The structure of dumplings with fillings

Abstract

This invention provides a dumpling filling structure that allows for the production of dumplings with a core filling using an automated machine structure. [Solution] The dumpling filling structure comprises a base 1, a side-pusher group 2, a stirring and feeding group 3, a pressurizing group 4, and a sealing group 5. The base has a base body 11. At least one material storage area is provided at a predetermined position on the base body. Each material storage area is formed so as to be through on both sides and communicate with the outside of the base body. The base body is provided with at least one pressurizing passage 13 formed to penetrate in the vertical direction. Each pressurizing passage is inserted into each material storage area from top to bottom. The base body is provided with at least one drop-off passage located above the material storage areas. Each drop-off passage communicates with each material storage area. A removable guide cover pipe 15 is assembled on the base body. The guide cover pipe defines at least one conduit 151.

Description

Technical Field

[0001] The present invention relates to food manufacturing and processing machinery, and particularly to a stuffing and feeding structure for dumplings.

Background Art

[0002] Making dumplings manually requires a lot of labor and time. Therefore, many in the food industry have adopted automated manufacturing by machines to improve efficiency.

[0003] In addition, some dumplings attracted consumers with fillings (central ingredients) such as shrimp meat. However, among existing dumpling manufacturing machines, there was no model that could add a predetermined amount of filling to each dumpling. Therefore, it was impossible to meet the need for automated production of dumplings with fillings.

[0004] In view of the above-mentioned drawbacks, the inventor of the present invention considered that improvement was necessary. Based on many years of experience in engaging in related technologies and product design and manufacturing, adhering to excellent design concepts, conducting research and creation on the above-mentioned drawbacks, and through continuous efforts, finally developed the stuffing and feeding structure for dumplings of the present invention, and expects to improve the product performance by improving the product structure.

Summary of the Invention

Problems to be Solved by the Invention

[0005] The main object of the present invention is to provide a stuffing and feeding structure for dumplings that can manufacture dumplings with fillings (central ingredients) by an automated mechanical structure.

Means for Solving the Problems

[0006] To solve the above problems, according to the first embodiment of the present invention, a dumpling filling structure comprising a base, a side filling group, a stirring filling group, a pressure filling group, and a sealing group, wherein the base has a base body, at least one material storage area is provided at a predetermined position on the base body, each of the material storage areas is formed to penetrate on both sides and communicate with the outside of the base body, at least one pressure filling passage is provided on the base body which penetrates in the vertical direction, each of the pressure filling passage is inserted into each of the material storage areas from top to bottom, and the base body has above the material storage area At least one drop-off passage is provided located at the base, each drop-off passage communicates with each of the material storage areas, and a removable guide cover pipe is assembled on the base, the guide cover pipe defines at least one conduit, each conduit corresponds to above each drop-off passage, and the base is further provided with a belt conveyor located beside the conduit, a plurality of separation plates fixed on the belt conveyor at equal intervals in the longitudinal direction, and between each separation plate a chamber for arranging core material is defined, and the belt conveyor is located at each of the The chambers are arranged sequentially to correspond to each of the conduits, and each of the side pusher groups has an upper pusher and a lower pusher fixed to the base, the upper pusher is located above the lower pusher, the upper pusher has an upper pusher member that can reciprocate and slide, the position of the upper pusher corresponds simultaneously to each of the conduits in the lateral direction, and by positioning the belt conveyor between the upper pusher and the conduit, the upper pusher member can push the core material in the chamber into the conduit, the lower pusher has a lower pusher member that can reciprocate and slide, the position of the lower pusher is , by simultaneously corresponding to each of the material storage areas in the lateral direction, the lower material pusher member can push the core material in the material storage area into the pressure channel, the stirring and dispensing group has a dispensing machine fixed to the base, the dispensing machine has at least one dispensing pipe, each dispensing pipe is inserted into each of the material storage areas, the dispensing machine pushes the bean paste into the pressure channel, a stirring machine is connected to the dispensing machine, the stirring machine stirs the bean paste and then drops it into the dispensing machine, the pressure group has a pressure member drive fixed to the base, the pressure member drive has,The present invention provides a dumpling filling structure characterized by the connection of a pressure member, the simultaneous insertion of the pressure member into each of the pressure channel, and the provision of the sealing group beside the base.

[0007] It is preferable that a blowdown device be provided within the aforementioned pipeline.

