A method for preparing detergent-free decellularized extracellular matrix and bioinks for 3D printing
A detergent-free method for preparing dECM through mechanical fragmentation and thorough washing addresses the issue of residual detergents in bioinks, improving printability and maintaining ECM structure for enhanced cell viability in bioprinted tissues.
Patent Information
- Application Number
- JP2022504564
- Authority / Receiving Office
- JP · JP
- Patent Type
- Patents
- Current Assignee / Owner
- Priority Date
- 2019-12-19
- Filing Date
- 2020-07-21
- Publication Date
- 2024-12-25
- Estimated Expiration
- 2040-07-21
AI Technical Summary
Existing bioink formulations fail to replicate the complexity of the natural extracellular matrix (ECM), which is crucial for cellular processes such as migration and differentiation, and often contain residual detergents that affect the quality of decellularized ECM (dECM) used in bioprinting.
A detergent-free method for preparing dECM involves mechanical fragmentation, multiple washes with buffered solutions, DNAse treatment, and lyophilization to remove detergents, followed by milling and optional sterilization, resulting in a dECM powder suitable for bioprinting without the need for additional viscosity agents.
The method produces a dECM with improved printability and lower viscosity, maintaining the ECM's quaternary structure, which enhances cell viability and functionality in bioprinted structures.
Smart Images

Figure 0007606236000015 
Figure 0007606236000016 
Figure 0007606236000017
Abstract
Description
[Technical field]
[0001] The present invention relates to methods for preparing detergent-free decellularized ECM, detergent-free decellularized ECM in powder and liquid form, methods for preparing primary bioink, methods for preparing primary bioink, vascular bioink, three-dimensional structures comprising vascular bioink, primary bioink and / or vascular bioink, and methods for preparing three-dimensional structures. [Background technology]
[0002] Bioprinting allows for the automated deposition of live cells along with other components for the development of three-dimensional (3D) tissue constructs. Bioink formulations are made from different sources including synthetic and natural polymers such as collagen, gelatin, alginate, hyaluronic acid, fibrin and polyethylene glycol. It is generally known that matrix materials used in bioprinting cannot exhibit the complexity of the natural extracellular matrix (ECM) that may constitute the cellular microenvironment and regulate cellular processes including migration, differentiation and other functions. Therefore, the presence of ECM in bioink is believed to be beneficial for the reproduction of the microenvironment through cell-cell connections.
[0003] International patent application WO2017014582 states that 6 The present invention discloses a bio-ink composition comprising 0.01-1 w / v% of cells / mL, 0.1-10 w / v% of cell carrier material, 0.01-1 w / v% of viscosity increasing agent, 1-30 v / v% of lubricant, and 0.1-10 w / v% of structural material. The bio-ink composition may further comprise tissue-derived component material. Preferably, the cell carrier material is gelatin or collagen, the viscosity increasing agent is hyaluronic acid or dextran, the lubricant is glycerol, and the structural material is fibrinogen or methacrylated gelatin (GelMa).
[0004] The literature contains many publications on the challenge of selecting a suitable bioink composition with optimal properties for tissue engineering applications. Mohamed Ali et al. conducted a study on the fabrication of a bioink based on kidney-derived decellularized ECM (dECM) [1]. Using a dissolution method using 0.5 M acetic acid and 0.1 mg / mL pepsin, dECM hydrogels of relatively low concentrations (1–3%) were obtained. Furthermore, a methacrylation process of dECM by the addition of a photoinitiator (Irgacure) was performed.
[0005] Subsequent research groups tried to obtain bioinks using ECM with the addition of methacrylated gelatin (GelMa) and a photoinitiator, i.e., LAP (lithium phenyl-2,4,6-trimethylbenzoylphosphinate) [2]. Others used dECM hydrogels obtained with a relatively high concentration of pepsin, with the addition of polycaprolactone (PCL) as a synthetic preservative [3].
[0006] Patent document KR20180125776 describes a bioink composition comprising dECM powder and a hydrogel. The dECM powder may be selected from liver tissue, cardiac tissue, cartilage tissue, bone tissue, adipose tissue, muscle tissue, skin tissue, mucosal epithelial tissue, amniotic membrane tissue or corneal tissue. Preferably, the dECM powder has a particle size of 0.05 to 100 μm. The hydrogel may contain one or more selected from the group consisting of gelatin, hyaluronic acid, dextran and collagen.
[0007] (2014) developed tissue-specific dECM bioinks, including adipose, cartilage and cardiac tissues, that could provide critical inputs for cell engraftment, survival and long-term function. The bioprinting method allowed for the reconstruction of native cell morphology and function. Higher order assembly of the printed cell constructs was observed with organized spatial patterns and tissue-specific gene expression. A key advantage of this methodology was the application of tissue-specific ECMs that provided critical inputs for cell engraftment, survival and long-term function [3].
[0008] Experiments involving decellularization of organs to obtain dECM as a component of bioinks have been investigated by many research groups [4, 5, 7]. Various substances, mainly Triton X-100 and / or sodium dodecyl sulfate (SDS) detergents, have been used for decellularization. A method for liver decellularization, treating liver tissue with a desaturation solution containing a surfactant and a superreactive solution, is described in KR1020180011607A. 0.5% Triton X-100 (Triton X-100) can be used as a surfactant.
[0009] Mohamed Ali and coworkers constructed a photocrosslinkable kidney containing ECM-derived bioink [1]. A whole porcine kidney was decellularized by perfusion method, dissolved in acid solution, and chemically modified by methacrylation. The results showed that the bioprinted human kidney cells were highly viable and matured over time. Furthermore, the bioprinted kidney construct exhibited structural and functional characteristics of native kidney tissue. The tissue-specific ECM-derived bioink was able to enhance cell maturation and ultimately tissue formation.
[0010] Mirmalek-Sani et al. (2013) presented a decellularization process of porcine pancreas to create scaffolds for human stem cells and porcine islets. Cellular material was effectively removed, while ECM proteins and native vasculature were retained. Furthermore, it was shown that the decellularized pancreas could support cell adhesion and maintenance of cell function [6]. Summary of the Invention [Problem to be solved by the invention]
[0011] The objective of the present invention is to provide a detergent-free dECM that can be used for bioprinting. Literature data does not provide residual amounts of detergents in the ECM obtained by decellularization, or the results of methods to assay their content. In already published procedures for the decellularization of various tissues, the detergent removal phase is relatively short. It is believed that the absence of detergents in the dECM would significantly affect the quality of the dECM obtained. The procedure developed by the applicant makes it possible to remove almost all detergents without the need for the addition of other chemicals. A second objective of the present invention is to obtain a bioink of suitable consistency and viscosity without the need for the addition of viscosity-increasing agents. [Means for solving the problem]
[0012] In a first aspect, a method for preparing detergent-free decellularized extracellular matrix (dECM) is provided, comprising the steps of: - mechanically fragmenting, preferably by mechanical extrusion, organs of animal origin, selected from the pancreas, liver, kidneys, heart, skin, lungs, large intestine, small intestine, blood arteries and veins, adipose tissue and placenta, isolated from the animal body, - incubating the fragmented organ in a buffered detergent solution, preferably containing 1x phosphate buffered saline (PBS), which contains 0.5% to 1.5%, preferably 1% (v / v) octoxynol-9, to which an antimicrobial agent, preferably streptomycin, is added, preferably at a concentration of 0.01% (w / v), the incubation being carried out at a temperature below room temperature, preferably at 4°C, for at least 72 hours with agitation, transferring the fragmented organ to a fresh detergent solution every 4 to 12 hours, - incubating the fragmented organ in a first buffered washing solution, preferably containing 1x PBS, at a temperature below room temperature, preferably at 4°C, for at least 72 hours with agitation, the first buffered washing solution containing an antimicrobial agent, preferably streptomycin, preferably at a concentration of 0.01% (w / v), transferring the fragmented organ to a fresh washing solution every 4 to 12 hours, - incubating the fragmented organ in a deoxyribonuclease solution containing DNAse, preferably at a concentration of 0.0001-0.0003% (w / v), most preferably 0.0002% (w / v), at a temperature suitable for DNAse performance, preferably for at least 8 hours, - incubating the fragmented organ in a second buffered washing solution, preferably containing 1x PBS, at a temperature below room temperature, preferably at 4°C, for at least 72 hours with agitation, the second buffered washing solution containing an antibacterial agent, preferably streptomycin, preferably at a concentration of 0.01% (w / v), transferring the fragmented organ to a fresh washing solution every 4 to 12 hours, - freezing the fragmented organ and grinding the frozen fragmented organ into fragments; - freeze-drying the frozen fragmented organ, preferably at -32°C and preferably under a pressure of 0.31 mbar (31 Pa), - optionally a final drying step at 0.0010 mbar (0.1 Pa) and -76°C for 5 to 15 minutes; - grinding the milled and dried product into a 25-500 μm dECM powder; - optionally sterilizing the product, preferably by radiation and / or ethylene oxide, A method is provided, comprising:
[0013] Mechanical fragmentation of the organ facilitates the removal of detergents from the organ, resulting in a product with a lower fat content, which improves the properties of the final product, i.e., increased viscosity and improved printability. The addition of DNAse is essential for the removal of DNA from animal-derived organs. If the resulting printed 3D structure contains dECM with DNA, it cannot be used further for transplantation experiments.
