 24 to define the floor structure 16.

[0096] Next, referring to Figures 14 to 18, which show a second arrangement of the engaging member 46. The second arrangement of the engaging member 46 comprises a single engaging unit 62 (upper assembly) adapted to receive the end 38 of the panel 42. This is in contrast to the first arrangement of the engaging member 46 in which multiple engaging units 62 are used.

[0097] In particular, as shown in Figures 14 to 18, each engagement unit 62 is equipped with a plurality of support bars 52, the finger members 64 are attached to the support bars 52, and the support bars 52 are spaced apart from each other to define a gap 76 (see Figure 16).

[0098] The finger members 64 are partially attached to a plurality of support members 52 via a fixing system 72 (see Figure 20) and define slots 66 adapted to receive a portion of the end 58 of the panel 42, as described above with reference to Figure 5.

[0099] In the specific configurations shown in Figures 15 and 16, the fastening system 72 is defined by a screw assembly. In the specific configurations shown in Figures 17 and 18, the fastening system 72 is defined by a full penetration butt weld.

[0100] The proximal end 68 of the finger member 64 extends (1) from the mounting point between the finger member 64 and the support bar 52 to (2) the end 78 of the support bar 52 that defines the entrance to a slot 66 for receiving the end 38 of the panel 42 at that position. In this way, the slot 66 has a greater depth than the slot 66 of the first configuration of the engagement unit 62 shown in Figure 10.

[0101] Furthermore, the end 70 of the finger member 64 extends above the support end 50 of the support bar 52, defining an additional slot for receiving the shim 80.

[0102] When in use, typically, as shown in Figure 14, there is a pair of engaging members 46 according to the second configuration of this embodiment of the present invention, attached to the end 38 of the panel 42. The method of assembling the support structure 24 is substantially the same as when using the engaging members 46 according to the first configuration shown in Figures 8 to 11.

[0103] Figures 20 and 21 show examples of engaging members 46 (also referred to as support bracket type 1 and type 2, respectively) according to this embodiment of the present invention. It should be understood that the scope of protection required is not limited to these two examples. Figure 22 shows an engaging member 46 in use, mounted on a panel 42.

[0104] Figure 23 shows a free-form view of support bracket type 1 (engaging member 46 shown in Figure 20) in the clamp-released state during installation.

[0105] Figure 24 shows a free-form view of support bracket type 1 (engaging member 46 shown in Figure 20) in the clamped state during installation.

[0106] Modifications and variations that would be obvious to those skilled in the art are considered to be within the scope of the present invention.

[0107] In this regard, the specific configuration of the support structure 24 (excluding the panel structure 34) shown in Figure 3 is defined by a plurality of single beams 30 arranged at a distance from one another.

[0108] However, in an alternative configuration, a particular support structure 24 may be defined by a group of beams 30 arranged spaced apart from one another, each group comprising multiple beams 30 mounted side by side, as shown in Figure 6.

[0109] An interface 47, such as an elastic pad, can be provided between each engaging member 46 (e.g., a support bracket) and a support structural element 30 (such as a concrete beam or other fixed structure).

[0110] The embodiment of the engaging member 46 may preferably include a reinforcing member 71, such as a sleeve, at at least one end of the engaging member. The reinforcing member may be provided at the end of the engaging member / bracket 46 that is supported on a supporting structural element 30 (such as a concrete beam or other structural member of a building).

[0111] The bracket 46 may include a receiving portion 73 for engaging with the connecting member 81. The connecting member 81 may include or be an elongated member such as a metal rod, bar, or reinforcing bar.

[0112] The retaining member 83 can engage with each end of the connecting member 81. The retaining member 83 may also be locked to an adjacent bracket 46 by a locking means 85 such as a pin, screw, or other fastener to prevent the connecting member 81 from disengaging prematurely from the floor member.

[0113] Multiple floor members can be connected to each other to form a panel structure such as multiple interconnected metal deck elements. Multiple brackets can engage with opposing ends of the panel structure, for example, as shown in Figure 31. The connecting member 81 can engage with the bracket 46 at each end of the panel structure.

[0114] The lifting device 90 engages with the connecting member 81 to lift the panel structure to a supported position on the structural floor support before the bracket is secured with fasteners and concrete is subsequently poured onto the panel structure. The lifting device may include suspension members, such as cables, chains, or other elongated suspension members, which can be detachably attached to the connecting member 81 at the mounting position 91. Spreader bars can be used to connect the elongated members to lifting means such as crane hooks.

[0115] Furthermore, it should be understood that the scope of the present invention is not limited to the embodiments disclosed. These embodiments are for illustrative purposes only. Functionally equivalent products, formulations, and methods are clearly within the scope of the present invention as described herein.

[0116] References to positional descriptions such as lower and upper, or inner and outer, should be interpreted in the context of the embodiments shown in the figures and should not be interpreted as limiting the invention to a literal interpretation of the terms, but rather as being understood by those skilled in the art.