[0008] The sealing group preferably has a rotating device provided beside the base, on which a plurality of sealing devices are fixed, and the rotating device rotates each of the sealing devices until it corresponds to the area below the pressure passage. [Effects of the Invention]

[0009] The dumpling filling structure according to this invention allows for the production of dumplings with a core filling (central ingredient) using an automated machine structure. [Brief explanation of the drawing]

[0010] [Figure 1] This is a perspective view showing the filling structure of a dumpling according to one embodiment of the present invention. [Figure 2] This is a cross-sectional view showing the filling structure of a dumpling according to one embodiment of the present invention. [Figure 3] This is an explanatory diagram illustrating the structure of a dumpling filling according to one embodiment of the present invention, in which the core filling can be pushed into the conduit. [Figure 4] This diagram illustrates the structure of filling a dumpling according to one embodiment of the present invention, showing the state in which the filling is extruded until it adheres to the filling. [Figure 5] This diagram illustrates the structure of filling a dumpling according to one embodiment of the present invention, showing the state in which the filling and the core are pushed downwards. [Figure 6] This is an explanatory diagram illustrating the state in which the sealing group of the filling structure for a dumpling according to one embodiment of the present invention forms a dumpling. [Figure 7] This is an explanatory diagram illustrating the state in which a dumpling extruder, according to one embodiment of the present invention, extrudes a dumpling. [Modes for carrying out the invention]

[0011] Refer to Figures 1 and 2. As shown in Figures 1 and 2, the dumpling filling structure according to one embodiment of the present invention comprises a base 1, a side-pushing group 2, a stirring and filling-feeding group 3, a pressing group 4, and a sealing group 5.

[0012] The base 1 has a base body 11. Multiple horizontally aligned material storage areas 12 are provided at predetermined positions on the base body 11. Each material storage area 12 is formed so as to be through on both sides and communicates with the outside of the base body 11. Multiple vertically extending material passages 13 are provided on the base body 11. Each material passage 13 is inserted into each material storage area 12 from top to bottom. Multiple drop-off passages 14 are provided on the base body 11 located above the material storage areas 12. Each drop-off passage 14 communicates with each material storage area 12. A detachable guide cover pipe 15 is assembled on the base body 11. The guide cover pipe 15 defines multiple conduits 151. Each conduit 151 corresponds to the area above each drop-off passage 14. A belt conveyor 16 is further provided on the base body 11, located beside the conduits 151. Multiple separation plates 17 are fixed to the belt conveyor 16 described above at equal intervals in the longitudinal direction. Between each separation plate 17, a chamber 171 for arranging the core material is defined. The belt conveyor 16 is wrapped around so that each chamber 171 is sequentially positioned next to each conduit 151. The base 11 is provided with shielding plates 111 at a location offset from the guide cover pipe 15 to block both sides of the belt conveyor 16.

[0013] Each of the side pusher groups 2 has an upper pusher 21 and a lower pusher 22 fixed to the base body 11 described above. The upper pusher 21 is located above the lower pusher 22 described above. The upper pusher 21 has an upper pusher member 211 that can reciprocate and slide. The position of the upper pusher 21 corresponds simultaneously to each pipeline 151 in the lateral direction, and by positioning the belt conveyor 16 between the upper pusher 21 and the pipeline 151, the upper pusher member 211 can push the core material in the chamber 171 into the pipeline 151. The lower pusher 22 has a lower pusher member 221 that can reciprocate and slide. The position of the lower pusher 22 corresponds simultaneously to each material storage area 12 in the lateral direction, so that the lower pusher member 221 can push the core material in the material storage area 12 into the material channel 13.

[0014] The stirring and dispensing group 3 has a dispensing machine 31 fixed to the base body 11. The aforementioned dispensing machine 31 has a plurality of dispensing pipes 311. Each dispensing pipe 311 is inserted into each material storage area 12 from one side of the aforementioned material storage area 12, so that the aforementioned dispensing machine 31 pushes the bean paste into the aforementioned pressure passage 13. A stirring machine 32 is connected to the aforementioned dispensing machine 31. The aforementioned stirring machine 32 is used to drop the bean paste into the dispensing machine 31 after stirring it.

[0015] The pressure member group 4 has a pressure member drive 41 fixed to the base body 11. A pressure member 42 that can move up and down is connected to the aforementioned pressure member drive 41. The aforementioned pressure member 42 is simultaneously inserted into each pressure member passage 13.

[0016] The sealing group 5 has a rotating device 51 provided beside the base body 11 described above. Multiple sealing devices 52 are fixed on the rotating device 51. The rotating device 51 is used to rotate each sealing device 52 so that it corresponds to the area below the pressure passage 13 described above.

[0017] Refer to Figures 1 to 6. As shown in Figures 1 to 6, the operation process of this invention involves putting the dumpling filling into the stirring machine 32, stirring the filling, and then dropping it into the filling dispenser 31, which can push the filling from the filling pipe 311 into the aforementioned pressure channel 13. In addition, one or more predetermined amounts of filling are pre-filled into each chamber 171 on the belt conveyor 16 by manual or mechanical means. The core material described above is not limited to, for example, peeled shrimp. When the chamber 171 into which the core material is introduced rotates with the belt conveyor 16 and reaches the side of the corresponding conduit 151, the core material is first pushed into the conduit 151 by the upper pusher member 211 of the upper pusher 21, and the core material falls from the conduit 151 into the material storage area 12 via the drop conduit 14. Then, the core material in the material storage area 12 is pushed into the pressure conduit 13 by the lower pusher member 221 of the lower pusher 22. After the core material adheres to the filling in the pressure conduit 13, the pressure member drive 41 drives the pressure member 42 to push down the core material and filling, causing the core material and filling to fall from the end of the pressure conduit 13 onto the sealer 52. The dumpling wrappers are placed in advance on the aforementioned sealing device 52. Then, the sealing device 52 is rotated by the rotating device 51 to move the sealing device 52 that has received the filling and core ingredients away from below the pressure channel 13. The sealing device 52 that has not yet received the filling and core ingredients is then rotated so that it is in line with the pressure channel 13. The sealing device 52 that has moved away from below the pressure channel 13 wraps and closes the wrappers, forming three-dimensional dumplings.