[0014] Preferably, the grinding step is followed by a step of confirming the amount of octoxynol-9 in the dECM powder, and preferably the dECM powder is treated with collagenase, preferably at a concentration of at least 43,953 PZ / g dECM, before confirming for the presence of octoxynol-9.
[0015] Preferably, after the milling step, the following steps are carried out: - dissolving the dECM powder in a solution of hydrochloric acid, preferably 0.01 M, to which 0-10 mg / ml pepsin has been added; - mixing at room temperature for 48 to 72 hours, preferably 72 hours; - neutralizing, preferably on ice, using 0.1 M sodium base and PBS solution; continues.
[0016] In the second aspect, a detergent-free decellularized extracellular matrix (dECM) in powder form is provided, which can be obtained by the method for preparing detergent-free decellularized ECM.Preferably, the dECM powder is sterile.If necessary, the powder can be sterilized by radiation sterilization or ethylene oxide sterilization.
[0017] In a third aspect, there is provided a detergent-free decellularized extracellular matrix (dECM) in the form of a solution obtainable by a method for preparing a detergent-free decellularized ECM.
[0018] In a fourth aspect, a method for preparing a primary bio-ink is provided, comprising the steps of: - preparing a paste comprising 5-50% (w / v), preferably 15-25% (w / v), of a dECM powder according to the second aspect of the invention, and 1-10% (w / v), preferably 8-10% (w / v), of a dECM solution according to the third aspect of the invention, by mixing; - incubating the paste for at least 24 hours at a temperature between 7 and 10°C; - adding 1.46-7.32% (w / v) methacrylated gelatin, 0.15-1.10% (w / v) methacrylated hyaluronic acid, 5-10% (w / v) glycerol and a photoinitiator, preferably 0.03-0.17% (w / v) lithium phenyl-2,4,6-trimethylbenzoylphosphinate, followed by gentle mixing; A method is provided, comprising:
[0019] The dECM powder is originally prepared by lyophilization and does not dissolve thereafter, thus preserving the entire quaternary structure of the ECM. Thus, the use of dECM in the form of a paste containing both dECM powder and dECM solution provides a primary bioink with an appropriate consistency, and the dECM powder does not dissolve in the primary bioink, thus preserving the entire quaternary structure of the ECM.
[0020] In a fifth aspect, there is provided a primary bioink comprising a dECM paste and 1.46-7.32% (w / v) methacrylated gelatin, 0.15-1.10% (w / v) methacrylated hyaluronic acid, 5-10% (w / v) glycerol and a photoinitiator, preferably 0.03-0.17% (w / v) lithium phenyl-2,4,6-trimethylbenzoylphosphinate, wherein the dECM paste comprises 5-50% (w / v), preferably 15-25% (w / v), of a dECM powder according to the second aspect of the invention and 1-10% (w / v), preferably 8-10% (w / v), of a dECM solution according to the third aspect of the invention, and wherein the viscosity of the primary bioink is at least 5 Pa·s, as measured in a cone-and-plate system at a constant shear rate of 21 / s and a temperature of 37° C.
[0021] The use of dECM makes it possible to replicate the extracellular conditions of the body, thus endowing the bioprint with the characteristics of natural tissue that stimulate cells to differentiate and improve their survival. Moreover, the extracellular matrix is necessary to obtain the appropriate viscosity of the bioink and to maintain a stable three-dimensional structure of the printed construct with the additional possibility of thermal crosslinking in the temperature range of 33-37 °C.
[0022] The use of photoinitiators allows for crosslinking that is non-toxic to cells, compared to chemical crosslinking that uses chemicals contained in the primary bioink that are toxic to cells. Crosslinking with photoinitiators and visible light minimizes cellular DNA damage compared to thermal crosslinking. Both temperature and light have negative effects on cells, leading to DNA damage. However, with visible light crosslinking, these changes are kept to a minimum.
[0023] Methacrylated gelatin (GelMa) is used to mold the printed constructs. Additionally, methacrylated gelatin holds the filaments together, preventing the detachment of the lobules and improving cell and islet viability. GelMa is more stable at higher temperatures compared to gelatin, which is beneficial during thermal crosslinking.
[0024] Methacrylated hyaluronic acid (HAMA) helps maintain the three-dimensional structure through cross-linking. In addition, HAMA provides smoothness, softness, and homogeneity to the printed filament and supports cell culture. These characteristics cannot be obtained by the addition of non-methacrylated hyaluronic acid.
[0025] The use of glycerol improves the functionality of cells and islets. It also improves the lubricity of the bioink, allowing for the formation of continuous filaments, improves the mixing of the bioink components in the syringe or mixer, and reduces pressure consumption during printing.
[0026] Preferably, the primary bioink contains hyaluronic acid at a concentration of 0.001-0.100 mg / mL, preferably 0.007 mg / mL of bioink, laminin at a concentration of 0.005-0.100 mg / mL, preferably 0.084 mg / mL of bioink, collagen I at a concentration of 0.001-0.100 mg / mL, preferably 0.041 mg / mL of bioink, collagen II at a concentration of 0.005-0.175 mg / mL, preferably 0.122 mg / mL of bioink, and collagen III at a concentration of 0.005-0.175 mg / mL, preferably 0.122 mg / mL of bioink. collagen IV at a concentration of 3-300 μg / mL, preferably 100 μg / mL, fibronectin at a concentration of 10-100 mg / mL in bioink, aprotinin at a concentration of 1-2 EPU / mL in bioink, polysorbate at a concentration of 0.05-2 mg / mL in bioink, human thrombin at a concentration of 5-55 mg / mL in bioink, calcium chloride at a concentration of 20-60 mM / mL in bioink; As the angiogenesis-promoting vitamins, vitamin A at a concentration of 1 nM to 500 μM, preferably 100 μM, vitamin B1 at a concentration of 50 to 100 μM, preferably 100 μM, vitamin B3 at a concentration of 1 to 10 μM, preferably 10 μM, vitamin B12 at a concentration of 10 to 100 mg / mL of the bioink, vitamin D3 at a concentration of 0.1 to 10 nM, preferably 10 nM, and as the growth factor supporting angiogenesis, The bioink contains at least one additive selected from VEGF at a concentration of 10 to 20 ng / mL, preferably 20 ng / mL of the bioink, FGF at a concentration of 1 to 10 ng / mL, preferably 20 ng / mL of the bioink, TGF-β at a concentration of 1 to 10 ng / mL, preferably 20 ng / mL of the bioink, interleukin (IL)-8 at a concentration of 0 to 100 ng / mL, preferably 10 ng / mL of the bioink, and IL-17A at a concentration of 20 to 50 ng / mL, preferably 20 ng / mL of the bioink.
[0027] Commercially available additives such as hyaluronic acid, collagen I and IV, and laminin further improve the functionality of the printed 3D structures.
[0028] Vitamin A - ATRA (all-trans retinoic acid), as a metabolite of vitamin A, has pro-angiogenic effects and improves the expression of factors behind angiogenesis, such as cyclooxygenase-2 (COX-2), hypoxia-inducible factor (HIF)-1, CXC, chemokine receptor (CXCR)-4, vascular endothelial growth factor (VEGF), and angiotensin (Ang)-2 and -4. In addition, ATRA has been shown to reduce pro-MMP2 (pro-matrix metalloproteinase-2-type IV collagenase) activity.
[0029] Vitamin B1 - Benfotiamine (a thiamine derivative) inhibits apoptosis via the protein-dependent B-kinase pathway (PKB / Akt) and is involved in inducing proliferation of progenitor endothelial cells.
[0030] Vitamin B3 - Niacin enhances and promotes endothelial cell function that supports angiogenesis through its receptor, i.e., hydroxycarboxylic acid receptor 2 (GPR109A). Furthermore, Vitamin B3 is a precursor of NAD(+), which induces and supports angiogenesis through its response to sirtuin mediators (SIRTs).
[0031] Vitamin B12 (cobalamin) induces the production of prostaglandin E1, prostacyclin and nitric oxide (NO), all of which have a favorable effect on the initiation of angiogenesis.
[0032] Vitamin D3 is designed to stimulate angiogenesis in vitro. Vitamin D3 induces increased VEGF expression and pro-MMP2 activity. Vitamin D3 also affects the function of ECFCs (endothelial colony forming cells).
[0033] VEGF induces endothelial cell proliferation, migration, sporulation and the formation of junctions between endothelial cells, and further affects the degradation of the extracellular matrix (ECM) by inducing the production of various proteases and activating integrins on the cell surface of endothelial cells.
[0034] Fibroblast growth factors (FGFs) increase endothelial cell migration and promote capillary morphogenesis, and also increase endogenous VEGF production.
[0035] Transforming growth factor-β (TGF-β) promotes the formation of ECM (proteoglycans, fibronectin, collagen) and regulates the proliferation of endothelial cells, their migration and the formation of blood vessels. TGF-β mediates the interaction between endothelial cells and pericytes.
[0036] Interleukin (IL)-8 has a potent proangiogenic effect on endothelial cells through interaction with the CXCR1 and CXCR2 receptors. Interleukin-8 stimulates the formation of microvascular networks.
[0037] IL-17A induces angiogenesis, cell migration and cytoskeletal reorganization.