[0117] The terms used herein are intended solely to describe and not limit to specific exemplary embodiments. Where used herein, the singular forms “a,” “an,” and “the” may also include the plural form unless the context explicitly indicates otherwise. The terms “comprise,” “comprises,” “comprising,” “including,” and “having,” or their variations, are inclusive and thus identify the presence of the described features, assemblies, processes, operations, elements, and / or components, but do not exclude the presence or addition of one or more other features, assemblies, processes, operations, elements, components, and / or groups thereof.

[0118] Terms such as "first," "second," and "third" may be used herein to describe various elements, components, areas, layers, and / or partitions, but these elements, components, areas, layers, and / or partitions should not be limited by these terms. These terms may be used only to distinguish one element, component, area, layer, or partition from another area, layer, or partition. Terms such as "first," "second," and other numerical terms, when used herein, do not imply order or sequence unless explicitly indicated by the context. Thus, a first element, component, area, layer, or partition described below may be referred to as a second element, component, area, layer, or partition without departing from the teachings of the exemplary embodiments.

[0119] Spatially relative terms such as “inside,” “outside,” “bottom,” “underside,” “downward,” “top,” and “above” may be used herein to facilitate explanation in describing the relationship between one element or feature and another shown in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation, in addition to the orientation depicted in the figures. For example, if the device in the figure is turned upside down, an element described as “below” or “below” another element or feature will be oriented “above” the other element or feature. Thus, the exemplary term “bottom” may encompass both up and down orientations. The device may be oriented in other ways (90-degree rotation or other orientations), and the spatially relative descriptors used herein shall be interpreted accordingly.

[0120] Throughout this specification, unless otherwise required by context, the term “comprise” or variations such as “comprises” or “comprising” shall be understood to imply the inclusion of the described complete entity or group of complete entities, but not the exclusion of any other complete entity or group of complete entities.

Claims

1. A support bracket configured to engage with a floor member to support the floor member between structural floor supports of a building structure.

2. The bracket according to claim 1, characterized in that the floor member includes a panel configured to support the poured concrete of the floor structure.

3. The bracket according to claim 1 or 2, wherein the bracket includes spaced engaging members that define at least one space between them, and is characterized by receiving the ends of each floor member for relative sliding engagement with the floor member.

4. The bracket according to claim 3, comprising at least one upper bar and at least one lower bar, providing at least one space between them, and receiving at least a portion of the end of the floor member therein.

5. The bracket according to claim 3 or 4, comprising a sleeve, wherein at least one upper bar and at least one lower bar extend inward.

6. The bracket according to claim 5, wherein the sleeve includes at least one spacer, the spacer separating at least one upper bar and at least one lower bar.

7. The bracket according to claim 5 or 6, characterized in that the sleeve is configured to support the bracket and thereby the floor member by being placed directly or indirectly on each structural floor support.

8. The bracket according to any one of claims 1 to 7, wherein the bracket is configured for engagement with the floor member without the use of fasteners, and provides structural support between the floor member and the support structure floor support, at least in the initial stage.

9. A bracket according to any one of claims 1 to 8, characterized in that it includes a receiving portion for receiving a connecting member.

10. The bracket according to claim 9, characterized in that the receiving portion includes a hole or opening through a part of the bracket for receiving the elongated connecting member.

11. A floor system for a building structure, comprising a bracket according to any one of claims 1 to 10.

12. The system according to claim 11, characterized in that the floor member is part of a panel structure that spans between spaced support beams of the floor support structure.

13. The system according to claim 12, characterized in that the panel structure includes a plurality of panels arranged side by side and spanning between spaced-apart support beams.

14. The system according to claim 11, wherein each bracket includes a receiving portion for engaging with the connecting member, and the connecting member includes or is an elongated member such as a metal rod, bar, or reinforcing bar.

15. The system according to claim 14, characterized in that it includes a retaining member that can be connected to each end of the connecting member.

16. The system according to claim 15, characterized in that the retaining member is configured to lock to an adjacent bracket by a locking means such as a pin, screw, or other fastener, thereby preventing the connecting member from prematurely disengaging from the floor member.

17. A method for constructing a floor structure, A process of engaging multiple brackets with each floor member of a floor panel structure by means of engagement without fasteners; A process for attaching a floor panel structure between opposing support floor supports of a building structure, wherein each bracket is supported on its respective floor support, and the floor member supported between them spans the space between the opposing support floor supports. Methods that include...

18. The method according to claim 17, further characterized by including the step of fixing each bracket to the respective floor member when engaging them.

19. The method according to claim 17 or 18, characterized by including the step of pouring a concrete mixture onto the floor panel structure and hardening the concrete.

20. The method according to any one of claims 17 to 19, characterized by comprising the steps of engaging a bracket with a panel structure before lifting it to a predetermined position using a lifting device, and then positioning the panel structure so that it is supported on a support floor support by the bracket.