[0018] The belt conveyor 16 rotates in a circulating manner, directing the chamber 171 into which the filling material is fed to the pipeline 151. The upper and lower pushers 21 and 22 also move in accordance with the belt conveyor 16's stroke, pushing the filling material into the pressure channel 13. The pressure member 42 also moves in accordance, pushing the filling material to which the filling material is attached downwards out of the pressure channel 13. This allows for continuous production of dumplings in a circulating manner.

[0019] See also Figure 7. As shown in Fig. 7, a dumpling extruder 53 is provided on the rotator 51. When the encapsulator 52 having the formed dumplings inside is rotated until it corresponds to the dumpling extruder 53, the dumpling extruder 53 can extrude the dumplings onto the transporter 6. Also, a blowing device 18 may be provided in the pipeline 151 and used to blow air from the blowing device 18 to prevent the core material from clogging in the pipeline 151.

[0020] What is described above is merely a preferred embodiment of the present invention and cannot be used to limit the scope of the present invention. That is, all equivalent changes and modifications made based on approximately the scope of the utility model registration claim are still considered to belong to the scope of the utility model registration claim of the present invention.

Explanation of Reference Numerals

[0021] 1 Base 2 Side Pushing Material Group 3 Stirring and Feeding Filling Group 4 Pressing Material Group 5 Encapsulating Group 6 Transporter 11 Base Body 12 Material Storage Area 13 Pressing Material Channel 14 Discharging Material Channel 15 Guide Material Cover Pipe 16 Belt Conveyor 17 Separation Plate 18 Blowing Device 21 Upper Pushing Material Device 22 Lower Pushing Material Device 31 Filling Feeding Machine 32 Stirring Machine 41 Pressing Member Driver 42 Pressing Member 51 Rotator 52 Encapsulator 53 Dumpling Extruder 111 Shielding Plate 151 Pipeline 171 Chamber 211 Upper Pushing Material Member 221 Lower Pushing Material Member 311 Filling Discharge Pipe

Claims

1. A dumpling filling structure comprising a base, a side-pumping group, a stirring / feeding group, a pressing group, and a sealing group, The base has a base body, and at a predetermined position on the base body there is at least one material storage area, each of the material storage areas is formed so as to be through on both sides and communicates with the outside of the base body, and the base body is provided with at least one material passage formed to penetrate in the vertical direction, each of the material passages is inserted into each of the material storage areas from top to bottom, and the base body is provided with at least one drop-off passage located above the material storage areas, each of the drop-off passages communicates with each of the material storage areas, and front A removable guide cover pipe is assembled on the base, the guide cover pipe defines at least one conduit, each conduit corresponding above each of the drop-off paths, and the base is further provided with a belt conveyor located beside the conduit, on the belt conveyor a plurality of separation plates fixed at equal intervals in the longitudinal direction, and between each of the separation plates a chamber for arranging the core material is defined, and the belt conveyor is wrapped around so that each of the chambers sequentially corresponds beside each of the conduits, Each of the side pusher groups has an upper pusher and a lower pusher fixed to the base, the upper pusher is located above the lower pusher, the upper pusher has an upper pusher member that can reciprocate and slide, the position of the upper pusher corresponds simultaneously to each of the pipelines in the lateral direction, and by positioning the belt conveyor between the upper pusher and the pipeline, the upper pusher member can push the core material in the chamber into the pipeline, the lower pusher has a lower pusher member that can reciprocate and slide, the position of the lower pusher corresponds simultaneously to each of the material storage areas in the lateral direction, the lower pusher member can push the core material in the material storage area into the pressure channel, The stirring and dispensing group has a dispensing machine fixed to the base, the dispensing machine has at least one dispensing pipe, each dispensing pipe is inserted into each of the material storage areas, the dispensing machine pushes the bean paste into the pressure passage, a stirring machine is connected to the dispensing machine, the stirring machine stirs the bean paste and then drops it into the dispensing machine, The pressure group has a pressure member drive fixed to the base, a pressure member is connected to the pressure member drive, and the pressure members are simultaneously inserted into each of the pressure member passages. The aforementioned wrapping group is provided beside the base, characterized in that it is a dumpling filling structure.

2. The dumpling filling structure according to claim 1, characterized in that a blowing device is provided inside the aforementioned pipeline.

3. The aforementioned sealing group has a rotating device provided beside the base, Multiple sealing devices are fixed to the aforementioned rotating device. The dumpling filling structure according to claim 1, characterized in that the rotating device rotates each of the sealing devices until it corresponds to the area below the pressure channel.

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