[0038] Preferably, the primary bioink is 0.1 to 10 × 10 of the bioink. 5 Endothelial cells at a density of 0.1–10 × 10 / mL of bioink 5 Primary microvascular endothelial cells at a concentration of 3–9 × 10 / mL in bioink 6 Animal or human derived α cells at a concentration of 1.1–3.4 × 10 / mL in bioink 7 The bioink further comprises one or more animal or human derived additives selected from animal or human derived beta cells at a concentration of 20,000 iEq / mL of the bioink, and preferably animal or human derived pancreatic islets in an amount of 20,000 iEq / mL of the bioink.
[0039] Pancreatic islets are responsible for producing insulin. Endothelial cells are added for more rapid formation of vascular networks in the printed 3D structures. Primary microvascular endothelial cells are used to support the formation and growth of microvessels in the bioprinted 3D structures.
[0040] In a sixth aspect, a method for preparing a vascular bioink is provided, comprising the steps of: a) optionally preparing a solution of microbiological gelatin supplemented with CMC, including preparation of a 1-2% (w / v) solution of microbiological gelatin in a buffer solution, preferably PBS, by suspending the microbiological gelatin in the buffer solution at a temperature between 50-65°C, preferably at 60°C, with stirring, adding a 2-5% (v / v) aqueous solution of carboxymethylcellulose (CMC) to obtain a final concentration of 0.2-1% (v / v) CMC in the bioink, and cooling the solution to a temperature below 40°C; b) preparing a 5-10% (w / v) dECM solution by adding, with gentle stirring, a dECM powder according to the second aspect of the invention, preferably sterilized by radiation, to (i) a solution of microbiological gelatine supplemented with CMC obtained in step a), or (ii) a buffer solution, or (iii) a solution of cell culture medium; c) sonicating the resulting solution for 0.5 to 2.0 hours at a temperature not exceeding 37°C; d) Optionally, fibronectin at a concentration of 3-300 μg / mL, preferably 100 μg / mL, VEGF at a concentration of 10-30 ng / mL, preferably 30 ng / mL, FGF at a concentration of 10-20 ng / mL, preferably 20 ng / mL, PGE2 at a concentration between 100-300 nM, preferably 100 nM, 0.1-10×10 of bioink 7 Endothelial cells at a density between 0.1-10 x 10 cells / mL of bioink 6 adding at least one animal or human derived additive selected from fibroblasts having a density between 1000 and 10000 cells / mL; The present invention provides a method comprising:
[0041] In a seventh aspect, a method for preparing a vascular bioink is provided, comprising the steps of: - a) optionally preparing a solution of microbiological gelatin supplemented with CMC, comprising a preparation of a 1-5% (w / v) solution of microbiological gelatin in a buffer solution, preferably PBS, by suspending the microbiological gelatin in the buffer solution at a temperature between 50-65°C, preferably at 60°C, with stirring, adding a 2-5% (v / v) aqueous CMC solution to obtain a final concentration of 0.2-2% (v / v) CMC in the bioink, and cooling the solution to a temperature below 40°C; b) preparing a 2-10% (w / v) dECM solution by adding, with gentle stirring, a dECM powder according to the second aspect of the invention, preferably sterilized by radiation, to (i) a microbiological gelatine supplemented with CMC obtained in step a), or (ii) a buffer solution, or (iii) a solution of cell culture medium; c) boiling the mixture at 100°C for 15 to 30 minutes; d) Optionally, fibronectin at a concentration of 3-300 μg / mL, preferably 100 μg / mL, VEGF at a concentration of 10-30 ng / mL, preferably 30 ng / mL, FGF at a concentration of 10-20 ng / mL, preferably 20 ng / mL, PGE2 at a concentration between 100-300 nM, preferably 100 nM, 0.1-10×10 of bioink 7 Endothelial cells at a density between 0.1-10 x 10 cells / mL of bioink 6 adding at least one animal or human derived additive selected from fibroblasts having a density between 1000 and 10000 cells / mL; The present invention provides a method comprising:
[0042] In an eighth aspect, there is provided a vascular bioink comprising a sonicated or boiled dECM solution according to the third aspect of the invention described above at a concentration of 2-10% (w / v), preferably supplemented with microbiological grade gelatin at a concentration of 1-5% (w / v) and / or CMC at a concentration of 0.2-2% (v / v).
[0043] Sonicated or boiled dECM changes its physical and chemical properties with temperature changes. This component is designed to ensure proper viscosity of the bioink during printing at relatively low temperatures (15-20 °C) and to preserve the printed vasculature until cell infiltration and slow liquefaction at the incubation temperature of 37 °C.
[0044] Microbiological gelatin provides the desired consistency and improves cell viability. CMC increases the viscosity and stabilizes the consistency of the bioink. Fibronectin promotes angiogenesis and stimulates the outgrowth of the blood vessels that are formed, depending on the input, without affecting their proliferation rate.
[0045] Preferably, the vascular bioink comprises fibronectin at a concentration of 3-300 μg / mL, preferably 100 μg / mL, VEGF at a concentration of 10-30 ng / mL, preferably 30 ng / mL, FGF at a concentration of 10-20 ng / mL, preferably 20 ng / mL, PGE2 at a concentration between 100-300 nM, preferably 100 nM, 0.1-10×10 of the bioink. 7 Endothelial cells at a density between 0.1-10 x 10 cells / mL of bioink 6 The medium contains at least one animal or human derived additive selected from fibroblasts at a density between 100 and 200 cells / mL.
[0046] Endothelial cells generate blood vessels. Fibroblasts produce angiogenic factors. VEGF induces endothelial cell proliferation, migration, sporulation and the formation of connections between endothelial cells. In addition, by inducing the production of various proteases, VEGF affects the degradation of ECM and activates integrins on the cell surface of endothelial cells. FGF increases endothelial cell migration and promotes capillary morphogenesis. FGF also increases endogenous VEGF production. PGE2-prostaglandin E2 is designed to induce migration, proliferation and formation of new blood vessels by activating (phosphorylating) FGF at the (R)-1 receptor.
[0047] In a ninth aspect, there is provided a three-dimensional structure comprising at least three adjacent bio-ink layers, wherein a layer of vascular bio-ink according to the eighth aspect of the invention is disposed between two layers of a primary bio-ink according to the fifth aspect of the invention.
[0048] In a tenth aspect, there is provided a method for the preparation of a three-dimensional structure, comprising depositing a primary bio-ink according to the fifth aspect of the invention and a vascular bio-ink according to the eighth aspect of the invention layer-by-layer in a 3D bio-printing process at a printing speed of 5-50 mm / s, a pressure of 4-300 kPa and a temperature of 4-37° C., and exposing the primary bio-ink during or after deposition to UV and / or visible light, preferably of wavelength 365-405 nm, more preferably 405 nm, for at least 5 seconds. Cross-linking at 405 nm is preferred as it is not toxic to the cells contained in the three-dimensional structure.
[0049] With the present invention it was possible to obtain models of leaflets with dimensions of 27 x 17 x 2.5 mm. Leaflets consisting of 5 layers were printed in 3 to 10 minutes. Furthermore, 3D models of functional organ prototypes with dimensions of 30 x 40 x 20 mm were obtained. The models consisted of 30 layers and were printed in 20 to 60 minutes. Also importantly, here for the first time the use of boiled or sonicated dECM is reported. The present invention makes it possible to obtain constructs in short times due to the printing speed being well correlated with the viscosity of the bioink (up to 30 mm / s). Stable three-dimensional porous structures can be obtained (30 layers), which can be stored for 20 days at a temperature of 37 °C. In a preferred embodiment, the primary bioink is based on the use of a less toxic photoinitiator, namely LAP, in a relatively low concentration rather than Irgacure. Furthermore, a dECM solution is obtained using a smaller amount of pepsin than found in the literature. [Brief description of the drawings]
[0050] [Figure 1] FIG. 1 shows the effect of pepsin concentration on dECM hydrogel properties. [Diagram 2] 1 shows the relationship between the concentration of dECM solution and A) the viscosity of a 5% (w / v) dECM solution to which 15% (w / v) dECM powder has been added, B) the viscosity of a 5% (w / v) dECM solution to which 25% (w / v) dECM powder has been added, C) the viscosity of an 8% (w / v) dECM solution to which 15% (w / v) dECM powder has been added, D) the viscosity of an 8% (w / v) dECM solution to which 25% (w / v) dECM powder has been added, E) the viscosity of a 10% (w / v) dECM solution to which 15% (w / v) dECM powder has been added, and F) the viscosity of a 10% (w / v) dECM solution to which 25% (w / v) dECM powder has been added. [Diagram 3] FIG. 1 shows analysis of the kinetics of 5% (w / v) dECM solutions (A, B), 8% (w / v) dECM solutions (C, D) and 10% (w / v) dECM solutions (E, F) at given temperatures. [Figure 4] FIG. 13. Absorbance analysis of printed leaflets: GelMa, HAMA, Mix. [Diagram 5] FIG. 1 shows the viscosity of A) boiled and B) sonicated dECM(r). [Figure 6] A) 3D model of a vascularized lobule and B) photograph of the printed construct. [Figure 7] FIG. 14. Visualization of the vascularization (A, B) and prototype (C, D) of the vasculature of a 3D model of the pancreas. [Figure 8] FIG. 1 shows the effect of glycerol on islet functionality, A) at the start of the experiment and B) after 24 hours of incubation. [Figure 9] FIG. 1 shows the effect of commercial additives on islet functionality and viability A) at the start of the experiment, B) after 24 hours of incubation, and C) after 48 hours of incubation. [Figure 10] FIG. 1 shows the effect of addition of methacrylated gelatin on islet viability A) at the start of the experiment, B) after 24 hours of incubation, C) after 48 hours of incubation, and D) after 48 hours of incubation. [Figure 11]FIG. 1 shows the effect of addition of methacrylated hyaluronic acid on islet viability A) at the start of the experiment, B) after 24 hours of incubation, and C) after 48 hours of incubation. [Figure 12] FIG. 1 shows the effect of adding a mixture of GelMa and HAMA in various ratios on islet viability A) at the start of the experiment, B) after 24 hours of incubation, C) after 48 hours of incubation, and D) after 48 hours of incubation. [Figure 13] FIG. 13 shows the effect of addition of cut or ground ECM powder on islet viability A) at the start of the experiment, B) after 24 hours of incubation, C) after 48 hours of incubation, and D) after 48 hours of incubation. [Figure 14] FIG. 14 shows the effect of adding GelMa and HAMA to the primary bioink on the viability of pancreatic islets after printing, A) at the start of the experiment and B) after 24 hours of incubation. [Figure 15] Visualizations from electron microscopy showing protein structure at individual stages of preparation of dECM for use as raw material for bioprinting. A)-C) - SEM (scanning electron microscope) images; A) native tissue before decellularization; B) tissue after decellularization; C) construct printed from primary bioink. D)-E) - TEM (transmission electron microscope) images; D) tissue after decellularization; E),F) construct printed from primary bioink with preserved collagen quaternary structure (visible collagen fibers). DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0051] Embodiments of the present invention: Example 1: Preparation of detergent-free dECM A. Procedure for pancreatic decellularization To remove cellular structures from the pancreatic organ while leaving the extracellular matrix (scaffold), a 1% (v / v) Triton X-100 solution containing 0.1% (v / v) aqueous ammonia in a 1x concentrated PBS solution containing 0.01% (w / v) streptomycin was prepared. After collection, the tissue material was frozen at -80°C. Then, after thawing, the outer layer of adipose tissue and the surrounding membrane were removed from the organ. The prepared pancreas was processed in two ways: cutting into small pieces (approximately 1-1.5 cm) and mechanical grinding (using the extrusion grinding method).
[0052] The fragmented tissue was placed in a bottle and suspended in the previously prepared solution of Triton X-100. The specimens were placed in an incubator at 4 °C with constant stirring at 150 rpm. The detergent was changed every 4 to 12 hours until the cellular fraction was completely removed (3 to 5 days). The detergent was then washed off from the obtained scaffolds. For this purpose, a solution of 1 × PBS containing 0.01% (w / v) streptomycin was used. The washing process was carried out for 72 hours at 4 °C with continuous stirring at 150 rpm.
[0053] The next stage, decellularization, consisted of administration of a deoxyribonuclease solution (0.0002% (w / v) DNAse in 1x PBS supplemented with 0.12 mM calcium and magnesium ions). The scaffolds were incubated in the above mentioned solution for 8 h at 37 °C with agitation at 150 rpm. The final step involved washing again with a 1x PBS solution containing 0.01% (w / v) streptomycin in standard conditions (4 °C; 150 rpm; 72 h). In addition, a washout of the detergent using aqueous ammonia at a concentration of 0.1% (v / v) in a 1x concentrated PBS solution was also tested. Furthermore, the effect of increasing the temperature to 20-24 °C on the washing step was also studied.
[0054] After the decellularization process was completed, the resulting scaffold was frozen in liquid nitrogen and ground into pieces approximately 0.5 cm in size. The material was freeze-dried for 26 hours at a temperature of -32°C and a pressure of 0.31 mbar (31 Pa). The final drying process lasted for 10 minutes at a pressure of 0.0010 mbar (0.1 Pa) and a temperature of -76°C. The ground and dried scaffold was ground into powder using a cryo-mill. The grinding procedure included 3 cycles for 1 minute at 15 beats per second.
[0055] For the characterization of the obtained product, i.e. dECM powder (abbreviated as "dECM(p)"), the powder particle size distribution in the flow gradient was tested using a laser diffraction spectrometer Spraytec (Malvern, UK) equipped with an attached inhalation chamber to test the inhalation spray. In all cases studied, the values of the parameters describing the powder analyzed after aerosolization were comparable, indicating that it was not necessary to provide additional energy in the form of an increased airflow to break the powder into individual particles. Table 1 shows the values of the parameters describing the diameter of the powder particles, where: Dv(50) - Median of volumetric particle size distribution: the diameter of the particles that divides the cumulative volume distribution in half, in other words, all particles both smaller and larger than the median have the same volume (particles below this diameter make up 50% of the sample volume). Dv(10) - Particles below this diameter make up 10% of the sample volume. Dv(90) - Particles less than this diameter make up 90% of the sample volume. D[3][2] - Sauter diameter is the diameter of a particle whose volume-to-area ratio is the same as the ratio of the volume of all analyzed particles to the total surface area of all such particles. D[4][3]- Diameter defined as the ratio of the sum of the fourth powers of the particle diameter to the sum of the cubes of the particle diameter.
[0056] [Table 1]
[0057] Measurements after aerosolization of the dECM powder indicate that the powder was polydisperse. The median of the volumetric particle diameter distribution, Dv(50), at the nominal airflow rate for the Cyclohaler type inhaler was equal to 148.43 ± 10.14 μm. At the same time, the smallest particles with a total volume not exceeding 10% of the total volume of the sample had a diameter (Dv(10)) of less than 28.23 ± 1.48 μm, while the diameter distinguishing particles with a total volume less than 90% of the total volume of the sample was 410.10 ± 29.41 μm. Airflow rates feeding the inhaler were set at 200 and 270 dm 3 An increase in the flow rate to 100 dm / min did not significantly affect the median volumetric particle size distribution or the Dv(10) value. Only a slight increase in the maximum particle size (Dv(90)) was observed, from approximately 410.1 ± 29.41 μm to 498.3 ± 62.7 μm. This resulted in a mean particle size of 2.57 ± 0.04 (100 dm 3 / min flow rate) to 3.3±0.4 (270dm 3 An increase occurred in the distribution section of the flow rate (flow rate per minute).
[0058] B. Effectiveness of decellularization methods - Protein characteristics of the product: Mass spectrometry techniques were used to determine the ECM protein composition after decellularization of porcine pancreas. The results obtained clearly showed the highest percentage of collagen in the tested samples, with the alpha(A)-1 chain of collagen type 1 (COL1), so-called COL1A1, showing the highest value compared to the other detected collagen types.
[0059] [Table 2]
[0060] Also, large amounts of collagen types IV and VI were found. This indicates that the decellularization protocol used allowed to preserve the collagen types with the highest level of integration with the islets and beta cells. Collagen types I and IV are the most effective in supporting the functionality and viability of the islets and are commonly used as adjuvants for biomedical applications based on the functioning of islet cells. In particular, collagens VI and IV are present on the exocrine surface and basement membrane of the islets and modulate fibronectin activity. The content percentage of any other collagen type analyzed (COL1A2, COL3A1, COL4A2, COL6A1, COL6A2, COL6A3 COL14A1) did not exceed 3.5% in all experimental samples.
[0061] - Final DNA concentration To determine residual DNA concentrations, three assays were performed: (a) PicoGreen to determine residual DNA concentration. (b) Agarose gel electrophoresis to determine particle size of the remaining genetic material. (c) Microscopic imaging - hematoxylin & eosin (H&E) staining.
[0062] The decellularization process was successfully completed when the concentration of residual DNA did not exceed 50 ng double-stranded DNA (dsDNA) per mg of dry weight ECM and the number of residual DNA molecules did not exceed 200 base pairs (bp). Microscopic images of the resulting scaffolds were also evaluated for the presence of cell nuclei (hematoxylin & eosin staining).
[0063] The concentration of residual DNA in the dry matter averaged 0.077 ng / mg. In all tested samples, the residual DNA content was less than 0.15 ng / mg. The analysis was performed using the DNeasy Blood&Tissue Kit used to isolate the residual DNA and the Quant-iT PicoGreen dsDNA Reagent and Kits to determine the concentration of the isolated genetic material.
[0064] Using agarose gel electrophoresis, no signal was found, and all samples were below the detection level, clearly indicating that the ECM had no residual DNA in the form of particles larger than 200 bp.
[0065] Microscopic examination showed no genetic material and no cell nuclei were visible after the decellularization process.
[0066] - Triton X-100 Residue and Effective Methods for Its Detection and Removal For comparison, decellularization with 0.5% (w / v) SDS was performed. However, the results were not satisfactory due to the large amount of detergent remaining in the final product. The ECM powder showed high foaming levels when attempts were made to dissolve it. This was not observed with the use of Triton X-100.
[0067] To verify the concentration of Triton X-100 remaining after the decellularization process, its residue in the final product was determined.
[0068] Preparation of samples for analysis: For white dissolved dECM, samples were treated with three concentrations of collagenase: 4.3953 PZ activity units / g dECM(p), 43.953 PZ / g dECM(p) and 87.906 PZ / g dECM(p). Collagenase was prepared in a dedicated solution containing 150 mL of Ringer's solution pH 7.2-7.4, 2.72 mL of Hepes (1 M), 1.125 mL of Na bicarbonate (7.5%) and 1.05 mL of CaCl2 (1 M).
[0069] The samples were agitated for 24 hours at 37° C. with constant shaking at 1000 rpm. The resulting solutions were analyzed for residual concentrations of the non-ionic detergent Triton X-100. Sample A was the result of treating dECM with a single collagenase concentration. Sample B was treated with a 10x collagenase concentration. Sample C was treated with a 20x collagenase concentration (A=6.977 μg Triton X-100 / g dECM(p), B=40.475 μg Triton X-100 / g dECM(p), C=39.325 μg Triton X-100 / g dECM(p)).
[0070] Importantly, the highest concentration of residual Triton X-100 was found in the dECM solution treated with collagenase at a concentration of 43,953 PZ / g dECM. Increasing the collagenase concentration did not result in greater amounts of Triton X-100, indicating that a concentration of 43,953 PZ / g dECM was sufficient to extract all residual Triton X-100 from the sample.
[0071] Previously published attempts to evaluate this cleaning agent have not yielded conclusive results for the following reasons: - Evaluation of Triton X-100 powder was not possible because this form of ECM absorbs the dye and therefore skews the results. This correlation was demonstrated by analyzing ECM powder after decellularization with SDS detergent, which showed the presence of Triton X-100, which was not possible due to the detergent used. - dECM dissolved and neutralized with pepsin prevented concentration readings due to its white color.
[0072] Therefore, treating dECM with collagenase is the only method to date to assess detergent residues in biomaterials after decellularization. This is important if such materials (dECM) are to be used in bioprinting processes with live cells. This is crucial if such materials are to be used for implantation in humans.
[0073] C. Results In a first step, we analyzed the differences in fat composition in the decellularized matrix in function of the preparation of the pancreas for decellularization. In a second step, we analyzed the content of residual DNA, collagen content and the content of residual detergent Triton X-100 depending on the method of pancreas preparation.
[0074] The use of the mechanical extrusion-grinding method allowed for a significant reduction in the fat content in the obtained extracellular matrix. With the mechanical extrusion-grinding method, the fat content was 6.24 + / - 0.07% (w / w) compared to a fat content of 21.47 + / - 0.07% (w / w) with the sheared method. The difference was statistically significant (p<0.001). The resulting dECM with low fat content significantly increased the viability of cells and islets.
[0075] Residual DNA content tested with Picogreen was significantly lower when mechanical extrusion grinding was used, i.e. 0.07+ / -0.07ng / mg compared to 0.13+ / -0.06ng / mg for tissue (p=0.027), which was in both cases well below the accepted limit of 50ng / mg.
[0076] The use of the mechanical extrusion-grinding method allowed a significant reduction in the Triton X-100 content in the obtained extracellular matrix: with the mechanical extrusion-grinding method, the detergent content was 3.79 + / - 2.33 μg / g compared to 6.53 + / - 2.34 μg / g with the shearing method. The difference was statistically significant (p = 0.008).
[0077] The collagen content in the test materials resulting from the preparation methods did not differ depending on the cutting method and the use of mechanical extrusion milling.
[0078] Alkalinizing the environment using aqueous ammonia for better washout of Triton did not improve the washout of Triton. However, this resulted in a change in the composition of the collagen obtained. Similarly, washing at 24°C did not improve the washout of Triton, while increasing the damage to the collagen structure and resulting in a higher DNA content, which may indicate an infection risk of the material. Therefore, the optimal method was to wash the decellularized material in PBS at a temperature of 4°C for 72 hours.
[0079] Example 2: Preparation of bioink A.dECM(p) dissolution A dECM powder (dECM(p)) dissolution procedure using pepsin and hydrochloric acid (HCl) was established to obtain dECM solution (dECM(r)).
[0080] The procedure for obtaining the dECM solution was divided into two parts: (a) Dissolution of dECM. Pepsin (at a concentration of 0-10 mg / mL, preferably 1 mg / mL) was dissolved in 50 ml of 0.01 M HCl, followed by the addition of dECM(p) (0.5-5 g). This method resulted in dECM(r) concentrations ranging from 1-10% (w / v). The prepared solution was placed in a magnetic stirrer using the following stirring conditions: ambient temperature of approximately 25° C., dissolution time of 72 hours, and the solution was stirred every hour for the first 8 hours of stirring.
[0081] (b) Neutralization of dECM(r). Neutralize 50 mL of dECM(r) with the following substances: - 5 ml of 0.1 M NaOH (the volume of 0.1 M NaOH was equal to 1 / 10 of the volume of dECM(r) for neutralization); - 5.56 mL of 10x PBS (the volume of 10x PBS was equal to 1 / 9 of the volume of dECM(r) for neutralization); - An appropriate amount of 1x PBS (1-10ml) used to dilute the dECM solution was used and performed on ice (the desired temperature of the dECM solution was 4-4.5 °C) until the pH was 7.2-7.4.
[0082] To identify an appropriate procedure for the preparation of dECM(r), an analysis was performed of solutions containing a relatively high concentration of dECM(p)-10% (w / v) ground after radiation sterilization with various pepsin contents.
[0083] dECM solutions with various pepsin contents were prepared. The solutions containing 1 mg / mL pepsin had relatively high homogeneity and a small range of viscosity values. A slight change in turbidity with temperature change was observed. All analyzed dissolution methods with various pepsin contents were used for the preparation of dECM(r), however, the amount used of 1 mg / mL proved to be optimal.
[0084] B. Bioink Preparation (a) Conditions for obtaining primary bioink: - Neutralized dECM solution containing dECM(p) with and without grinding, cutting, radiation sterilization or ethylene oxide sterilization - dECM(p) powder with and without grinding, cutting, radiation or ethylene oxide sterilization - Sterile GelMa 10-20% (w / v) containing 0.2-0.5% (w / v) LAP - Sterile HAMA 1-3% (w / v) containing 0.2-0.5% (w / v) LAP - Sterile glycerol - Culture medium 1: 5-7 v / v, pancreatic islets 20,000 iEq / mL and cell line: endothelial cells 1 x 10 5 / mL, primary microvascular endothelial cells 1 × 10 5 / mL, vitamins: A - 100μM, B1 - 100μM, B3 - 10μ, D3 - 10nM, growth factors: VEGF - 30ng / mL, FGF - 20ng / mL, tumor necrosis factor (TNF)-α - 10ng / mL, IL-8 - 10ng / mL, IL-17A - 20ng / mL.
[0085] First, pastes containing appropriate amounts of neutralized dECM(r) and dECM(p) were prepared by thoroughly mixing with a sterile metal spatula. dECM(p) was prepared by freeze-drying and did not dissolve afterwards, thus preserving the quaternary structure of the ECM. The resulting pastes were left to stand for at least 24 hours at a temperature of 7–10 °C. Just before using the pastes for bioink fabrication, the pastes were placed in sterile syringes and mixed between the syringes. At the same time, GelMa (10–20% (w / v)) and HAMA (1–3% (w / v)) solutions were prepared by LAP according to commonly available procedures. The syringe containing the paste was fitted with a connector to another syringe without a piston, which was moved up and down and stably placed in a vertical position. Glycerol, culture medium, growth factors, vitamins, GelMa and HAMA solutions were added successively. The piston was then gently inserted and the paste was mixed with the other reagents. After mixing, the prepared bioink was placed in an incubator for 5 minutes, the islets and cells were added, then mixed again and loaded into the cartridge. In the next step, the loaded cartridge was centrifuged at 1500 rpm for 2 minutes, reloaded, and then printed in the incubator for approximately 5 minutes.
[0086] The composition of the resulting primary bioink was as follows: 40-50% (v / v) dECM(r), 2.763-27.692% (w / v) dECM(p), 1.464-7.320% (w / v) GelMa, 0.146-1.098% (w / v) HAMA, 5.0-10.0% (w / v) glycerol, 0.03-0.17% (w / v) LAP, VEGF - 30ng / mL, FGF - 20ng / mL, TGF-β - 10ng / mL, IL-8 - 10ng / mL, IL-17A - 20ng / mL, Vitamin A - 100μM, Vitamin B1 - 100μM, Vitamin B3 - 10μM, Vitamin D3 - 10nM, and pancreatic islet - 10ng / mL. 20000iEq / mL, endothelial cells - 1×10 5 / mL, primary microvascular endothelial cells - 1 × 10 5 / mL.
[0087] (b) Vascular bioink The process of vascular bioink fabrication using ultrasonication was divided into two steps: - Pre-dissolution - A suitable amount of microbiological gelatin was suspended in PBS (1-2% (w / v)) and stirred with a magnetic stirrer at 60 °C for about 10 min. Then, with constant stirring, the temperature was reduced and ground and chopped dECM(p) with and without radiation or ethylene oxide sterilization was added in batches (5-10% (w / v)) and the solution was further stirred every 2 min. Depending on the variant, the previously prepared PBS-based carboxymethylcellulose (CMC) solution (2-5% (v / v)) was added to the mixture. - Sonication: The bottle containing the prepared ECM solution was placed in a beaker containing ice, then the sonicator head and temperature sensor were placed in it, and the sonication process was followed by the development procedure using 3-second pulses at 45% amplitude, with an alarm sounding to stop the operation at temperatures above 30°C. Sonication was performed for 0.5 to 2.0 hours. Alternatively, the pre-dissolution step was omitted and a 5-10% (w / v) dECM solution was prepared by adding dECM powder to a solution of buffer or cell culture medium with gentle stirring. Then, a sonication step was performed as described above.
[0088] The process of fabricating vascular bioink by boiling was divided into two steps: - Pre-dissolution - A suitable amount of microbiological gelatin was suspended in PBS (1-5% (w / v)) and stirred with a magnetic stirrer at 60 °C for about 10 min. Then, with constant stirring, the temperature was reduced and ground and chopped dECM(p) with and without radiation or ethylene oxide sterilization was added in batches (2-10% (w / v)) and the solution was further stirred every 2 min. Depending on the variant, the previously prepared PBS-based CMC solution (2-5% (v / v)) was added to the mixture. - Boiling: A bottle containing the prepared ECM solution or ECM powder (5-10% (w / v)) in PBS solution was placed in a magnetic stirrer equipped with a heating plate heated to 100 °C and the mixture was boiled for 15-30 min. Alternatively, the pre-dissolution step was omitted and a 5-10% (w / v) dECM solution was prepared by adding dECM powder to a solution of buffer or cell culture medium with gentle stirring. Then, a sonication step was performed as described above.
[0089] Fibronectin, growth factors and endothelial cells were added to the vascular bioink base thus prepared.
[0090] The composition of the resulting sonicated vascular bioink was as follows: 5-10% (w / v), preferably 7.5% (w / v) dECM(p), 0.2-1% (v / v) CMC, 1-2% (w / v), preferably 1% (w / v) microbiology grade gelatin, fibronectin - 100 μg / mL, VEGF - 30 ng / mL, FGF - 20 ng / mL, PGE2 - 100 nM, 1.5 × 10 7 / mL endothelial cells and 3 × 10 6 / mL fibroblasts.
[0091] The composition of the resulting boiled vascular bioink was as follows: 2-10% (w / v), preferably 5% (w / v) dECM(p), 0.2-2% (v / v) CMC, 1-5% (w / v), preferably 1% (w / v) microbiology grade gelatin, fibronectin - 100 μg / mL, VEGF - 30 ng / mL, FGF - 20 ng / mL, PGE2 - 100 nM, 1.5 × 10 7 / mL endothelial cells and 3 × 10 6 / mL fibroblasts.
[0092] Alternatively, the vascular bioink was composed of 5-10% (w / v), preferably 5% (w / v), dECM(p) in a buffer solution or cell medium.
[0093] Example 3: Characteristics of primary bioink A. Rheology The performed tests served as a basis for determining the value of a characteristic parameter (viscosity values above 5 Pa·s) that constitutes a factor limiting the possibility of using a particular system for printing pancreatic lobule models. The effect of pepsin concentration on the properties of dECM hydrogels is shown below.
[0094] [Table 3]
[0095] [Table 4]
[0096] [Table 5]
[0097] To identify the bioink composition with optimal properties, the viscosity of dECM solutions and pastes was tested using an MCR 72 rheometer (Anton Paar) according to a specially developed procedure representing the conditions present during bioprinting: cone-plate system, constant shear rate of 21 / s and test temperature of 37 °C. The results of the system rheology tests, taking into account the differences in the samples according to the type of powder used (MS - milled and sterilized, CS - cut and sterilized, MNS - milled, non-sterile, CNS - cut, non-sterile) and the concentrations of the components used, are shown in Figure 2.
[0098] Increasing the concentration of the dECM solution results in an increase in viscosity [Figure 2]. The viscosity values obtained were too low, so dECM(r) did not appear to be usable as an agent to impart suitable consistency to the bioink. In each case under consideration, the resulting solutions containing sterilized dECM(p) had lower viscosity values than the non-sterile powdered solutions. Small differences in solution consistency were observed with respect to the use of ground and cut powders at low dECM(r) concentrations. At 10% (w / v), ground powdered dECM(r) was slightly more viscous than dECM(r) prepared from cut dECM(p).
[0099] The results list shows that the use of dECM paste was necessary to obtain a bioink substrate with a suitable consistency. All systems from the list have viscosities within an acceptable range for use during printing. Furthermore, it appears to be advantageous to use a mixture of components, including cells and islets, using sterile powders after sterilization for bioprinting.
[0100] Contrary to literature data reporting an increase in the viscosity of the bioink upon addition of glycerol, the addition of glycerol to the primary bioink (paste) caused a slight decrease in the viscosity of the primary bioink. Each of the agents added to the paste induced a change in viscosity. The addition of substances supporting the maintenance of the construct or the viability of the cells and islets induced changes in the fluidity of the paste that were insignificant to the point of being negligible. The dECM-derived pastes constituted the basis for the fabrication of the primary bioink and the determination of whether a particular bioink could be used for printing.
[0101] B. Methods for Solidifying Bioink - Crosslinking of prints using crosslinking agents The table below shows the differences in the composition of the crosslinkers used in the primary bioink [Table 6].
[0102] [Table 6]
[0103] Crosslinking tests of the system as described above were carried out using light having wavelengths in the range of 365-405 nm with positive results [Table 7].
[0104] [Table 7]
[0105] The analysis results of crosslinking after the process or during the bioprinting process showed that the use of both 365 nm and 405 nm wavelength light achieved the desired effect, i.e., the change of hydrogel morphology from liquid to solid. However, since the bioink contains cells and microorganisms, only visible light can be used. Therefore, the most preferred method of crosslinking is to use light with a wavelength of 405 nm.
[0106] The addition of supplemental chemicals to the dECM paste resulted in a smoothed topography of the filament surface. Furthermore, an increase in the aeration of the bioink was identified with the addition of GelMa and HAMA, with this effect being most pronounced for HAMA.
[0107] - Heat-induced gelation The strength of the gelation process was tested using the determination of solution turbidity using a dedicated device over a wide range of temperatures and exposure times to its effect. Figure 3 shows an example of the results of a crosslinking test of dECM solutions. For 5% (w / v), a slight increase in absorbance was observed in all systems tested, caused by an increase in temperature within the range of 25 to 37 °C. The use of milled and sterilized powders reduced the turbidity of the dECM solutions. The same sterilization correlation was obtained for higher dECM(r) concentrations (8 and 10% (w / v)) for the cut powder solutions, which was opposite to the milled powder. Both 8 and 10% (w / v) dECM(r) showed a slight increase in turbidity with increasing temperature. The 10% dECM(r) showed a relatively high turbidity and was stable in the tested temperature range.
[0108] Based on the kinetics of gelation at a constant temperature of 37° C., no significant change in turbidity was observed with increasing exposure time to a temperature of 37° C. The dECM(r) from the ground sterile powder has the lowest absorbance values, while the cleaved non-sterile powder solutions have the highest turbidity for all dECM(r) concentrations.
[0109] C. Permeability of bioink components exemplified by glucose diffusion An increase in the so-called driving force, i.e., glucose concentration, reduces the lag and the time to reach equilibrium, with a corresponding increase in the diffusion rate. The data presented in Table 8 show that the diffusion rate of the films obtained with the primary bioink is comparable to that obtained with 4% (w / v) alginate (Alg4).
[0110] [Table 8]
[0111] D. Absorbance To evaluate the usefulness of the obtained bioink, an absorbance analysis of the printed leaflets was performed using a specially prepared buffer mimicking in-body conditions. A slight increase in the weight of the printed constructs was observed for the first 15 minutes, followed by its decrease and stabilization at a certain level. In the next step, the phenomenon of degradation of the SBF buffer environment was studied by observing the change in the weight of the printed leaflets over time [Figure 4].
[0112] Example 4: Properties of Vascular Bioink A. Rheology The boiled dECM(r) has a much higher viscosity value than the sonicated one. However, due to the proper stability of the vascular bioink after sonication, this method was determined to be more preferable for printing blood vessels.
[0113] B. Gelation Temperatures ranging from 25 to 37 °C and increasing exposure times to 37 °C temperature result in a slight decrease in boiled and sonicated dECM concentration.
[0114] [Table 9]
[0115] [Table 10]
[0116] Example 5: Effect of pressure used during bioprinting on cell and micro-organ viability Viability tests were performed on fibroblasts (cell lines 3T3-L1 and HFF-1) and pancreatic islets. For this purpose, pancreatic cells / islets were subjected to pressures ranging from 15 kPa to 100 kPa using needles with diameters of 0.2 and 0.6 mm. The results of the tests performed showed that the shear forces induced during 3D bioprinting using the extrusion method caused significant changes in the viability of cells and micro-organs.
[0117] [Table 11]
[0118] [Table 12]
[0119] [Table 13]
[0120] To obtain viable and functional biological 3D structures, the needle pressure and diameter had to be matched to the specific cell type, however a pressure of 30 kPa or less was preferably applied.
[0121] Embodiment 5: Printability Prints using the primary bioink were made using the following parameters: Pressure: 4-100 kPa, Printing speed: 5-40 mm / sec, Temperature: Print head - 10-37°C; Print bed - 4-37°C, Needle diameter: 100 nm-1 mm. Prints using the vascular bioink were made using the following parameters: Pressure: 5-100 kPa, Printing speed: 5-40 mm / sec, Temperature: Print head - 10-37°C; Print bed - 4-37°C, Needle diameter: 100 nm-1 mm.
[0122] - lobules It took approximately 3 minutes to print a pancreatic lobule with blood vessels. Figure 6 shows a 3D model of the vascularized lobule and a photograph of the printed construct. SEM was used to identify the morphology of the outer surface and cross-section of the printed lobule. A loose arrangement of bioink filaments was observed, which was behind the substantial porosity of the lobule. Also, based on the cross-sectional analysis, a layering of the 3D porous structure with extensive vasculature that mimics blood vessels was identified.
[0123] - Angiogenesis 3D structure It took approximately 30 minutes to print a bioengineered pancreas prototype with an extensive vascular network. Similar to the lobules, loose arrangement of bioink filaments was observed in the highly porous structure of the printed construct with an extensive vascular network.
[0124] The printed vasculature was evaluated using magnetic resonance imaging. The 3D reconstructions produced show expanded vessels that have no tendency to collapse or degrade.
[0125] Example 5: Cytotoxicity of Printed Leaflets MTT assay in fibroblast cell line (3T3) was performed to evaluate the cytotoxicity of the primary bioink. Results are shown as % of control at maximum extract concentration [Table 14]. Exposure time to extract was 24 hours, 1×10 5 Cells were plated at a density of 100 / mL. None of the assays demonstrated cytotoxicity to the cell lines tested.
[0126] [Table 14]
[0127] Example 6: Effect of individual bioink components on pancreatic islet / cell functionality and viability To evaluate the effect of individual components of the primary bioink on islet viability and functionality, a glucose stimulation study was performed.
[0128] - Glycerol Due to its properties, the printability of the primary bioink was improved by adding 5% (w / v) and 10% (w / v) glycerol to the bioink. To evaluate its effect on islet functionality, glycerol was added to the culture medium at 5% or 10% concentration and islets were incubated in it for 24 hours [Figure 8]. In both cases, the functionality of the islets is much better compared to islets in culture medium alone.
[0129] - Commercial protein supplements The effect of the addition of extracellular matrix proteins on the functionality and viability of pancreatic islets was tested. For this purpose, a solution consisting of 0.007 mg / mL hyaluronic acid, 0.041 mg / mL collagen I, 0.122 mg / mL collagen IV and 0.084 mg / mL laminin was prepared and added to the culture medium. Experiments were performed by adding two types of hyaluronic acid, high or low molecular weight, to the culture medium and incubating the islets therein for 48 hours [Figure 9]. In both the high (H) and low (L) molecular weight hyaluronic acid variants, the islets had a level of functionality comparable to that of islets not treated with the supplement.
[0130] - GelMA We tested how islet viability could be influenced by methacrylated gelatin as a component of the bioink to ensure proper cross-linking of the print. For this purpose, 7.8% v / v GelMa was added to the culture medium and islets were incubated therein for 72 hours [Figure 10]. Islets grown in medium supplemented with GelMa secreted similar or higher amounts of insulin depending on the time of measurement, indicating a favorable effect of this compound at a given concentration on islet viability.
[0131] - HAMA We tested how islet viability could be influenced by methacrylated hyaluronic acid as a component of the bioink to ensure proper cross-linking of the print. For this purpose, 0.78% v / v HAMA was added to the culture medium and islets were incubated therein for 48 hours [Figure 11]. Islets grown in medium containing HAMA secreted less insulin than control islets, which may indicate a detrimental effect of the compound at the tested concentration on islet viability.
[0132] - GelMA and HAMA We tested how the viability of islets could be influenced by a mixture of methacrylated gelatin and methacrylated hyaluronic acid as components of a bioink to ensure proper cross-linking of the print. For this purpose, 4.68% v / v GelMa and 0.312% v / v HAMA (G3:2H) or 3.12% v / v GelMa and 0.468% v / v HAMA (G2:3H) were added to the culture medium and the islets were incubated therein for 72 hours [Figure 12]. Islets grown in medium supplemented with the mixture in the G3:2H ratio secreted more or less insulin compared to control islets, depending on the time point of measurement. This variation of the mixture seemed to have a favorable effect on the viability of the islets. Islets grown in medium supplemented with the mixture in the ratio G2:3H secreted significantly less insulin than control islets, indicating a detrimental effect of the mixture of GelMa and HAMA at the given concentrations on islet viability.
[0133] - ECM powder We tested how the ECM obtained by decellularization could affect the viability of pancreatic islets. For this purpose, 3.33% v / v of chopped or ground ECM was added to the culture medium during decellularization and the pancreatic islets were incubated therein for 72 hours [Figure 13]. Pancreatic islets grown in medium supplemented with ground ECM had a favorable effect on insulin secretion by the islets over a 24 hour period. Medium supplemented with chopped ECM significantly reduced insulin secretion, which could indicate a detrimental effect on the viability of the pancreatic islets.
[0134] Example 7: Viability of pancreatic islets after bioprinting Three bioinks: methacrylated gelatin, methacrylated hyaluronic acid, and a mixture of methacrylated gelatin and methacrylated hyaluronic acid were selected to evaluate the viability of pancreatic islets after 3D bioprinting.
[0135] For this purpose, 7.8% v / v GelMa or 0.78% v / v HAMA or a mixture of 4.68% v / v GelMa and 0.312% v / v HAMA (MIX) was added to the primary bioink. After printing, the lobules containing the islets were incubated in culture medium for 24 h [Figure 14].
[0136] The islets in the lobule printed with the primary bioink containing the addition of GelMa showed the highest level of insulin produced after the printing process, thus indicating the favorable effect of this component on the viability and functionality of the islets. Both the addition of HAMA and a mixture of GelMa and HAMA to the bioink induced a slight decrease in the level of insulin produced by the islets compared to the control islets grown in culture medium (not 3D bioprinted). The results of the bioink with only GelMa added showed the highest activity of the islets up to a given glucose concentration, but the printed structures were the least stable and degraded the fastest in the culture medium. Therefore, the best solution was to use a mixture of methacrylated gelatin and methacrylated hyaluronic acid in the bioprinting process. This combination allowed us to preserve viable and functional islets while maintaining the appropriate bioprinting parameters and stability of the printed model.
[0137] Example 8: Confirmation of conserved quaternary structure of dECM in primary bioinks To visualize and confirm the preservation of the quaternary structure of the ECM in the printed constructs containing the primary bioink, visualization of the protein structure using electron microscopy was performed at individual stages of the preparation of the dECM (for its use in bioprinting) ( FIG. 15 ). The printed constructs containing the primary bioink (E and F) showed collagen quaternary structure with visible collagen fibers.
[0138] References: [1]Mohamed Ali, Anil Kumar PR, James J.Yoo, Faten Zahran, Anthony Atala, and Sang Jin Lee (2019).A Photo-Crosslinkable Kidney ECM-Derived Bioink Accelerates Renal Tissue Formation,Adv.Healthcare Mater,1800992,DOI:10.1002 / adhm.201800992 [2]Pengfei Chen, Lin Zheng,Yiyun Wang,Min Tao,Ziang Xie,Chen Xia,Chenhui Gu,Jiaxin Chen,Pengcheng Qiu,Sheng Mei,Lei Ning,Yiling Shi,Chen Fang,Shunwu Fan and Xianfeng Lin (2019).Desktop-stereolithography 3D printing of a radially oriented extracellular matrix / mesenchymal stem cell exosome bioink for osteochondral defect regeneration,Theranostics.9(9):2439~2459. [3]Falguni Pati,Jinah Jang,Dong-Heon Ha,Sung Won Kim,Jong-Won Rhie,Jin-Hyung Shim,Deok-Ho Kim&Dong-Woo Cho (2014).Printing three-dimensional tissue analogues with decellularized extracellular matrix bioink,Nature communications,5:3935,DOI: 10.1038 / ncomms4935 [4]Lee,H.,Han,W.,Kim,H.,Ha,D.-H.,Jang,J.,Kim,B.S.,&Cho,D.-W. (2017).Development of Liver Decellularized Extracellular Matrix Bioink for Three-Dimensional Cell Printing-Based Liver Tissue Engineering.Biomacromolecules,18(4),1229~1237.doi:10.1021 / acs.biomac.6b01908 [5]Sackett,S.D.,Tremmel,D.M.,Ma,F.,Feeney,A.K.,Maguire,R.M.,Brown,M.E.,…Odorico,J.S. (2018).Extracellular matrix scaffold and hydrogel derived from decellularized and delipidized human pancreas.Scientific Reports,8(1).doi:10.1038 / s41598-018-28857-1 [6]Mirmalek-Sani,S.H.,Orlando,G.,McQuilling,J.P.,Pareta,R.,Mack,D.L.,Salvatori,M.,…&Soker,S. (2013).Porcine pancreas extracellular matrix as a platform for endocrine pancreas bioengineering.Biomaterials,34(22),5488~5495. [7]Brown,B.N.,Freund,J.M.,Han,L.,Rubin,J.P.,Reing,J.E.,Jeffries,E.M.,…Badylak,S.F. (2011).Comparison of Three Methods for the Derivation of a Biologic Scaffold Composed of Adipose Tissue Extracellular Matrix.Tissue Engineering Part C:Methods,17(4),411~421.doi:10.1089 / ten.tec.2010.0342
Claims
1. 1. A method for preparing detergent-free decellularized extracellular matrix (dECM), comprising the steps of: - mechanically fragmenting organs of animal origin selected from the pancreas, liver, kidneys, heart, skin, lungs, large intestine, small intestine, blood arteries and veins, adipose tissue and placenta, isolated from the animal's body; - incubating the fragmented organ in a buffered detergent solution containing 1x PBS, the buffered detergent solution containing 0.5% to 1.5% (v / v) octoxynol-9, to which an antimicrobial agent is added, the incubation being carried out at a temperature below room temperature for at least 72 hours with agitation, the fragmented organ being transferred to a fresh detergent solution every 4 to 12 hours, - incubating the fragmented organ in a first buffered washing solution containing 1x PBS at a temperature below room temperature for at least 72 hours with agitation, the first buffered washing solution containing an antimicrobial agent, transferring the fragmented organ to a fresh washing solution every 4-12 hours, - incubating the fragmented organ in a deoxyribonuclease solution containing DNAse at a concentration of 0.0001-0.0003% (w / v) for at least 8 hours at a temperature suitable for DNAse activity; - incubating the fragmented organ in a second buffered washing solution containing 1x PBS at a temperature below room temperature for at least 72 hours with agitation, the second buffered washing solution containing an antimicrobial agent, transferring the fragmented organ to a fresh washing solution every 4-12 hours, - freezing the fragmented organ and grinding the frozen fragmented organ into fragments, - freeze-drying the frozen fragmented organ, - grinding the ground and dried product into a 25-500 μm dECM powder; - sterilizing the product, A method comprising:
2. the grinding step is followed by a step of determining the amount of octoxynol-9 in the dECM powder, and the dECM powder is treated with collagenase before determining the presence of octoxynol-9; The method of claim 1.
3. After the grinding step, the following steps are performed: - dissolving the dECM powder in a hydrochloric acid solution to which 0-10 mg / ml pepsin has been added; - mixing at room temperature for 48 to 72 hours; - neutralization on ice, The method of claim 1 or 2, followed by
4. A method for preparing a primary bio-ink, comprising the steps of: - preparing by mixing a paste comprising 5-50% (w / v) of a dECM powder obtainable by the method according to claim 1 and 1-10% (w / v) of a dECM solution obtainable by the method according to claim 3, - incubating the paste at a temperature between 7 and 10°C for at least 24 hours; - adding 1.46-7.32% (w / v) methacrylated gelatin, 0.15-1.10% (w / v) methacrylated hyaluronic acid and 5-10% (w / v) glycerol and a photoinitiator, followed by gentle mixing; A method comprising:
5. 1. A primary bioink comprising dECM paste and 1.46-7.32% (w / v) methacrylated gelatin, 0.15-1.10% (w / v) methacrylated hyaluronic acid and 5-10% (w / v) glycerol and a photoinitiator, wherein the dECM paste comprises 5-50% (w / v) dECM powder obtainable by the method of claim 1 and 1-10% (w / v) dECM solution obtainable by the method of claim 3, and wherein the viscosity of the primary bioink is at least 5 Pa sec as measured with a cone and plate system at a constant shear rate of 21 / sec and a temperature of 37° C.
6. hyaluronic acid at a concentration of 0.001-0.100 mg / mL in the first bioink, laminin at a concentration of 0.005-0.100 mg / mL in the first bioink, collagen I at a concentration of 0.001-0.100 mg / mL in the first bioink, collagen IV at a concentration of 0.005-0.175 mg / mL in the first bioink, fibronectin at a concentration of 3-300 μg / mL, human fibrinogen at a concentration of 10-100 mg / mL in the first bioink, aprotinin at a concentration of 1-2 EPU / mL in the first bioink, polysorbate at a concentration of 0.05-2 mg / mL in the first bioink, human thrombin at a concentration of 5-55 mg / mL in the first bioink, calcium chloride at a concentration of 20-60 mM / mL in the first bioink; 6. The primary bioink according to claim 5, comprising as angiogenesis-promoting vitamins, vitamin A at a concentration of 1 nM to 500 μM, vitamin B1 at a concentration of 50 to 100 μM, vitamin B3 at a concentration of 1 to 10 μM, vitamin B12 at a concentration of 10 to 100 mg / mL in the primary bioink, and vitamin D3 at a concentration of 0.1 to 10 nM, and as growth factors supporting angiogenesis, at least one additive selected from VEGF at a concentration of 10 to 30 ng / mL in the primary bioink, FGF at a concentration of 10 to 20 ng / mL in the primary bioink, TGF-β at a concentration of 1 to 10 ng / mL in the primary bioink, interleukin (IL)-8 at a concentration of 0 to 100 ng / mL in the primary bioink, and IL-17A at a concentration of 20 to 50 ng / mL in the primary bioink.
7. 0.1 to 10 x 10 of the primary bioink 5 / mL density of endothelial cells, 0.1-10×10 5 / mL concentration of primary microvascular endothelial cells, 3-9 × 10 6 / mL concentration of α cells, 1.1-3.4 × 10 7 7. The primary bioink of claim 5 or 6, comprising at least one additive selected from beta cells, pancreatic islets, and / or β cells at a concentration of 100 / mL.
8. A method for preparing a vascular bioink, comprising the steps of: a) preparing a solution of microbiological gelatin supplemented with CMC comprising the preparation of a 1-2% (w / v) solution of microbiological gelatin in PBS buffer solution by suspending the microbiological gelatin in said buffer solution with stirring at a temperature between 50-65°C, adding a 2-5% (v / v) aqueous solution of carboxymethylcellulose (CMC) to obtain a final concentration of 0.2-1% (v / v) CMC in the vascular bioink, and cooling the solution to a temperature below 40°C; b) preparing a 5-10% (w / v) dECM solution by adding the dECM powder obtainable by the method according to claim 1 to (i) a solution of microbiological gelatine supplemented with CMC obtained in step a), or (ii) a buffer solution, or (iii) a solution of cell culture medium, while gently stirring. c) sonicating the resulting solution for 0.5-2.0 hours at a temperature not exceeding 37°C; d) Fibronectin at a concentration of 3-300 μg / mL, VEGF at a concentration of 10-30 ng / mL, FGF at a concentration of 10-20 ng / mL, PGE2 at a concentration between 100-300 nM, 0.1-10×10 of bioink 7 Endothelial cells at densities between 0.1-10 x 10 cells / mL of bioink 6 adding at least one additive selected from fibroblasts at a density between 1000 and 10000 cells / mL; A method comprising:
9. A method for preparing a vascular bioink, comprising the steps of: a) preparing a solution of microbiological gelatin supplemented with CMC comprising the preparation of a 1-2% (w / v) solution of microbiological gelatin in a PBS buffer solution by suspending the microbiological gelatin in said buffer solution with stirring at a temperature between 50-65° C., adding a 2-5% (v / v) aqueous solution of carboxymethylcellulose (CMC) to obtain a final concentration of 0.2-1% (v / v) CMC in the vascular bioink, and cooling the solution to a temperature below 40° C.; b) preparing a 5-10% (w / v) dECM solution by adding the dECM powder obtainable by the method according to claim 1 to (i) the microbiological gelatine supplemented with CMC obtained in step a), or (ii) a buffer solution, or (iii) a solution of cell culture medium, while gently stirring; c) boiling the mixture at 100° C. for 15 to 30 minutes; d) Fibronectin at a concentration of 3-300 μg / mL, VEGF at a concentration of 10-30 ng / mL, FGF at a concentration of 10-20 ng / mL, PGE2 at a concentration between 100-300 nM, 0.1-10×10 of bioink 7 Endothelial cells at densities between 0.1-10 x 10 cells / mL of bioink 6 adding at least one additive selected from fibroblasts at a density between 1000 and 10000 cells / mL; A method comprising:
10. A vascular bioink comprising a dECM solution obtained by the method of claim 1 at a concentration of 2 to 10% (w / v) and then sonicated or boiled.
11. The vascular bioink described in claim 10, to which is added microbiological gelatin at a concentration of 1 to 5% (w / v) and / or CMC at a concentration of 0.2 to 2% (v / v).
12. Fibronectin at a concentration of 3-300 μg / mL, VEGF at a concentration of 10-30 ng / mL, FGF at a concentration of 10-20 ng / mL, PGE2 at a concentration between 100-300 nM, 0.1-10×10 of vascular bioink 7 Endothelial cells at densities between 0.1-10 x 10 cells / mL of vascular bioink 6 13. The vascular bioink of claim 10 or 12, comprising at least one additive selected from fibroblasts at a density of between 100 and 150 cells / mL.
13. A three-dimensional structure comprising at least three adjacent bio-ink layers, wherein a layer of the vascular bio-ink described in claim 10 is disposed between two layers of the primary bio-ink described in claim 5.
14. 13. A method for the preparation of a three-dimensional structure, comprising depositing a primary bio-ink according to claim 5 and a vascular bio-ink according to claim 10 layer-by-layer in a 3D bio-printing process at a printing speed of 5-50 mm / s, a pressure of 4-300 kPa and a temperature of 4-37° C., and exposing the primary bio-ink to UV and / or visible light for at least 5 seconds during or after deposition.
Citation Information
Patent Citations
Decellularized biomaterials from non-mammalian tissues
JP2016504932A
human liver scaffold
JP2017522009A
Tissue-mimicking hydrogel compositions for biofabrication
JP2017537996A
gas-filled decellularized extracellular matrix
JP2018512172A
Tubular tissue construct and printing method
JP2018521710A
